CN215404602U

CN215404602U - Galvanizing equipment with residue collection function

Info

Publication number: CN215404602U
Application number: CN202121785935.7U
Authority: CN
Inventors: 约瑟夫·查纳勒
Original assignee: Coventya Environmental Plating Technology Jiangsu Co Ltd
Current assignee: Coventya Environmental Plating Technology Jiangsu Co Ltd
Priority date: 2021-08-02
Filing date: 2021-08-02
Publication date: 2022-01-04
Anticipated expiration: 2031-08-02

Abstract

The utility model discloses a galvanizing equipment with a residue collecting function, which comprises: the hot dip galvanizing device comprises a galvanizing furnace, a galvanizing tank, a galvanizing frame, a transverse adjusting mechanism, a lifting mechanism, a spraying mechanism, a protection mechanism and a sealing mechanism, wherein the galvanizing furnace is internally provided with the hot dip galvanizing tank, the galvanizing tank is arranged at the inner bottom of the hot dip tank, and the inner top of the hot dip tank is provided with a sliding groove. According to the utility model, after a workpiece is electrogalvanized, the pulling-up motor drives the transmission shaft to drive the wire take-up roller to rotate, so that the wire take-up roller takes up the connecting rope, the connecting rope can pull up the galvanizing frame from the galvanizing bath, the threaded rod is driven to rotate by the adjusting motor, the mounting seat arranged on the outer side of the threaded rod moves, and the pulling-up motor, the transmission shaft, the wire take-up roller and the connecting rope are driven by the mounting seat to move so that the connecting rope drives the galvanizing frame to move, thereby solving the technical problem that the service life is short due to collision of internal parts when the conventional residue collecting device collects residues.

Description

Galvanizing equipment with residue collection function

Technical Field

The utility model relates to the technical field of galvanizing equipment, in particular to galvanizing equipment with a residue collecting function.

Background

Galvanizing refers to a surface treatment technology for plating a layer of zinc on the surface of metal, alloy or other materials to play the roles of beauty, rust prevention and the like, and the mainly adopted method is hot galvanizing; the current patent (publication number CN209722254U) discloses a galvanizing equipment with function is collected to residue, through the rotating electrical machines that sets up, can drive through bull stick and couple and place a section of thick bamboo fast turn-round, and then throw away unnecessary zinc liquid through centrifugal force to the setting of cooperation collection sediment case is collected, and on the other hand, after the cooling through the cooler bin, also can throw away the drop of water that adheres to on hardware surface through centrifugal force, is convenient for accelerate its drying rate.

However, the galvanizing equipment with the residue collecting function still has the following problems in the reagent using process: when an irregular hardware workpiece is placed in a placing barrel, the gravity center of the placing barrel is not located in the rotating shaft of the rotating motor, when the rotating motor drives the rotating rod and the hook to drive the placing barrel to rotate rapidly, the gravity center of the placing barrel can shift, the placing barrel is rocked in the slag collecting box, the placing barrel is collided with the slag collecting box at a high speed, and the placing barrel and the slag collecting box are easy to cause short service life.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects, the utility model aims to provide galvanizing equipment with a residue collecting function, which solves the technical problem that the service life of the existing residue collecting device is short due to collision of internal parts when the residue is collected.

In order to achieve the above purposes, the utility model adopts the technical scheme that: a zinc plating apparatus having a residue collection function, comprising: the device comprises a galvanizing furnace, a galvanizing bath, a galvanizing frame, a transverse adjusting mechanism, a lifting mechanism, a spraying mechanism, a protection mechanism and a sealing mechanism; the hot dip galvanizing furnace is characterized in that a hot dip tank is arranged in the zinc plating furnace, the zinc plating tank is arranged at the inner bottom of the hot dip tank, a sliding groove is formed in the inner top of the hot dip tank, the transverse adjusting mechanism is fixedly arranged at the top of the zinc plating furnace, the spraying mechanism is fixedly arranged at the inner top of the hot dip tank, and the sealing mechanism is arranged on one side of the inner side wall of the hot dip tank.

Preferably, the horizontal adjustment mechanism includes the adjustment motor, adjustment motor fixed mounting is at the top of galvanizing furnace, one side fixed mounting that adjustment motor was kept away from at the galvanizing furnace top has the connecting plate, adjustment motor's rotation end fixedly connected with threaded rod, the one end that adjustment motor was kept away from to the threaded rod rotates with the connecting plate to be connected, rotates through adjustment motor drive threaded rod for the threaded rod can rotate in one side of connecting plate, and along with the rotation of threaded rod, the elevating system of threaded rod outside installation can slide in the outside of threaded rod.

Preferably, the lifting mechanism comprises a mounting seat, the mounting seat is in threaded connection with the outer side of the threaded rod, a pulling motor is fixedly mounted at the top of the mounting seat, a transmission shaft is rotatably connected to the rotating end of the pulling motor, a rotating shaft hole is formed in one side of the mounting seat, the rotating shaft hole is inserted in the rotating shaft hole, a through hole is formed in the top of the pulling motor, a wire take-up roller is fixedly mounted on the outer side of the transmission shaft, a connecting rope is arranged on the outer side of the wire take-up roller, the galvanized rack is fixedly connected to one end, far away from the wire take-up roller, of the connecting rope, the mounting seat can move to the pulling motor, the rotating shaft hole, the through hole, the wire take-up roller and the connecting rope and drive the galvanized rack to move transversely through the connecting rope, and the pulling motor can drive the transmission shaft to rotate so that the transmission shaft drives the wire take-up roller to rotate, and the connecting rope can be stored in the wire collecting roller through the rotation of the wire collecting roller, and the connecting rope drives the galvanizing frame to ascend.

Preferably, the mechanism that sprays includes two and sprays the board, two the equal fixed mounting of board sprays at the interior top of hot-dip coating bath, every the top fixed mounting who sprays the board has circulating pipe, through the installation that sprays the board for spray the board and can be with the circulating water blowout that circulating pipe carried, and cool down the hardware that the galvanization finishes through the circulating water, and strike the hardware through rivers, make the residue outside the hardware can be by being dashed from the hardware surface.

Preferably, the protection mechanism comprises a first travel switch which is fixedly arranged on one side of the connecting plate, the first travel switch is electrically connected with the adjusting motor, a second travel switch is fixedly arranged on one side of the top of the galvanizing bracket and is electrically connected with the adjusting motor, through the installation of the first travel switch, when the installation seat is abutted against the connecting plate, the installation seat can be abutted against the first travel switch, and a signal is sent to the adjusting motor through the first travel switch to stop the operation of the adjusting motor, through the installation of the second travel switch, when the hardware in the galvanizing bracket is galvanized and the lifting motor pulls the galvanizing bracket to ascend through the take-up roller, the second travel switch is not abutted against the galvanizing frame any more, and the second travel switch can send a signal to the adjusting motor at the moment, so that the adjusting motor can be started automatically.

Preferably, sealing mechanism includes the seal groove, the inside wall at the hot dip coating groove is seted up to the seal groove, symmetry rotation is connected with two sealing doors in the seal groove, through the installation of sealing door for the sealing door can be sealed with the seal groove, and the waste gas that produces when preventing operating personnel from inhaleing the hot-galvanize and produce the potential safety hazard.

Preferably, every the equal fixed mounting in bottom of spraying the board has atomizer, through atomizer's installation for atomizer can carry circulating pipe to the water atomization that sprays in the board, again with the water smoke blowout, can lower the temperature to the hardware that the galvanization was accomplished better.

Preferably, a push-pull handle is fixedly mounted on one side of each sealing door, and through the installation of the push-pull handle, an operator can more conveniently apply force when the sealing door is opened and closed.

Preferably, the inner bottom of the hot-dip coating tank is provided with a water outlet, and through the arrangement of the water outlet, water carrying residues after the hardware is cooled can be discharged through the water outlet, and then the hardware enters the processes of filtering and water treatment.

The utility model has the beneficial effects that:

1. according to the utility model, after a workpiece is electrogalvanized, the pulling-up motor drives the transmission shaft to drive the wire take-up roller to rotate, so that the wire take-up roller takes up the connecting rope, the galvanized frame can be pulled up from the galvanized bath by the connecting rope, the threaded rod is driven to rotate by the adjusting motor, the mounting seat arranged on the outer side of the threaded rod is moved, and the pulling-up motor, the transmission shaft, the wire take-up roller and the connecting rope are driven by the mounting seat to move so that the connecting rope drives the galvanized frame to move.

2. According to the utility model, when the rack to be galvanized is moved to the bottom of the spray plate, the atomizing nozzle atomizes water discharged into the spray plate from the circulating water pipe and discharges the atomized water through the atomizing nozzle, high-pressure water mist discharged from the atomizing nozzle cools hardware galvanized in the galvanized rack, and residues generated during the surface galvanizing of the hardware are washed away from the surface of the hardware.

Drawings

FIG. 1 is a schematic structural view of a zinc plating apparatus having a residue collection function;

FIG. 2 is a front sectional view of a zinc plating apparatus having a residue collection function;

FIG. 3 is an enlarged view taken at A in FIG. 2;

fig. 4 is an enlarged view at B in fig. 2.

Reference numbers in the figures: 1. a galvanizing furnace; 2. a hot-dip coating tank; 3. a galvanizing bath; 4. a chute; 5. adjusting the motor; 6. a threaded rod; 7. a connecting plate; 8. a mounting seat; 9. a pull-up motor; 10. a drive shaft; 11. a rotating shaft hole; 12. a through hole; 13. a wire take-up roller; 14. connecting ropes; 15. a galvanizing stand; 16. a spray plate; 17. an atomizing spray head; 18. a circulating water pipe; 19. a sealing groove; 20. a sealing door; 21. a push-pull handle; 22. a first travel switch; 23. a second travel switch; 24. and a water outlet.

Detailed Description

The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the utility model easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the utility model.

Referring to fig. 1 to 4, a galvanization apparatus with a residue collection function in the present embodiment includes: the device comprises a galvanizing furnace 1, a galvanizing bath 3, a galvanizing rack 15, a transverse adjusting mechanism, a lifting mechanism, a spraying mechanism, a protection mechanism and a sealing mechanism; a galvanizing furnace 1 is internally provided with a hot dip tank 2, a galvanizing tank 3 is arranged at the inner bottom of the hot dip tank 2, the inner top of the hot dip tank 2 is provided with a sliding groove 4, a transverse adjusting mechanism is fixedly installed at the top of the galvanizing furnace 1, a spraying mechanism is fixedly installed at the inner top of the hot dip tank 2, a sealing mechanism is arranged at one side of the inner side wall of the hot dip tank 2, hardware can be subjected to hot galvanizing in the galvanizing tank 3 through the installation of the galvanizing tank 3, the galvanizing rack 15 can be controlled by the lifting mechanism to ascend or descend when the internally placed hardware needs to be galvanized through the installation of the lifting mechanism, the transverse adjusting mechanism can adjust the transverse position of the lifting mechanism through the installation of the spraying mechanism, the spraying mechanism can spray and cool the hardware which can not be subjected to the galvanizing through water mist spraying, and can wash away zinc residues on the surface of the hardware through the spraying, through the installation of protection machanism for protection machanism can prevent that horizontal adjustment mechanism and elevating system from excessively operating and leading to horizontal adjustment mechanism and elevating system to damage, through sealing mechanism's installation, makes the hardware at the in-process of galvanizing, can prevent that operating personnel from inhaleing the gas that produces in hot dip galvanizing 2 when the zinc-plating.

Horizontal adjustment mechanism includes accommodate motor 5, accommodate motor 5 fixed mounting is at the top of galvanizing furnace 1, one side fixed mounting that accommodate motor 5 was kept away from at 1 top of galvanizing furnace has connecting plate 7, accommodate motor 5's rotation end fixedly connected with threaded rod 6, the one end that accommodate motor 5 was kept away from to threaded rod 6 rotates with connecting plate 7 and is connected, rotate through accommodate motor 5 drive threaded rod 6, make threaded rod 6 can rotate in one side of connecting plate 7, and along with the rotation of threaded rod 6, the elevating system of 6 outside installations of threaded rod can slide in the outside of threaded rod 6.

The adjusting motor 5 adopts Y80M 1-4.

The lifting mechanism comprises a mounting seat 8, the mounting seat 8 is in threaded connection with the outer side of the threaded rod 6, a pulling-up motor 9 is fixedly mounted at the top of the mounting seat 8, a transmission shaft 10 is rotatably connected to the rotating end of the pulling-up motor 9, a rotating shaft hole 11 is formed in one side of the mounting seat 8, the rotating shaft hole 11 is inserted in the rotating shaft hole 11, a through hole 12 is formed in the top of the pulling-up motor 9, a wire take-up roller 13 is fixedly mounted on the outer side of the transmission shaft 10, a connecting rope 14 is arranged on the outer side of the wire take-up roller 13, a galvanized frame 15 is fixedly connected to one end, far away from the wire take-up roller 13, of the connecting rope 14, the mounting seat 8 can reach the pulling-up motor 9, the rotating shaft hole 11, the through hole 12, the wire take-up roller 13 and the connecting rope 14 to move transversely, the galvanized frame 15 is driven by the connecting rope 14, the pulling-up motor 9 can drive the transmission shaft 10 to rotate, so that the transmission shaft 10 drives the wire take-up roller 13 to rotate, and the connecting rope 14 can be stored in the wire collecting roller 13 through the rotation of the wire collecting roller 13, and the galvanized rack 15 is driven to ascend through the connecting rope 14.

The pull-up motor 9 adopts 80 KTYZ.

The mechanism that sprays includes that two spray plate 16, two spray the equal fixed mounting of 16 of plates at the interior top of hot-dip coating tank 2, every top fixed mounting who sprays 16 of plates has circulating pipe 18, through the installation that sprays 16 of plates for spray plate 16 can be with the circulating water blowout that circulating pipe 18 carried, and cool down the hardware that finishes to galvanization through the circulating water, and strike the hardware through rivers, make the residue outside the hardware can be washed away from the hardware surface.

The protection mechanism comprises a first travel switch 22, the first travel switch 22 is fixedly installed on one side of a connecting plate 7, the first travel switch 22 is electrically connected with an adjusting motor 5, a second travel switch 23 is fixedly installed on one side of the top of a galvanizing frame 15, the second travel switch 23 is electrically connected with the adjusting motor 5, through installation of the first travel switch 22, when an installation seat 8 abuts against the connecting plate 7, the installation seat 8 can abut against the first travel switch 22, and sends a signal to the adjusting motor 5 through the first travel switch 22, so that the adjusting motor 5 stops running, through installation of the second travel switch 23, after galvanizing of hardware in the galvanizing frame 15 is completed, when a pulling motor 9 pulls the galvanizing frame 15 through a wire receiving roller 13 to lift up, the second travel switch 23 does not abut against the galvanizing frame 15 any more, at the moment, the second travel switch 23 sends the signal to the adjusting motor 5, so that the adjusting motor 5 can start by itself.

Sealing mechanism includes seal groove 19, and seal groove 19 sets up the inside wall at hot dip coating bath 2, and the symmetry rotation is connected with two sealing door 20 in the seal groove 19, through sealing door 20's installation for sealing door 20 can be sealed with seal groove 19, and the waste gas that produces when preventing operating personnel from inhaleing the hot-galvanize and produce the potential safety hazard.

The equal fixed mounting in bottom of every spray board 16 has atomizer 17, through atomizer 17's installation for atomizer 17 can carry circulating pipe 18 to the water atomization in spray board 16, again with water smoke blowout, can lower the temperature to the hardware that the galvanization was accomplished better.

A push-pull handle 21 is fixedly mounted on one side of each sealing door 20, and through the mounting of the push-pull handle 21, an operator can more conveniently apply force when opening and closing the sealing door 20.

The inner bottom of the hot-dip coating tank 2 is provided with a water outlet 24, and water after the hardware is cooled can carry residues to be discharged through the water outlet 24 through the arrangement of the water outlet 24, and then the water enters the processes of filtering and water treatment.

The working principle is as follows:

when the hardware finishes galvanizing, the lifting mechanism is started, firstly, the transmission shaft 10 is driven to rotate by the pulling motor 9, the wire take-up roller 13 is driven to rotate through the transmission shaft 10, and the wire take-up roller 13 continuously takes in the connecting rope 14 along with the rotation of the wire take-up roller 13, so that the galvanizing frame 15 can ascend and carry the hardware to ascend; at the moment, the adjusting motor 5 can drive the threaded rod 6 to rotate, so that the mounting seat 8 slides on the outer side of the threaded rod 6, the mounting seat 8 drives the pulling-up motor 9, the rotating shaft hole 11, the through hole 12, the take-up roller 13 and the connecting rope 14 to move, and the galvanized frame 15 is brought to the bottom of the spraying plate 16 through the connecting rope 14; when galvanizing frame 15 was located the bottom that sprays board 16, circulating pipe 18 can be to spraying the interior water injection of board 16 to spray the water atomization blowout in the board 16 through atomizer 17, cool down the hardware in galvanizing frame 15 through water smoke, and wash away the residue on hardware surface through water smoke.

When the transverse displacement mechanism is started, the protection mechanism is started, when the galvanized rack 15 is pulled up by the pull-up motor 9 to drive the transmission shaft 10 and the wire take-up roller 13 to ascend, the galvanized rack 15 is not abutted against the second travel switch 23 any more, so that the second travel switch 23 can send a signal to the adjusting motor 5 to start the adjusting motor 5, and the threaded rod 6 is driven to rotate by the adjusting motor 5; secondly, along with the rotation of the threaded rod 6, the mounting seat 8 can slide on the outer side of the threaded rod 6, the mounting seat 8 drives the pulling-up motor 9, the rotating shaft hole 11, the through hole 12, the take-up roller 13 and the connecting rope 14 to move, and the connecting rope 14 drives the galvanizing frame 15 to move; when the mounting seat 8 butts against the connecting plate 7, the mounting seat 8 butts against the first travel switch 22 first, and at the moment, the first travel switch 22 sends a signal to the adjusting motor 5 to stop the operation of the adjusting motor 5, so that the adjusting motor 5 is prevented from continuously operating to damage the adjusting motor 5 or the threaded rod 6 when the mounting seat 8 butts against the connecting plate 7.

The above embodiments are merely illustrative of the technical concept and features of the present invention, and the present invention is not limited thereto, and any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.

Claims

1. A galvanization equipment with a residue collection function is characterized in that: the method comprises the following steps: the device comprises a galvanizing furnace (1), a galvanizing tank (3), a galvanizing frame (15), a transverse adjusting mechanism, a lifting mechanism, a spraying mechanism, a protection mechanism and a sealing mechanism; hot dip tank (2) has been seted up in galvanizing furnace (1), galvanizing bath (3) set up the interior bottom in hot dip tank (2), spout (4) have been seted up at the interior top of hot dip tank (2), horizontal adjustment mechanism is fixed according to installing at the top of galvanizing furnace (1), spray mechanism fixed mounting at the interior top of hot dip tank (2), sealing mechanism sets up in one side of hot dip tank (2) inside wall.

2. The galvanizing equipment with the residue collection function according to claim 1, wherein the transverse adjusting mechanism comprises an adjusting motor (5), the adjusting motor (5) is fixedly installed at the top of the galvanizing furnace (1), a connecting plate (7) is fixedly installed at one side of the top of the galvanizing furnace (1) far away from the adjusting motor (5), a threaded rod (6) is fixedly connected to the rotating end of the adjusting motor (5), and one end of the threaded rod (6) far away from the adjusting motor (5) is rotatably connected with the connecting plate (7).

3. The galvanizing equipment with the residue collecting function according to claim 2, wherein the lifting mechanism comprises a mounting seat (8), the mounting seat (8) is in threaded connection with the outer side of the threaded rod (6), a pulling motor (9) is fixedly mounted at the top of the mounting seat (8), a transmission shaft (10) is rotatably connected to the rotating end of the pulling motor (9), a rotating shaft hole (11) is formed in one side of the mounting seat (8), the rotating shaft hole (11) is inserted into the rotating shaft hole (11), a through hole (12) is formed in the top of the pulling motor (9), a wire take-up roller (13) is fixedly mounted on the outer side of the transmission shaft (10), a connecting rope (14) is arranged on the outer side of the wire take-up roller (13), and the galvanizing frame (15) is fixedly connected to one end, far away from the wire take-up roller (13), of the connecting rope (14).

4. The galvanizing apparatus with residue collection function according to claim 1, wherein the spraying mechanism includes two spraying plates (16), both spraying plates (16) are fixedly installed on the inner top of the hot-dip coating bath (2), and a circulating water pipe (18) is fixedly installed on the top of each spraying plate (16).

5. The galvanizing equipment with the residue collection function according to claim 3, wherein the protection mechanism comprises a first travel switch (22), the first travel switch (22) is fixedly installed on one side of the connecting plate (7), the first travel switch (22) is electrically connected with the adjusting motor (5), a second travel switch (23) is fixedly installed on one side of the top of the galvanizing frame (15), and the second travel switch (23) is electrically connected with the adjusting motor (5).

6. The galvanizing equipment with the residue collection function according to claim 1, wherein the sealing mechanism comprises a sealing groove (19), the sealing groove (19) is opened on the inner side wall of the hot-dip coating tank (2), and two sealing doors (20) are symmetrically and rotatably connected in the sealing groove (19).

7. The galvanizing apparatus with residue collection function according to claim 4, wherein an atomizing nozzle (17) is fixedly installed at the bottom of each spray plate (16).

8. The galvanization apparatus with the residue collection function according to claim 6, wherein a push-pull handle (21) is fixedly installed at one side of each of said sealing doors (20).

9. The zinc plating apparatus with residue collection function according to claim 1, wherein the inner bottom of the hot-dip coating tank (2) is provided with a drain outlet (24).