CN112306030A - Fork truck safety on-line monitoring management system - Google Patents
Fork truck safety on-line monitoring management system Download PDFInfo
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- CN112306030A CN112306030A CN202011289420.8A CN202011289420A CN112306030A CN 112306030 A CN112306030 A CN 112306030A CN 202011289420 A CN202011289420 A CN 202011289420A CN 112306030 A CN112306030 A CN 112306030A
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- forklift
- control terminal
- sensor
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- software platform
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31439—Alarms can be warning, alert or fault
Abstract
The invention discloses a forklift safety online monitoring and management system which comprises a control terminal, a vehicle-mounted camera, a speed sensor, an acceleration sensor, a UWB positioning device, an ultrasonic ranging device, an audible and visual alarm and a software platform, wherein the control terminal, the vehicle-mounted camera, the speed sensor, the acceleration sensor, the UWB positioning device, the ultrasonic ranging device and the audible and visual alarm are arranged on a forklift, the vehicle-mounted camera, the speed sensor, the acceleration sensor, the UWB positioning device, the ultrasonic ranging device and the audible and visual alarm are all connected with the control terminal, and the control terminal is wirelessly connected with the software platform. The forklift safety online monitoring management system can monitor the forklift in real time, judges whether misoperation and potential safety hazard exist or not in real time through the control terminal, monitors the forklift through the software platform and collects and stores various information, and can effectively improve the running safety of the forklift through omnibearing monitoring.
Description
Technical Field
The invention relates to the technical field of forklift safety, in particular to a forklift safety online monitoring and management system.
Background
The development history of the forklift industry in China is short, but the development is rapid. After several years of development, particularly since the 21 st century, the forklift industry has grown rapidly, stepping into the "gold development phase". Annual sales are also rising year by year, and nowadays annual sales reach over 40 thousands of trucks, accounting for over 60% of the sales of the asian forklift market.
The development of industries such as manufacturing industry and logistics industry cannot avoid the use of the forklift, and the use of the forklift is rapidly increased along with the large-scale increase of factories and workshops all over the country, but many unsafe conditions are inevitable. At present, a system capable of monitoring the forklift on line is lacking, so that the use safety of the forklift is improved.
Disclosure of Invention
The invention aims to provide a forklift safety online monitoring management system for effectively improving safety.
In order to solve the problems, the invention provides a forklift safety online monitoring management system which comprises a control terminal, a vehicle-mounted camera, a speed sensor, an acceleration sensor, a UWB positioning device, an ultrasonic ranging device, an audible and visual alarm and a software platform, wherein the control terminal, the vehicle-mounted camera, the speed sensor, the acceleration sensor, the UWB positioning device, the ultrasonic ranging device and the audible and visual alarm are arranged on a forklift, the vehicle-mounted camera, the speed sensor, the acceleration sensor, the UWB positioning device, the ultrasonic ranging device and the audible and visual alarm are all connected with the control terminal, the control terminal is wirelessly connected with the software platform, the vehicle-mounted camera acquires image information inside and outside the forklift in real time, the speed sensor and the acceleration sensor acquire speed information and acceleration information of the forklift in real time, and the UWB positioning device and the ultrasonic ranging device are matched with each other to acquire distance information of obstacles around the forklift, when the speed, the acceleration or the distance between surrounding obstacles of the forklift exceeds an early warning value, an alarm is given out through the audible and visual alarm, and the control terminal transmits the acquired image information, the speed information, the acceleration information and the distance information between surrounding obstacles inside and outside the forklift to the software platform in real time.
As a further improvement of the invention, the control terminal judges whether the driver wears the safety helmet or not through the image information in the forklift acquired by the vehicle-mounted camera, and transmits the judgment result to the software platform.
As a further improvement of the invention, the safety belt monitoring system further comprises a safety belt sensor, wherein the safety belt sensor is connected with the control terminal, the safety belt sensor detects whether a driver fastens a safety belt or not, and when the safety belt is not fastened, an alarm is given out through the audible and visual alarm.
As a further improvement of the invention, the forklift further comprises an IC card, the control terminal is provided with a card reading module for reading the IC card, and when the card reading module reads the IC card information, the control terminal controls the forklift to unlock, so that the forklift can be started normally.
As a further improvement of the invention, the system further comprises a plant area monitoring camera, wherein the plant area monitoring camera is connected with the software platform and monitors all forklifts in the plant area in real time.
As a further improvement of the invention, the control terminal is provided with a positioning module, and the software platform positions the forklift according to the positioning module and forms a driving track.
As a further improvement of the invention, the forklift truck further comprises a weight sensor, wherein the weight sensor is connected with the control terminal, and when the forklift truck is overloaded, the audible and visual alarm gives out an alarm.
As a further improvement of the invention, the forklift truck further comprises an inclination angle sensor, the control terminal is also provided with a brake module, the inclination angle sensor is arranged on a forklift truck body and is connected with the control terminal, the brake module is connected with a forklift truck brake, the inclination angle sensor monitors the inclination angle of the forklift truck body in real time, and when the inclination angle of the forklift truck exceeds a preset value, the brake module controls the forklift truck to decelerate and gives an alarm through the audible and visual alarm.
As a further improvement of the invention, when the inclination angle of the vehicle body exceeds a predetermined value, the control terminal monitors the inclination angle change trend of the vehicle body in real time according to the inclination angle sensor, when the inclination angle of the vehicle body continues to increase, the braking module controls the forklift to brake, and when the inclination angle of the vehicle body decreases to be smaller than the predetermined value, the braking module releases the deceleration control of the forklift.
As a further improvement of the invention, the vehicle-mounted camera is also used for collecting a driver license image, the control terminal sends the collected driver license image to the software platform, the software platform tests the driver license, and if the driver license is not tested, an alarm is given out through the audible and visual alarm.
The invention has the beneficial effects that:
the forklift safety online monitoring management system can monitor the forklift in real time, judges whether misoperation and potential safety hazard exist or not in real time through the control terminal, monitors the forklift through the software platform and collects and stores various information, and can effectively improve the running safety of the forklift through omnibearing monitoring.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic structural diagram of a forklift safety online monitoring and management system in a preferred embodiment of the invention.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
As shown in fig. 1, the forklift safety online monitoring management system in the preferred embodiment of the present invention includes a control terminal, a vehicle-mounted camera, a speed sensor, an acceleration sensor, a UWB positioning device, an ultrasonic distance measuring device, an audible and visual alarm, and a software platform, wherein the control terminal, the vehicle-mounted camera, the speed sensor, the acceleration sensor, the UWB positioning device, the ultrasonic distance measuring device, and the audible and visual alarm are disposed on a forklift, the vehicle-mounted camera, the speed sensor, the acceleration sensor, the UWB positioning device, the ultrasonic distance measuring device, and the audible and visual alarm are all connected to the control terminal, and the control terminal is wirelessly connected to the software platform.
In this embodiment, the control terminal further includes a communication module and a human-computer interaction module, and the communication module is connected with the software platform through the wireless transmission module. The management personnel can remotely issue the appointments through the software platform and communicate with the driver through the man-machine interaction module to complete task distribution and instruction receiving.
The vehicle-mounted camera collects image information inside and outside the forklift in real time, the speed sensor and the acceleration sensor collect speed information and acceleration information of the forklift in real time, the UWB positioning equipment and the ultrasonic ranging equipment are matched to collect distance information of obstacles around the forklift in real time, when the speed, the acceleration or the distance of the obstacles around the forklift exceeds an early warning value, an audible and visual alarm is used for giving an alarm, and the control terminal transmits the collected image information inside and outside the forklift, the speed information, the acceleration information and the distance information of the obstacles around the forklift to the software platform in real time.
In the embodiment, the control terminal judges whether the driver wears the safety helmet or not through the image information in the forklift acquired by the vehicle-mounted camera, and transmits the judgment result to the software platform.
In this embodiment, the system further comprises a seat belt sensor, the seat belt sensor is connected with the control terminal, the seat belt sensor detects whether the driver fastens the seat belt, and when the seat belt is not fastened, an audible and visual alarm is used for giving an alarm.
In this embodiment, the system further comprises an IC card, the control terminal is provided with a card reading module for reading the IC card, when the card reading module reads information of the IC card, the control terminal controls the forklift to unlock, and the forklift can be normally started, otherwise, the forklift is locked.
In this embodiment, the system further includes a plant area monitoring camera, the plant area monitoring camera is connected with the software platform, and the plant area monitoring camera monitors all forklifts in the plant area in real time. The overall scheduling of the forklift can be realized.
In the embodiment, the control terminal is provided with a positioning module, and the software platform positions the forklift according to the positioning module and forms a driving track. The rechecking of the running track of the forklift can be realized.
In one embodiment, the system further comprises a weight sensor, wherein the weight sensor is connected with the control terminal, and when the forklift is overloaded, an audible and visual alarm is used for giving an alarm.
In this embodiment, this system still includes inclination sensor, and control terminal still is equipped with the braking module, and inclination sensor locates on the fork truck body, and inclination sensor is connected with control terminal, and the braking module is connected with the fork truck stopper, and inclination sensor real-time supervision automobile body inclination, when the automobile body inclination exceeded the predetermined value, braking module control fork truck slowed down to send out the police dispatch newspaper through audible and visual alarm.
Further, when the inclination angle of the forklift body exceeds a preset value, the control terminal monitors the inclination angle change trend of the forklift body in real time according to the inclination angle sensor, when the inclination angle of the forklift body continues to increase, the braking module controls the forklift to brake, and when the inclination angle of the forklift body decreases to be smaller than the preset value, the braking module releases the speed reduction control of the forklift. Can effectively prevent the occurrence of forklift dumping
In this embodiment, the vehicle-mounted camera is further used for collecting a driver license image, the control terminal sends the collected driver license image to the software platform, the software platform checks the driver license, if the driver license information cannot be inquired, the driver license information is unqualified to check, the driver is judged to be driving without a license, and an audible and visual alarm is used for giving an alarm.
In this embodiment, all the above-mentioned information (including alarm, etc.) is transmitted to software platform and cell-phone end APP through wireless transmission module, realizes real-time display and record.
The invention can monitor the states (overspeed, overload, illegal driving and the like) of the forklift, the behaviors (with/without evidence, wearing safety belts and safety helmets) of drivers and the like, so that supervision departments can monitor the safety production process of enterprises in real time and intervene in time to early warn, thereby reducing the occurrence rate of safety production accidents of the forklift.
The above embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.
Claims (10)
1. The forklift safety online monitoring management system is characterized by comprising a control terminal, a vehicle-mounted camera, a speed sensor, an acceleration sensor, a UWB positioning device, an ultrasonic ranging device, an audible and visual alarm and a software platform, wherein the control terminal, the vehicle-mounted camera, the speed sensor, the acceleration sensor, the UWB positioning device, the ultrasonic ranging device and the audible and visual alarm are arranged on a forklift, the vehicle-mounted camera, the speed sensor, the acceleration sensor, the UWB positioning device, the ultrasonic ranging device and the audible and visual alarm are all connected with the control terminal, the control terminal is wirelessly connected with the software platform, the vehicle-mounted camera collects image information inside and outside the forklift in real time, the speed sensor and the acceleration sensor collect speed information and acceleration information of the forklift in real time, and the UWB positioning device and the ultrasonic ranging device are matched with each other to collect distance information of obstacles around the forklift in real, when the speed, the acceleration or the distance between surrounding obstacles of the forklift exceeds an early warning value, an alarm is given out through the audible and visual alarm, and the control terminal transmits the acquired image information, the speed information, the acceleration information and the distance information between surrounding obstacles inside and outside the forklift to the software platform in real time.
2. The forklift safety online monitoring and management system as claimed in claim 1, wherein the control terminal judges whether a driver wears a safety helmet or not through image information in the forklift collected by the vehicle-mounted camera, and transmits the judgment result to the software platform.
3. The system for monitoring and managing the safety of the forklift truck as recited in claim 1, further comprising a seat belt sensor connected to the control terminal, wherein the seat belt sensor detects whether a driver fastens a seat belt, and when the seat belt is not fastened, an alarm is given by the audible and visual alarm.
4. The forklift safety online monitoring and management system according to claim 1, further comprising an IC card, wherein the control terminal is provided with a card reading module for reading the IC card, and when the card reading module reads the IC card information, the control terminal controls the forklift to unlock, so that the forklift can be started normally.
5. The forklift safety online monitoring management system according to claim 1, further comprising a plant area monitoring camera, wherein the plant area monitoring camera is connected with the software platform, and the plant area monitoring camera monitors all forklifts in a plant area in real time.
6. The forklift safety online monitoring and management system as claimed in claim 1, wherein the control terminal is provided with a positioning module, and the software platform positions the forklift according to the positioning module and forms a driving track.
7. The on-line monitoring and managing system for the safety of the forklift as recited in claim 1, further comprising a weight sensor, wherein the weight sensor is connected with the control terminal, and an alarm is given out through the audible and visual alarm when the forklift is overloaded.
8. The forklift safety online monitoring and management system according to claim 1, further comprising an inclination sensor, wherein the control terminal is further provided with a brake module, the inclination sensor is arranged on a forklift body, the inclination sensor is connected with the control terminal, the brake module is connected with a forklift brake, the inclination sensor monitors the inclination of the forklift body in real time, and when the inclination of the forklift body exceeds a predetermined value, the brake module controls the forklift to decelerate and send an alarm through the audible and visual alarm.
9. The forklift safety online monitoring and management system as recited in claim 8, wherein the control terminal monitors the inclination angle change trend of the forklift in real time according to the inclination angle sensor when the inclination angle of the forklift exceeds a predetermined value, the braking module controls the forklift to brake when the inclination angle of the forklift continues to increase, and the braking module releases the deceleration control of the forklift when the inclination angle of the forklift becomes smaller than the predetermined value.
10. The forklift safety online monitoring and management system as recited in claim 1, wherein the vehicle-mounted camera is further used for collecting a driver license image, the control terminal sends the collected driver license image to the software platform, the software platform tests the driver license, and if the test is not qualified, an alarm is given out through the audible and visual alarm.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010936841 | 2020-09-08 | ||
| CN2020109368419 | 2020-09-08 |
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| CN112306030A true CN112306030A (en) | 2021-02-02 |
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| CN202011289420.8A Pending CN112306030A (en) | 2020-09-08 | 2020-11-17 | Fork truck safety on-line monitoring management system |
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| CN113077607A (en) * | 2021-04-02 | 2021-07-06 | 中慧能源(杭州)有限公司 | Forklift safety control equipment and system |
| CN113515120A (en) * | 2021-04-27 | 2021-10-19 | 武汉易上物联科技有限责任公司 | Fork truck working condition visualization device and system based on Internet of things |
| CN113625626A (en) * | 2021-08-04 | 2021-11-09 | 张家港智能电力研究院有限公司 | Forklift management system with real-time monitoring function |
| CN115242848A (en) * | 2022-09-20 | 2022-10-25 | 新亿成科技(江苏)有限公司 | Smart forklift supervision method and system based on data transmission of Internet of things |
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