CN112268815B - An experimental testing method for ice pullout force of concrete dams in cold areas - Google Patents
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Abstract
Description
技术领域Technical field
本发明属于水工建筑物防护技术领域,具体涉及一种寒冷地区混凝土坝冰拔力的试验测试方法。The invention belongs to the technical field of hydraulic structure protection, and specifically relates to a test method for ice pullout force of concrete dams in cold areas.
背景技术Background technique
随着我国水利事业的不断发展,水利工程的建设向高寒,高海拔地区发展已经成为了一种必然的趋势,如西藏,新疆,四川等地。在这些地区建设混凝土坝时,当气温低于0℃,由于水库水面结冰,冰冻层与坝体上游坝面冻结在一起,当水库的入库流量小于出库流量时,水位下降造成水体和冰冻层脱离,冰冻层受到自身重力作用,对与之连接在一起的上游坝面造成一个向下的破坏力。当水库的入库流量大于出库流量时,水位上升,水体则会对冰冻层产生一个向上的浮力,则会对上游坝面产生一个向上的破坏力,我们将这种对上游坝面的破坏称为冰拔破坏,特别是在冬季,上游坝面的冰拔破坏尤为严重。With the continuous development of my country's water conservancy industry, it has become an inevitable trend for the construction of water conservancy projects to develop in alpine and high-altitude areas, such as Tibet, Xinjiang, Sichuan and other places. When building concrete dams in these areas, when the temperature is below 0°C, the reservoir water surface freezes, and the frozen layer freezes with the upstream dam surface. When the incoming flow of the reservoir is less than the outgoing flow, the water level drops, causing the water body to collapse. The frozen layer detaches, and the frozen layer is affected by its own gravity, causing a downward destructive force on the upstream dam surface connected to it. When the inflow flow of the reservoir is greater than the outflow flow, the water level rises, and the water body will produce an upward buoyancy force on the frozen layer, which will produce an upward destructive force on the upstream dam surface. We refer to this kind of damage to the upstream dam surface as It is called ice-drawing damage. Especially in winter, the ice-drawing damage on the upstream dam surface is particularly serious.
在我国严寒地区的一些老旧水利建筑,由于未设置保温、保湿层,冰拔破坏直接作用在混凝土上,对坝体的安全和稳定造成严重隐患,因此需要采取一些措施来降低冰拔破坏作用。而在高寒、高海拔地区新建的水利工程,由于设置了相应的保温、保湿层,则冰拔破坏作用在保温保湿层上,可降低对坝体的破坏。但是无论是在老旧水利建筑上采取相应措施还是在新建筑上设置保温、保湿层,都需要相应的数据指标对此进行指导,保证既能有效降低冰拔破坏作用,又能不造成资源浪费。In some old water conservancy buildings in severe cold areas in my country, due to the lack of insulation and moisture retention layers, ice-drawing damage directly acts on the concrete, causing serious hidden dangers to the safety and stability of the dam body. Therefore, some measures need to be taken to reduce the damage caused by ice-drawing. . For newly built water conservancy projects in cold and high-altitude areas, due to the installation of corresponding thermal insulation and moisture-retaining layers, ice-drawing damage will act on the thermal insulation and moisture-retaining layers, which can reduce damage to the dam body. However, whether we are taking corresponding measures on old water conservancy buildings or setting up thermal insulation and moisturizing layers on new buildings, corresponding data indicators are needed to guide this to ensure that the damaging effects of ice pulling can be effectively reduced without causing a waste of resources. .
现有中国专利201710826801.7中公开一种用于检测水库结冰对水利建筑冰推力以及冰拔破坏的检测箱及其检测方法,其可在实验室有效测得水体结冰对水利建筑的冰推力和检测测试材料是否能抵抗冰拔破坏的情况。但未能测定出测试材料对于抵抗冰拔破坏的抗剪强度的大小,而实际情况中,测试材料对于抵抗冰拔破坏的抗剪强度是衡量其性能的一个重要指标,因此亟待一种可检测出测试材料对于冰拔破坏的抗剪强度的测试方法。The existing Chinese patent 201710826801.7 discloses a detection box and a detection method for detecting the ice thrust and ice pulling damage of water conservancy buildings caused by freezing of reservoirs, which can effectively measure the ice thrust and ice thrust of water conservancy buildings caused by freezing of water bodies in the laboratory. Test whether the test material can resist damage caused by ice pulling. However, the shear strength of the test material against ice pullout damage could not be measured. In actual situations, the shear strength of the test material against ice pullout damage is an important indicator to measure its performance. Therefore, a testable method is urgently needed. Develop a test method for testing the shear strength of materials against ice pullout damage.
发明内容Contents of the invention
本发明的目的是提供一种寒冷地区混凝土坝冰拔力的试验测试方法,能够有效直观测得混凝土与冰块接触面的抗剪强度。The purpose of the present invention is to provide a test method for ice pullout force of concrete dams in cold areas, which can effectively and directly observe the shear strength of the contact surface between concrete and ice.
本发明所采用的技术方案是,一种寒冷地区混凝土坝冰拔力的试验测试方法,具体按照以下步骤实施:The technical solution adopted by the present invention is a test method for ice pullout of concrete dams in cold areas, which is specifically implemented according to the following steps:
步骤1,制作立方体混凝土试件;Step 1, make a cubic concrete specimen;
步骤2,将步骤1制作的立方体混凝土试件切割成尺寸相等的两块长方体混凝土试件,保留其中带有抹平面的长方体混凝土试件;Step 2: Cut the cubic concrete specimen produced in Step 1 into two rectangular concrete specimens of equal size, and retain the rectangular concrete specimen with a flat surface;
步骤3,利用步骤2保留的长方体混凝土试件,制作冰块-混凝土混合体试件;Step 3: Use the cuboid concrete specimen retained in Step 2 to make an ice cube-concrete mixture specimen;
步骤4,将步骤3制作的冰块-混凝土混合体试件放入低温直剪仪的剪切盒中;Step 4: Place the ice-concrete mixture specimen produced in Step 3 into the shear box of the low-temperature direct shear instrument;
步骤5,设定低温直剪仪中温度控制系统的温度并进行静置,再设定低温直剪仪中垂直加压系统中的数值,设定低温直剪仪中水平加载系统的剪切速度,开始检测,得到冰块与混凝土接触面的剪应力应变曲线,通过剪应力应变曲线得到冰块与混凝土接触面的抗剪强度,即完成测试。Step 5: Set the temperature of the temperature control system in the low-temperature direct shear instrument and let it stand. Then set the value in the vertical pressure system in the low-temperature direct shear instrument, and set the shearing speed of the horizontal loading system in the low-temperature direct shear instrument. , start testing, obtain the shear stress strain curve of the contact surface between the ice block and the concrete, and obtain the shear strength of the contact surface between the ice block and the concrete through the shear stress strain curve, that is, the test is completed.
本发明的特点还在于:The invention is also characterized by:
步骤1具体按照以下步骤实施:Step 1 is implemented according to the following steps:
步骤1.1,利用规格为100*100*100mm的不锈钢模具A和混凝土制作立方体混凝土试件,在模具A的内壁上均匀的涂抹一层润滑油;Step 1.1, use stainless steel mold A with a specification of 100*100*100mm and concrete to make a cubic concrete specimen, and evenly apply a layer of lubricating oil on the inner wall of mold A;
步骤1.2,待步骤1.1完成后,取混凝土搅拌均匀,其中混凝土骨料粒径不超过25mm;Step 1.2. After step 1.1 is completed, take concrete and mix it evenly. The particle size of the concrete aggregate shall not exceed 25mm;
步骤1.3,将经步骤1.2得到的混凝土装入经步骤1.1处理后的模具A中,将装好混凝土的模具A放到振动台进行振捣,振动时模具A不得有任何跳动,持续到混凝土表面出浆为止,随后给混凝土顶部垫一块厚度5mm的平整的钢板,使用橡胶锤锤击,使混凝土密实,表面平整;Step 1.3. Put the concrete obtained in step 1.2 into the mold A processed in step 1.1. Place the mold A filled with concrete on the vibrating table for vibration. During the vibration, mold A must not have any vibration and continue to the surface of the concrete. Until the slurry is released, place a flat steel plate with a thickness of 5mm on the top of the concrete, and use a rubber hammer to hammer it to make the concrete dense and the surface smooth;
步骤1.4,待步骤1.3处理的混凝土成型24h后拆卸模具A,得到立方体混凝土试件;Step 1.4: After the concrete processed in step 1.3 is formed for 24 hours, disassemble the mold A to obtain a cubic concrete specimen;
步骤1.5,将经步骤1.4得到的立方体混凝土试件放入温度为20℃、相对湿度大于95%的养护箱中养护28天,备用。Step 1.5: Put the cubic concrete specimen obtained in step 1.4 into a curing box with a temperature of 20°C and a relative humidity greater than 95% for curing for 28 days and set aside.
模具A包括正方形的底板,底板的其中一组相邻的两条边上且与底板垂直设置有第一挡板,底板的另外一组相邻的两条边上且与底板垂直设置有第二挡板,第一挡板与底板、第二挡板与底板上均设置有挡板与底板固定块,相邻挡板与底板固定块通过螺栓连接,第一挡板与第二挡板相邻的一端均设置有挡板与挡板固定块,相邻挡板与挡板固定块通过螺栓连接。Mold A includes a square bottom plate. One set of two adjacent sides of the bottom plate is provided with a first baffle perpendicular to the bottom plate. The other set of two adjacent sides of the bottom plate is provided with a second baffle perpendicular to the bottom plate. Baffles, the first baffle and the bottom plate, the second baffle and the bottom plate are all provided with baffles and bottom plate fixing blocks, adjacent baffles and bottom plate fixing blocks are connected by bolts, the first baffle and the second baffle are adjacent One end of each is provided with a baffle and a baffle fixing block, and adjacent baffles and baffle fixing blocks are connected by bolts.
步骤2具体按照以下步骤实施:Step 2 is specifically implemented according to the following steps:
步骤2.1,在步骤1得到的立方体混凝土试件沿其高度的一半处进行标记并画出切割线;Step 2.1, mark and draw the cutting line along half of the height of the cubic concrete specimen obtained in step 1;
步骤2.2,利用切割机沿步骤2.1画出的切割线进行切割,得到尺寸相等的两块长方体混凝土试件,保留其中带有抹平面的长方体混凝土试件。Step 2.2, use a cutting machine to cut along the cutting line drawn in step 2.1 to obtain two cuboid concrete specimens of equal size, and retain the cuboid concrete specimen with a plastered surface.
步骤3具体按照以下步骤实施:Step 3 is specifically implemented according to the following steps:
步骤3.1,将模具A拆解,在模具A的内壁上均匀的涂抹一层润滑油,再用保鲜膜均匀平整的贴在模具A的内壁上;Step 3.1: Disassemble mold A, apply a layer of lubricating oil evenly on the inner wall of mold A, and then stick the plastic wrap evenly and flatly on the inner wall of mold A;
步骤3.2,重新组装模具A,并将步骤2.2得到的带有抹平面的长方体混凝土试件放入模具A中,其中切割面朝下放置并与模具A的底板接触,抹平面处于模具A中部位置;Step 3.2, reassemble mold A, and place the rectangular concrete specimen with the plastered surface obtained in step 2.2 into mold A, with the cut surface facing down and in contact with the bottom plate of mold A, and the plastered surface is in the middle of mold A. ;
步骤3.3,将装有热熔胶棒的热熔胶枪接通电源后,预热5分钟,然后对步骤3.2所得到的装有带有抹平面的长方体混凝土试件的模具A的接缝进行处理,用热熔胶枪沿模具A的每条接触缝的外部进行均匀喷涂,直至所有接缝都喷涂完成;Step 3.3: After the hot melt glue gun equipped with the hot melt glue stick is connected to the power supply, preheat it for 5 minutes, and then conduct the joints on the mold A containing the rectangular concrete specimen with the flat surface obtained in step 3.2. To handle, use a hot melt glue gun to spray evenly along the outside of each contact seam of mold A until all seams are sprayed;
步骤3.4,将经步骤3.3处理的模具A中注入纯净水至水面与模具A的顶部水平;Step 3.4: Inject pure water into the mold A processed in step 3.3 until the water surface is level with the top of the mold A;
步骤3.5,将经步骤3.4处理的模具A放入温度为-20℃的冰箱中冷冻10小时;Step 3.5, put the mold A processed in step 3.4 into a refrigerator at a temperature of -20°C for 10 hours;
步骤3.6,将经步骤3.4处理的模具A从冰箱中取出,将高于模具A顶部的冰刮除,再将模具A固定在混凝土磨平机上,利用混凝土磨平机将刮除的表面磨平至与模具A的顶部水平,得到冰块-混凝土混合体试件;Step 3.6: Take out the mold A processed in step 3.4 from the refrigerator, scrape off the ice above the top of mold A, then fix mold A on the concrete grinder, and use the concrete grinder to smooth the scraped surface. to the level with the top of mold A, and obtain the ice cube-concrete mixture specimen;
步骤3.7,将模具A的接缝处喷涂的热熔胶刮除干净,拆解模具A,将步骤3.6得到的冰块-混凝土混合体试件从模具中取出,将冰块朝上,混凝土朝下放置在温度为-20℃冰箱中,备用。Step 3.7: Scrape off the hot melt glue sprayed on the joints of mold A. Disassemble mold A. Take out the ice cube-concrete mixture specimen obtained in step 3.6 from the mold. Place the ice cube upward and the concrete toward Place it in a refrigerator at a temperature of -20°C for later use.
步骤4的具体过程为:将冰块-混凝土混合体试件的冰块放入低温直剪仪的上剪切盒中,混凝土放入低温直剪仪的下剪切盒中,使冰块和混凝土的接触界面与上剪切盒和下剪切盒的剪切平面保持一致。The specific process of step 4 is: put the ice cubes of the ice cube-concrete mixture specimen into the upper shear box of the low-temperature direct shear instrument, and put the concrete into the lower shear box of the low-temperature direct shear instrument, so that the ice cubes and The contact interface of the concrete is consistent with the shear planes of the upper and lower shear boxes.
步骤5具体按照以下步骤实施:Step 5 is specifically implemented according to the following steps:
步骤5.1,将低温直剪仪中温度控制系统设置的温度保持不变,将垂直加压系统设定不同的压力,启动直剪仪进行测量,即可检测冰块-混凝土混合体试件在相同温度下,不同冰推力作用下冰块与混凝土界面的抗剪强度;Step 5.1, keep the temperature set by the temperature control system in the low-temperature direct shear instrument constant, set different pressures in the vertical pressurization system, start the direct shear instrument for measurement, and then detect the temperature of the ice-concrete mixture specimen at the same temperature. The shear strength of the interface between ice and concrete under different ice thrust forces at different temperatures;
步骤5.2,将低温直剪仪中垂直加压系统设置的压力保持不变,将温度控制系统设定不同的温度,启动直剪仪进行测量,即可检测冰块-混凝土混合体试件在相同冰推力下,不同温度作用下冰块与混凝土界面的抗剪强度;Step 5.2, keep the pressure set by the vertical pressurization system in the low-temperature direct shear instrument unchanged, set the temperature control system to different temperatures, start the direct shear instrument for measurement, and then detect the ice-concrete mixture specimen at the same temperature. Under ice thrust, shear strength of the interface between ice and concrete at different temperatures;
步骤5.3,将低温直剪仪中温度控制系统设置的温度保持不变,将垂直加压系统设定不同的压力,重复步骤5.1,将低温直剪仪中垂直加压系统设置的压力保持不变,将温度控制系统设定不同的温度,重复步骤5.2,即可检测不同温度、不同冰推力作用下冰块与混凝土接触面的抗剪强度。Step 5.3, keep the temperature set by the temperature control system in the low-temperature direct shear instrument unchanged, set different pressures in the vertical pressurization system, repeat step 5.1, keep the pressure set by the vertical pressurization system in the low-temperature direct shear instrument unchanged , set the temperature control system to different temperatures, and repeat step 5.2 to detect the shear strength of the contact surface between ice and concrete under different temperatures and different ice thrusts.
步骤1中立方体混凝土试件的尺寸为100*100*100mm。The size of the cubic concrete specimen in step 1 is 100*100*100mm.
步骤2中两块长方体的尺寸为100*100*50mm。The dimensions of the two cuboids in step 2 are 100*100*50mm.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明一种寒冷地区混凝土坝冰拔力的试验测试方法,测试流程简单方便,结果易于实现,解决了以往测试材料要在实际水利工程上进行施工验证、耗费巨大、耗时较长的问题,有效地促进实验室研究与应用;(1) The present invention is a method for testing the ice pullout force of concrete dams in cold areas. The test process is simple and convenient, and the results are easy to implement. It solves the problem that in the past, test materials had to be constructed and verified on actual water conservancy projects, which was very costly and time-consuming. problems and effectively promote laboratory research and applications;
(2)本发明一种寒冷地区混凝土坝冰拔力的试验测试方法,能够根据需求自行调节垂直加压系统压力用以模拟冰推力大小,通过温度控制系统调节剪切盒温度大小反映不同工程所在地环境温度,有效模拟实际情况下混凝土坝上游坝面所受冰拔作用的剪切破坏情况,测得的剪应力-应变曲线直观明晰,得到的冰块与混凝土接触面的抗剪强度较为准确;(2) The present invention is a test method for ice pullout of concrete dams in cold areas. It can adjust the pressure of the vertical pressurization system according to the needs to simulate the ice thrust. The temperature of the shear box is adjusted through the temperature control system to reflect the location of different projects. Ambient temperature effectively simulates the shear damage caused by ice pulling on the upstream dam surface of a concrete dam under actual conditions. The measured shear stress-strain curve is intuitive and clear, and the obtained shear strength of the contact surface between ice and concrete is relatively accurate;
(3)本发明一种寒冷地区混凝土坝冰拔力的试验测试方法,其中混凝土坝模拟试件、冰层试件均按照实际工况等效制作,以满足试验仪器的需求,测试结果能够准确、直观的反映寒冷地区混凝土坝与冰层之间的应力应变关系。(3) The present invention is a method for testing the ice pullout force of concrete dams in cold areas, in which the concrete dam simulation specimens and the ice layer specimens are equivalently produced according to actual working conditions to meet the needs of the test instruments, and the test results can be accurate , intuitively reflects the stress-strain relationship between concrete dams and ice layers in cold areas.
附图说明Description of the drawings
图1是本发明的试验测试方法中涉及的冰块-混凝土混合体试件结构示意图;Figure 1 is a schematic structural diagram of the ice cube-concrete mixture specimen involved in the experimental testing method of the present invention;
图2是本发明的试验测试方法中涉及的模具A的拆解结构示意图;Figure 2 is a schematic diagram of the disassembled structure of mold A involved in the experimental testing method of the present invention;
图3是本发明的试验测试方法中涉及的模具A的结构示意图;Figure 3 is a schematic structural diagram of mold A involved in the experimental testing method of the present invention;
图4是本发明的试验测试方法中所使用的低温直剪仪结构示意图。Figure 4 is a schematic structural diagram of a low-temperature direct shear instrument used in the experimental testing method of the present invention.
图中,1.第一挡板,2.第二挡板,3.底板,4.挡板与挡板固定快,5.挡板与底板固定块,6.冰块,7.混凝土,8.装置固定系统,9.上剪切盒,10.下剪切盒,11.垂直加压系统,12.水平加载系统,13.自动数据采集系统,14.温度控制系统。In the picture, 1. The first baffle, 2. The second baffle, 3. The bottom plate, 4. The baffle and the baffle are fixed quickly, 5. The baffle and the bottom plate are fixed, 6. Ice cubes, 7. Concrete, 8 .Device fixing system, 9. Upper shear box, 10. Lower shear box, 11. Vertical pressurization system, 12. Horizontal loading system, 13. Automatic data acquisition system, 14. Temperature control system.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below with reference to the drawings and specific embodiments.
本发明一种寒冷地区混凝土坝冰拔力的试验测试方法,具体按照以下步骤实施:The present invention is a method for testing the ice pullout force of concrete dams in cold areas, which is specifically implemented according to the following steps:
步骤1,制作100*100*100mm的立方体混凝土试件;Step 1: Make a 100*100*100mm cubic concrete specimen;
步骤1.1,利用规格为100*100*100mm的不锈钢模具A和混凝土制作立方体混凝土试件,在模具A的内壁上均匀的涂抹一层润滑油,涂润滑油是为了在混凝土终凝后方便从模具A取出;Step 1.1, use stainless steel mold A with specifications of 100*100*100mm and concrete to make a cubic concrete specimen. Apply a layer of lubricating oil evenly on the inner wall of mold A. The purpose of applying lubricating oil is to facilitate the removal of concrete from the mold after final setting. A takes out;
如图2和图3所示,模具A包括正方形的底板3,底板3的其中一组相邻的两条边上且与底板3垂直设置有第一挡板1,底板3的另外一组相邻的两条边上且与底板3垂直设置有第二挡板2,第一挡板1与底板3、第二挡板2与底板3上均设置有挡板与底板固定块5,相邻挡板与底板固定块5通过螺栓连接,第一挡板1与第二挡板2相邻的一端均设置有挡板与挡板固定块4,相邻挡板与挡板固定块4通过螺栓连接;As shown in Figures 2 and 3, mold A includes a square bottom plate 3. First baffles 1 are provided on one set of two adjacent sides of the bottom plate 3 and perpendicular to the bottom plate 3. The other set of bottom plates 3 is adjacent to the bottom plate 3. There are second baffles 2 on the two adjacent sides and perpendicular to the bottom plate 3. The first baffle 1 and the bottom plate 3, the second baffle 2 and the bottom plate 3 are all provided with baffles and bottom plate fixing blocks 5, adjacent to each other. The baffle and the bottom plate fixing block 5 are connected by bolts. The adjacent ends of the first baffle 1 and the second baffle 2 are both provided with baffles and baffle fixing blocks 4. The adjacent baffles and the baffle fixing blocks 4 are connected by bolts. connect;
步骤1.2,待步骤1.1完成后,取混凝土搅拌均匀,其中混凝土骨料粒径不超过25mm;Step 1.2. After step 1.1 is completed, take concrete and mix it evenly. The particle size of the concrete aggregate shall not exceed 25mm;
步骤1.3,将经步骤1.2得到的混凝土装入经步骤1.1处理后的模具A中,将装好混凝土的模具A放到振动台进行振捣,振动时模具A不得有任何跳动,持续到混凝土表面出浆为止,随后给混凝土顶部垫一块厚度5mm的平整的钢板,使用橡胶锤锤击,使混凝土密实,表面平整;Step 1.3. Put the concrete obtained in step 1.2 into the mold A processed in step 1.1. Place the mold A filled with concrete on the vibrating table for vibration. During the vibration, mold A must not have any vibration and continue to the surface of the concrete. Until the slurry is released, place a flat steel plate with a thickness of 5mm on the top of the concrete, and use a rubber hammer to hammer it to make the concrete dense and the surface smooth;
步骤1.4,待步骤1.3处理的混凝土成型24h后拆卸模具A,得到立方体混凝土试件;Step 1.4: After the concrete processed in step 1.3 is formed for 24 hours, disassemble the mold A to obtain a cubic concrete specimen;
步骤1.5,将经步骤1.4得到的立方体混凝土试件放入温度为20℃、相对湿度大于95%的养护箱中养护28天,备用;Step 1.5: Put the cubic concrete specimen obtained in step 1.4 into a curing box with a temperature of 20°C and a relative humidity greater than 95% for curing for 28 days and set aside;
步骤2,将步骤1制作的立方体混凝土试件切割成尺寸相等的两块100*100*50mm的长方体混凝土试件,保留其中带有抹平面的长方体混凝土试件;Step 2: Cut the cubic concrete specimen produced in Step 1 into two 100*100*50mm rectangular concrete specimens of equal size, and retain the cuboid concrete specimen with a plastered surface;
步骤2.1,在步骤1得到的立方体混凝土试件沿其高度50mm处进行标记并画出切割线;Step 2.1, mark the cube concrete specimen obtained in step 1 along its height of 50mm and draw the cutting line;
步骤2.2,利用切割机沿步骤2.1画出的切割线进行切割,得到尺寸相等的两块100*100*50mm长方体混凝土试件,保留其中带有抹平面的长方体混凝土试件;Step 2.2, use a cutting machine to cut along the cutting line drawn in step 2.1 to obtain two 100*100*50mm rectangular concrete specimens of equal size, and retain the cuboid concrete specimen with a plastered surface;
步骤3,利用步骤2保留的长方体混凝土试件,制作如图1所示的冰块-混凝土混合体试件;Step 3: Use the cuboid concrete specimen retained in Step 2 to make an ice cube-concrete mixture specimen as shown in Figure 1;
步骤3.1,将模具A拆解,在模具A的内壁上均匀的涂抹一层润滑油,再用保鲜膜均匀平整的贴在模具A的内壁上(第一挡板、第二挡板、底板),保证保鲜膜平整均匀,设置保鲜膜的主要作用是防止冰块与模具A冻结在一起,导致拆模困难;;Step 3.1, disassemble mold A, apply a layer of lubricating oil evenly on the inner wall of mold A, and then use plastic wrap to evenly and flatly paste it on the inner wall of mold A (first baffle, second baffle, bottom plate) , to ensure that the plastic wrap is smooth and even. The main function of setting the plastic wrap is to prevent the ice cubes from freezing together with mold A, which makes it difficult to remove the mold;;
步骤3.2,重新组装模具A,并将步骤2得到的带有抹平面的长方体混凝土试件放入模具A中,其中切割面朝下放置并与模具A的底板接触,抹平面处于模具A中部位置,用以模拟混凝土上游坝面垂直,且与水接触的实际情况,在放置混凝土时,保证保鲜膜完整,避免刮破;Step 3.2, reassemble mold A, and place the rectangular concrete specimen with the plastered surface obtained in step 2 into mold A, with the cut surface facing down and in contact with the bottom plate of mold A, and the plastered surface is in the middle of mold A. , used to simulate the actual situation where the upstream concrete dam surface is vertical and in contact with water. When placing concrete, ensure that the plastic wrap is intact to avoid scratching;
步骤3.3,将装有热熔胶棒的热熔胶枪接通电源后,预热5分钟,然后对步骤3.2所得到的装有带有抹平面的长方体混凝土试件的模具A的接缝进行处理,用热熔胶枪沿模具A的每条接触缝的外部进行均匀喷涂,直至所有接缝都喷涂完成,保证模具A密封性良好不漏水;Step 3.3: After the hot melt glue gun equipped with the hot melt glue stick is connected to the power supply, preheat it for 5 minutes, and then conduct the joints on the mold A containing the rectangular concrete specimen with the flat surface obtained in step 3.2. For treatment, use a hot melt glue gun to spray evenly along the outside of each contact seam of mold A until all seams are sprayed to ensure that mold A is well sealed and does not leak;
步骤3.4,将经步骤3.3处理的模具A中注入纯净水至水面与模具A的顶部水平;Step 3.4: Inject pure water into the mold A processed in step 3.3 until the water surface is level with the top of the mold A;
步骤3.5,将经步骤3.4处理的模具A放入温度为-20℃的冰箱中冷冻10小时;Step 3.5, put the mold A processed in step 3.4 into a refrigerator at a temperature of -20°C for 10 hours;
步骤3.6,将经步骤3.4处理的模具A从冰箱中取出,将高于模具A顶部的冰刮除(由于膨胀而产生的多余的冰),再将模具A固定在混凝土磨平机上,利用混凝土磨平机将刮除的表面磨平至与模具A的顶部水平,得到冰块-混凝土混合体试件;Step 3.6, take out the mold A processed in step 3.4 from the refrigerator, scrape off the ice above the top of the mold A (excess ice due to expansion), then fix the mold A on the concrete grinder, and use the concrete The grinder smoothes the scraped surface to the level with the top of mold A to obtain an ice-concrete mixture specimen;
步骤3.7,将模具A的接缝处喷涂的热熔胶刮除干净,拆解模具A,将步骤3.6得到的冰块-混凝土混合体试件从模具中取出,将冰块朝上,混凝土朝下放置在温度为-20℃冰箱中,备用;Step 3.7: Scrape off the hot melt glue sprayed on the joints of mold A. Disassemble mold A. Take out the ice cube-concrete mixture specimen obtained in step 3.6 from the mold. Place the ice cube upward and the concrete toward Place it in a refrigerator at a temperature of -20°C for later use;
步骤4,将步骤3制作的冰块-混凝土混合体试件放入低温直剪仪的剪切盒中;Step 4: Place the ice-concrete mixture specimen produced in Step 3 into the shear box of the low-temperature direct shear instrument;
如图4所示,低温直剪仪采用四川德翔科创仪器有限公司生产的STY-1000低温直剪仪,包括上下放置的上剪切盒9和下剪切盒10,上剪切盒9和下剪切盒10的高度均为50mm,上剪切盒9和下剪切盒10之间的界面即为剪切平面,下剪切盒10的底部设置有装置固定系统8,上剪切盒9与下剪切盒10的外部设置有温度控制系统14,可以设定测试时的温度,温度控制系统14的温度范围为0℃至-20℃,上剪切盒9的顶部设置有垂直加压系统11,用以模拟结冰时所产生的冰推力,压力大小可自行调节,上剪切盒9的一侧面设置有水平加载系统12,水平加载系统12连接自动数据采集系统13,测量时可直接得到冰块与混凝土接触界面的剪应力-应变曲线;As shown in Figure 4, the low-temperature direct shear instrument adopts the STY-1000 low-temperature direct shear instrument produced by Sichuan Dexiang Kechuang Instrument Co., Ltd., including an upper shear box 9 and a lower shear box 10 placed up and down. The upper shear box 9 The height of the upper shearing box 9 and the lower shearing box 10 is 50mm. The interface between the upper shearing box 9 and the lower shearing box 10 is the shearing plane. The bottom of the lower shearing box 10 is provided with a device fixing system 8. A temperature control system 14 is provided outside the box 9 and the lower shearing box 10, which can set the temperature during testing. The temperature range of the temperature control system 14 is 0°C to -20°C. The top of the upper shearing box 9 is provided with a vertical Pressurizing system 11 is used to simulate the ice thrust generated during freezing. The pressure can be adjusted by itself. A horizontal loading system 12 is provided on one side of the upper shear box 9. The horizontal loading system 12 is connected to the automatic data acquisition system 13 for measurement. The shear stress-strain curve of the contact interface between ice cube and concrete can be directly obtained;
将冰块-混凝土混合体试件的冰块6放入低温直剪仪的上剪切盒9中,混凝土7放入低温直剪仪的下剪切盒10中,使冰块6和混凝土7的接触界面与上剪切盒9和下剪切盒10的剪切平面保持一致;Put the ice cube 6 of the ice cube-concrete mixture specimen into the upper shear box 9 of the low-temperature direct shear instrument, and the concrete 7 into the lower shear box 10 of the low-temperature direct shear instrument, so that the ice cube 6 and the concrete 7 The contact interface is consistent with the shear plane of the upper shear box 9 and the lower shear box 10;
步骤5,设定低温直剪仪中温度控制系统14的温度并进行静置10min,再设定低温直剪仪中垂直加压系统11中的压力,设定低温直剪仪中水平加载系统12的剪切速度0.8mm/min,开始检测,得到冰块与混凝土接触面的剪应力-应变曲线,通过剪应力-应变曲线得到冰块与混凝土接触面的抗剪强度;Step 5: Set the temperature of the temperature control system 14 in the low-temperature direct shear instrument and let it stand for 10 minutes, then set the pressure in the vertical pressure system 11 in the low-temperature direct shear instrument, and set the horizontal loading system 12 in the low-temperature direct shear instrument. The shear speed is 0.8mm/min, start the detection, and obtain the shear stress-strain curve of the contact surface between the ice block and the concrete. The shear strength of the contact surface between the ice block and the concrete is obtained through the shear stress-strain curve;
步骤5.1,将低温直剪仪中温度控制系统14设置的温度保持不变,将垂直加压系统11设定不同的压力,启动直剪仪进行测量,即可检测冰块-混凝土混合体试件在相同温度下,不同冰推力作用下冰块与混凝土界面的抗剪强度;Step 5.1, keep the temperature set by the temperature control system 14 in the low-temperature direct shear instrument unchanged, set the vertical pressure system 11 to different pressures, start the direct shear instrument for measurement, and then detect the ice-concrete mixture specimen. The shear strength of the interface between ice and concrete under different ice thrust forces at the same temperature;
步骤5.2,将低温直剪仪中垂直加压系统11设置的压力保持不变,将温度控制系统14设定不同的温度,启动直剪仪进行测量,即可检测冰块-混凝土混合体试件在相同冰推力下,不同温度作用下冰块与混凝土界面的抗剪强度;Step 5.2, keep the pressure set by the vertical pressurization system 11 in the low-temperature direct shear instrument unchanged, set the temperature control system 14 to different temperatures, start the direct shear instrument for measurement, and then detect the ice cube-concrete mixture specimen. Under the same ice thrust, the shear strength of the interface between ice and concrete under different temperatures;
步骤5.3,将低温直剪仪中温度控制系统14设置的温度保持不变,将垂直加压系统11设定不同的压力,重复步骤5.1,将低温直剪仪中垂直加压系统11设置的压力保持不变,将温度控制系统14设定不同的温度,重复步骤5.2,即可检测不同温度、不同冰推力作用下冰块与混凝土接触面的抗剪强度。Step 5.3, keep the temperature set by the temperature control system 14 in the low-temperature direct shear instrument unchanged, set the vertical pressurization system 11 to different pressures, repeat step 5.1, and change the pressure set by the vertical pressurization system 11 in the low-temperature direct shear instrument. Remain unchanged, set the temperature control system 14 to different temperatures, and repeat step 5.2 to detect the shear strength of the contact surface between the ice cube and the concrete under different temperatures and different ice thrust forces.
本发明提供一种寒冷地区混凝土坝冰拔力的试验测试方法,能够有效直观测得混凝土与冰块接触面的抗剪强度,其原理具体如下:The present invention provides a test method for ice pullout force of concrete dams in cold areas, which can effectively and directly observe the shear strength of the contact surface between concrete and ice. Its principle is as follows:
在实际情况下,冰冻层与混凝土上游坝面之间的接触界面为该整体结构的薄弱面,所以在接触面上容易造成混凝土发生损伤破坏,而冰块与混凝土的接触面的抗剪强度是衡量其结构稳定性的一项重要指标,因此有必要对二者接触面的抗剪强度进行测定。在实验室中模拟自然界水体和混凝土坝面冻结在一起的情况,可制备出冰块-混凝土混合体试件,再使用配有上剪切盒、下剪切盒,垂直加压系统,水平加载系统,温度控制系统,自动数据采集系统的低温直剪仪对冰块-混凝土混合体试件进行直剪试验,其中,温度控制系统可调节不同的温度,可模拟实际情况下不同的温度;垂直加压系统可调节不同的压力,可模拟实际情况下冰块对混凝土坝面不同的冰推力;水平加载系统用以模拟实际情况下,冰块所受自身重力和水体对冰块浮力的作用。在剪切过程中,假定冰块和混凝土均为刚体,二者均不发生形变,只在二者接触面处发生位移,水平加载系统与数据自动采集系统相连接,可自行处理绘制出剪应力-应变曲线,最终可得到冰块与混凝土接触面的抗剪强度。In actual circumstances, the contact interface between the frozen layer and the concrete upstream dam surface is the weak surface of the overall structure, so the concrete is easily damaged on the contact surface. The shear strength of the contact surface between ice and concrete is It is an important indicator to measure its structural stability, so it is necessary to measure the shear strength of the contact surface between the two. By simulating the freezing of natural water and concrete dam surfaces in the laboratory, ice cube-concrete mixture specimens can be prepared, and then equipped with upper shear box, lower shear box, vertical pressurization system, and horizontal loading System, temperature control system, and low-temperature direct shear instrument of the automatic data acquisition system conduct direct shear tests on ice-concrete mixture specimens. Among them, the temperature control system can adjust different temperatures and can simulate different temperatures under actual conditions; vertical The pressurization system can adjust different pressures and simulate the different ice thrusts exerted by ice on the concrete dam surface in actual situations; the horizontal loading system is used to simulate the effects of its own gravity on the ice and the buoyancy of the water on the ice in actual situations. During the shearing process, it is assumed that the ice cube and the concrete are both rigid bodies, and neither deforms. Only the displacement occurs at the contact surface between the two. The horizontal loading system is connected to the automatic data acquisition system, and the shear stress can be drawn by itself. -Strain curve, and finally the shear strength of the contact surface between ice cube and concrete can be obtained.
本发明提供一种寒冷地区混凝土坝冰拔力的试验测试方法,能够有效直观测得混凝土与冰块接触面的抗剪强度,操作简单,易于实现,并且能够根据需求自行调节垂直加压系统压力用以模拟冰推力大小,在温度控制系统调节温度大小,能够有效模拟实际情况下混凝土坝上游坝面所受冰拔作用的剪切破坏情况,测得的剪应力-应变曲线直观明晰,得到的冰块与混凝土接触面的抗剪强度较为准确,可有效避免以往由于没有相应数据指标指导,而造成的设置的抗冰拔装置的效果不理想或造成资源浪费的情况。The invention provides an experimental testing method for the ice pullout force of concrete dams in cold areas, which can effectively and directly observe the shear strength of the contact surface between concrete and ice, is simple to operate, easy to implement, and can self-regulate the pressure of the vertical pressurization system according to needs. It is used to simulate the ice thrust, and the temperature is adjusted in the temperature control system, which can effectively simulate the shear damage caused by ice pulling on the upstream dam surface of the concrete dam under actual conditions. The measured shear stress-strain curve is intuitive and clear, and the obtained The shear strength of the contact surface between ice and concrete is relatively accurate, which can effectively avoid the unsatisfactory effect of the anti-ice pullout device or the waste of resources caused by the lack of corresponding data indicators in the past.
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