CN112262863A

CN112262863A - Continuous dough stirring and distributing system

Info

Publication number: CN112262863A
Application number: CN202011031762.XA
Authority: CN
Inventors: 施永强
Original assignee: Qiangsheng Automation Zhongshan Co ltd
Current assignee: Qiangsheng Automation Zhongshan Co ltd
Priority date: 2020-09-27
Filing date: 2020-09-27
Publication date: 2021-01-26
Anticipated expiration: 2040-09-27
Also published as: CN112262863B

Abstract

The invention relates to a continuous dough stirring and distributing system, belonging to the technical field of food processing equipment; the discharge port of the stirring device is communicated with the feed port of the flow distribution device, a stirring mechanism for stirring and pushing materials to the discharge port is arranged in the stirring device, distribution discharge ports are uniformly arranged on the flow distribution device, and an adjusting mechanism for adjusting the flow of dough at each distribution discharge port is arranged in the flow distribution device; according to the invention, materials such as flour, water and the like are continuously mixed into the stirring equipment, and the materials are continuously pushed to the tail part by the stirring screw rod while being stirred by the stirring screw rod, so that dough is continuously fermented while being stirred, and the continuously produced dough with consistent quality is supplied to the rear end for division; the flow distribution apparatus employs a plurality of adjustable angle blade configurations to achieve a high speed and lubricant free dough distribution system.

Description

Continuous dough stirring and distributing system

Technical Field

The invention relates to a continuous dough stirring and distributing system, and belongs to the technical field of food processing equipment.

Background

The traditional mixer for mixing dough is used for mixing dough according to cylinders, the dough in each cylinder is simultaneously mixed, but the subsequent division needs about 15-20 minutes to be finished, the dough is continuously fermented in a time period, the conditions of the dough divided in the first 5 minutes and the dough divided in the last 5 minutes are obviously different, and a plurality of problems of difference of division weight, fluctuation of quality and the like are caused.

Meanwhile, the dough after being stirred needs to be distributed to the pastries needing to be made, and the traditional dough flow distribution mode in the industry has 2 problems: 1. the piston clearance type division mode is adopted, and the efficiency is low due to a plurality of mechanism actions and clearance pause; 2. Much mineral oil is required for lubrication, and the mineral oil can contact the dough, creating a significant food safety risk.

Disclosure of Invention

In order to overcome the problems in the background art, materials such as flour, water and the like are continuously mixed into stirring equipment, and the materials are continuously pushed to the tail part by the stirring screw rod while being stirred by the stirring screw rod, so that the dough is continuously fermented while being stirred, and the continuously produced dough with consistent quality is supplied to the rear end for separation; flow distribution equipment adopts the blade formula structure of a plurality of adjustable angles to realize high-speed dough distribution system with need not lubricating oil for the adjustment can be implemented as required to the dough of material mouth distribution, and the structure is whole need not more manpower, easy operation, and the dough quality of distributing out can be guaranteed, and efficiency is higher, has also further guaranteed food sanitation.

In order to overcome the problems in the background art and solve the problems, the invention is realized by the following technical scheme:

continuous dough stirring distribution system includes agitating unit, flow distributor, agitating unit's discharge gate is linked together with flow distributor's feed inlet, and agitating unit internally mounted has and is used for stirring the material and propelling movement to the rabbling mechanism of discharge gate, evenly is provided with the discharge gate of distributor on the flow distributor, and the dough flow of each discharge gate of distributor of flow distributor is adjustable.

Preferably, a material cutting device is installed on the distribution discharge hole of the flow distribution device.

Preferably, the cutting device comprises an outlet cutter, a mounting seat, a crank, a rotating shaft and a motor, the motor is driven by the belt transmission mechanism and the crank, the mounting seat is connected to the crank, and the outlet cutter located at the distribution discharge port is arranged on the mounting seat.

Preferably, the stirring mechanism comprises a conveying material barrel, a motor, a speed reducer and a conveying screw rod, wherein the conveying screw rod is installed inside the conveying material barrel, the conveying screw rod is connected with the speed reducer, and the speed reducer is connected with the motor.

Preferably, one or more feeding barrels are mounted on the conveying barrel of the conveying barrel.

Preferably, flow distribution device includes flow distribution case, cutter, the inside cavity that is provided with and feed inlet, the discharge gate that distributes is linked together that is provided with of flow distribution incasement, the cavity is inside to set up the baffle along distributing between the discharge gate and to make the discharge gate front side of distributing form the distribution channel, installs the adjustment mechanism who connects and change distribution flow through adjustment cutter angle between the distribution channel.

Preferably, adjustment mechanism includes the adapter, adjusts pole, turning handle, the adapter passes through connecting rod and cutter fixed connection, and the cutter can follow the synchronous rotation of adapter, and threaded connection has the regulation pole on the adapter, installs the turning handle on the regulation pole.

The invention has the beneficial effects that:

according to the invention, materials such as flour, water and the like are continuously mixed into the stirring equipment, and the materials are continuously pushed to the tail part by the stirring screw rod while being stirred by the stirring screw rod, so that dough is continuously fermented while being stirred, and the continuously produced dough with consistent quality is supplied to the rear end for division; flow distributor adopts the blade formula structure of a plurality of adjustable angles to realize high-speed dough distribution system with need not lubricating oil for the adjustment can be implemented as required to the dough of material mouth distribution, and the structure is whole to need not more manpower, easy operation, and the dough quality of distributing out can be guaranteed, and efficiency is higher, has also further guaranteed food sanitation.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the flow distribution apparatus of the present invention;

FIG. 3 is a bottom schematic view of the flow distribution apparatus of the present invention;

FIG. 4 is a schematic view of the flow distribution apparatus of the present invention with the cover plate installed;

FIG. 5 is a schematic front side view of the present invention;

fig. 6 is a schematic top view of the present invention.

The reference numbers in the figures are: 1-conveying material cylinder, 2-flow distribution device, 3-feeding cylinder, 4-motor, 5-speed reducer, 6-distribution box, 7-conveying screw, 8-butt material port, 9-flow distribution box, 10-cavity, 11-cutter, 12-adapter, 13-adjusting rod, 14-rotating handle, 15-cover plate, 16-distribution discharge port, 17-motor, 18-belt transmission mechanism, 19-crank, 20-mounting seat and 21-outlet cutter.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to facilitate understanding of the skilled person.

As shown in fig. 1-4, the continuous dough stirring and distributing system includes a stirring device and a flow distribution device 2, wherein a discharge port of the stirring device is communicated with a feed port of the flow distribution device 2, a stirring mechanism for stirring and pushing the material to the discharge port is installed inside the stirring device, distribution discharge ports 16 are uniformly arranged on the flow distribution device 2, and the dough flow of each distribution discharge port 16 of the flow distribution device 2 is adjustable.

The stirring mechanism comprises a conveying material barrel 1, a motor 4, a speed reducer 5 and a conveying screw 7, wherein the conveying screw 7 is installed inside the conveying material barrel 1, the conveying screw 7 is connected with the speed reducer 5, and the speed reducer 5 is connected with the motor 4. Motor 4 is connected to block terminal 6, 6 internally mounted of block terminal has control motor 4 to open and stop and the controller of rotational speed, PLC is chooseed for use to the controller, 1 head segment top intercommunication of transport feed cylinder has a feeding section of thick bamboo 3, install one or more feeding section of thick bamboo 3 on the transport feed cylinder, in this embodiment, the quantity of feeding section of thick bamboo 3 can set up two, intake water and material respectively, one is used for getting into dry type materials such as flour, another is the liquid material such as entering water, the feeding section of thick bamboo 3 of dry material is preceding, after carrying screw 7 with the preliminary stirring of dry material, the liquid material gets into the screw rod from second feeding section of thick bamboo 3 again, in order to carry out whole stirring. Or only one of the water and the material can be used, and the water and the material are fed together. Motor 4 starts drive conveyor screw 7, conveyor screw 7 is to water and material intensive mixing, and carry the dough that forms to the afterbody at rotatory in-process, the length of carrying feed cylinder 1 and conveyor screw 7 can be at 8-10m, guarantee that the dough can the intensive mixing at this length within range, form the qualified dough of quality, also can last the fermentation simultaneously at the in-process of carrying, motor 4 drive conveyor screw 7's speed is adjustable, guarantee stirring and fermentation degree, and adjust according to the stirring volume, carry feed cylinder 1 to adopt the transparent plastic material, can implement the stirring degree of observing the material.

And a material cutting device is arranged on a distribution discharge hole of the flow distribution device. The cutting device comprises an outlet cutter 21, a mounting seat 20, a crank 19, a rotating shaft and a motor 17, wherein the motor 17 is driven by the belt transmission mechanism 18 and the crank 19, the mounting seat 20 is connected onto the crank 19, and the mounting seat 20 is provided with the outlet cutter 21 positioned at a distribution discharge hole. In this embodiment, mount pad 20 is connected with two cranks 19, and crank 19 is connected with the band pulley through the pivot, and the band pulley is connected with motor 17 through the drive belt, and motor 17 back of work rotates crank 19 through taking transport mechanism, and when crank 19 drove mount pad 20 pivoted, export cutter 21 on the mount pad 20 drives downwards and cuts off noodless, and the reciprocating motion of circulation makes the dough length that forms certain.

The flow distribution device 2 comprises a flow distribution box 9 and cutters 11, a cavity 10 communicated with the feed inlet and the distribution discharge port 16 is arranged inside the flow distribution box 9, a baffle is arranged inside the cavity 10 along the distribution discharge port 16 to form a distribution channel at the front side of the distribution discharge port 16, and an adjusting mechanism for adjusting the angles of the cutters 11 to change the distribution flow is arranged between the distribution channels. The dough gets into the back through the feed inlet, after cavity 10 that the shape is fixed fills fully, along with the continuous entering of dough, the dough independently contacts with cutter 11, and get into the distribution passageway after cutting through cutter 11, along with continuous extrusion is extruded along the discharge gate 16 that distributes, adjust the angle of cutter 11 side-to-side deflection through adjusting the structure, make the interval of distribution passageway front side adjustable, the extrusion pressure degree is fixed all the time simultaneously, and then make the dough flow that gets into in the distribution passageway different.

Preferably, adjustment mechanism includes adapter 12, adjusts pole 13, turning handle 14, adapter 12 passes through connecting rod and 11 fixed connection of cutter, and cutter 11 can follow adapter 12 and rotate in step, threaded connection has an adjusting rod 13 on adapter 12, install turning handle 14 on adjusting rod 13, in this embodiment, the connecting rod still with flow distribution box 9 threaded connection, make and drive adjusting rod 13 at rotation turning handle 14, under the screw thread effect, adjust pole 13 can apply the power of side-to-side beat to adapter 12 at the pivoted in-process, adapter 12 can drive cutter 11 and carry out the beat, turning handle 14 can select to take the angle appearance that can observe angle variation in the rotation process. Preferably, the adjusting rod 13 can be connected with the motor 4, the motor 4 is hinged to the bottom of the flow distribution box 9 through a motor 4 support, the motor 4 is connected with the controller, the adapter 12 can be driven to deflect through the forward rotation and the reverse rotation of the motor 4, meanwhile, after the adjusting rod is connected to the controller, the deflection angle of the cutter 11 can be determined by controlling the rotation stroke of the motor 4, the controller adopts a PLC (programmable logic controller), the material amount of each distribution discharging port 16 can be determined according to needs, and the program can be set through one-key switching.

The working process of the invention is as follows: after water and materials enter, the motor 4 starts to drive the conveying screw 7, the conveying screw 7 fully mixes the water and the materials, and formed dough is conveyed to the tail part in the rotating process to form the qualified dough. The dough enters the chamber 10 along the inlet opening of the distribution box 9, and with the continuous entry of the dough, the dough in the distribution box 9 is extruded, and the dough enters along the distribution channel and is extruded along the distribution outlet 16. When the dough flow needs to be adjusted, the adjusting rod 13 is rotated through the rotating handle 14 to adjust the angle of the cutter 11, the dough flow of the distribution discharge port 16 can be adjusted, and the outlet cutter 21 continuously and circularly works in the working period of the motor along the noodles formed at the distribution discharge port 16 to cut the noodles according to a certain length.

According to the invention, materials such as flour, water and the like are continuously mixed into the stirring equipment, and the materials are continuously pushed to the tail part by the stirring screw rod while being stirred by the stirring screw rod, so that dough is continuously fermented while being stirred, and the continuously produced dough with consistent quality is supplied to the rear end for division; flow distribution equipment adopts the blade formula structure of a plurality of adjustable angles to realize high-speed dough distribution system with need not lubricating oil for the adjustment can be implemented as required to the dough of material mouth distribution, and the structure is whole need not more manpower, easy operation, and the dough quality of distributing out can be guaranteed, and efficiency is higher, has also further guaranteed food sanitation.

Finally, it is noted that the above-mentioned preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the invention as defined by the appended claims.

Claims

1. A continuous dough mixing and dispensing system, comprising: continuous dough stirring distribution system includes agitating unit, flow distributor, agitating unit's discharge gate is linked together with flow distributor's feed inlet, and agitating unit internally mounted has and is used for stirring the material and propelling movement to the rabbling mechanism of discharge gate, evenly is provided with the discharge gate of distributor on the flow distributor, and the dough flow of each discharge gate of distributor of flow distributor is adjustable.

2. The continuous pastry blending dispensing system of claim 1, wherein: and a material cutting device is arranged on a distribution discharge hole of the flow distribution device.

3. The continuous pastry blending dispensing system of claim 1 or claim 2, wherein: the cutting device comprises an outlet cutter, a mounting seat, a crank, a rotating shaft and a motor, wherein the motor is driven by a belt transmission mechanism and the crank, the mounting seat is connected to the crank, and the mounting seat is provided with the outlet cutter positioned at a distribution discharge hole.

4. The continuous pastry blending dispensing system of claim 3, wherein: the stirring mechanism comprises a conveying material cylinder, a motor, a speed reducer and a conveying screw rod, wherein the conveying screw rod is arranged in the conveying material cylinder, the conveying screw rod is connected with the speed reducer, and the speed reducer is connected with the motor.

5. The continuous pastry blending dispensing system of claim 4, wherein: one or more than one feeding cylinder is arranged on the conveying cylinder of the conveying cylinder.

6. The continuous pastry blending dispensing system of claim 1 or claim 4, wherein: the flow distribution device comprises a flow distribution box and cutters, a cavity communicated with the feed inlet and the distribution discharge port is arranged inside the flow distribution box, a baffle is arranged inside the cavity along the distribution discharge port to enable the front side of the distribution discharge port to form a distribution channel, and an adjusting mechanism for adjusting the angle of the cutters to change the distribution flow is arranged between the distribution channels.

7. The continuous pastry blending dispensing system of claim 6, wherein: adjustment mechanism includes adapter, regulation pole, turning handle, the adapter passes through connecting rod and cutter fixed connection, and the cutter can follow the synchronous rotation of adapter, and threaded connection has the regulation pole on the adapter, installs the turning handle on the regulation pole.