CN112253398B - Automatic internal gas emission method for single pile foundation of offshore wind turbine generator system - Google Patents

Automatic internal gas emission method for single pile foundation of offshore wind turbine generator system Download PDF

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Publication number
CN112253398B
CN112253398B CN202010955133.XA CN202010955133A CN112253398B CN 112253398 B CN112253398 B CN 112253398B CN 202010955133 A CN202010955133 A CN 202010955133A CN 112253398 B CN112253398 B CN 112253398B
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pile foundation
way valve
hole
test
gas
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CN112253398A (en
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廖梦婷
王锌
薛振峰
钟本旺
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MingYang Smart Energy Group Co Ltd
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MingYang Smart Energy Group Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • F03D13/25Arrangements for mounting or supporting wind motors; Masts or towers for wind motors specially adapted for offshore installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/727Offshore wind turbines

Abstract

The invention discloses an automatic discharging method of internal gas of single pile foundation of offshore wind power generation set, which mainly adopts the form of rubber hose and one-way valve to automatically discharge gas, wherein one end of the rubber hose extends into the single pile foundation, the other end of the rubber hose passes through the tower drum door and extends out of the tower drum to be connected with a one-way valve, the one-way valve is connected with the one-way valve according to a set air pressure value, when the gas pressure inside the single-pile foundation reaches the gas pressure value, the valve is automatically opened to discharge the gas inside the single-pile foundation, the pressure inside the single-pile foundation is reduced, therefore, the gas pressure in the single-pile foundation is controlled to meet the standard requirement, after the gas is discharged, the gas pressure in the single-pile foundation is reduced, the concentration of harmful gas is reduced, the valve of the one-way valve is closed, and gas and liquid outside the single-pile foundation cannot reversely flow into the single-pile foundation, so that the safety of operators and the safe and reliable operation of offshore wind turbine generator equipment are ensured.

Description

Automatic internal gas emission method for single pile foundation of offshore wind turbine generator system
Technical Field
The invention relates to the technical field of offshore wind turbine generators, in particular to an automatic internal gas discharge method for a single pile foundation of an offshore wind turbine generator.
Background
In the prior art, offshore wind power generation is rapidly developed, and the types of foundations adopted by offshore wind power generation units are different, and the offshore wind power generation units comprise jacket foundations, single-pile foundations, floating foundations and the like. For the single-pile foundation, because the single-pile foundation is of a cylindrical structure, the interior of the single-pile foundation is in a relatively closed space after installation, but sea mud, seawater, marine organisms and the like which cannot be discharged during installation can be accumulated in the foundation, and a certain amount of gas, such as carbon dioxide, even toxic hydrogen sulfide, methane, carbon monoxide and the like, can be generated. If the generated gas is more and is not effectively treated, the risk of inestimation can be caused, the safety factor of the working environment of the operating personnel is influenced, and the unit can be adversely affected.
At present, gas generated by biological deposition of a single-pile foundation of an offshore wind turbine generator system is not treated more and more, or intelligent sensors are adopted for real-time monitoring, when the gas concentration reaches an alarm value, a blower is started to blow gas out of the foundation, the former causes great potential safety hazards to operating personnel and equipment, the latter is high in cost, one set of equipment is about 3-4 ten thousand yuan, and the method is not beneficial to large-scale popularization and implementation of a wind field. Therefore, there is an urgent need for a method for automatically discharging gas in a single-pile foundation at a low cost, so that when the gas pressure and the harmful gas concentration in the single-pile foundation reach a dangerous value, the gas in the single-pile foundation is discharged in time to reduce the internal pressure and the harmful gas concentration of the foundation, thereby ensuring the safe and reliable operation of operators and offshore wind turbine generator equipment.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides an automatic gas emission method in a single pile foundation of an offshore wind turbine generator system based on the actual situation of the requirement of automatic gas emission and pressure reduction in the single pile foundation of the offshore wind turbine generator system, which can effectively reduce the pressure of gas in the single pile foundation of the offshore wind turbine generator system, reduce the concentration of harmful gas and reduce the risk of harmful gas to people and equipment.
In order to achieve the above object, a first technical solution provided by the present invention is: an automatic internal gas emission method for a single pile foundation of an offshore wind turbine generator system comprises the following specific steps:
firstly, drilling at least 2 through holes at the top of a single pile foundation and drilling at least one through hole on a tower barrel door above the single pile foundation, wherein one through hole on the top of the single pile foundation is used for a pressurization test and is defined as a test hole, and the rest through holes on the top of the single pile foundation are used for a rubber hose to pass through and are defined as exhaust holes; inserting one end of a rubber hose into the single-pile foundation through the exhaust hole, and enabling the other end of the rubber hose to upwards penetrate through a corresponding through hole in the tower drum door and extend out of the tower drum; sealing the gap between the notched part of the single-pile foundation and the rubber hose and the exhaust hole by using a sealant, connecting a port, extending out of the rubber hose, of the tower cylinder with a one-way valve, performing a pressure test on the one-way valve to ensure that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirements, and fixing the tested one-way valve at the corresponding position on the tower cylinder door to prevent shaking; then the hole for testing is sealed by sealant, or a rubber hose is inserted, the other end of the rubber hose passes through a corresponding through hole on the tower door to be connected with a check valve which is tested successfully, and then the sealant is used for sealing the gap between the rubber hose and the hole for testing;
setting a gas pressure value of the one-way valve, and requiring that the gas flow direction of the one-way valve only flows from the inside to the outside of the single-pile foundation, so that the one-way valve automatically opens a valve to discharge gas in the single-pile foundation when the gas pressure in the single-pile foundation reaches the gas pressure value according to the set gas pressure value, the pressure in the single-pile foundation is reduced, and the gas pressure in the single-pile foundation is controlled to meet the standard requirement.
Further, the one-way valve is subjected to a pressurization test, and the specific operation is as follows:
sleeving an uninflated balloon at the air outlet of the one-way valve, fastening the balloon and the air outlet of the one-way valve, and inflating and pressurizing the interior of the single-pile foundation through a test hole by using pressurizing equipment; if the inner pressure of the single-pile foundation reaches the set gas pressure value of the one-way valve, the balloon starts to inflate and expand, the test succeeds to prove that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirements, the pressurizing equipment is closed, the experiment is stopped, and the balloon is taken down; if the balloon is not expanded, whether the seal is qualified or not is checked, or whether the one-way valve is intact or not is checked, and the pressurization test is carried out after the problem is eliminated until the test is successful.
Furthermore, the rubber hose is fixed on the tower drum wall and the tower drum door, and the running of the rubber hose is required not to hinder the operation of workers and the opening and closing of the tower drum door.
The second technical scheme provided by the invention is as follows: an automatic internal gas emission method for a single pile foundation of an offshore wind turbine generator system comprises the following specific steps:
firstly, drilling at least 2 through holes on the foundation wall of the single pile foundation close to the top, wherein one through hole is used for pressure test and is defined as a test hole, and the rest through holes are used for installing a bushing and a one-way valve and are defined as exhaust holes; then, a bushing is respectively arranged at each exhaust hole, and a one-way valve is arranged in each bushing; sealing the gap between the notched part of the single-pile foundation and the one-way valve and the hole of the matched drill by using a sealant, and inflating and pressurizing the hole for testing on the foundation wall to perform pressurization test on the one-way valve until the test is successful, so as to ensure that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirement; finally, the hole for testing is blocked, or a lining and a one-way valve are inserted, and then the sealant is used for sealing the gap between the one-way valve and the hole for testing;
setting a gas pressure value of the one-way valve, and requiring that the gas flow direction of the one-way valve only flows from the inside to the outside of the single-pile foundation, so that the one-way valve automatically opens a valve to discharge gas in the single-pile foundation when the gas pressure in the single-pile foundation reaches the gas pressure value according to the set gas pressure value, the pressure in the single-pile foundation is reduced, and the gas pressure in the single-pile foundation is controlled to meet the standard requirement.
Further, the one-way valve is subjected to a pressurization test, and the specific operation is as follows:
sleeving an uninflated balloon at the air outlet of the one-way valve, fastening the balloon and the air outlet of the one-way valve, and inflating and pressurizing the interior of the single-pile foundation through a test hole by using pressurizing equipment; if the inner pressure of the single-pile foundation reaches the set gas pressure value of the one-way valve, the balloon starts to inflate and expand, the test succeeds to prove that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirements, the pressurizing equipment is closed, the experiment is stopped, and the balloon is taken down; if the balloon is not expanded, whether the seal is qualified or not is checked, or whether the one-way valve is intact or not is checked, and the pressurization test is carried out after the problem is eliminated until the test is successful.
The third technical scheme provided by the invention is as follows: an automatic internal gas emission method for a single pile foundation of an offshore wind turbine generator system comprises the following specific steps:
drilling at least 2 through holes at the top of the single-pile foundation and drilling at least one through hole on a tower door above the single-pile foundation, wherein one through hole on the top of the single-pile foundation is used for pressure test and is defined as a test hole, and the rest through holes on the top of the single-pile foundation are used for rubber hoses to pass through and are defined as exhaust holes; inserting one end of a rubber hose into the single-pile foundation through the exhaust hole, and enabling the other end of the rubber hose to upwards penetrate through a corresponding through hole in the tower drum door and extend out of the tower drum; sealing the gap between the notched part of the single-pile foundation and the rubber hose and the exhaust hole by using a sealant, connecting a port extending out of the rubber hose and out of the tower cylinder with a check valve, performing a pressure test on the check valve to ensure that the single-pile foundation is sealed to be qualified and the check valve meets the requirements, and fixing the check valve which is tested successfully on the corresponding position on the tower cylinder door to prevent shaking; then the hole for testing is sealed by sealant, or a rubber hose is inserted, the other end of the rubber hose passes through a corresponding through hole on the tower door to be connected with a check valve which is tested successfully, and then the sealant is used for sealing the gap between the rubber hose and the hole for testing;
drilling at least 2 through holes on the foundation wall of the single pile foundation close to the top, wherein one through hole is used for pressurization test and is defined as a test hole, and the rest through holes are used for installing a bushing and a one-way valve and are defined as exhaust holes; then, a bushing is respectively arranged at each exhaust hole, and a one-way valve is arranged in each bushing; then, sealing the gap between the check valve and the hole matched with the drill by using a sealant, and inflating and pressurizing the hole for testing on the foundation wall to perform a pressurization test on the check valve until the test is successful, so as to ensure that the single-pile foundation is sealed to be qualified and the check valve meets the requirements; finally, the hole for testing is blocked, or a lining and a one-way valve are inserted, and then the sealant is used for sealing the gap between the one-way valve and the hole for testing;
setting a gas pressure value of the one-way valve, and requiring that the gas flow direction of the one-way valve only flows from the inside to the outside of the single-pile foundation, so that the one-way valve automatically opens a valve to discharge gas in the single-pile foundation when the gas pressure in the single-pile foundation reaches the gas pressure value according to the set gas pressure value, the pressure in the single-pile foundation is reduced, and the gas pressure in the single-pile foundation is controlled to meet the standard requirement.
Further, the one-way valve is subjected to a pressurization test, and the specific operation is as follows:
sleeving an uninflated balloon at the air outlet of the one-way valve, fastening the balloon and the air outlet of the one-way valve, and inflating and pressurizing the interior of the single-pile foundation through a test hole by using pressurizing equipment; if the inner pressure of the single-pile foundation reaches the set gas pressure value of the one-way valve, the balloon starts to inflate and expand, the test succeeds to prove that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirements, the pressurizing equipment is closed, the experiment is stopped, and the balloon is taken down; if the balloon is not expanded, whether the seal is qualified or not is checked, or whether the one-way valve is intact or not is checked, and the pressurization test is carried out after the problem is eliminated until the test is successful.
Furthermore, the rubber hose is fixed on the tower drum wall and the tower drum door, and the running of the rubber hose is required not to hinder the operation of workers and the opening and closing of the tower drum door.
Compared with the prior art, the invention has the following advantages and beneficial effects:
according to the method for automatically discharging the gas in the single-pile foundation of the offshore wind turbine generator system, the valve is automatically opened to discharge the gas when the gas pressure in the single-pile foundation reaches the gas pressure value set by the one-way valve according to the gas pressure value set by the one-way valve, so that the gas pressure in the single-pile foundation and the concentration of harmful gas are reduced, the valve of the one-way valve is closed after the gas pressure in the single-pile foundation is reduced, external gas and liquid cannot enter the single-pile foundation through the valve, the condition that the gas pressure in the single-pile foundation is not over-limited is guaranteed, the concentration of the harmful gas is reduced, the environment in the single-pile foundation is improved, and the personal safety and equipment safety of workers entering the single-pile foundation are guaranteed.
The concentration of harmful gas in the single-pile foundation does not need to be monitored at any time, and only needs to be discharged when a certain amount of harmful gas is reached, so that the concentration of the harmful gas in the foundation is monitored in real time by the contrast intelligent sensor, and then the gas is blown out by the blower.
The equipment cost is low, the cost of one set of the method is about 1-2 thousand yuan, the method is calculated according to 55 units of a wind power plant project, and a sensor real-time monitoring method is compared, so that the cost of about 200 ten thousand yuan can be saved if the whole unit is used, the cost pressure of wind power plant owners or manufacturers is greatly reduced, and the method is more favorable for large-scale popularization and implementation.
Drawings
FIG. 1 is a schematic view of the rubber hose extending out of the tower through the door of the tower in example 1.
FIG. 2 is a schematic view of a check valve connected to a rubber hose in example 1.
Fig. 3 is a schematic view of a single pile foundation wall installation bushing and check valve of embodiment 2.
Fig. 4 is a partially enlarged view a of fig. 3.
Detailed Description
The present invention will be further described with reference to the following specific examples.
Example 1
Referring to fig. 1 and fig. 2, the method for automatically discharging gas inside the single pile foundation of the offshore wind turbine provided by the embodiment is as follows:
firstly, drilling at least 2 through holes at the top of a single pile foundation 1 and drilling at least one through hole on a tower barrel door 2 above the single pile foundation 1, wherein one through hole on the top of the single pile foundation 1 is used for a pressurization test and is defined as a test hole, and the rest through holes on the top of the single pile foundation 1 are used for a rubber hose 3 to pass through and are defined as exhaust holes; one end of a rubber hose 3 is inserted into the single pile foundation 1 through an exhaust hole, the other end of the rubber hose upwards penetrates through a corresponding through hole in the tower drum door 2 and extends out of the tower drum 4, and the rubber hose 3 is fixed on the tower drum wall and the tower drum door 2 through a pipe clamp 5, so that the operation of workers is not hindered by the routing of the rubber hose 3 and the opening and closing of the tower drum door 2 are required;
then, the place with the gap of the single pile foundation 1 and the gap between the rubber hose 3 and the hole for exhausting are sealed by sealant, the port of the rubber hose 3 extending out of the tower barrel 2 is connected with a check valve 6, and the check valve 6 is subjected to a pressurization test: sleeving an uninflated balloon at the air outlet of the one-way valve 6, fastening the balloon and the air outlet of the one-way valve 6, inflating and pressurizing the interior of the single-pile foundation 1 through a test hole by using pressurizing equipment, if the pressure in the interior of the single-pile foundation 1 reaches a gas pressure value set by the one-way valve 6, inflating and expanding the balloon, successfully testing to prove that the single-pile foundation 1 is qualified in sealing and the one-way valve 6 meets the requirements, closing the pressurizing equipment to stop the test, taking down the balloon, if the balloon is not expanded, checking whether the sealing is qualified or not or whether the one-way valve 6 is intact or not, and performing pressurizing test after eliminating the problems until the test is successful; then the hole for testing is sealed by sealant, or a rubber hose 3 is inserted, the other end of the rubber hose 3 passes through a corresponding through hole on the tower door 2 to be connected with a check valve 6 which is tested successfully, and then the sealant is used for sealing the gap between the rubber hose 3 and the hole for testing; and fixing the one-way valve 6 which is successfully tested at the corresponding position on the tower door 2 to prevent shaking.
The automatic exhaust principle of this scheme is: the gas flow direction of the one-way valve 6 can only flow from the inside to the outside of the single-pile foundation 1, and the one-way valve 6 automatically opens a valve to discharge the gas in the single-pile foundation 1 when the gas pressure in the single-pile foundation 1 reaches the set gas pressure value according to the set gas pressure value, so that the gas pressure in the single-pile foundation 1 is reduced, and the gas pressure in the single-pile foundation 1 is controlled to meet the standard requirement. After the gas is discharged, the gas pressure in the single-pile foundation 1 is reduced, the concentration of harmful gas is reduced, the valve of the one-way valve 6 is closed, and gas and liquid outside the single-pile foundation 1 cannot reversely flow into the single-pile foundation 1, so that the safety of operators and the safe and reliable operation of offshore wind turbine generator equipment are ensured.
Example 2
Referring to fig. 3 and 4, the method for automatically discharging gas inside the single pile foundation of the offshore wind turbine provided by the embodiment is as follows:
firstly, drilling at least 2 through holes on the foundation wall of the single pile foundation 1 close to the top, wherein one through hole is used for a pressurization test and is defined as a test hole, and the rest through holes are used for installing a bushing 7 and a check valve 6 and are defined as exhaust holes; then, a bushing 7 is respectively arranged at each exhaust hole, and a one-way valve 6 is arranged in each bushing; then, the place with gap of the single pile foundation 1 and the gap between the check valve 6 and the hole matched with the drill are sealed by sealant, and then the hole for testing on the foundation wall is inflated and pressurized to carry out the pressurization test of the check valve 6: sleeving an uninflated balloon at the air outlet of the one-way valve 6, fastening the balloon and the air outlet of the one-way valve 6, inflating and pressurizing the interior of the single-pile foundation 1 through a test hole by using pressurizing equipment, if the pressure in the interior of the single-pile foundation 1 reaches a gas pressure value set by the one-way valve 6, inflating and expanding the balloon, successfully testing to prove that the single-pile foundation 1 is qualified in sealing and the one-way valve 6 meets the requirements, closing the pressurizing equipment to stop the test, taking down the balloon, if the balloon is not expanded, checking whether the sealing is qualified or not or whether the one-way valve 6 is intact or not, and performing pressurizing test after eliminating the problems until the test is successful; finally, the hole for testing is sealed by a steel column with the same diameter, or a lining 7 and a check valve 6 are inserted, and then the gap between the check valve 6 and the hole for testing is sealed by sealant.
The automatic exhaust principle of this scheme is: the gas flow direction of the one-way valve 6 can only flow from the inside to the outside of the single-pile foundation 1, and the one-way valve 6 automatically opens a valve to discharge the gas in the single-pile foundation 1 when the gas pressure in the single-pile foundation 1 reaches the set gas pressure value according to the set gas pressure value, so that the gas pressure in the single-pile foundation 1 is reduced, and the gas pressure in the single-pile foundation 1 is controlled to meet the standard requirement. After the gas is discharged, the gas pressure in the single-pile foundation 1 is reduced, the concentration of harmful gas is reduced, the valve of the one-way valve 6 is closed, and gas and liquid outside the single-pile foundation 1 cannot reversely flow into the single-pile foundation 1, so that the safety of operators and the safe and reliable operation of offshore wind turbine generator equipment are ensured.
Example 3
The method for automatically discharging the gas in the single-pile foundation of the offshore wind turbine generator system provided by the embodiment specifically includes that two schemes of the embodiment 1 and the embodiment 2 are selected and used, namely, a form of a rubber hose and a one-way valve is adopted, and a form of a bushing and a one-way valve is also adopted, so that the gas in the single-pile foundation can be discharged better and quickly in a combined mode, and the pressure of the gas in the single-pile foundation is controlled to meet the standard requirement.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, so that the changes in the shape and principle of the present invention should be covered within the protection scope of the present invention.

Claims (8)

1. An automatic internal gas emission method for a single pile foundation of an offshore wind turbine unit is characterized by comprising the following steps:
firstly, drilling at least 2 through holes at the top of a single pile foundation and drilling at least one through hole on a tower barrel door above the single pile foundation, wherein one through hole on the top of the single pile foundation is used for a pressurization test and is defined as a test hole, and the rest through holes on the top of the single pile foundation are used for a rubber hose to pass through and are defined as exhaust holes; inserting one end of a rubber hose into the single-pile foundation through the exhaust hole, and enabling the other end of the rubber hose to upwards penetrate through a corresponding through hole in the tower drum door and extend out of the tower drum; sealing the gap between the notched part of the single-pile foundation and the rubber hose and the exhaust hole by using a sealant, connecting a port, extending out of the rubber hose, of the tower cylinder with a one-way valve, performing a pressure test on the one-way valve to ensure that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirements, and fixing the tested one-way valve at the corresponding position on the tower cylinder door to prevent shaking; then the hole for testing is sealed by sealant, or a rubber hose is inserted, the other end of the rubber hose passes through a corresponding through hole on the tower door to be connected with a check valve which is tested successfully, and then the sealant is used for sealing the gap between the rubber hose and the hole for testing;
setting a gas pressure value of the one-way valve, and requiring that the gas flow direction of the one-way valve only flows from the inside to the outside of the single-pile foundation, so that the one-way valve automatically opens a valve to discharge gas in the single-pile foundation when the gas pressure in the single-pile foundation reaches the gas pressure value according to the set gas pressure value, the pressure in the single-pile foundation is reduced, and the gas pressure in the single-pile foundation is controlled to meet the standard requirement.
2. The method for automatically discharging the internal gas of the single pile foundation of the offshore wind turbine generator system according to claim 1, wherein the one-way valve is subjected to a pressurization test, and the method comprises the following specific operations:
sleeving an uninflated balloon at the air outlet of the one-way valve, fastening the balloon and the air outlet of the one-way valve, and inflating and pressurizing the interior of the single-pile foundation through a test hole by using pressurizing equipment; if the inner pressure of the single-pile foundation reaches the set gas pressure value of the one-way valve, the balloon starts to inflate and expand, the test succeeds to prove that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirements, the pressurizing equipment is closed, the experiment is stopped, and the balloon is taken down; if the balloon is not expanded, whether the seal is qualified or not is checked, or whether the one-way valve is intact or not is checked, and the pressurization test is carried out after the problem is eliminated until the test is successful.
3. The method for automatically discharging the gas in the single pile foundation of the offshore wind turbine generator system as claimed in claim 1, wherein the rubber hose is fixed on the tower cylinder wall and the tower cylinder door, and the rubber hose is required to be routed so as not to hinder the operation of workers and the opening and closing of the tower cylinder door.
4. An automatic internal gas emission method for a single pile foundation of an offshore wind turbine unit is characterized by comprising the following steps:
firstly, drilling at least 2 through holes on the foundation wall of the single pile foundation close to the top, wherein one through hole is used for pressure test and is defined as a test hole, and the rest through holes are used for installing a bushing and a one-way valve and are defined as exhaust holes; then, a bushing is respectively arranged at each exhaust hole, and a one-way valve is arranged in each bushing; sealing the gap between the notched part of the single-pile foundation and the one-way valve and the hole of the matched drill by using a sealant, and inflating and pressurizing the hole for testing on the foundation wall to perform pressurization test on the one-way valve until the test is successful, so as to ensure that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirement; finally, the hole for testing is blocked, or a lining and a one-way valve are inserted, and then the sealant is used for sealing the gap between the one-way valve and the hole for testing;
setting a gas pressure value of the one-way valve, and requiring that the gas flow direction of the one-way valve only flows from the inside to the outside of the single-pile foundation, so that the one-way valve automatically opens a valve to discharge gas in the single-pile foundation when the gas pressure in the single-pile foundation reaches the gas pressure value according to the set gas pressure value, the pressure in the single-pile foundation is reduced, and the gas pressure in the single-pile foundation is controlled to meet the standard requirement.
5. The method for automatically discharging the internal gas of the single pile foundation of the offshore wind turbine generator system according to claim 4, wherein the one-way valve is subjected to a pressurization test, and the method comprises the following specific operations:
sleeving an uninflated balloon at the air outlet of the one-way valve, fastening the balloon and the air outlet of the one-way valve, and inflating and pressurizing the interior of the single-pile foundation through a test hole by using pressurizing equipment; if the inner pressure of the single-pile foundation reaches the set gas pressure value of the one-way valve, the balloon starts to inflate and expand, the test succeeds to prove that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirements, the pressurizing equipment is closed, the experiment is stopped, and the balloon is taken down; if the balloon is not expanded, whether the seal is qualified or not is checked, or whether the one-way valve is intact or not is checked, and the pressurization test is carried out after the problem is eliminated until the test is successful.
6. An automatic internal gas emission method for a single pile foundation of an offshore wind turbine unit is characterized by comprising the following steps:
drilling at least 2 through holes at the top of the single-pile foundation and drilling at least one through hole on a tower door above the single-pile foundation, wherein one through hole on the top of the single-pile foundation is used for pressure test and is defined as a test hole, and the rest through holes on the top of the single-pile foundation are used for rubber hoses to pass through and are defined as exhaust holes; inserting one end of a rubber hose into the single-pile foundation through the exhaust hole, and enabling the other end of the rubber hose to upwards penetrate through a corresponding through hole in the tower drum door and extend out of the tower drum; sealing the gap between the notched part of the single-pile foundation and the rubber hose and the exhaust hole by using a sealant, connecting a port extending out of the rubber hose and out of the tower cylinder with a check valve, performing a pressure test on the check valve to ensure that the single-pile foundation is sealed to be qualified and the check valve meets the requirements, and fixing the check valve which is tested successfully on the corresponding position on the tower cylinder door to prevent shaking; then the hole for testing is sealed by sealant, or a rubber hose is inserted, the other end of the rubber hose passes through a corresponding through hole on the tower door to be connected with a check valve which is tested successfully, and then the sealant is used for sealing the gap between the rubber hose and the hole for testing;
drilling at least 2 through holes on the foundation wall of the single pile foundation close to the top, wherein one through hole is used for pressurization test and is defined as a test hole, and the rest through holes are used for installing a bushing and a one-way valve and are defined as exhaust holes; then, a bushing is respectively arranged at each exhaust hole, and a one-way valve is arranged in each bushing; then, sealing the gap between the check valve and the hole matched with the drill by using a sealant, and inflating and pressurizing the hole for testing on the foundation wall to perform a pressurization test on the check valve until the test is successful, so as to ensure that the single-pile foundation is sealed to be qualified and the check valve meets the requirements; finally, the hole for testing is blocked, or a lining and a one-way valve are inserted, and then the sealant is used for sealing the gap between the one-way valve and the hole for testing;
setting a gas pressure value of the one-way valve, and requiring that the gas flow direction of the one-way valve only flows from the inside to the outside of the single-pile foundation, so that the one-way valve automatically opens a valve to discharge gas in the single-pile foundation when the gas pressure in the single-pile foundation reaches the gas pressure value according to the set gas pressure value, the pressure in the single-pile foundation is reduced, and the gas pressure in the single-pile foundation is controlled to meet the standard requirement.
7. The method for automatically discharging the internal gas of the single pile foundation of the offshore wind turbine generator system according to claim 6, wherein the one-way valve is subjected to a pressurization test, and the method comprises the following specific operations:
sleeving an uninflated balloon at the air outlet of the one-way valve, fastening the balloon and the air outlet of the one-way valve, and inflating and pressurizing the interior of the single-pile foundation through a test hole by using pressurizing equipment; if the inner pressure of the single-pile foundation reaches the set gas pressure value of the one-way valve, the balloon starts to inflate and expand, the test succeeds to prove that the single-pile foundation is sealed to be qualified and the one-way valve meets the requirements, the pressurizing equipment is closed, the experiment is stopped, and the balloon is taken down; if the balloon is not expanded, whether the seal is qualified or not is checked, or whether the one-way valve is intact or not is checked, and the pressurization test is carried out after the problem is eliminated until the test is successful.
8. The method as claimed in claim 6, wherein the rubber hose is fixed on the wall of the tower cylinder and the door of the tower cylinder, and the rubber hose is required to be routed so as not to hinder the operation of workers and the opening and closing of the tower cylinder door.
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