CN112249415B - Preparation process of pre-filled catheter flusher - Google Patents
Preparation process of pre-filled catheter flusher Download PDFInfo
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- CN112249415B CN112249415B CN202011137331.1A CN202011137331A CN112249415B CN 112249415 B CN112249415 B CN 112249415B CN 202011137331 A CN202011137331 A CN 202011137331A CN 112249415 B CN112249415 B CN 112249415B
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- tray
- catheter flusher
- shaped
- filled catheter
- filled
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention provides a preparation process of a prefilled catheter flusher, which comprises the following steps: step S1, the staff places the filled pre-filled catheter flusher on a conveying track of the automatic tray filling device and sucks the pre-filled catheter flusher; step S2, shielding the outlet of the conveying track of the automatic tray loading device; step S3, replacing the second suction port, and aligning the second suction port with the outlet of the conveying track of the automatic tray loading device; step S4, making the second pre-filled catheter flusher sucked by the second suction port; step S5, repeating the steps S1 to S4 until the suction port on the automatic disk loading device completely sucks the prefilled catheter flusher, and enabling the suction port to rotate downwards by 90 degrees through the automatic disk loading device; step S6, placing the pre-filled catheter flusher on a containing tray; the invention has simple structure and convenient operation, and can improve the working efficiency of workers.
Description
Technical Field
The invention relates to the technical field of medical instruments, in particular to a preparation process of a pre-filled catheter flusher.
Background
The pre-filled catheter flusher is a common medical appliance, commonly called a syringe. The concept of a prefilled catheter irrigator was proposed by kathler, italian, as early as the 15 th century. The disposable prefilled catheter flusher completes filling before delivery, so that the pollution risk and the cross infection risk caused by manual operation are effectively reduced. The disposable pre-filled catheter flusher consists of syringe, core rod, rubber plug, needle, etc. and is used mainly for taking out or injecting medicine liquid.
The back is being filled in the completion of the completion to pre-filled catheter flusher among the prior art, need through the sabot, a series of operations such as transportation and dry disinfection, just pack at last, but pre-filled catheter flusher sabot among the prior art carries out one through the manual work and puts into the charging tray with pre-filled catheter flusher, the sabot is good the back, the transportation is also through artifical operation direction to the charging tray car to dry in-process, be difficult for controlling the direction of charging tray car, be difficult for putting into drying machine with the charging tray car and carry out the dry action of disinfecting, when carrying out pre-filled catheter flusher man-hour in batches, work efficiency is lower, to large-scale production operation, need consume a large amount of time and labour, and the production cost is improved, current pre-filled catheter flusher production technology flow is loaded down with trivial details, and the operation is troublesome.
Disclosure of Invention
Accordingly, the present invention is directed to a process for preparing a prefilled catheter flusher that solves the problems set forth above in the background art.
The invention is realized by adopting the following method: a preparation process of a pre-filled catheter flusher is characterized by comprising the following steps: the preparation process of the prefilled catheter flusher comprises the following steps:
step S1, when in use, a worker places the filled pre-filled catheter flusher on a conveying track of an automatic tray filling device and sucks the pre-filled catheter flusher through the automatic tray filling device;
s2, after the disc is sucked, the outlet of the conveying track of the automatic disc loading device is shielded by the automatic disc loading device;
step S3, moving the first suction port of the first suction pre-filling duct flusher back and forth through the back and forth movement of the automatic tray filling device, replacing the second suction port, and aligning the second suction port with the outlet of the conveying track of the automatic tray filling device;
step S4, after alignment, the automatic tray loading device opens the outlet of the conveying track to enable the second pre-filled catheter flusher to be sucked by the second suction port, and then the automatic tray loading device shields the outlet of the conveying track again;
step S5, repeating the steps S1 to S4 until the suction port on the automatic disk loading device completely sucks the prefilled catheter flusher, and enabling the suction port to rotate downwards by 90 degrees through the automatic disk loading device;
step S6, driving the material containing tray to move left and right to the position of the suction port through the automatic tray loading device, and placing the pre-filled catheter flusher on the material containing tray;
step S7, the automatic tray loading device loosens the pre-filled catheter flusher, so that the automatic tray loading of the pre-filled catheter flusher is completed;
step S8, after the tray is loaded, the staff puts the material containing tray on the tray conveying frame, and the staff pushes the tray conveying frame to a steering platform;
and step S9, turning the turning platform, turning the tray rotating frame by 90 degrees to enable the tray conveying frame to be in butt joint with a guide rail, pushing the tray conveying frame into the ventilation type drying and sterilizing cabinet on the guide rail by a worker for drying and sterilizing after the tray conveying frame is in butt joint with the guide rail, and packaging the prefilled catheter flusher.
Further, the automatic tray loading device comprises a support frame, a first hollow shell is erected in the middle of the support frame, first strip-shaped openings are formed in the front surface and the rear surface of the first hollow shell, a first conveying belt is arranged in the first hollow shell, a first base is sleeved on the first hollow shell, the lower surface of the first base is embedded in the first strip-shaped openings and is driven by the first conveying belt to move left and right, and a material containing tray for containing the prefilled catheter flusher is erected on the first base; the supporting frame is sequentially provided with a U-shaped support and a fixed support from left to right, the first hollow shell is positioned between two vertical rods of the U-shaped support, the fixed support is arranged behind the first hollow shell, the upper surface of the U-shaped support is provided with a second hollow shell, the right side of the second hollow shell is connected with a first telescopic cylinder, and a moving mechanism for driving the first telescopic cylinder to move back and forth is arranged in the second hollow shell; the tail end of a telescopic rod of the first telescopic cylinder is connected with a rotating mechanism, and a hollow strip-shaped suction box for sucking the pre-filled catheter flusher is arranged at the tail end of the rotating mechanism; the fixed bolster upper surface is provided with the supporting seat, be provided with the transfer orbit that is used for carrying the pre-filled formula pipe flusher on the supporting seat, the orbital export of transfer with the box cooperation setting is inhaled to the cavity bar, the orbital exit of transfer is provided with shelters from the mechanism.
Furthermore, an opening for placing the material containing disc is formed in the upper surface of the first base, the material containing disc is U-shaped in section, and extension plates for erecting the material containing disc on the first base are arranged at the upper ends of the left side surface and the right side surface of the material containing disc in an outward extending mode; the upper surface of the material containing tray is provided with a placing opening for placing the pre-filled catheter flusher in a rectangular array.
Furthermore, the moving mechanism comprises a second conveyor belt, the second conveyor belt is arranged in the second hollow shell, a second strip-shaped opening is formed in the right end of the upper surface and the lower surface of the second hollow shell, a second base is sleeved on the right side of the second hollow shell, the second base is embedded in the second strip-shaped opening and is driven by the second conveyor belt to move back and forth, the cross section of the first base and the cross section of the second base are in a convex shape, the right side surface of the second base is connected with the left side surface of the first telescopic cylinder, and a first motor used for driving the second conveyor belt is arranged on the upper surface of the second hollow shell.
Further, the rotating mechanism comprises an L-shaped supporting frame, the front surface and the rear surface of the L-shaped supporting frame are respectively provided with a baffle plate, the rear end of the upper surface of the L-shaped supporting frame is provided with a hollow box body, a second motor is arranged in the hollow box body, the tail end of an output shaft of the second motor is provided with a first gear, the rear end in the L-shaped supporting frame is provided with a supporting plate, a rotating rod is arranged between the front side baffle plate and the supporting plate, the supporting plate is positioned at the front side of the rear side baffle plate, the middle part of the front side baffle plate is embedded with a first bearing, the rotating rod is connected with an inner bearing of the first bearing, the middle part of the supporting plate is embedded with a second bearing, the inner bearing of the second bearing is connected with the rotating rod, a sleeve is sleeved on the rotating rod, the sleeve is arranged between the front side baffle plate and the supporting plate, and the hollow bar-shaped suction box is connected with the surface of the peripheral side of the sleeve, a cavity is formed in the rear side baffle, the right end of the rotating rod penetrates through the rear side baffle and extends into the cavity, a second gear is arranged at the right end of the rotating rod and is located in the cavity, and the first gear is connected with the second gear through a toothed belt.
Furthermore, a plurality of suction ports for sucking the pre-filling catheter flusher are formed in the right side face of the hollow strip-shaped suction box.
Further, shelter from the mechanism and include the U-shaped backup pad, the U-shaped backup pad set up in on the transfer orbit, the horizontal pole left surface connection of U-shaped backup pad is fixed with the flexible cylinder of second, the telescopic link end of the flexible cylinder of second is provided with and is used for sheltering from the shielding plate of transfer orbit export, the orbital cross-section of transfer is the U font.
Furthermore, first guide wheels used for erecting the upper surface of the first hollow shell are arranged on the periphery of the inner upper surface of the first base.
Further, the right-hand first guide rail that is provided with of automatic sabot device, first guide rail is put on the shelf and is used for placing the containing tray the charging tray conveying frame, both ends all be provided with around the charging tray conveying frame lower surface with first guide rail matched with U-shaped board, the equidistance is provided with a plurality of second leading wheels in the U-shaped board, first guide rail end is provided with the platform that turns to that is used for turning to, turn to and be provided with the second guide rail on the platform, just the second guide rail with first guide rail sets up perpendicularly, the end of second guide rail is provided with ventilated formula drying sterilization cabinet.
The invention has the beneficial effects that: according to the invention, the hollow strip-shaped suction box, the conveying track, the first telescopic cylinder and the moving mechanism are added into the device, so that the filled pre-filled catheter flusher can be conveyed to the hollow strip-shaped suction box under the action of the conveying track, the pre-filled catheter flusher can be sucked by the hollow strip-shaped suction box and then rotated by the rotating mechanism, and the pre-filled catheter flusher is placed on the material containing tray under the action of the first telescopic cylinder and the moving mechanism, so that the tray filling operation of the pre-filled catheter flusher is realized; by adding the first guide rail, the second guide rail, the steering platform and the ventilated drying and sterilizing cabinet, the tray can be placed into the ventilated drying and sterilizing cabinet for sterilization and drying better under the action of the first guide rail, the second guide rail and the steering platform after the pre-filled catheter flusher completes automatic tray loading; the automatic tray loading device is simple in structure and convenient and fast to operate, can mechanically realize automatic tray loading of the pre-filled catheter flusher, enables an existing enterprise to better produce and package the pre-filled catheter flusher, can realize automatic production of the pre-filled catheter flusher, reduces manpower, can produce the pre-filled catheter flusher in a large scale, is simple in process flow, simplifies production procedures, reduces manual operation steps, greatly reduces production cost, and saves manpower and material resources; the working efficiency is improved, the whole process flow is formed through the matching of all the devices, and the working efficiency is greatly improved.
Drawings
FIG. 1 is a flow chart of the preparation process of the present invention.
Fig. 2 is a schematic structural diagram of a first state of the present invention.
FIG. 3 is a structural diagram illustrating a second state of the present invention.
Fig. 4 is a sectional view in the direction of a-a.
Fig. 5 is a sectional view in the direction B-B.
FIG. 6 is a structural diagram illustrating a third state of the present invention.
Fig. 7 is a top view of the present invention.
Fig. 8 is a sectional view in the direction C-C.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Referring to fig. 1, the present invention provides an embodiment: a preparation process of a prefilled catheter flusher comprises the following steps:
step S1, when in use, a worker places the filled pre-filled catheter flusher on a conveying track of an automatic tray filling device and sucks the pre-filled catheter flusher through the automatic tray filling device;
s2, after the disc is sucked, the outlet of the conveying track of the automatic disc loading device is shielded by the automatic disc loading device;
step S3, moving the first suction port of the first suction pre-filling duct flusher back and forth through the back and forth movement of the automatic tray filling device, replacing the second suction port, and aligning the second suction port with the outlet of the conveying track of the automatic tray filling device;
step S4, after alignment, the automatic tray loading device opens the outlet of the conveying track to enable the second pre-filled catheter flusher to be sucked by the second suction port, and then the automatic tray loading device shields the outlet of the conveying track again;
step S5, repeating the steps S1 to S4 until the suction port on the automatic disk loading device completely sucks the prefilled catheter flusher, and enabling the suction port to rotate downwards by 90 degrees through the automatic disk loading device;
step S6, the automatic tray loading device drives the material containing tray to move left and right to the position of the suction port, and the pre-filled catheter flusher is placed on the material containing tray 24;
step S7, the automatic tray loading device loosens the pre-filled catheter flusher, so that the automatic tray loading of the pre-filled catheter flusher is completed;
step S8, after the tray is loaded, the staff places the material containing tray 24 on the tray conveying frame 91, and pushes the tray conveying frame 91 to a turning platform 93;
and step S9, turning the turning platform 93, turning the tray 24 rotating frame by 90 degrees to enable the tray conveying frame 91 to be in butt joint with a guide rail, and after the butt joint, pushing the tray 24 conveying frame into the ventilation type drying and sterilizing cabinet 95 on the guide rail by a worker for drying and sterilizing to finish the packaging of the pre-filling type catheter flusher.
With continued reference to fig. 2-8, the present invention provides an embodiment: the automatic tray loading device comprises a support frame 1, wherein a first hollow shell 2 is erected in the middle of the support frame 1, first strip-shaped openings 21 are formed in the front surface and the rear surface of the first hollow shell 2, a first conveying belt 22 is arranged in the first hollow shell 2, a first base 23 is sleeved on the first hollow shell 2, the lower surface of the first base 23 is embedded in the first strip-shaped openings 21 and is driven by the first conveying belt 22 to move left and right, and a material containing tray 24 for containing a prefilled catheter flusher is erected on the first base 23; a U-shaped support 11 and a fixed support 12 are sequentially arranged on the support frame 1 from left to right, the first hollow shell 2 is positioned between two vertical rods of the U-shaped support 11, the fixed support 12 is arranged behind the first hollow shell 2, a second hollow shell 13 is arranged on the upper surface of the U-shaped support 11, a first telescopic cylinder 14 is connected to the right side of the second hollow shell 13, and a moving mechanism 3 for driving the first telescopic cylinder 14 to move back and forth is arranged in the second hollow shell 13; the tail end of a telescopic rod of the first telescopic cylinder 14 is connected with a rotating mechanism 4, and the tail end of the rotating mechanism 4 is provided with a hollow strip-shaped suction box 5 for sucking the pre-charging catheter flusher; the upper surface of the fixed support 12 is provided with a supporting seat 15, a conveying track 16 used for conveying the pre-filling type catheter flusher is arranged on the supporting seat 15, an outlet of the conveying track 16 is matched with the hollow strip-shaped suction box 5, and a shielding mechanism 6 is arranged at an outlet of the conveying track 16. The pre-filled catheter flusher is conveyed to the outlet of the conveying track 16 by a worker through the conveying track 16, then the pre-filled catheter flusher is sucked by the hollow strip-shaped suction box 5, the outlet of the conveying track 16 is shielded by the shielding structure 6, the second pre-filled catheter flusher is prevented from falling off, after the pre-filled catheter flusher is sucked, the moving mechanism 3 drives the first telescopic cylinder 14 to move back and forth, so as to drive the hollow strip-shaped suction box 5 to move back and forth, the next suction port which is not sucked by the pre-filled catheter flusher is replaced, then the shielding mechanism 6 is opened to open the outlet of the conveying track 16, so that the pre-filled catheter flusher is conveniently sucked by the hollow strip-shaped suction box 5 again until the suction ports on the hollow strip-shaped suction box 5 are all sucked by the pre-filled catheter flusher, the shielding mechanism 6 shields the outlet of the conveying track 16, and then the hollow strip-shaped suction box 5 is driven to rotate downwards by the rotating mechanism 4 by 90 degrees, rotate to the suction inlet that the box 5 was inhaled to the cavity bar and descend, then through opening first conveyer belt 22, transmit flourishing charging tray 24 to the cavity bar and inhale the box 5 under, open first telescopic cylinder 14, place the pre-filled type pipe flusher on flourishing charging tray 24, realize the sabot of pre-filled type pipe flusher.
The hollow strip-shaped suction box 5 is connected with the high-pressure air pump through a pipeline, so that the principle that the hollow strip-shaped suction box 5 can suck up or put down things is realized conveniently, the principle can be realized by the prior art, and the detailed description is omitted.
As shown in fig. 3, in an embodiment of the present invention, an opening (not shown) for placing the material tray 24 is formed on the upper surface of the first base 23, the material tray 24 has a U-shaped cross section, and the upper ends of the left and right side surfaces of the material tray 24 are respectively provided with an extending plate 25 extending outward and arranged on the first base 23; the upper surface of the material containing tray 24 is provided with a placing opening 26 for placing a pre-filled catheter flusher in a rectangular array. So that the containing tray 24 can be better erected in the opening of the first base 23 through the action of the extension plate 25, and the prefilled catheter flusher can be better placed through the action of the placing opening 26.
As shown in fig. 3 and 4, in an embodiment of the present invention, the moving mechanism 3 includes a second conveyor belt 31, the second conveyor belt 31 is disposed in the second hollow housing 13, the right ends of the upper and lower surfaces of the second hollow housing 13 are both provided with a second strip-shaped opening 32, a second base 33 is sleeved on the right side of the second hollow housing 13, the second base 33 is embedded in the second strip-shaped opening 32 and is driven by the second conveyor belt 31 to move back and forth, the cross sections of the first base 23 and the second base 33 are both convex, the right side of the second base 33 is connected to the left side of the first telescopic cylinder 14, and the upper surface of the second hollow housing 13 is provided with a first motor 34 for driving the second conveyor belt 31. Make first motor 34 can drive second conveyer belt 31, second conveyer belt 31 can drive second base 33 and carry out the back-and-forth movement to drive first telescopic cylinder 14 and carry out the back-and-forth movement, box 5 back-and-forth movement is inhaled to first telescopic cylinder 14 can drive the cavity bar, thereby can inhale the suction inlet of box 5 and change the cavity bar, and the box 5 can be better be inhaled to the cavity bar of being convenient for and hold the pre-filled catheter flusher.
Referring to fig. 2 and 4, in an embodiment of the present invention, the rotating mechanism 4 includes an L-shaped supporting frame 41, the front and rear surfaces of the L-shaped supporting frame 41 are provided with a baffle 42, the rear end of the upper surface of the L-shaped supporting frame 41 is provided with a hollow box 43, the hollow box 43 is provided with a second motor 44 therein, the end of the output shaft of the second motor 44 is provided with a first gear 45, the rear end of the L-shaped supporting frame 41 is provided with a supporting plate 46, a rotating rod 47 is arranged between the front baffle 42 and the supporting plate 46, the supporting plate 46 is located at the front side of the rear baffle 42, the middle of the front baffle 42 is embedded with a first bearing 48, the rotating rod 47 is connected with an inner bearing of the first bearing 48, the middle of the supporting plate 46 is embedded with a second bearing 49, the inner bearing of the second bearing 49 is connected with the rotating rod 47, the rotating rod 47 is sleeved with a sleeve 7, just sleeve 7 set up in front side baffle 42 with between backup pad 46, the box 5 is inhaled to the cavity bar with sleeve 7 periphery side surface connection has seted up a cavity (not shown) in the back side baffle 42, dwang 47 right-hand member passes back side baffle 42 and extends to in the cavity, dwang 47 right-hand member is provided with second gear 71, just second gear 71 is located in the cavity, first gear 45 with second gear 71 is connected through toothed belt 72. Make the staff through opening second motor 44, second motor 44 can drive first gear 45 and rotate, first gear 45 rotates and can drive second gear 71 through toothed belt 72 and rotate, second gear 71 rotates and can drive dwang 47 and rotate, dwang 47 rotates and can drive sleeve 7 and rotate, sleeve 7 rotates and can drive the cavity bar and inhale box 5 and rotate, thereby make the suction inlet 51 that box 5 was inhaled to the cavity bar rotate to the downside from the right side, it places the pre-filled type pipe flusher that box 5 will be inhaled to be convenient for the cavity bar on flourishing charging tray 24, accomplish the sabot of pre-filled type pipe flusher.
Referring to fig. 3, in an embodiment of the present invention, the right side of the hollow strip-shaped suction box 5 is provided with a plurality of suction ports 51 for sucking the pre-filled catheter flusher. So that the prefilled catheter flusher can be sucked and fixed by the action of the suction port 51.
Referring to fig. 2, fig. 3 and fig. 5, in an embodiment of the present invention, the shielding mechanism 6 includes a U-shaped supporting plate 61, the U-shaped supporting plate 61 is disposed on the conveying track 16, a second telescopic cylinder 62 is fixedly connected to a left side surface of a cross bar of the U-shaped supporting plate 61, a shielding plate 63 for shielding an outlet of the conveying track 16 is disposed at a distal end of a telescopic rod of the second telescopic cylinder 62, and the section of the conveying track 16 is U-shaped. The worker drives the shielding plate 63 to move up and down through the second telescopic cylinder 62, shielding or opening of the outlet of the conveying track 16 is achieved, and output of the pre-filled catheter flusher is facilitated or the pre-filled catheter flusher is blocked on the conveying track 16.
As shown in fig. 3, in an embodiment of the present invention, the first guide wheels 8 are disposed around the inner upper surface of the first base 23 and are configured to be mounted on the upper surface of the first hollow housing 2. So that the first base 23 is better moved left and right on the first hollow casing 2 by the action of the first guide wheel 8.
Referring to fig. 6 to 8, in an embodiment of the present invention, a first guide rail 9 is disposed on the right of the automatic tray loading device, the tray conveying rack 91 for placing the material containing tray 24 is erected on the first guide rail 9, U-shaped plates 92 matched with the first guide rail 9 are disposed at front and rear ends of a lower surface of the tray conveying rack 91, a plurality of second guide wheels (not shown) are disposed in the U-shaped plates 92 at equal intervals, a turning platform 93 for turning is disposed at a tail end of the first guide rail 9, a second guide rail 94 is disposed on the turning platform 93, the second guide rail 94 is perpendicular to the first guide rail 9, and the ventilation drying and sterilizing cabinet 95 is disposed at a tail end of the second guide rail 94. Make the staff place the flourishing charging tray 24 back on charging tray conveying frame 91, move to the platform 93 that turns to on first guide rail 9 through promoting charging tray conveying frame 91, turn to platform 93 and rotate and drive charging tray conveying frame 91 and rotate 90 degrees, realize the turning to of charging tray conveying frame 91, thereby make U-shaped board 92 and second guide rail 94 cooperate, rethread second guide rail 94 conveys charging tray conveying frame 91 to ventilated formula drying and sterilizing cabinet 95 and carries out the stoving sterilization operation, subsequent packing of being convenient for is used.
The steering platform 93 of the present invention is rotated by a driving motor, which is well known in the art, and will be apparent to those skilled in the art, and will not be described in detail herein.
The turning platform, the ventilation type drying and sterilizing cabinet, the conveyor belt, the telescopic cylinder, the hollow strip-shaped suction box and the motor adopted in the invention are all the prior art, and the technical personnel in the field can clearly understand that the detailed description is not needed, and the model number of the ventilation type drying and sterilizing cabinet in the invention can be an FG-2.0 ventilation type sterilizing cabinet which is brand name Zhang hong Kong Shennong, but the invention is not limited to the above.
The working principle of the invention is as follows: when in use, a worker conveys the filled prefilled catheter flusher through the conveying track to the outlet of the conveying track, the prefilled catheter flusher is sucked through the suction port, the second telescopic cylinder is started, the second telescopic cylinder drives the shielding plate to move downwards to shield the outlet of the conveying track, the first telescopic cylinder is driven by the second conveying belt to move back and forth, so that the hollow strip-shaped suction box can be driven to move back and forth, then the second suction port can be aligned to the outlet of the conveying track, the second telescopic cylinder is started, the shielding plate is driven by the second telescopic cylinder to move upwards to open the outlet of the conveying track, so that the second prefilled catheter flusher is sucked by the second suction port, then the second telescopic cylinder drives the shielding plate to move downwards to shield the outlet of the conveying track, and the steps are repeated until the suction port on the hollow strip-shaped suction box completely sucks the prefilled catheter flusher, then a first gear is driven to rotate by a second motor, the first gear drives a second gear to rotate through a toothed belt, the second gear rotates to drive a rotating rod to rotate, the rotating rod rotates to drive a sleeve to rotate, the sleeve can drive a hollow strip-shaped suction box to rotate downwards by 90 degrees, a suction port of the hollow strip-shaped suction box is downward, a material containing disc is driven to move left and right to the position of the hollow strip-shaped suction box by a first conveying belt, a first telescopic cylinder is started, the hollow strip-shaped suction box is driven by the first telescopic cylinder to move downwards, a pre-filling type catheter flusher is placed on the material containing disc, so that automatic disc filling of the pre-filling type catheter flusher is realized, after disc filling, a worker places the material containing disc on a material disc conveying frame, and pushes the material disc conveying frame to a steering platform; the steering platform starts to steer, the material containing disc rotating frame is steered by 90 degrees, so that the material containing disc conveying frame is in butt joint with a guide rail, after butt joint, a worker pushes the material containing disc conveying frame on the guide rail into the ventilation type drying and sterilizing cabinet to perform drying and sterilizing, and packaging of the pre-filling type catheter flusher is completed.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the present invention.
Claims (9)
1. A preparation process of a pre-filled catheter flusher is characterized by comprising the following steps: the preparation process of the prefilled catheter flusher comprises the following steps:
step S1, when in use, a worker places the filled pre-filled catheter flusher on a conveying track of an automatic tray filling device and sucks the pre-filled catheter flusher through the automatic tray filling device;
s2, after the disc is sucked, the outlet of the conveying track of the automatic disc loading device is shielded by the automatic disc loading device;
step S3, moving the first suction port of the first suction pre-filling duct flusher back and forth through the back and forth movement of the automatic tray filling device, replacing the second suction port, and aligning the second suction port with the outlet of the conveying track of the automatic tray filling device;
step S4, after alignment, the automatic tray loading device opens the outlet of the conveying track to enable the second pre-filled catheter flusher to be sucked by the second suction port, and then the automatic tray loading device shields the outlet of the conveying track again;
step S5, repeating the steps S1 to S4 until the suction port on the automatic disk loading device completely sucks the prefilled catheter flusher, and enabling the suction port to rotate downwards by 90 degrees through the automatic disk loading device;
step S6, driving the material containing tray to move left and right to the position of the suction port through the automatic tray loading device, and placing the pre-filled catheter flusher on the material containing tray;
step S7, the automatic tray loading device loosens the pre-filled catheter flusher, so that the automatic tray loading of the pre-filled catheter flusher is completed;
step S8, after the tray is loaded, the staff puts the material containing tray on the tray conveying frame, and the staff pushes the tray conveying frame to a steering platform;
and step S9, turning the turning platform, turning the tray rotating frame by 90 degrees to enable the tray conveying frame to be in butt joint with a guide rail, pushing the tray conveying frame into the ventilation type drying and sterilizing cabinet on the guide rail by a worker for drying and sterilizing after the tray conveying frame is in butt joint with the guide rail, and packaging the prefilled catheter flusher.
2. The process for preparing a pre-filled catheter flusher according to claim 1, wherein the process comprises the following steps: the automatic tray loading device comprises a support frame, a first hollow shell is erected in the middle of the support frame, first strip-shaped openings are formed in the front surface and the rear surface of the first hollow shell, a first conveying belt is arranged in the first hollow shell, a first base is sleeved on the first hollow shell, the lower surface of the first base is embedded in the first strip-shaped openings and is driven by the first conveying belt to move left and right, and a material containing tray for containing a pre-filled catheter flusher is erected on the first base; the supporting frame is sequentially provided with a U-shaped support and a fixed support from left to right, the first hollow shell is positioned between two vertical rods of the U-shaped support, the fixed support is arranged behind the first hollow shell, the upper surface of the U-shaped support is provided with a second hollow shell, the right side of the second hollow shell is connected with a first telescopic cylinder, and a moving mechanism for driving the first telescopic cylinder to move back and forth is arranged in the second hollow shell; the tail end of a telescopic rod of the first telescopic cylinder is connected with a rotating mechanism, and a hollow strip-shaped suction box for sucking the pre-filled catheter flusher is arranged at the tail end of the rotating mechanism; the fixed bolster upper surface is provided with the supporting seat, be provided with the transfer orbit that is used for carrying the pre-filled formula pipe flusher on the supporting seat, the orbital export of transfer with the box cooperation setting is inhaled to the cavity bar, the orbital exit of transfer is provided with shelters from the mechanism.
3. The process for preparing a pre-filled catheter flusher according to claim 2, wherein: the upper surface of the first base is provided with an opening for placing the material containing disc, the section of the material containing disc is U-shaped, and the upper ends of the left side surface and the right side surface of the material containing disc extend outwards to form extension plates which are erected on the first base; the upper surface of the material containing tray is provided with a placing opening for placing the pre-filled catheter flusher in a rectangular array.
4. The process for preparing a pre-filled catheter flusher according to claim 2, wherein: the moving mechanism comprises a second conveying belt, the second conveying belt is arranged in the second hollow shell, a second strip-shaped opening is formed in the right end of the upper surface and the lower surface of the second hollow shell, a second base is sleeved on the right side of the second hollow shell, the second base is embedded into the second strip-shaped opening and is driven by the second conveying belt to move back and forth, the cross section of the first base and the cross section of the second base are in a convex shape, the right side face of the second base is connected with the left side face of the first telescopic cylinder, and a first motor used for driving the second conveying belt is arranged on the upper surface of the second hollow shell.
5. The process for preparing a pre-filled catheter flusher according to claim 2, wherein: the rotating mechanism comprises an L-shaped supporting frame, baffle plates are arranged on the front surface and the rear surface of the L-shaped supporting frame, a hollow box body is arranged at the rear end of the upper surface of the L-shaped supporting frame, a second motor is arranged in the hollow box body, a first gear is arranged at the tail end of an output shaft of the second motor, a supporting plate is arranged at the rear end in the L-shaped supporting frame, a rotating rod is arranged between the front side baffle plate and the supporting plate and positioned at the front side of the rear side baffle plate, a first bearing is embedded in the middle of the front side baffle plate and connected with an inner bearing of the first bearing, a second bearing is embedded in the middle of the supporting plate and connected with the inner bearing of the second bearing, a sleeve is sleeved on the rotating rod and arranged between the front side baffle plate and the supporting plate, and the hollow bar-shaped suction box is connected with the surface of the outer peripheral side of the sleeve, a cavity is formed in the rear side baffle, the right end of the rotating rod penetrates through the rear side baffle and extends into the cavity, a second gear is arranged at the right end of the rotating rod and is located in the cavity, and the first gear is connected with the second gear through a toothed belt.
6. The process for preparing a pre-filled catheter flusher according to claim 2, wherein: the right side of the hollow strip-shaped suction box is provided with a plurality of suction ports for sucking the pre-filling catheter flusher.
7. The process for preparing a pre-filled catheter flusher according to claim 2, wherein: the shielding mechanism comprises a U-shaped supporting plate, the U-shaped supporting plate is arranged on the conveying track, a second telescopic cylinder is fixedly connected to the left side face of a cross rod of the U-shaped supporting plate, a shielding plate used for shielding an outlet of the conveying track is arranged at the tail end of a telescopic rod of the second telescopic cylinder, and the cross section of the conveying track is in a U shape.
8. The process for preparing a pre-filled catheter flusher according to claim 2, wherein: the periphery of the inner upper surface of the first base is provided with first guide wheels used for erecting the upper surface of the first hollow shell.
9. The process for preparing a pre-filled catheter flusher according to claim 1, wherein the process comprises the following steps: automatic tray charging device right-hand first guide rail that is provided with, first guide rail is put on the shelf and is used for placing the containing disc the charging tray conveying frame, both ends all be provided with around the charging tray conveying frame lower surface with first guide rail matched with U-shaped board, the equidistance is provided with a plurality of second leading wheels in the U-shaped board, first guide rail end is provided with the platform that turns to that is used for turning to, turn to and be provided with the second guide rail on the platform, just the second guide rail with first guide rail sets up perpendicularly, the end of second guide rail is provided with ventilated drying and sterilizing cabinet.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011137331.1A CN112249415B (en) | 2020-10-22 | 2020-10-22 | Preparation process of pre-filled catheter flusher |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011137331.1A CN112249415B (en) | 2020-10-22 | 2020-10-22 | Preparation process of pre-filled catheter flusher |
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| CN112249415A CN112249415A (en) | 2021-01-22 |
| CN112249415B true CN112249415B (en) | 2022-01-25 |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4629017A (en) * | 1982-05-10 | 1986-12-16 | Lamb-Weston, Inc. | Apparatus and method for producing weighed batches of aligned elongated articles |
| US4974390A (en) * | 1989-05-05 | 1990-12-04 | International Business Machines Corporation | System and method for loading electronic component carrier tubes |
| FR2860767B1 (en) * | 2003-10-09 | 2006-03-10 | Kalix Sa | CONTAINER FILLING UNIT HAVING AN INTEGRATED STORAGE STORE |
| CN201770021U (en) * | 2010-07-20 | 2011-03-23 | 格兰达技术（深圳）有限公司 | Grabbing and charging device for vibrating type tray charging machine |
| CN105415069A (en) * | 2015-12-24 | 2016-03-23 | 西北工业大学 | Automatic loading and unloading system of pipe connecting pieces |
| CN106542288B (en) * | 2016-10-26 | 2019-01-29 | 河北鑫乐医疗器械科技股份有限公司 | Heparin tube automatic assembly line |
| CN208150493U (en) * | 2018-04-17 | 2018-11-27 | 东莞市宜曼洲电子科技有限公司 | A kind of product automatic tray filler |
| CN210455275U (en) * | 2019-06-04 | 2020-05-05 | 上海亚力机械科技有限公司 | Syringe transmission mechanism of pre-filling catheter flusher |
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