Disclosure of Invention
In order to achieve the purpose, the invention discloses an automatic forming device which can produce a square paper straw with small occupied space and convenient storage and transportation, and has the advantages of high integration degree, simple manufacturing process and convenient operation.
The invention adopts the following technical scheme:
an automatic processing, forming and packaging device for square paper straws comprises: the paper feeding device, the shearing device, the paper feeding device, the profiling device, the folding device and the packaging device; the paper feeding device is fixed on the ground through foundation bolts, the shearing device is installed behind the paper feeding device and is fixed on the ground through foundation bolts, a paper outlet of the paper feeding device is flush and tightly attached to the working surface of the shearing device, the side edge of the paper feeding device abuts against the paper feeding device, and the direction of a cutting edge of cutting is perpendicular to the direction of paper feeding; the paper feeding device is arranged in the shearing device and is contacted with the shearing device through a sliding rail to perform linear displacement; the folding device is arranged on the side of the shearing device and is fixed on the ground through foundation bolts; the profiling device is fixed on the workbench of the folding device through a bolt; the packaging device is closely connected with the side edges of the folding device, and the bottom of the packaging device is used for conveying straws through a sliding plate.
Further, the paper feeding device includes: the device comprises a bracket, a motor I, a roller, a transmission belt, a belt wheel, a transmission belt, a roller frame, a paper feeding guide plate and a paper discharging guide plate; the roller support is a square tube assembling structure through bolts, the support is a split truss structure formed by welding steel tubes, the cross beam at the upper part is a polished rod, the polished rod penetrates through the center of a raw material paper roll and is fixedly installed on the vertical frames at two sides through bolts to prevent rolling, the support adopts a three-foot design to improve the overall stability of the support, positioning holes are symmetrically installed at two sides of the vertical frames, and the cross beam is fixed through positioning pins; the motor I is fixed on the roller frame through a bolt; the two rollers are divided into an upper group and a lower group, the upper group is four, the side surfaces are distributed in a triangular mode, the lower group is three, the side surfaces are horizontally arranged in a straight mode and are connected with the roller frame through ball bearings, the distance between the two rollers is 8cm, the two rollers are circumferentially fixed with the belt wheel through flat keys, and the two rollers are driven through narrow flat belts; the transmission belt is a narrow flat belt and is connected with the belt wheel to transmit power; the roller frame is formed by welding low-carbon steel and is divided into an upper part and a lower part which are connected through bolts, two side surfaces of the roller frame are trapezoidal thin plates, the middle of the roller frame is of a hollow frame structure, holes are symmetrically formed in the side walls of the roller frame, and a boss mounting end cover is machined at a bearing mounting position for dust prevention treatment; the edges of the surfaces of the paper feeding guide plate and the paper discharging guide plate are provided with bulges for conveying and guiding paper, and the paper feeding guide plate and the paper discharging guide plate respectively form included angles of 10 degrees and 15 degrees with the horizontal plane, the surfaces of the paper feeding guide plate and the paper discharging guide plate are subjected to roughness treatment to reduce friction force, and the paper feeding guide plate and the paper discharging guide plate are installed on the roller frame through bolts; the motor I drives the shaft to rotate through the coupler to further drive the roller and the conveyor belts to move, and the two sets of conveyor belts drag paper on the support to roll under the action of friction force, so that the input of the paper is realized.
Further, the cutting device includes: the cutting knife, the motor II, the transmission shaft I, the turntable I, the partition plate II, the rack I and the box body; the motor II is fixed on the cutting box body through a bolt, a boss is arranged at the joint of the motor II and the bolt to reduce concentrated stress, and double nuts are adopted for preventing looseness; the rotary table I is fixedly arranged on the transmission shaft I through a flat key, the motor II and the transmission shaft I transmit torque through a coupler, and an eccentric hole of the rotary table I is connected with the cutter through a pin; the rack I is fixed on the partition plate II through a bolt, and the distance between the side edge of the rack I and the side edge of the partition plate II is 5 cm; the cutter includes: a blade, a blade holder; the cutter frame is formed by welding, the center line of the cutter frame is symmetrical, cutter grooves are formed in two sides of the cutter frame, and two countersunk holes in each side of the cutter frame are fixed with the cutter blade through bolts; the blade is forged into a rectangle by adopting forged steel, two through holes which are symmetrically distributed are punched, the blade is inserted into the cutter groove of the cutter frame and is fixed by a bolt, the cutter frame is connected and penetrates through the partition plate I to limit the horizontal degree of freedom, and the vertical degree of freedom is reserved; the partition plate I and the cutting box body are fixed inside through bolts, and the fixed partition plate can be adjusted up and down; the operation panel below the box has 2 rectangle cutting seams and 1 centre joint, the cutter passes the cutting seam and cuts.
Further, the paper feeding device includes: the device comprises a motor III, a motor IV, a turntable II, a motor mounting plate, a transmission shaft II, a connecting frame, a pressing support, a pressing frame, a pressing bin and a pressing plate; the motor III is a constant-speed motor, is fixedly mounted on the motor mounting plate through a bolt, is connected with a double nut for looseness prevention, and transmits torque through a coupler and a transmission shaft; the motor mounting plate is fixedly mounted on the pressing frame through bolts, and four corners are fixed with the L-shaped sliding block through bolts, so that the paper feeding device only moves linearly on the partition plate II of the cutting device; the motor IV is fixed to the bottom surface of the motor mounting plate through bolts and is fixed between the two L-shaped sliding blocks; the rotary disc II is circumferentially fixed with the transmission shaft II through a flat key, and the eccentric hole is connected with the connecting frame through a pin; the pressing bracket penetrates through a limiting hole of the pressing bracket and is fixed with the pressing bin through a bolt, and the limiting hole only allows the pressing bracket to vertically move; the pressing bin is in the pressing frame and slides up and down along the inner wall under the driving of a motor III, the pressing bin is of a hexahedral hollow structure, the bottom surface of the pressing bin is provided with two symmetrically distributed strip bosses with blind holes, the pressing bin is fixed with the pressing support through bolts, the side surface of one side of a short edge is provided with two symmetrically distributed strip bosses with blind holes, the pressing bin is fixed with a push plate through bolts, four cylindrical bosses are arranged inside the pressing bin and provided with guide holes in sliding connection with guide columns of the pressing plate, a spring plays a supporting role between the four cylindrical bosses, the width of the push plate is smaller than that of a middle seam of the box body workbench, and the push plate can move in the middle seam; the motor IV shaft is fixed with a gear and is connected with the rack I in the cutting device; the pressing plate is a thin plate with a rubber coating on the surface, 4 guide stand columns are arranged on the side face of the pressing plate and are in sliding connection with guide holes of the pressing bin, and stop buckles are arranged at the tail ends of the stand columns to prevent the stand columns from falling off; after the paper feeding device inputs paper, the paper feeding device falls down to fix the position, the cutter of the cutting device falls down to cut, the motor IV drives the gear, and the gear and rack structure is formed by the rack I of the cutting device to drive the baffle of the paper feeding device to push the paper into the profiling device, so that profiling of the paper is realized.
Further, the profiling device comprises: the device comprises a motor V, a screw rod thread sleeve I, a guide partition plate, a paper pressing mechanism, a profiling mechanism and a profiling box; the motor V is fixed on a partition plate of the compression molding box through a bolt, is vertically installed, is prevented from loosening through double nuts, is connected with a screw rod sleeve I through a coupler and is circumferentially positioned by adopting a flat key; the screw rod thread sleeve I penetrates through the guide partition plate, is fixed with the profiling mechanism through a positioning pin, and is fixed with the paper pressing mechanism through a bolt; the paper pressing mechanism comprises: a beam, a paper pressing frame and a roller; the side edge of the cross beam is C-shaped, a circular hole is formed in the top of the cross beam, the cross beam penetrates through the screw rod thread sleeve I and is positioned by a bolt, the bottom of the cross beam is of a circular hollow tubular structure, a spring is arranged in the circular hollow tubular structure, a sliding groove is formed in the circular hollow tubular structure, and a cylindrical protrusion at the top of the paper pressing frame is connected with the tubular structure; a shaft is arranged below the paper pressing frame, the shaft is connected with the rollers through bearings, and two shafts are symmetrically distributed on each side; the die mould mechanism includes: the device comprises a motor VI, a motor mounting frame, a guide rail, a slide bar I, a slide bar II, a rack III and a gear I; the guide rail is a strip-shaped hollow hexahedron, a sliding groove is formed in the guide rail from top to bottom, grooves are formed in the side edges of the guide rail, the motor mounting rack is fixed, and a mounting upright post is arranged on the upper bottom surface of the guide rail and fixed with the screw rod thread sleeve I; the side edges of the sliding rod I and the sliding rod II are of C types with different widths, the upper surface of the narrow end of the sliding rod I is fixed with the rack II through a stud, the bottom surface of the narrow end of the sliding rod II is fixed with the rack III through a stud, the sliding rod I is 8cm higher than the sliding rod II, the sliding rod I is installed on the lower sliding groove of the guide rail, the sliding rod II is installed on the upper sliding groove of the guide rail, and the wide ends of the sliding rod I and the sliding rod II are flush; the motor VI is installed on the motor mounting frame through a bolt, and the motor mounting frame is fixed in the groove of the guide rail through the bolt; the motor VI is connected with the gear I through a coupler, the circumferential motion is limited by a flat key, and the gear I is installed between the rack II and the rack III.
Further, the folding device includes: the device comprises a workbench, a turning plate, a steering buckle, a sliding rod, a sliding column, a connecting rod, a turntable III, a motor VII, a motor mounting rack, a falling plate and a telescopic rod; the middle part of the workbench is provided with an unsealed groove which is connected with the falling plate through a hinge, grooves are symmetrically distributed on two sides of the groove on a working surface for placing the turning plate, the turning plate is connected with the workbench through a hinge, one end of the telescopic rod is connected with the workbench through a hinge, and the other end of the telescopic rod is connected with the turning plate through a hinge; the steering buckles are connected with the short side surfaces of the turnover plates through studs to realize rotation around the studs, the sliding columns are added between the two steering buckles, and the steering buckles, the sliding columns and the sliding columns are penetrated through by the sliding rods; the motor VII is fixed on the motor mounting rack through bolts, and the motor mounting rack is fixed on the workbench supporting column through bolts; the utility model discloses a press die, including press die device, crossbeam, telescopic link, motor VI, drive gear rack transmission, the nipper of press die device's nipper mechanism whereabouts, the paper of gyro wheel fixed paper, the spring shrink between crossbeam and the press paper frame, the press die device's press die mechanism impresses the paper folding device, the telescopic link promotes turn over the board upset folding paper and bonding, motor VI drives gear rack transmission and realizes that the interval of slide bar I and slide bar II increases and withdraw from the both ends of straw, the drive of motor VII the traveller vertical movement control the opening and shutting of board that falls down makes the straw that the press die was.
Further, the packaging device includes: the device comprises a motor VIII, a packing box, a screw rod and screw sleeve II, a positioning partition plate, a pressing plate, a folding mechanism, a poking rod, a sliding plate and a paper rolling wheel; the motor VIII is fixed on a partition plate of the packing box through a bolt and is connected with the screw rod thread sleeve II through a coupler; a through hole is formed in the middle of the positioning partition plate, and an inner sliding groove of the through hole is matched with the screw rod thread sleeve II to limit circumferential rotation; the lower end of the screw rod thread sleeve II penetrates through the positioning partition plate to move up and down in the positioning chute, and the screw rod thread sleeve II is fixedly connected with the pressing plate through a bolt; the pressing plate is bucket-shaped, and a blade is arranged on one side of the pressing plate and fixed with the screw rod thread sleeve II through a bolt; the folding mechanism includes: the device comprises a motor IX, a shaft III, an incomplete gear I, an incomplete gear II, a shaft IV, a gear III, a shaft V, a gear IV, a gear V, a shaft VI and a swing rod; the motor IX is in transmission with the shaft III through a gear; the shaft IV is in transmission with the shaft V through the gear V, the shaft V is in transmission with the shaft VI through the gear V, and the swing rod and the shaft VI are circumferentially fixed through a key. When the incomplete gear II is meshed with the gear V, the swing rod rotates in the forward direction, and when the incomplete gear I is meshed with the gear III, the swing rod rotates in the reverse direction, so that the swing rod swings in a reciprocating manner; the surface of the sliding plate and the ground form an angle of 15 degrees, packing paper is filled in the box below the sliding plate, the packing paper is conveyed to the workbench through the paper rolling wheel, the turnover mechanism reciprocates under the coordination of the gears to fold the packing paper, the pressing plate falls down to cut and package to complete the package, and the poking rod is poked to a finished product area to realize the automatic production and package of the straw with the square section.
The invention also relates to a working method of the automatic processing, forming and packaging device for the square paper straw, which comprises the following specific steps:
the paper is rolled by the paper feeding device, input into the cutting device for cutting, the cut paper is fed into an operation platform of the profiling device through the paper feeding device, the paper pressing mechanism positions and fixes the paper, the profiling mechanism presses the paper into the groove, the folding device folds, folds and bonds the paper to form a square suction pipe, the falling plate is opened and closed, and the suction pipe enters the packaging device along the sliding plate to complete packaging.
The implementation of the automatic processing, forming and packaging device for the square paper straws has the beneficial effects that:
(1) the automatic processing, forming and packaging device for the square paper straws can produce paper straws with compressible volume, so that the space occupation of the paper straws during transportation and storage is improved, and the transportation and storage are greatly facilitated; when in use, the straw can be slightly squeezed by hands to form a complete straw space with a square structure.
(2) The automatic processing, forming and packaging device for the square paper straws has the advantages of high production efficiency, simple production flow, easiness in operation and strong universality.
Drawings
FIG. 1 is a front view of an automatic processing, forming and packaging device for square paper straws in accordance with the present invention;
FIG. 2 is a rear view of an automatic square paper straw forming and packaging device according to the present invention;
FIG. 3 is a three-dimensional perspective view of a paper feeding device of an automatic square paper straw forming and packaging device according to the present invention;
FIG. 4 is a partial structure view of a paper feeding device of an automatic square paper straw forming and packaging device according to the present invention;
FIG. 5 is a three-dimensional perspective view of a roller frame of the automatic square paper straw forming and packaging device of the present invention;
FIG. 6 is a three-dimensional perspective view of a holder of the automatic square paper straw forming and packaging device of the present invention;
FIG. 7 is a three-dimensional perspective view of a shearing device of the automatic square paper straw forming and packaging device of the present invention;
FIG. 8 is a three-dimensional perspective view of a box body workbench of the automatic square paper straw processing, forming and packaging device of the invention;
FIG. 9 is a three-dimensional perspective view of a cutter of the automatic square paper straw forming and packaging device of the present invention;
FIG. 10 is a three-dimensional perspective view of a paper feeding device of the automatic square paper straw forming and packaging device of the present invention;
FIG. 11 is a three-dimensional perspective view of a profiling device and a folding device of the automatic square paper straw forming and packaging device of the present invention;
FIG. 12 is a three-dimensional perspective view of a paper pressing mechanism of the automatic square paper straw forming and packaging device of the present invention;
FIG. 13 is a three-dimensional perspective view of a profiling mechanism of the automatic square paper straw forming and packaging device of the present invention;
FIG. 14 is a three-dimensional perspective view of a folding device of the automatic square paper straw forming and packaging device of the present invention;
FIG. 15 is a partial view of a folding device of the automatic square paper straw forming and packaging device according to the present invention;
FIG. 16 is a three-dimensional perspective view of a packaging device of the automatic square paper straw forming and packaging device of the present invention;
FIG. 17 is a three-dimensional perspective view of a folding mechanism of the automatic square paper straw forming and packaging device of the present invention;
FIG. 18 is a three-dimensional perspective view of a slide plate of the automatic square paper straw forming and packaging device of the present invention;
in the figure: 1-paper feeding device, 2-shearing device, 3-paper feeding device, 4-profiling device, 5-folding device, 6-packaging device, 11-bracket, 12-motor I, 13-roller, 14-driving belt, 15-belt wheel, 16-driving belt, 17-roller frame, 18-paper feeding guide plate, 19-paper discharging guide plate, 21-cutter, 211-cutter, 212-cutter frame, 22-motor II, 23-transmission shaft I, 24-rotary table I, 25-partition plate I, 26-partition plate II, 27-rack I, 28-box body, 31-motor III, 32-motor IV, 33-rotary table II, 34-motor mounting plate, 35-transmission shaft II, 36-connecting frame, 37-a compacting bracket, 38-a compacting frame, 39-a compacting bin, 310-a compacting plate, 41-a motor V, 42-a screw rod thread sleeve I, 43-a guide clapboard, 44-a paper pressing mechanism, 441-a cross beam, 442-a paper pressing frame, 443-a roller, 45-a compacting mechanism, 451-a motor VI, 452-a motor mounting frame, 453-a guide rail, 454-a slide rod I, 455-a slide rod II, 456-a rack II, 457-a rack III, 458-a gear I, 46-a compacting box, 51-a workbench, 52-a turning plate, 53-a steering buckle, 54-a slide rod, 55-a sliding column, 56-a connecting rod, 57-a rotating disc III, 58-a motor, 59-a motor mounting frame, 510-a falling plate, 511-a telescopic rod, a steering buckle, 61-motor VIII, 62-packing box, 63-screw rod screw sleeve II, 64-positioning partition plate, 65-pressing plate, 66-turnover mechanism, 661-motor IX, 662-shaft III, 663-incomplete gear I, 664-incomplete gear II, 665-shaft IV, 666-gear III, 667-shaft V, 668-gear IV, 669-gear V, 6610-shaft VI, 6611-swing rod, 67-shifting rod, 68-sliding plate and 69-paper rolling wheel.