CN112317356A - System and method for detecting power-on comprehensive performance of full-automatic semiconductor air conditioner - Google Patents
System and method for detecting power-on comprehensive performance of full-automatic semiconductor air conditioner Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The invention provides a full-automatic power-on comprehensive performance detection system of a semiconductor air conditioner, which comprises: the roller path line is used for conveying the workpieces to each station; the two-dimensional code scanning equipment is used for scanning the two-dimensional code label on the workpiece to obtain corresponding product information; the MES control system is used for receiving the product information and controlling the carrying robot to grab the workpiece from the roller line to the visual detection frame; the visual detection equipment is used for positioning the positions of a power supply interface and a USB interface of a workpiece on the visual detection frame and detecting the appearance of the workpiece; and the screen touch robot is used for comprehensively detecting the screen function of the workpiece electrified on the comprehensive detection platform. The invention has the beneficial effects that: the cycle beat of a single workpiece is improved, so that the production efficiency of a production line is improved, the labor cost is saved, the product quality and standard problems caused by artificial uncertain factors are avoided, and the product quality can be traced for a long time.
Description
Technical Field
The invention relates to the technical field of automatic detection of air conditioner products, in particular to a system and a method for detecting the power-on comprehensive performance of a full-automatic semiconductor air conditioner.
Background
At present, main performance detection equipment on an air conditioner production line in the market is semi-automatic equipment. Firstly, fixing an assembled air conditioner product manually, inserting a special power-on debugging plug into an air conditioner electric jack, connecting a communication interface cable of a testing device to an air conditioner testing port, starting a power-on button key, starting the air conditioner, lighting a touch screen, establishing communication, checking and confirming human eyes basically for confirmation of the links, adjusting the temperature back and forth after confirming the successful communication, checking the background data change condition of the testing device, and selecting and carrying to a qualified product line if the background data change condition is normal; otherwise, the product is unqualified and is selectively conveyed to an NG product line.
Traditional air conditioner is gone up electric detection device degree of automation is not high, and most rely on people's experience to judge, and the efficiency of work such as artifical manual electricity of inserting is not high moreover, and the detected data of gathering does not have the traceability, does not conform to the demand that current intelligence was made.
Disclosure of Invention
In order to solve the problems, the invention provides a full-automatic system and a method for detecting the power-on comprehensive performance of a semiconductor air conditioner, which are used for automatically detecting air conditioner products, and have the advantages of traceable detection and high detection efficiency.
The invention provides a full-automatic power-on comprehensive performance detection system of a semiconductor air conditioner, which comprises:
the roller path line is used for conveying the workpieces to each station; the roller path line comprises a finished product qualified offline roller way and an NG unqualified offline roller way which are respectively used for transporting qualified workpieces and unqualified workpieces; the workpiece is an air conditioner product to be detected; each workpiece is provided with a unique two-dimension code label, and the two-dimension code label is scanned to obtain corresponding air conditioner product information;
the two-dimensional code scanning equipment is used for scanning the two-dimensional code label on the workpiece, acquiring corresponding product information and uploading the product information to the MES control system;
the MES control system is used for receiving the product information and controlling the carrying robot to grab the workpiece from the roller line to the visual detection frame; the visual detection frame is used for placing a workpiece, and visual detection equipment is arranged on the visual detection frame;
the visual detection equipment is used for positioning the positions of a power supply interface and a USB interface of a workpiece on the visual detection frame and detecting the appearance of the workpiece; if the detection is qualified, the MES control system controls the transfer robot to transfer the workpiece on the visual detection frame to the comprehensive detection table and controls the power supply to be switched on; if the detection is unqualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to an NG unqualified off-line roller way;
the screen touch robot is used for comprehensively detecting the screen function of the workpiece electrified on the comprehensive detection table; if the detection is qualified, the MES control system controls the carrying robot to carry the workpieces on the comprehensive detection table to a qualified finished product off-line roller way; if the detection is unqualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to an NG unqualified off-line roller way;
after each workpiece is detected, the MES control system packs and uploads the product information of the workpiece and the corresponding detection information thereof to the cloud for storage, so that subsequent data tracing is facilitated; the detection information comprises an appearance detection result and a comprehensive detection result of the workpiece.
Further, the method for detecting the comprehensive performance of the power-on of the full-automatic semiconductor air conditioner comprises the following steps:
s101: conveying the workpiece to a two-dimensional code scanning station by a roller line; the roller path line comprises a finished product qualified offline roller way and an NG unqualified offline roller way which are respectively used for transporting qualified workpieces and unqualified workpieces;
s102: scanning a two-dimensional code label on a workpiece by two-dimensional code scanning equipment arranged on a two-dimensional code scanning station, acquiring corresponding product information, and uploading the product information to an MES control system;
s103: the MES control system receives the product information and controls the carrying robot to grab the workpiece from the roller line to the visual detection frame; the visual detection frame is used for placing a workpiece, and visual detection equipment is arranged on the visual detection frame;
s104: the visual detection equipment positions a power supply interface and a USB interface of a workpiece on the visual detection frame and performs appearance detection on the workpiece; if the detection is qualified, the MES control system controls the transfer robot to transfer the workpiece on the visual detection frame to the comprehensive detection table and controls the power supply to be switched on, and the step S105 is carried out; if the detection is unqualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to an NG unqualified off-line roller way, and the step S106 is carried out;
s105: the screen touch robot comprehensively detects the screen function of the electrified workpiece on the comprehensive detection table; if the detection is qualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to a qualified finished product off-line roller way, and the step S106 is carried out; if the detection is unqualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to an NG unqualified off-line roller way, and the step S106 is carried out;
s106: and (6) ending.
The technical scheme provided by the invention has the beneficial effects that: the technical scheme provided by the invention greatly improves the cycle beat of a single workpiece, thereby improving the production efficiency of a production line. The whole detection process does not need manual participation, so that the labor cost is saved, and the problems of product quality and standard caused by manual uncertain factors are avoided. The data of each workpiece are automatically stored in an MES system, and then can be stored in a cloud, so that the quality of the product can be traced for a long time.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic diagram of an apparatus of a system for detecting overall performance of a fully automatic semiconductor air conditioner during power-on operation according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a system for detecting comprehensive performance of power-on of a full-automatic semiconductor air conditioner in an embodiment of the present invention.
Detailed Description
For a more clear understanding of the technical features, objects and effects of the present invention, embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
The embodiment of the invention provides a system and a method for detecting the comprehensive performance of a fully-automatic semiconductor air conditioner during power-on.
The full-automatic power-on comprehensive performance detection system for the semiconductor air conditioner, provided by the embodiment of the invention, is used for detecting workpieces; referring to fig. 1, fig. 1 is a schematic diagram of an apparatus of a full-automatic integrated performance detecting system for a semiconductor air conditioner according to an embodiment of the present invention; the workpiece 5 is an air conditioner product to be detected; each workpiece 5 is provided with a unique two-dimensional code label, and the two-dimensional code label is scanned to obtain corresponding air conditioner product information; the air conditioner product information includes an air conditioner product number. And each air conditioner product to be detected is provided with a unique product number for indexing the corresponding air conditioner product.
Referring to fig. 2, fig. 2 is a schematic structural diagram of a system for detecting comprehensive performance of a fully automatic semiconductor air conditioner according to an embodiment of the present invention;
the system for detecting the electrification comprehensive performance of the full-automatic semiconductor air conditioner provided by the embodiment comprises: a roller path line 3, a two-dimensional code scanning device (not shown in the figure), an MES control system (not shown in the figure), a visual detection device 2, a transfer robot 1 and a screen touch robot 6;
the two-dimensional code scanning equipment, the visual detection equipment 2, the carrying robot 1 and the screen touch robot 6 are respectively electrically connected with the MES control system, and the MES control system controls the coordination work of the equipment. The specific functions of each device are as follows:
a roller path line 3 for transporting the workpiece 5 to each station; the roller path line 3 comprises a finished product qualified offline roller way and an NG unqualified offline roller way, and is respectively used for transporting qualified workpieces and unqualified workpieces;
the two-dimensional code scanning equipment is used for scanning the two-dimensional code label on the workpiece, acquiring corresponding product information and uploading the product information to the MES control system;
the MES control system is used for receiving the product information and controlling the carrying robot 1 to grab the workpiece 5 from the roller path line 3 to the visual inspection rack 7; the visual detection frame 7 is used for placing a workpiece, and the visual detection frame 7 is provided with a visual detection device 2;
the visual detection equipment 2 is used for positioning the positions of a power supply interface and a USB interface of the workpiece 5 on the visual detection frame 7 and detecting the appearance of the workpiece 5; if the detection is qualified, the MES control system controls the carrying robot 1 to carry the workpiece 5 on the visual detection frame 7 to the comprehensive detection table 4 and controls the power supply to be switched on; if the detection is unqualified, the MES control system controls the carrying robot to carry the workpiece 5 on the comprehensive detection table to an NG unqualified off-line roller way;
the screen touch robot 6 is used for comprehensively detecting the screen function of the workpiece 5 electrified on the comprehensive detection table 4; if the detection is qualified, the MES control system controls the carrying robot 1 to carry the workpiece 5 on the comprehensive detection table 4 to a qualified finished product off-line roller way; if the detection is unqualified, the MES control system controls the carrying robot 1 to carry the workpiece 5 on the comprehensive detection table 4 to an NG unqualified off-line roller way;
after each workpiece 5 is detected, the MES control system packs and uploads the product information of the workpiece 5 and the corresponding detection information thereof to the cloud for storage, so as to facilitate the follow-up data tracing; the detection information includes an appearance detection result (whether the appearance detection is qualified) and a comprehensive detection result (whether the comprehensive detection is qualified) of the workpiece.
The two-dimensional code scanning device is a two-dimensional code scanning gun, and the two-dimensional code scanning guns are arranged on two opposite sides of the roller path line 3 respectively and used for scanning two-dimensional code labels adhered to workpieces.
The vision detection device 2 is internally pre-stored with photos of qualified workpieces, the vision detection device 2 takes pictures of the workpieces on the vision detection frame 7 to obtain photos of the workpieces 5 to be detected, and the photos of the qualified workpieces are taken as standard photos to compare the photos of the workpieces 5 to be detected; if the compared similarity is smaller than or equal to a preset value, determining that the detection is unqualified; otherwise, the detection is judged to be qualified.
A power plug and a USB plug of a workpiece 5 are arranged on the comprehensive detection platform 4; the MES control system controls the carrying robot 1 to place the workpiece 5 at the corresponding position of the comprehensive detection platform 4 according to the positioning result of the visual detection equipment 2 on the power interface position and the USB interface position of the workpiece, so that the power interface and the USB interface of the workpiece 5 are respectively communicated with a power plug and a USB plug arranged on the comprehensive detection platform 4;
the power plug and the USB plug both adopt spring thimble contact structures, so that the reliability of metal contact is greatly improved, and the reliability of power-on and USB communication of the workpiece 5 is ensured.
Positioning blocks are uniformly arranged around the station of the comprehensive detection table 4 and used for positioning the position of the workpiece 5.
The comprehensive detection table 4 is also provided with a temperature sensor, and the screen touch robot 6 is provided with a visual device and a touch pen; the screen touch robot 6 comprehensively detects the screen function of the workpiece 5 electrified on the comprehensive detection table 4, and the screen touch robot comprises the following steps:
and (3) screen electrification detection: the screen touch robot 6 detects the screen of the electrified workpiece 5 by using a visual device provided by the robot, and judges whether the screen is lighted; if yes, representing that the power-on detection of the screen is qualified, and carrying out temperature setting detection; otherwise, representing that the power-on detection on the screen is unqualified, and controlling the carrying robot 1 by the MES control system to carry the workpiece 5 on the comprehensive detection table 4 to an NG unqualified off-line roller way;
temperature setting detection: the screen touch robot 6 uses the visual equipment to identify the temperature setting key on the screen, and uses a self-contained touch pen to touch the temperature setting key so as to raise the setting temperature and lower the setting temperature, and detects the temperature setting function of the workpiece to obtain a temperature setting detection result; the method specifically comprises the following steps:
the screen touch robot 6 raises the set temperature to a temperature value through the touch pen, and detects whether the temperature rises to a reasonable range of the temperature value through the temperature sensor; if yes, determining that the detection is passed; otherwise, judging that the detection does not pass; the reasonable range is [ x-a, x + a ]; x is the temperature value, and a is a preset error;
detecting 20 times according to the method, and if the detection passing times are more than or equal to 16, judging that the detection of the increased set temperature is qualified; otherwise, judging that the detection of the rising set temperature is unqualified;
the screen touch robot 6 reduces the set temperature to a temperature value through the touch pen, and detects whether the temperature is reduced to a reasonable range of the temperature value through the temperature sensor; if yes, determining that the detection is passed; otherwise, judging that the detection does not pass; the reasonable range is [ y-b, y + b ]; y is the temperature value, and b is a preset error;
detecting 20 times according to the method, and if the detection passing times are more than or equal to 16, judging that the detection of the reduced set temperature is qualified; otherwise, judging that the detection of reducing the set temperature is unqualified;
if the set temperature is increased and the set temperature is reduced to be qualified, judging that the temperature setting detection is qualified; otherwise, the temperature setting detection is determined to be unqualified.
If the screen power-on detection and the temperature setting detection are both qualified, judging that the comprehensive detection is qualified; otherwise, judging that the comprehensive detection is unqualified.
In addition, the embodiment of the invention also provides a method for detecting the power-on comprehensive performance of the full-automatic semiconductor air conditioner, which is applied to a system for detecting the power-on comprehensive performance of the full-automatic semiconductor air conditioner; the method for detecting the electrification comprehensive performance of the full-automatic semiconductor air conditioner provided by the embodiment of the invention comprises the following steps of:
s101: the roller path line 3 transports the workpiece 5 to a two-dimensional code scanning station; the roller path line 3 comprises a finished product qualified offline roller way and an NG unqualified offline roller way, and is respectively used for transporting qualified workpieces and unqualified workpieces;
s102: scanning a two-dimensional code label on a workpiece by two-dimensional code scanning equipment arranged on a two-dimensional code scanning station, acquiring corresponding product information, and uploading the product information to an MES control system;
s103: the MES control system receives the product information and controls the carrying robot 1 to grab the workpiece 5 from the roller path line 3 to the visual inspection rack 7; the visual detection frame 7 is used for placing the workpiece 5, and the visual detection frame 7 is provided with a visual detection device 2;
s104: the visual detection equipment 2 positions a power supply interface and a USB interface of the workpiece 5 on the visual detection frame 7 and performs appearance detection on the workpiece 5; if the detection is qualified, the MES control system controls the carrying robot 1 to carry the workpiece 5 on the visual detection frame 7 to the comprehensive detection table 4, and controls the power supply to be switched on, and the step S105 is carried out; if the detection is unqualified, the MES control system controls the carrying robot 1 to carry the workpiece 5 on the comprehensive detection table 4 to an NG unqualified off-line roller way, and the step S106 is carried out;
s105: the screen touch robot 6 comprehensively detects the screen function of the workpiece 5 electrified on the comprehensive detection table 4; if the detection is qualified, the MES control system controls the carrying robot 1 to carry the workpiece 5 on the comprehensive detection platform 4 to a qualified finished product off-line roller way, and the step S106 is finished; if the detection is unqualified, the MES control system controls the carrying robot 1 to carry the workpiece on the comprehensive detection table 4 to an NG unqualified off-line roller way, and the step S106 is carried out;
s106: and (6) ending.
In the embodiment of the invention, after each workpiece 5 is detected, the MES control system packs and uploads the product information of the workpiece 5 and the corresponding detection information thereof to the cloud for storage, so as to facilitate the follow-up data tracing; the detection information includes an appearance detection result (whether the appearance detection is qualified) and a comprehensive detection result (whether the comprehensive detection is qualified) of the workpiece.
In step S104, photos of qualified workpieces are prestored in the visual inspection device, the visual inspection device 2 photographs the workpiece 5 on the visual inspection rack 7 to obtain photos of the workpiece 5 to be inspected, and the photos of the qualified workpiece are used as standard photos to compare the photos of the workpiece 5 to be inspected; if the compared similarity is smaller than or equal to a preset value, determining that the detection is unqualified; otherwise, the detection is judged to be qualified.
A power plug and a USB plug of a workpiece 5 are arranged on the comprehensive detection platform 4; in step S104, the MES control system controls the transfer robot 1 to place the workpiece 5 at a position corresponding to the comprehensive inspection table 4 according to the positioning result of the visual inspection device 2 on the power interface position and the USB interface position of the workpiece 5, so that the power interface and the USB interface of the workpiece 5 are respectively connected to the power plug and the USB plug provided on the comprehensive inspection table 4.
The screen touch robot 6 is provided with a visual device and a touch pen; in step S105, the comprehensive detection of the screen function of the workpiece energized on the comprehensive detection table 4 by the screen touch robot includes:
and (3) screen electrification detection: the screen touch robot 6 detects the screen of the electrified workpiece 5 by using a visual device provided by the robot, and judges whether the screen is lighted; if yes, representing that the power-on detection of the screen is qualified, and carrying out temperature setting detection; otherwise, representing that the power-on detection on the screen is unqualified, and controlling the carrying robot 1 by the MES control system to carry the workpiece 5 on the comprehensive detection platform to an NG unqualified off-line roller way;
temperature setting detection: the screen touch robot 6 uses the visual equipment to identify the temperature setting key on the screen, uses a self-contained touch pen to touch the temperature setting key so as to raise the setting temperature and lower the setting temperature, and detects the temperature setting function of the workpiece 5 to obtain a temperature setting detection result; the method specifically comprises the following steps:
the screen touch robot 6 raises the set temperature to a temperature value through the touch pen, and detects whether the temperature rises to a reasonable range of the temperature value through the temperature sensor; if yes, determining that the detection is passed; otherwise, judging that the detection does not pass; the reasonable range is [ x-a, x + a ]; x is the temperature value, and a is a preset error;
detecting 20 times according to the method, and if the detection passing times are more than or equal to 16, judging that the detection of the increased set temperature is qualified; otherwise, judging that the detection of the rising set temperature is unqualified;
the screen touch robot 6 reduces the set temperature to a temperature value through the touch pen, and detects whether the temperature is reduced to a reasonable range of the temperature value through the temperature sensor; if yes, determining that the detection is passed; otherwise, judging that the detection does not pass; the reasonable range is [ y-b, y + b ]; y is the temperature value, and b is a preset error;
detecting 20 times according to the method, and if the detection passing times are more than or equal to 16, judging that the detection of the reduced set temperature is qualified; otherwise, judging that the detection of reducing the set temperature is unqualified;
if the set temperature is increased and the set temperature is reduced to be qualified, judging that the temperature setting detection is qualified; otherwise, the temperature setting detection is determined to be unqualified.
If the screen power-on detection and the temperature setting detection are both qualified, judging that the comprehensive detection is qualified; otherwise, judging that the comprehensive detection is unqualified.
In the embodiment of the present invention, the specific parameters of each hardware device are as follows:
the transfer robot 1: the transfer robot 1 is a six-axis robot, has a load of 20kg and an arm spread of 1700mm, and an end effector with a sucker and is used for grabbing, transferring and placing workpieces;
screen touch robot 6: the screen touch robot 6 is a six-axis robot, the load is 8kg, the arm spread is 1300mm, the end effector is provided with a telescopic cylinder and a touch pen, and a set of vision cameras are arranged for detecting a workpiece screen of a workpiece and touching the screen;
visual inspection equipment: contain 2 sets of vision systems, one set is used for the work piece outward appearance to detect, and one set is used for the screen inspection of starting up.
The invention has the beneficial effects that: the technical scheme provided by the invention greatly improves the cycle beat of a single workpiece, thereby improving the production efficiency of a production line. The whole detection process does not need manual participation, so that the labor cost is saved, and the problems of product quality and standard caused by manual uncertain factors are avoided. The data of each workpiece are automatically stored in an MES system, and then can be stored in a cloud, so that the quality of the product can be traced for a long time.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (8)
1. A full-automatic power-on comprehensive performance detection system for a semiconductor air conditioner is characterized in that: the method comprises the following steps:
the roller path line is used for conveying the workpieces to each station; the roller path line comprises a finished product qualified offline roller way and an NG unqualified offline roller way which are respectively used for transporting qualified workpieces and unqualified workpieces; the workpiece is an air conditioner product to be detected; each workpiece is provided with a unique two-dimension code label, and the two-dimension code label is scanned to obtain corresponding air conditioner product information;
the two-dimensional code scanning equipment is used for scanning the two-dimensional code label on the workpiece, acquiring corresponding product information and uploading the product information to the MES control system;
the MES control system is used for receiving the product information and controlling the carrying robot to grab the workpiece from the roller line to the visual detection frame; the visual detection frame is used for placing a workpiece, and visual detection equipment is arranged on the visual detection frame;
the visual detection equipment is used for positioning the positions of a power supply interface and a USB interface of a workpiece on the visual detection frame and detecting the appearance of the workpiece; if the detection is qualified, the MES control system controls the transfer robot to transfer the workpiece on the visual detection frame to the comprehensive detection table and controls the power supply to be switched on; if the detection is unqualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to an NG unqualified off-line roller way;
the screen touch robot is used for comprehensively detecting the screen function of the workpiece electrified on the comprehensive detection table; if the detection is qualified, the MES control system controls the carrying robot to carry the workpieces on the comprehensive detection table to a qualified finished product off-line roller way; if the detection is unqualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to an NG unqualified off-line roller way;
after each workpiece is detected, the MES control system packs and uploads the product information of the workpiece and the corresponding detection information thereof to the cloud for storage, so that subsequent data tracing is facilitated; the detection information comprises an appearance detection result and a comprehensive detection result of the workpiece.
2. The system for detecting the power-on comprehensive performance of the full-automatic semiconductor air conditioner as claimed in claim 1, wherein: the visual detection equipment is internally pre-stored with photos of qualified workpieces, photographs the workpieces on the visual detection frame by the visual detection equipment to obtain photos of the workpieces to be detected, and compares the photos of the workpieces to be detected by taking the photos of the qualified workpieces as standard photos; if the compared similarity is smaller than or equal to a preset value, determining that the detection is unqualified; otherwise, the detection is judged to be qualified.
3. The system for detecting the power-on comprehensive performance of the full-automatic semiconductor air conditioner as claimed in claim 1, wherein: a power plug and a USB plug of the workpiece are arranged on the comprehensive detection platform; and the MES control system controls the carrying robot to place the workpiece at the corresponding position of the comprehensive detection platform according to the positioning result of the visual detection equipment on the position of the power interface and the position of the USB interface of the workpiece, so that the power interface and the USB interface of the workpiece are respectively communicated with a power plug and a USB plug arranged on the comprehensive detection platform.
4. The system for detecting the power-on comprehensive performance of the full-automatic semiconductor air conditioner as claimed in claim 1, wherein: the comprehensive detection table is also provided with a temperature sensor, and the screen touch robot is provided with a visual device and a touch pen; the screen touch robot carries out comprehensive detection on the screen function of the workpiece electrified on the comprehensive detection platform and comprises the following steps:
and (3) screen electrification detection: the screen touch robot detects a screen of the electrified workpiece by using a visual device carried by the screen touch robot, and judges whether the screen is lightened; if yes, representing that the power-on detection of the screen is qualified, and carrying out temperature setting detection; otherwise, representing that the power-on detection on the screen is unqualified, and controlling the carrying robot by the MES control system to carry the workpiece on the comprehensive detection table to an NG unqualified off-line roller way;
temperature setting detection: the screen touch robot uses the visual equipment to identify the temperature setting key on the screen, and uses the stylus pen to touch the temperature setting key, so as to raise the set temperature and lower the set temperature, and detects the temperature setting function of the workpiece, and obtains the temperature setting detection result.
5. The system for detecting the power-on comprehensive performance of the full-automatic semiconductor air conditioner as claimed in claim 4, wherein: temperature setting detection specifically includes:
the screen touch robot raises the set temperature to a temperature value through the touch pen, and detects whether the temperature rises to a reasonable range of the temperature value through the temperature sensor; if yes, determining that the detection is passed; otherwise, judging that the detection does not pass; the reasonable range is [ x-a, x + a ]; x is the temperature value, and a is a preset error;
detecting for n times according to the method, and if the detection passing times are more than or equal to m times, judging that the detection of the increased set temperature is qualified; otherwise, judging that the detection of the rising set temperature is unqualified;
the screen touch robot reduces the set temperature to a temperature value through the touch pen, and detects whether the temperature is reduced to a reasonable range of the temperature value through the temperature sensor; if yes, determining that the detection is passed; otherwise, judging that the detection does not pass; the reasonable range is [ y-b, y + b ]; y is the temperature value, and b is a preset error;
detecting for n times according to the method, and if the detection passing times are more than or equal to m times, judging that the detection of the reduced set temperature is qualified; otherwise, judging that the detection of reducing the set temperature is unqualified; wherein n and m are preset values, and n > m > 0;
if the set temperature is increased and the set temperature is reduced to be qualified, judging that the temperature setting detection is qualified; otherwise, the temperature setting detection is determined to be unqualified.
6. The system for detecting the power-on comprehensive performance of the full-automatic semiconductor air conditioner as claimed in claim 5, wherein: if the screen power-on detection and the temperature setting detection are both qualified, judging that the comprehensive detection is qualified; otherwise, judging that the comprehensive detection is unqualified.
7. A full-automatic detection method for the comprehensive performance of power-on of a semiconductor air conditioner is characterized by comprising the following steps:
s101: conveying the workpiece to a two-dimensional code scanning station by a roller line; the roller path line comprises a finished product qualified offline roller way and an NG unqualified offline roller way which are respectively used for transporting qualified workpieces and unqualified workpieces;
s102: scanning a two-dimensional code label on a workpiece by two-dimensional code scanning equipment arranged on a two-dimensional code scanning station, acquiring corresponding product information, and uploading the product information to an MES control system;
s103: the MES control system receives the product information and controls the carrying robot to grab the workpiece from the roller line to the visual detection frame; the visual detection frame is used for placing a workpiece, and visual detection equipment is arranged on the visual detection frame;
s104: the visual detection equipment positions a power supply interface and a USB interface of a workpiece on the visual detection frame and performs appearance detection on the workpiece; if the detection is qualified, the MES control system controls the transfer robot to transfer the workpiece on the visual detection frame to the comprehensive detection table and controls the power supply to be switched on, and the step S105 is carried out; if the detection is unqualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to an NG unqualified off-line roller way, and the step S106 is carried out;
s105: the screen touch robot comprehensively detects the screen function of the electrified workpiece on the comprehensive detection table; if the detection is qualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to a qualified finished product off-line roller way, and the step S106 is carried out; if the detection is unqualified, the MES control system controls the carrying robot to carry the workpiece on the comprehensive detection table to an NG unqualified off-line roller way, and the step S106 is carried out;
s106: and (6) ending.
8. The method for detecting the power-on comprehensive performance of the full-automatic semiconductor air conditioner as claimed in claim 7, wherein the method comprises the following steps: after each workpiece is detected, the MES control system packs and uploads the product information of the workpiece and the corresponding detection information thereof to the cloud for storage, so that subsequent data tracing is facilitated; the detection information comprises an appearance detection result and a comprehensive detection result of the workpiece.
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