Disclosure of Invention
In order to solve the problems, the utility model provides a preparation method of an ultraviolet-proof shirt fabric.
A preparation method of an anti-ultraviolet shirt fabric comprises the following specific scheme:
treating the base cloth: treating the base cloth and 0.01-0.05% of sodium hydroxide and 0.1-0.5% of sodium silicate solution in parts by weight at a bath ratio of 1:10-40 at 70-90 ℃ for 30-40min, washing with water at 60-80 ℃, washing with cold water, and ironing with an iron for later use;
preparation of coating slurry: adding 10-15 parts of modified hemp fiber powder, 10-20 parts of polyethylene glycol and 170 parts of pure water into a mixing kettle, uniformly stirring and mixing, adding 150 parts of 160 parts of adhesive, 0.8-2.0 parts of lithium chloride, 0.2-0.8 part of sodium alginate and 0.1-0.5 part of epoxy chloropropane, and stirring and mixing for 60-120min at the temperature of 40-60 ℃;
coating: coating the reverse side of the fabric at the temperature of 100 ℃ and 130 ℃ and drying for 3-6 min;
soaping: washing with washing powder, rinsing for 3 times, drying, and baking at 140-.
The preparation method of the modified hemp fiber powder comprises the following steps:
the method comprises the following steps: grinding 40-50 parts of hemp fiber into powder according to the mass parts, sieving, adding the powder into 150 parts of 15-25% sodium hydroxide solution according to the mass parts, controlling the temperature to be 40-60 ℃, stirring and reacting for 60-120min, dispersing the powder into 120 parts of 100-fold pure water after washing to be neutral, adding 2.3-3.6 parts of sodium periodate, controlling the temperature to be 40-60 ℃, stirring and reacting for 30-90min, filtering and washing;
step two: dispersing the product obtained in the first step into 80-100 parts of butanol, heating to 60-90 ℃ under the protection of nitrogen, adding 1.6-2.8 parts of diethyl aminomalonate, 0.02-0.08 part of 1-aminoethyl-3-methylimidazolium bromide, 2-6 parts of 1-aminoanthraquinone and 0.02-0.05 part of potassium carbonate into a reaction kettle, carrying out heat preservation and reflux reaction for 90-180min, then reducing the pressure to 0.06-0.09MPa, evaporating the solvent and the reactant to dryness, washing, and drying at 80-100 ℃ for 30-60min to obtain the modified hemp fiber powder.
The hemp fiber is ground into powder by adopting high-energy nano impact, and the sieve is a sieve with 300-400 meshes.
The adhesive is aqueous polyurethane emulsion with solid content of 5-20%.
The base cloth is white plain-woven dacron, the warp density is 100-78 pieces/10 cm, the weft density is 68-78 pieces/10 cm, and the weft density is 90-105g/m 2.
The thickness of the coating is 0.15-0.25 mm.
The polyethylene glycol is polyethylene glycol 200 or polyethylene glycol 400.
According to the preparation method of the ultraviolet-proof shirt fabric, the cross section of China hemp fiber molecules is mostly irregular polygon, the molecular structure is polygonal, loose and contains spiral lines, so that the fabric has the functions of remarkably eliminating and dispersing light waves and has better ultraviolet-absorbing capacity; according to the utility model, natural fiber powder is used for modification, and functional groups such as diethyl malonate, methylimidazole bromide, anthraquinone and the like are grafted on molecules, so that an ultraviolet absorbent with better ultraviolet absorption capacity is prepared; the waterborne polyurethane is used as an adhesive, the prepared coating has a good ultraviolet-proof effect, and the water-soluble salt is added into the coating material, so that honeycomb-shaped breathable holes can be formed, and the breathable capability of the fabric is not influenced; the natural material is used as the ultraviolet layer material, the prepared ultraviolet-proof shirt fabric has a good ultraviolet-proof function, and the environment-friendly material is also used, so that the purposes of environmental protection and resource reutilization are realized.
Detailed Description
The utility model is further illustrated by the following specific examples:
according to the evaluation of the ultraviolet resistance performance of the GB/T18830-. 5 samples of each coated fabric; cutting the sample to 5mm × 5mm to ensure that the sample can fully cover the testing hole of the instrument; the humidity control and the test of the sample were performed under the standard atmospheric conditions. The humidity adjustment and air permeability of the sample are measured according to GB1T5453-97 'determination of air permeability of fabrics', and are carried out under a third-level standard atmosphere, and a second-level standard atmosphere is adopted in arbitration inspection.
Example 1
A preparation method of an anti-ultraviolet shirt fabric comprises the following specific scheme:
treating the base cloth: treating a base fabric and a sodium hydroxide solution containing 0.01% of sodium hydroxide and 0.1% of sodium silicate in a bath ratio of 1:10 at 70 ℃ for 30min, washing with water at 60 ℃, washing with cold water, and ironing with an iron for later use;
preparation of coating slurry: adding 10kg of modified hemp fiber powder, 10kg of polyethylene glycol and 100kg of pure water into a mixing kettle, stirring and mixing uniformly, adding 150kg of adhesive, 0.8kg of lithium chloride, 0.2kg of sodium alginate and 0.1kg of epoxy chloropropane, and stirring and mixing for 60min at the temperature of 40 ℃;
coating: coating the reverse side of the fabric, and drying for 3min at 100 ℃;
soaping: and (3) rinsing for 3 times by using washing powder, drying, and baking for 5s at 140 ℃ to finish the preparation of the ultraviolet-proof shirt fabric.
The preparation method of the modified hemp fiber powder comprises the following steps:
the method comprises the following steps: grinding 40kg of hemp fiber into powder, sieving, adding into 100kg of sodium hydroxide solution with the mass percentage concentration of 15%, controlling the temperature at 40 ℃, stirring and reacting for 60min, washing to be neutral, dispersing into 100kg of pure water, adding 2.3kg of sodium periodate, controlling the temperature at 40 ℃, stirring and reacting for 30min, filtering and washing;
step two: dispersing the product obtained in the first step into 80kg of butanol, heating to 60 ℃ under the protection of nitrogen, adding 1.6kg of diethyl aminomalonate, 0.02kg of 1-aminoethyl-3-methylimidazolium bromide, 2kg of 1-aminoanthraquinone and 0.02kg of potassium carbonate into a reaction kettle, carrying out heat preservation and reflux reaction for 90min, then reducing the pressure to 0.06MPa, evaporating the solvent and the reactant to dryness, washing, and drying at 80 ℃ for 30min to obtain the modified hemp fiber powder.
The hemp fiber is made into powder by adopting high-energy nano impact grinding, and the sieve is a 300-mesh sieve.
The adhesive is aqueous polyurethane emulsion with solid content of 5%.
The base cloth is white plain-woven polyester fabric, the warp density is 100 pieces/10 cm, the weft density is 68 pieces/10 cm, and the weft density is 90g/m 2.
The thickness of the coating is 0.15 mm.
The polyethylene glycol is polyethylene glycol 200.
Example 2
A preparation method of an anti-ultraviolet shirt fabric comprises the following specific scheme:
treating the base cloth: treating the base cloth and sodium hydroxide containing 0.05 percent of sodium hydroxide and 0.5 percent of sodium silicate solution by mass ratio of 1:40 at 90 ℃ for 40min, washing with water at 80 ℃, washing with cold water, and ironing by using an iron for standby;
preparation of coating slurry: adding 15kg of modified hemp fiber powder, 20kg of polyethylene glycol and 170kg of pure water into a mixing kettle, stirring and mixing uniformly, adding 160kg of adhesive, 2.0kg of lithium chloride, 0.8kg of sodium alginate and 0.5kg of epoxy chloropropane, and stirring and mixing for 120min at the temperature of 60 ℃;
coating: coating the reverse surface of the fabric, and drying for 6min at 130 ℃;
soaping: and (3) rinsing for 3 times by using washing powder, drying, and baking for 10s at 150 ℃ to finish the preparation of the ultraviolet-proof shirt fabric.
The preparation method of the modified hemp fiber powder comprises the following steps:
the method comprises the following steps: grinding 50kg of hemp fiber into powder, sieving, adding into 150kg of 25% sodium hydroxide solution, controlling the temperature at 60 ℃, stirring for reaction for 120min, washing to be neutral, dispersing into 120kg of pure water, adding 3.6kg of sodium periodate, controlling the temperature at 60 ℃, stirring for reaction for 90min, filtering and washing;
step two: dispersing the product obtained in the first step into 100kg of butanol, heating to 90 ℃ under the protection of nitrogen, adding 2.8kg of diethyl aminomalonate, 0.08kg of 1-aminoethyl-3-methylimidazolium bromide, 6kg of 1-aminoanthraquinone and 0.05kg of potassium carbonate into a reaction kettle, carrying out heat preservation and reflux reaction for 180min, then reducing the pressure to 0.09MPa, evaporating the solvent and the reactant, washing, and drying at 100 ℃ for 60min to obtain the modified hemp fiber powder.
The hemp fiber is made into powder by adopting high-energy nano impact grinding, and the sieve is a 400-mesh sieve.
The adhesive is aqueous polyurethane emulsion with solid content of 20%.
The base cloth is white plain-woven polyester fabric, the warp density is 120 pieces/10 cm, the weft density is 78 pieces/10 cm, and 105g/m 2.
The thickness of the coating is 0.18 mm.
The polyethylene glycol is polyethylene glycol 400, and the polyethylene glycol,
the fabric prepared in the above example has the ultraviolet resistance and air permeability, and the statistical results are as follows.
Number of
|
UPF value
|
Permeability R (mm/s)
|
Example 1
|
72.6
|
2.55
|
Example 2
|
75.1
|
3.14 |
Comparative example 1
A preparation method of an anti-ultraviolet shirt fabric comprises the following specific scheme:
treating the base cloth: treating the base cloth and a sodium hydroxide solution containing 0.01 percent by mass of sodium hydroxide and 0.1 percent by mass of sodium silicate solution according to a bath ratio of 1:10 at 70 ℃ for 30min, washing with water at 60 ℃, washing with cold water, and ironing by using an iron for standby application;
preparation of coating slurry: adding 10kg of hemp fiber powder, 10kg of polyethylene glycol and 100kg of pure water into a mixing kettle, stirring and mixing uniformly, adding 150kg of adhesive, 0.8kg of lithium chloride, 0.2kg of sodium alginate and 0.1kg of epoxy chloropropane, and stirring and mixing for 60min at the temperature of 40 ℃;
coating: coating the reverse side of the fabric, and drying for 3min at 100 ℃;
soaping: and (3) rinsing for 3 times by using washing powder, drying, and baking for 5s at 140 ℃ to finish the preparation of the ultraviolet-proof shirt fabric.
The hemp fiber is made into powder by adopting high-energy nano impact grinding, and the sieve is a 300-mesh sieve.
The adhesive is aqueous polyurethane emulsion with solid content of 5%.
The base cloth is white plain-woven polyester fabric, the warp density is 100 pieces/10 cm, the weft density is 68 pieces/10 cm, and the weft density is 90g/m 2.
The thickness of the coating is 0.15 mm.
The polyethylene glycol is polyethylene glycol 200.
Comparative example 2
A preparation method of an anti-ultraviolet shirt fabric comprises the following specific scheme:
treating the base cloth: treating the base cloth and a sodium hydroxide solution containing 0.01 percent by mass of sodium hydroxide and 0.1 percent by mass of sodium silicate solution according to a bath ratio of 1:10 at 70 ℃ for 30min, washing with water at 60 ℃, washing with cold water, and ironing by using an iron for standby application;
preparation of coating slurry: adding 10kg of polyethylene glycol and 100kg of pure water into a mixing kettle, stirring and mixing uniformly, adding 150kg of adhesive, 0.8kg of lithium chloride, 0.2kg of sodium alginate and 0.1kg of epoxy chloropropane, and stirring and mixing for 60min at the temperature of 40 ℃;
coating: coating the reverse side of the fabric, and drying for 3min at 100 ℃;
soaping: and (3) rinsing for 3 times by using washing powder, drying, and baking for 5s at 140 ℃ to finish the preparation of the ultraviolet-proof shirt fabric.
The adhesive is aqueous polyurethane emulsion with solid content of 5%.
The base cloth is white plain-woven polyester fabric, the warp density is 100 pieces/10 cm, the weft density is 68 pieces/10 cm, and the weft density is 90g/m 2.
The thickness of the coating is 0.15 mm.
The polyethylene glycol is polyethylene glycol 200.
Comparative example 3
The preparation method of the modified hemp fiber powder comprises the following steps:
the preparation method comprises the steps of dispersing hemp fiber powder into 80kg of butanol, heating to 60 ℃ under the protection of nitrogen, adding 1.6kg of diethyl aminomalonate, 0.02kg of 1-aminoethyl-3-methylimidazolium bromide, 2kg of 1-aminoanthraquinone and 0.02kg of potassium carbonate into a reaction kettle, carrying out heat preservation reflux reaction for 90min, then reducing the pressure to 0.06MPa, evaporating the solvent and the reactant, washing, and drying at 80 ℃ for 30min to obtain the modified hemp fiber powder.
Other reaction conditions were the same as in example 1.
Comparative example 4
The preparation method of the modified hemp fiber powder comprises the following steps:
the method comprises the following steps: grinding 40kg of hemp fiber into powder, sieving, adding into 100kg of 15% sodium hydroxide solution, controlling the temperature at 40 ℃, stirring for reaction for 60min, washing to be neutral, dispersing into 100kg of pure water, adding 2.3kg of sodium periodate, controlling the temperature at 40 ℃, stirring for reaction for 30min, filtering and washing;
step two: dispersing the product obtained in the first step into 80kg of butanol, heating to 60 ℃ under the protection of nitrogen, adding 1.6kg of diethyl aminomalonate, 2kg of 1-aminoanthraquinone and 0.02kg of potassium carbonate into a reaction kettle, carrying out heat preservation and reflux reaction for 90min, then reducing the pressure to 0.06MPa, evaporating the solvent and the reactant to dryness, washing, and drying at 80 ℃ for 30min to obtain the modified hemp fiber powder.
Other reaction conditions were the same as in example 1.
Comparative example 5
The preparation method of the modified hemp fiber powder comprises the following steps:
the method comprises the following steps: grinding 40kg of hemp fiber into powder, sieving, adding into 100kg of sodium hydroxide solution with the mass percentage concentration of 15%, controlling the temperature at 40 ℃, stirring and reacting for 60min, washing to be neutral, dispersing into 100kg of pure water, adding 2.3kg of sodium periodate, controlling the temperature at 40 ℃, stirring and reacting for 30min, filtering and washing;
step two: dispersing the product obtained in the first step into 80kg of butanol, heating to 60 ℃ under the protection of nitrogen, adding 1.6kg of diethyl aminomalonate, 0.02kg of 1-aminoethyl-3-methylimidazolium bromide and 0.02kg of potassium carbonate into a reaction kettle, carrying out heat preservation and reflux reaction for 90min, then reducing the pressure to 0.06MPa, evaporating the solvent and the reactant, washing, and drying at 80 ℃ for 30min to obtain the modified hemp fiber powder.
Numbering
|
UPF value
|
Air permeability R (mm/s)
|
Comparative example 1
|
41.7
|
2.37
|
Comparative example 2
|
34.2
|
2.29
|
Comparative example 3
|
60.5
|
2.42
|
Comparative example 4
|
66.8
|
2.41
|
Comparative example 5
|
64.4
|
2.41 |