CN112251700A - Galvanized steel wire galvanizing rig - Google Patents
Galvanized steel wire galvanizing rig Download PDFInfo
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- CN112251700A CN112251700A CN202011293766.5A CN202011293766A CN112251700A CN 112251700 A CN112251700 A CN 112251700A CN 202011293766 A CN202011293766 A CN 202011293766A CN 112251700 A CN112251700 A CN 112251700A
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- galvanizing
- steel wire
- galvanized steel
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/38—Wires; Tubes
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- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
Abstract
The invention relates to the field of galvanizing, in particular to a galvanized steel wire galvanizing device which comprises a galvanizing bath, wherein a pair of guide rollers are installed on the galvanizing bath, a galvanizing solution tank is chiseled in the galvanizing bath, a pair of limiting rollers are rotationally connected in the galvanizing solution tank, and a steel wire is connected between the guide rollers and the limiting rollers; the galvanized solution tank is internally provided with a heat-preservation automatic scraping mechanism, the heat-preservation automatic scraping mechanism is arranged on the upper side of the limiting roller, and the heat-preservation automatic scraping mechanism comprises a cover plate. According to the invention, through the arrangement of the corresponding mechanism on the galvanizing bath, the solidification speed of the surface layer galvanizing solution is greatly reduced, operators do not need to carry out regular scraping work, the hands of the operators are liberated, the operators do not need to manually scrape the solidified galvanizing solution on the surface layer in the galvanizing bath, the whole equipment can be automatically cleaned, the safety of the operators is greatly improved, the scraping efficiency is improved, the steel wire galvanizing effect is greatly improved, and the influence on the steel wire caused by the solidified galvanizing solution is avoided.
Description
Technical Field
The invention relates to the field of galvanizing, in particular to a galvanized steel wire galvanizing device.
Background
Zinc is hardly changed in dry air, and a dense basic zinc carbonate film is formed on the surface of zinc in humid air, so that zinc is often used as a coating layer for protecting the surface of metal. Galvanization refers to a surface treatment technology for plating a layer of zinc on the surface of metal, alloy or other materials to play the roles of beauty, rust prevention and the like. The existing galvanizing method comprises cold galvanizing, hot galvanizing and mechanical galvanizing, wherein the cold galvanizing is also called electrogalvanizing, the pipe fitting is subjected to oil removal and acid cleaning by utilizing an electrolysis device and then is put into a solution with zinc salt as a component, the pipe fitting is connected with a negative electrode of the electrolysis device, a zinc plate is arranged opposite to the pipe fitting, the positive electrode connected with the electrolysis device is connected with a power supply, a layer of zinc is deposited on the pipe fitting by utilizing the directional movement of current from the positive electrode to the negative electrode, and the cold galvanizing pipe fitting is firstly processed and then galvanized; in the mechanical galvanizing, in a rotary drum filled with a galvanized part, glass balls, zinc powder, water and an accelerant, the glass balls serving as an impact medium rotate along with the drum to rub and hammer the surface of the galvanized part to generate mechanical physical energy, and the galvanized zinc powder is subjected to cold welding on the surface of the galvanized part under the action of the chemical accelerant to form a smooth, uniform and fine coating with a certain thickness; the hot galvanizing is a main method for galvanizing the surface of a steel plate, and the production process mainly comprises the following steps: preparing an original plate, pre-plating treatment, hot dipping, post-plating treatment, inspecting a finished product and the like.
The surface of the steel wire, which is one of the necessary workpieces for production and life, also needs to be galvanized, and the galvanized steel wire is formed by drawing high-quality carbon structural steel and then galvanizing (electrogalvanizing or hot galvanizing). In the process of galvanizing a steel wire, an operator can introduce the steel wire into a galvanizing bath to perform galvanizing work, a surface layer galvanizing solution in the galvanizing bath is used for a long time, the surface layer galvanizing solution can be solidified due to temperature reduction, the solidified galvanizing solution can easily cause multi-layer galvanizing on the surface of the steel wire, and the galvanizing effect is influenced.
Therefore, in order to solve the above technical problems, it is necessary to provide a galvanized steel wire galvanizing apparatus.
Disclosure of Invention
The invention aims to provide a galvanized steel wire galvanizing device, which solves the problems that the surface layer galvanizing solution in a galvanizing bath is solidified due to the temperature reduction, and operators need to intermittently scrape the surface layer galvanizing solution, so that the operators are easily poisoned.
In order to achieve the above object, an embodiment of the present invention provides the following technical solutions:
a galvanized steel wire galvanizing device comprises a galvanizing bath, wherein a pair of guide rollers are installed on the galvanizing bath, a galvanizing solution tank is chiseled in the galvanizing bath, a pair of limiting rollers are rotatably connected in the galvanizing solution tank, and a steel wire is connected between the guide rollers and the limiting rollers;
the utility model discloses a zinc-plating solution, including galvanization solution tank, spacing roller, slide linkage, high temperature resistant striking mechanism, scraper, heat preservation automatic striking mechanism, galvanized solution tank is equipped with the automatic mechanism of striking off that keeps warm, the upside of spacing roller is located to the automatic mechanism of striking off that keeps warm, the automatic mechanism of striking off that keeps warm includes the apron, it has a pair of spout to cut on the apron, sliding connection has high temperature resistant striking off the mechanism in the spout, high temperature resistant striking off the mechanism and includes the scraper, the scraper is connected with a pair of slide bar in being close to the one side of apron, the slide bar slides and.
Furthermore, the pair of guide rollers and the limiting rollers are symmetrically arranged around the central axis of the galvanizing bath and used for guiding the steel wire to enter the galvanizing solution in the galvanizing solution tank for galvanizing work, and the guide rollers and the limiting rollers are provided with limiting grooves matched with the steel wire and used for limiting the steel wire so as to avoid the steel wire from deviating in the conveying process.
Furthermore, a control box is installed on the galvanizing bath, and an operator can program corresponding logic languages into the control box and control the control box through the logic languages, so that manual operation of the operator is avoided, and the probability of operator poisoning is greatly reduced.
Further, the reciprocating type traction mechanism comprises a pair of motors, the motors are used for drawing the sliding of the high-temperature resistant scraping mechanism, so that the reciprocating type scraping work can be carried out on the galvanizing solution solidified in the galvanizing solution tank, brackets matched with the motors are connected to the galvanizing tank and used for supporting the motors, the brackets and the galvanizing tank can be welded and can be connected through screws, preferably, in the invention, the brackets and the galvanizing tank are welded and used for improving the stability of the motors in use, and the motors are electrically connected with the control box, so that an operator can conveniently control the operation of the motors through the control box.
Further, be equipped with the rolling chamber in the galvanizing bath for hold the winding roller, the rolling intracavity is equipped with the winding roller, is used for winding the stay cord to can stimulate the high temperature resistant slip of striking off the mechanism that is connected with the stay cord, be connected with the driving band between winding roller and the motor, be used for the rotation of the rotation drive winding roller through the motor, thereby can drive winding roller winding stay cord, and then make high temperature resistant striking off the mechanism and slide, be used for striking off the zinc-plating solution that solidifies in the zinc-plating solution tank, the driving band link up the galvanizing bath setting.
Furthermore, the stress rod is connected with a pair of connecting buckles for installing a pull rope, so that the pull of the pull rope is facilitated, the high-temperature resistant scraping mechanism slides, the connecting buckles are connected with a pair of pull ropes, one end, far away from the connecting buckles, of the pull rope runs through the galvanizing bath and is connected with the winding roller, the pull rope can be tightened through winding of the winding roller, the high-temperature resistant scraping mechanism can slide towards one side of the tightened pull rope, and therefore the solidified galvanizing solution in the galvanizing solution tank can be scraped through reciprocating sliding of the high-temperature resistant scraping mechanism.
Furthermore, the cover plate is provided with a through hole matched with the steel wire, so that the steel wire can conveniently enter the galvanizing solution in the galvanizing solution tank to perform galvanizing work.
Furthermore, the one side that the apron is located the galvanizing solution inslot is connected with the monitor for whether there is the galvanizing solution who solidifies in the monitoring galvanizing solution inslot, the outside of monitor is equipped with high temperature resistant protective housing, is used for protecting the monitor, avoids the monitor to receive the influence of high temperature.
Further, be equipped with infrared monitoring system in the monitor for the monitoring zinc-plating solution that solidifies, infrared monitoring system includes monitor probe, signal transmission ware, signal reception terminal, processing unit and command transmitting unit, when the steel wire begins the galvanizing work, monitor probe opens, be used for real-time supervision, when monitoring there is the solidification phenomenon, signal transmission ware transmission to signal reception terminal with monitoring, signal transmission to processing unit again, processing unit takes place corresponding instruction immediately and gives the control box, control box control motor begins work, motor work pulling stay cord for the high temperature resistant mechanism of scraping of connecting on the stay cord carries out reciprocating type slip, thereby can strike off the zinc-plating solution that solidifies in the zinc-plating solution tank, command transmitting unit and control box electric connection.
Furthermore, an installation cavity is chiseled in the galvanizing bath and is used for placing a powerful air jet blowing mechanism, a powerful air-jet blowing mechanism is arranged in the mounting cavity and used for further blowing the solidified galvanizing solution to avoid the situation that the scraper cannot be hung, the powerful air-jet blowing mechanism comprises a high-pressure air pump, used for providing a powerful air source, the high-pressure air pump is electrically connected with the control box, the high-pressure air pump is connected with an air outlet pipe, used for conveying gas, one end of the gas outlet pipe, which is far away from the high-pressure gas pump, is connected with a connecting branch pipe which is arranged, the gas delivered by the gas outlet pipe can be respectively delivered into different blowing nozzles for blowing the solidified galvanizing solution, the connecting branch pipe is connected with a plurality of uniformly distributed blowing nozzles, the blowing nozzle is used for blowing the solidified galvanizing solution, and one end of the blowing nozzle, which is far away from the connecting branch pipe, penetrates through the galvanizing bath and is arranged in the galvanizing solution tank.
Compared with the prior art, the invention has the following advantages:
according to the invention, through the arrangement of the corresponding mechanism on the galvanizing bath, the solidification speed of the surface layer galvanizing solution is greatly reduced, operators do not need to carry out regular scraping work, the hands of the operators are liberated, the operators do not need to manually scrape the solidified galvanizing solution on the surface layer in the galvanizing bath, the whole equipment can be automatically cleaned, the safety of the operators is greatly improved, the scraping efficiency is improved, the steel wire galvanizing effect is greatly improved, and the influence on the steel wire caused by the solidified galvanizing solution is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a perspective view of a galvanized steel wire galvanizing apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of a part of a galvanized steel wire galvanizing apparatus according to an embodiment of the present invention;
FIG. 3 is a top view of a galvanized steel wire galvanizing apparatus in accordance with an embodiment of the present invention;
FIG. 4 is a partial cross-sectional view of a galvanized steel wire galvanizing apparatus according to an embodiment of the present invention;
FIG. 5 is a cross-sectional side view of a galvanized steel wire galvanizing apparatus according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of the structure at A in FIG. 5 according to an embodiment of the present invention;
fig. 7 is an installation effect diagram of the heat-insulating automatic scraping mechanism in an embodiment of the present invention;
fig. 8 is a bottom view of the thermal automatic scraping mechanism in an embodiment of the present invention;
fig. 9 is a perspective view of a high-temperature-resistant scraping mechanism according to an embodiment of the present invention.
In the figure: 1. the automatic scraping device comprises a galvanizing tank, 101 guide rollers, 102 limit rollers, 103 steel wires, 104 a galvanizing solution tank, 105 an installation cavity, 106 a cover door, 107 a control box, 2 a heat-preservation automatic scraping mechanism, 201 a cover plate, 202 a sliding chute, 203 a high-temperature-resistant scraping mechanism, 204 a scraper, 205 a sliding rod, 206 a stress rod, 207 a connecting buckle, 208 a pull rope, 209 a through hole, 210 a winding roller, 211 a support, 212 a motor, 213 a driving belt, 3 a monitor, 4 a continuous stirring mechanism, 401 a rotating shaft, 402 stirring blades, 5 a powerful air injection blowing mechanism, 501 a high-pressure air pump, 502 an air outlet pipe, 503 a connecting branch pipe, 504 and an air blowing nozzle.
Detailed Description
The present invention will be described in detail below with reference to embodiments shown in the drawings. The embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to the embodiments are included in the scope of the present invention.
The invention discloses a galvanized steel wire galvanizing device, which is shown in figures 1-9 and comprises a galvanizing bath 1, a heat-preservation automatic scraping mechanism 2 for scraping solidified galvanizing solution, a monitor 3 for monitoring solidification, a continuous stirring mechanism 4 for stirring the solidified galvanizing solution and a powerful air-jet blowing mechanism 5.
Referring to fig. 1 to 4, a pair of guide rollers 101 is installed on a galvanizing bath 1 for guiding the steel wire 103 to be conveyed, a galvanizing solution tank 104 is drilled in the galvanizing bath 1, a galvanizing solution is filled in the galvanizing solution tank 104, a pair of limit rollers 102 are rotatably connected in the galvanizing solution tank 104 for guiding the steel wire 103 into the galvanizing solution in the galvanizing solution tank 104, and the steel wire 103 is connected between the guide rollers 101 and the limit rollers 102.
Wherein, a pair of guide roll 101 and spacing roller 102 all set up about the axis symmetry of galvanizing bath 1 for the work of galvanization is carried out in the galvanizing solution that the guide steel wire 103 enters into galvanizing solution tank 104, all is equipped with the spacing groove with steel wire 103 assorted on guide roll 101 and the spacing roller 102, is used for spacing steel wire 103, avoids steel wire 103 the condition of skew to appear in transportation process.
Referring to fig. 5-6, a mounting cavity 105 is drilled in a galvanizing bath 1 for placing a powerful air-jet blowing mechanism 5, a cover door 106 matched with the powerful air-jet blowing mechanism 5 is connected to the galvanizing bath 1 for placing the powerful air-jet blowing mechanism 5, the powerful air-jet blowing mechanism 5 is installed in the mounting cavity 105, the powerful air-jet blowing mechanism 5 is used for further blowing the solidified galvanizing solution to avoid the situation that the scraper 204 cannot be hung, the powerful air-jet blowing mechanism 5 comprises a high-pressure air pump 501 for providing a powerful air source, the high-pressure air pump 501 is electrically connected with a control box 107, so that an operator can control the high-pressure air pump 501 to work through the control box 107, an air outlet pipe 502 is connected to the high-pressure air pump 501 for conveying air, one end of the air outlet pipe 502 far away from the high-pressure air pump 501 is connected with a connecting branch pipe 503, and the air conveyed by the air outlet pipe 502 can be respectively conveyed to different air blowing nozzles 504 through the arrangement of the, the blowing of the solidified galvanizing solution is carried out, the connecting branch pipe 503 is connected with a plurality of air blowing nozzles 504 which are uniformly distributed and used for blowing the solidified galvanizing solution, one end of each air blowing nozzle 504, which is far away from the connecting branch pipe 503, penetrates through the galvanizing bath 1 and is arranged in the galvanizing solution tank 104, the air blowing nozzles 504 and the stirring blades 402 are arranged oppositely, the galvanizing solution solidified on the inner surface layer of the galvanizing solution tank 104 can be blown to one side of the galvanizing bath 1, the stirring blades 402 are used for stirring, and therefore the solidified galvanizing solution is changed back into liquid again.
Specifically, the control box 107 is installed on the galvanizing tank 1, and an operator can program a corresponding logic language into the control box 107 and control the control box through the logic language, so that manual operation of the operator is avoided, and the probability of operator poisoning is greatly reduced.
Referring to fig. 1-9, a thermal insulation automatic scraping mechanism 2 is disposed in the zinc plating solution tank 104, the thermal insulation automatic scraping mechanism 2 is used for covering the zinc plating solution tank 104, on one hand, a thermal insulation effect can be achieved, on the other hand, a high temperature resistant scraping mechanism 203 is convenient to install, the solidified zinc plating solution is scraped by the high temperature resistant scraping mechanism 203, the thermal insulation automatic scraping mechanism 2 is disposed on the upper side of the limit roller 102, the thermal insulation automatic scraping mechanism 2 includes a cover plate 201 for covering the zinc plating solution tank 104, the temperature of the zinc plating solution in the zinc plating solution tank 104 is prevented from dropping too fast, the thermal insulation effect is achieved, meanwhile, the high temperature resistant scraping mechanism 203 can also be installed, a pair of chutes 202 are cut on the cover plate 201, the high temperature resistant scraping mechanism 203 is convenient to slide, the high temperature resistant scraping mechanism 203 is slidably connected in the chutes 202 for scraping the solidified zinc plating solution on the surface layer, the high temperature, the scraper 204 is made of high-temperature-resistant metal, so that the scraper 204 is prevented from being damaged by high-temperature galvanizing solution, one surface of the scraper 204 close to the cover plate 201 is connected with a pair of sliding rods 205, the sliding rods 205 are slidably arranged in the sliding grooves 202, one end of each sliding rod 205 far away from the scraper 204 is connected with a stress rod 206, so that the connecting buckle 207 can be conveniently installed, the whole high-temperature resistant scraping mechanism 203 is driven to slide by the sliding of the stress rod 206, the stress rod 206 is connected with a pair of connecting buckles 207, used for installing a pull rope 208, which is convenient for the high-temperature resistant scraping mechanism 203 to slide by pulling the pull rope 208, a pair of pull ropes 208 are connected on the connecting buckle 207, one end of the pull rope 208 far away from the connecting buckle 207 penetrates through the galvanizing bath 1 to be connected with a winding roller 210, the pulling rope 208 can be tightened by winding the winding roller 210, so that the high-temperature resistant scraping mechanism 203 can slide to one side of the tightened pulling rope 208, so that the solidified zinc plating solution in the zinc plating solution tank 104 can be scraped by the reciprocating sliding of the high temperature resistant scraping mechanism 203.
Referring to fig. 5-7, a winding cavity is disposed in the galvanizing tank 1 for accommodating a winding roller 210, the winding cavity is disposed with the winding roller 210 for winding the pull rope 208, so that the high temperature resistant scraping mechanism 203 connected with the pull rope 208 can be pulled to slide, a driving belt 213 is connected between the winding roller 210 and the motor 212 for driving the winding roller 210 to rotate by the rotation of the motor 212, so that the winding roller 210 can be driven to wind the pull rope 208, so that the high temperature resistant scraping mechanism 203 can slide for scraping the galvanizing solution solidified in the galvanizing solution tank 104, the driving belt 213 is disposed through the galvanizing tank 1, and a through hole 209 matched with the steel wire 103 is formed in the cover plate 201, so that the steel wire 103 can enter the galvanizing solution in the galvanizing solution tank 104 for galvanizing work.
Referring to fig. 1 to 5, the force-bearing rod 206 is connected with a reciprocating traction mechanism for reciprocally scraping the solidified galvanizing solution in the galvanizing solution tank 104, the reciprocating traction mechanism includes a pair of motors 212 for drawing the sliding of the high-temperature resistant scraping mechanism 203 so as to perform reciprocating scraping work on the solidifying galvanizing solution in the galvanizing solution tank 104, the galvanizing tank 1 is connected with a bracket 211 matched with the motors 212 for supporting the motors 212, and the bracket 211 and the galvanizing tank 1 can be welded and can be connected by screws.
Referring to fig. 8, a monitor 3 is connected to one surface of the cover plate 201 located in the galvanizing solution tank 104 for monitoring whether a solidified galvanizing solution exists in the galvanizing solution tank 104, a high temperature resistant protective shell is arranged outside the monitor 3 for protecting the monitor 3 and preventing the monitor 3 from being affected by high temperature, an infrared monitoring system is arranged in the monitor 3 for monitoring the solidified galvanizing solution, the infrared monitoring system comprises a monitoring probe, a signal transmitter, a signal receiving terminal, a processing unit and a command transmitting unit, when the steel wire 103 starts galvanizing, the monitoring probe is opened for real-time monitoring, when a solidification phenomenon is monitored, the monitored signal is transmitted to the signal receiving terminal through the signal transmitter, and then the signal is transmitted to the processing unit, the processing unit immediately generates a corresponding command to the control box 107, and the control box 107 controls the motor 212 to start working, the motor 212 operates to pull the pulling rope 208, so that the high temperature resistant scraping mechanism 203 connected to the pulling rope 208 slides in a reciprocating manner, thereby scraping the solidified galvanizing solution in the galvanizing solution tank 104, and the command transmitting unit is electrically connected to the control box 107.
Referring to fig. 3-5, a plurality of uniformly distributed continuous stirring mechanisms 4 are connected to the side wall of the galvanizing bath 1 in the galvanizing solution tank 104, the continuous stirring mechanisms 4 are used for stirring the collected solidified galvanizing solution, so that the solidified galvanizing solution is changed into a liquid state again, each continuous stirring mechanism 4 comprises a rotating shaft 401 for installing a stirring blade 402, the rotating shaft 401 is fixedly connected with the stirring blade 402 for stirring, one end of the rotating shaft 401 in the galvanizing bath 1 is connected with a belt pulley, a belt moving groove matched with the belt pulley is formed in the galvanizing bath 1 and used for placing the belt pulley, a first transmission belt is connected between the belt pulleys, a second transmission belt is connected between the belt pulley and the limit roller 102, and the rotating shaft 401 and the limit roller 102 are enabled to synchronously rotate through the arrangement of the second transmission belt for stirring the solidified galvanizing solution, through the setting of first drive belt, be convenient for make a plurality of pivot 401 synchronous rotations to can improve stirring vane 402 to the stirring effect of solidifying the galvanizing solution by a wide margin.
When the device is used specifically, a steel wire 103 enters the galvanizing solution in the galvanizing solution tank 104 through the guide roller 101 and the limiting roller 102, the control box 107 controls the monitor 3 to be in a working state and is used for monitoring the galvanizing solution in the galvanizing solution tank 104 in real time, when solidified galvanizing solution appears, the monitoring probe sends a monitored signal to a signal receiving terminal through the signal transmitter and then sends the signal to the processing unit, the processing unit immediately generates a corresponding command to the control box 107, the control box 107 controls the motor 212 to start working, the motor 212 rotates to drive the winding roller 210 to rotate, the winding pull rope 208 is wound when the winding roller 210 rotates, so that the whole high-temperature resistant scraping mechanism 203 slides to one side for tightening the pull rope 208, the pair of motors 212 do not operate simultaneously, when one motor 212 operates, the other motor 212 stops operating, and the pull rope 208 is convenient to pull, meanwhile, the control box 107 controls the high-pressure air pump 501 to work, strong gas is generated when the high-pressure air pump 501 works, the gas is sprayed out through the gas outlet pipe 502, the connecting branch pipe 503 and the blowing nozzle 504 and is used for blowing solidified galvanizing solution, the solidified galvanizing solution is blown to one side close to the stirring blade 402, as the belt pulley on the rotating shaft 401 is connected with the limiting roller 102 through the second transmission belt, when the limiting roller 102 rotates, the stirring blade 402 is also in a rotating state, when the solidified galvanizing solution is close to one side of the stirring blade 402, stirring is carried out under the action of the stirring blade 402, so that the solidified galvanizing solution is changed into a liquid state again, the galvanizing effect can be improved, the influence of the solidified galvanizing solution on a steel wire is avoided, an operator does not need to manually scrape the solidified galvanizing solution, and the personal safety of the operator is ensured.
According to the technical scheme, the invention has the following beneficial effects:
according to the invention, through the arrangement of the corresponding mechanism on the galvanizing bath, the solidification speed of the surface layer galvanizing solution is greatly reduced, operators do not need to carry out regular scraping work, the hands of the operators are liberated, the operators do not need to manually scrape the solidified galvanizing solution on the surface layer in the galvanizing bath, the whole equipment can be automatically cleaned, the safety of the operators is greatly improved, the scraping efficiency is improved, the steel wire galvanizing effect is greatly improved, and the influence on the steel wire caused by the solidified galvanizing solution is avoided.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A galvanized steel wire galvanizing device comprises a galvanizing bath (1) and is characterized in that a pair of guide rollers (101) is installed on the galvanizing bath (1), a galvanizing solution tank (104) is drilled in the galvanizing bath (1), a pair of limiting rollers (102) are rotatably connected in the galvanizing solution tank (104), and steel wires (103) are connected between the guide rollers (101) and the limiting rollers (102);
be equipped with in zinc-plating solution groove (104) and keep warm automatic scraping mechanism (2), the upside of spacing roller (102) is located in heat preservation automatic scraping mechanism (2), heat preservation automatic scraping mechanism (2) are including apron (201), it has a pair of spout (202) to cut on apron (201), sliding connection has high temperature resistant scraping mechanism (203) in spout (202), high temperature resistant scraping mechanism (203) is including scraper (204), be connected with a pair of slide bar (205) on scraper (204) is close to the one side of apron (201), slide bar (205) slide locate in spout (202), the one end that scraper (204) were kept away from to slide bar (205) is connected with atress pole (206), be connected with reciprocating type drive mechanism on atress pole (206).
2. The galvanized steel wire galvanizing device according to claim 1, characterized in that a pair of the guide rollers (101) and the limit rollers (102) are symmetrically arranged about the central axis of the galvanizing bath (1), and the guide rollers (101) and the limit rollers (102) are provided with limit grooves matched with the steel wires (103).
3. The galvanized steel wire galvanizing apparatus according to claim 1, characterized in that a control box (107) is installed on the galvanizing tank (1).
4. The galvanized steel wire galvanizing apparatus according to claim 1, characterized in that the reciprocating traction mechanism comprises a pair of electric motors (212), a bracket (211) matched with the electric motors (212) is connected to the galvanizing bath (1), and the electric motors (212) are electrically connected with the control box (107).
5. The galvanized steel wire galvanizing apparatus according to claim 1, characterized in that a winding cavity is arranged in the galvanizing tank (1), a winding roller (210) is arranged in the winding cavity, a driving belt (213) is connected between the winding roller (210) and a motor (212), and the driving belt (213) is arranged to penetrate through the galvanizing tank (1).
6. The galvanized steel wire galvanizing apparatus according to claim 1, characterized in that a pair of connecting buckles (207) are connected to the stress rod (206), a pair of pulling ropes (208) are connected to the connecting buckles (207), and one ends of the pulling ropes (208) far away from the connecting buckles (207) penetrate through the galvanizing bath (1) and are connected with the winding roller (210).
7. The galvanized steel wire galvanizing apparatus according to claim 1, characterized in that the cover plate (201) is perforated with through holes (209) matching the steel wires (103).
8. The galvanized steel wire galvanizing apparatus according to claim 1, characterized in that a monitor (3) is connected to one surface of the cover plate (201) positioned in the galvanizing solution tank (104), and a high-temperature-resistant protective shell is arranged outside the monitor (3).
9. The galvanized steel wire galvanizing device according to claim 8, wherein an infrared monitoring system is arranged in the monitor (3), the infrared monitoring system comprises a monitoring probe, a signal transmitter, a signal receiving terminal, a processing unit and a command transmitting unit, and the command transmitting unit is electrically connected with the control box (107).
10. The galvanized steel wire galvanizing device according to claim 1, characterized in that an installation cavity (105) is formed in the galvanizing bath (1), a powerful air blowing mechanism (5) is installed in the installation cavity (105), the powerful air blowing mechanism (5) comprises a high-pressure air pump (501), an air outlet pipe (502) is connected to the high-pressure air pump (501), a connecting branch pipe (503) is connected to one end, away from the high-pressure air pump (501), of the air outlet pipe (502), a plurality of uniformly distributed air blowing nozzles (504) are connected to the connecting branch pipe (503), and one end, away from the connecting branch pipe (503), of each air blowing nozzle (504) penetrates through the galvanizing bath (1) and is arranged in the galvanizing solution tank (104).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011293766.5A CN112251700A (en) | 2020-11-18 | 2020-11-18 | Galvanized steel wire galvanizing rig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011293766.5A CN112251700A (en) | 2020-11-18 | 2020-11-18 | Galvanized steel wire galvanizing rig |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112251700A true CN112251700A (en) | 2021-01-22 |
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ID=74266115
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011293766.5A Withdrawn CN112251700A (en) | 2020-11-18 | 2020-11-18 | Galvanized steel wire galvanizing rig |
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| Country | Link |
|---|---|
| CN (1) | CN112251700A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114058997A (en) * | 2022-01-11 | 2022-02-18 | 南通优诺机械有限公司 | Uniform galvanizing device for steel wire and galvanizing method thereof |
-
2020
- 2020-11-18 CN CN202011293766.5A patent/CN112251700A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114058997A (en) * | 2022-01-11 | 2022-02-18 | 南通优诺机械有限公司 | Uniform galvanizing device for steel wire and galvanizing method thereof |
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Application publication date: 20210122 |