CN112245980A

CN112245980A - But medium splitter for bio-pharmaceuticals of secondary play liquid

Info

Publication number: CN112245980A
Application number: CN202011151059.2A
Authority: CN
Inventors: 不公告发明人
Original assignee: Zhaoqing Yueneng Technology Co Ltd
Current assignee: Zhaoqing Yueneng Technology Co Ltd
Priority date: 2020-10-24
Filing date: 2020-10-24
Publication date: 2021-01-22

Abstract

The invention discloses a medium separating device for bio-pharmaceuticals, which can discharge liquid for the second time, comprising a separating tank A, an impurity drain pipe, an impurity recoverer, a liquid outlet pipe A, a separating tank B, a liquid outlet pipe B, a separating pipe A, a filter A, an output pipeline A, a filter B, an output pipeline B and a central controller, wherein the separating device achieves the effect of separating liquid for the second time by matching the separating tank A and the separating tank B, solves the problem that the quality of the effect of primary separation is poor and unstable in the past, achieves the effect of automatically or manually adjusting the rotating speed according to different needs by matching between speed adjusting motors, solves the problems that the speed of the past motor is inconvenient to adjust and not well controlled, achieves the effect of cleaning impurities by two layers of centrifugal force and automatic water spraying by matching between a rotating main shaft and a separator assembly and a cleaning assembly, the problem of still need to stop the instrument manual work and clear up the consumption a large amount of manpowers in the past is solved.

Description

But medium splitter for bio-pharmaceuticals of secondary play liquid

Technical Field

The invention relates to the technical field of separation equipment, in particular to medium separation equipment for bio-pharmaceuticals, which can discharge liquid for the second time.

Background

In modern society, the masses attach more and more importance to the health of self, pharmaceutical industry develops rapidly thereupon, more and more novel medicines constantly emerge, pharmaceutical industry has become one of the indispensable important pillar industry of modern society, in pharmaceutical industry, it is one of the process flow commonly used to separate raw materials medium, current medium separator often relies on the consumption of electric power etc. to carry out filtering operation, and just need wash after filtering a period of time, it usually needs the operation of stop equipment to wash, and need consume a large amount of manpower and materials, and some equipment that relies on water completely to carry out the separation has the feed liquor flow too big again, the separating rate is too fast, the medium separation is not thorough, raw materials stirring is inhomogeneous, separation quality is inefficient, when rivers are too little, sieve section of thick bamboo rotational speed is too slow or even can't start.

Disclosure of Invention

The invention aims to provide a medium separation device for bio-pharmaceuticals, which can discharge liquid for the second time, and a liquid medicine extraction method thereof, so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a bio-pharmaceutical medium separation device capable of discharging liquid for the second time comprises a separation tank A, an impurity drain pipe, an impurity recoverer, a liquid outlet pipe A, a separation tank B, a liquid outlet pipe B, a separation pipe A, a filter A, an output pipeline A, a filter B, an output pipeline B and a central controller, wherein the impurity drain pipe is arranged at the position, close to the bottom, of the left side of the separation tank A, the separation tank A is arranged at the left side of the liquid outlet pipe A, the separation tank B is arranged at the right side of the liquid outlet pipe A, the separation tank A and the separation tank B are connected in a pipeline mode through the liquid outlet pipe A, the liquid outlet pipe B is arranged at the position, close to the bottom, of the front side of the separation tank A, the liquid outlet pipe B is arranged at the position, close to the bottom, of the front side, the separator comprises a separator body A, a speed regulating motor A, a feed inlet, a rotating main shaft, a cleaning assembly and a separator assembly, wherein a separation tank B is arranged on the left side of the separator A, a filter A is arranged on the right side of the separator A, the separator B is connected with the filter A through a separation pipe A in a pipeline manner, a filter A is arranged on the left side of the output pipeline A, a central controller is arranged on the right side of the output pipeline A, a liquid outlet pipe B is arranged on the left side of the filter B, an output pipeline B is arranged on the right side of the filter B, the output pipeline A is arranged on the position, close to the bottom, of the front side of the central controller, the separator A comprises a separator body A, a speed regulating motor A, a feed inlet, a rotating main shaft, a cleaning assembly and a separator assembly, the separator body A is a main body of the separator A, the speed regulating motor A, the cleaning assembly is arranged at a position, close to the bottom, of the rotating main shaft and sleeved on the rotating main shaft, and the separator assemblies are arranged at equal intervals at positions, close to the top, of the rotating main shaft and sleeved on the rotating main shaft.

Preferably, the cleaning assembly comprises a cleaning body and spray heads, the cleaning body is a main body of the cleaning assembly, instruments capable of automatically passing water are arranged inside the cleaning body, the spray heads are arranged on the outer side of the cleaning body at equal intervals and penetrate through the cleaning body, the cleaning assembly is a device capable of automatically spraying water, and the cleaning assembly is mainly used for cleaning the inner wall of the separation tank body A, the separator and impurities remained in the cleaning assembly.

Preferably, the separator assembly includes a separator and a heating wire, the separator is a main body of the separator assembly and is an apparatus capable of automatically separating the substance to be extracted from the raw material by rotation and stirring, the heating wire is equidistantly disposed at the outer side of the separator and penetrates through the separator, and the heating wire is a heating device capable of preheating first and then rapidly heating the raw material line.

Preferably, the separation tank B comprises a separation tank body B and a speed regulating motor B, the separation tank body B is a main body of the separation tank B, the internal structure of the separation tank body B is the same as that of the separation tank A, detailed description is omitted, and the speed regulating motor B is arranged at the top of the separation tank body B and is an energy-saving motor capable of automatically regulating the rotating speed according to different requirements.

Preferably, the central controller includes controller and drain pipe C, the controller is central controller's main part, the equidistant setting of drain pipe C is on the right side of controller, and is provided with control flap, conveniently controls play liquid flow size, the central controller is a comprehensive controller, but flow, the pressure size in the knockout drum, the recovery of impurity, the play liquid of the material body draw and control adjustment motor rotational speed size when each part circulates automatically controlled and adjusted, and the controller still divide into automatic mode and manual operation mode.

Preferably, knockout drum A and knockout drum B are a combined splitter, and can realize the secondary and go out the separation effect of liquid, can adjust the use according to different needs, this splitter is a rotatory centrifugation and automatic water spray clearance's mode, firstly can clear up impurity and retrieve secondly filter secondary filtration, secondly goes out the liquid through two knockout drums body secondary separation to realize the secondary effect of going out the liquid.

Preferably, impurity drain pipe, drain pipe A, drain pipe B and output pipeline B all are provided with control flap, conveniently control the flow control size between each part, can be according to the automatic or manual regulation of demand.

A liquid medicine extraction method of a medium separation device for biological pharmacy capable of discharging liquid twice comprises the following steps:

collecting and processing semi-finished products of which liquid medicine needs to be extracted, and pouring the semi-finished products into a feed inlet of equipment in batches;

the medicinal materials are slowly heated in the equipment to reach the state of a separable medium, wherein impurities naturally sink and flow out to enter an impurity recoverer;

controlling the spray head and centrifugally rotating to recover the impurities and the cleaning liquid;

and detecting the recovered impurity mixture, discharging impurities with secondary liquid discharge possibility into the liquid outlet pipe A and the separation tank B for secondary liquid discharge operation, and directly discharging the mixture without secondary liquid discharge possibility through the liquid outlet pipe.

Compared with the prior art, the invention has the beneficial effects that:

1. this splitter through the cooperation between knockout drum A and the knockout drum B, has reached the effect that realizes the secondary and goes out the liquid separation, has solved the poor unstable problem of effect quality of separation in the past.

2. This splitter through the cooperation between the buncher, has reached and can carry out the effect of automatic or manual regulation rotational speed size according to different needs, has solved the problem that the motor was not convenient for adjust speed and not good control in the past.

3. This splitter has reached the effect of accessible centrifugal force and the automatic two-layer clearance impurity that sprays water, has solved in the past and has still need to stop the problem that the instrument is artifical to carry out the consumption a large amount of manpowers of clearing up.

4. This splitter through the cooperation between rotatory main shaft and impurity drain pipe and the impurity recoverer, has reached and to have retrieved the impurity after the automatic clearance and not cause the effect of pollution to the production environment, has solved the problem that impurity can cause the pollution to the workshop in the past.

5. This splitter through the cooperation between each part and the valve, has reached the automatic control of the size of steerable output flow fast, has solved the not good quick problem of size of control of play liquid output flow in the past.

6. This splitter through the cooperation between central controller and two knockout drums, thereby has reached the effect of the meticulous play liquid of secondary and has improved production efficiency and product quality, has solved the low liquid yield of production efficiency and has hanged down and can not secondary play liquid problem in the past.

7. This splitter through the cooperation between separator and the heater strip, has reached the effect that can preheat the raw materials earlier and get into the separation state, has solved the problem that the separation time is slow inefficiency of heating in the past.

8. This splitter, structural design is reasonable, and easy to assemble and maintenance can use according to different production requirements in proper order, need not stop the instrument operation alright clear up impurity to and can satisfy the production efficiency of secondary play liquid and the requirement of quality, thereby reduced manufacturing cost, improved production efficiency, solved the problem of a large amount of consumptions manpower.

9. This splitter through the cooperation between the feed inlet, has reached the effect that realizes the raw materials intensive mixing homogeneous mixing, has solved the problem that the stirring was inhomogeneous before the separation in the past and the surplus raw materials does not have rational utilization in addition.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the structure of the present invention;

FIG. 3 is a top view of the structure of the present invention;

FIG. 4 is a schematic diagram of the separator tank of the present invention.

In the figure: 1 separating tank A, 2 impurity drain pipes, 3 impurity recoverers, 4 liquid outlet pipes A, 5 separating tanks B, 6 liquid outlet pipes B, 7 separating pipes A, 8 filters A, 9 output pipelines A, 10 filters B, 11 output pipelines B, 12 central controllers, 101 separating tank bodies A, 102 speed regulating motors A, 103 feed inlets, 104 rotating main shafts, 105 cleaning assemblies, 1051 cleaning bodies, 1052 spray heads, 106 separator assemblies, 1061 separators, 1062 heating wires, 501 separating tank bodies B, 502 speed regulating motors B, 1201 controllers and 1202 liquid outlet pipes C.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a medium separation device for bio-pharmaceuticals capable of secondary liquid discharge comprises a separation tank A1, an impurity drain pipe 2, an impurity recoverer 3, a liquid outlet pipe A4, a separation tank B5, a liquid outlet pipe B6, a separation pipe A7, a filter A8, an output pipeline A9, a filter B10, an output pipeline B11 and a central controller 12, wherein the impurity drain pipe 2 is arranged at the left side of the separation tank A1 close to the bottom, the impurity drain pipe 2 is arranged at the left side of the separation tank A close to the bottom, the impurity recoverer 3 is arranged at the bottom of the impurity drain pipe 2, the separation tank A1 is arranged at the left side of the liquid outlet pipe A4, the separation tank B5 is arranged at the right side, the separation tank A1 and the separation tank B5 are connected through a liquid outlet pipe A4 in a pipeline manner, the liquid outlet pipe B6 is arranged at the position of the front side of the separation tank B5 close to the bottom, a liquid outlet pipe B6 is arranged at the front side close to the bottom, the separation tank A6 is connected with a, a separation tank B5 is arranged on the left side of the separation pipe A7, a filter A8 is arranged on the right side of the separation pipe A5, the separation tank B5 is connected with the filter A8 in a pipeline mode through a separation pipe A7, a filter A8 is arranged on the left side of an output pipeline A9, a central controller 12 is arranged on the right side of the output pipeline A9, a liquid outlet pipe B6 is arranged on the left side of the filter B10, an output pipeline B11 is arranged on the right side of the filter B10, an output pipeline B11 is arranged at a position, close to the bottom, of the front side of the central controller 12, an output pipeline A9 is arranged at a position, close to the bottom, the separation tank A1 comprises a separation tank body A101, a speed regulating motor A102, a feeding port 103, a rotating main shaft 104, a cleaning assembly 105 and a separator assembly 106, the separation tank body A101 is a main body of the separation tank A, the speed regulating motor A102, the cleaning assembly 105 is arranged at a position close to the bottom of the rotating main shaft 104 and is sleeved on the rotating main shaft 104, the separator assemblies 106 are arranged at equal intervals at a position close to the top of the rotating main shaft 104 and are sleeved on the rotating main shaft 104, the cleaning assembly 105 comprises a cleaning body 1051 and a spray head 1052, the cleaning body 1051 is a main body of the cleaning assembly 105, instruments capable of automatically feeding water are arranged in the cleaning body 105, the spray head 1052 is arranged at equal intervals on the outer side of the cleaning body 1051 and penetrates through the cleaning body 1051, the cleaning assembly is a device capable of automatically spraying water and mainly used for cleaning the inner wall of the separation tank body A105 and impurities remained in the separator 106 and the cleaning assembly 105, the separator assembly 106 comprises a separator 1061 and a heating wire 1062, the separator 1061 is a main body of the separator assembly 106 and is an instrument capable of automatically separating substances to be extracted from raw materials by rotating and stirring, the heating wire 1062 is arranged at equal intervals on the outer side of the separator 1061, the heater wire 1062 is a heating device capable of preheating, the raw material wire is preheated and then rapidly heated, the separation tank B5 comprises a separation tank B501 and a speed-regulating motor B502, the separation tank B501 is a main body of the separation tank B5, and the internal structure of the separation tank B5 is the same as that of the separation tank a, which is not described in detail herein, the speed-regulating motor B502 is arranged on the top of the separation tank B501, and is an energy-saving motor capable of automatically regulating the speed of the rotating speed according to different requirements, the central controller 12 comprises a controller 1201 and a liquid outlet pipe C1202, the controller 1201 is a main body of the central controller 12, the liquid outlet pipe C1202 is arranged on the right side of the controller 1201 at equal intervals and is provided with a control valve to conveniently control the flow rate of the liquid outlet, the central controller 12 is an integrated controller capable of automatically controlling and regulating the flow rate of the parts during circulation, the pressure in the separation tank, the pressure of the separation tank, The separation device is a rotary centrifugal and automatic water spraying cleaning mode, can clean impurities and recover the impurities, and then secondarily filter the impurities, and secondarily separate the liquid through two separation tanks to realize the secondary liquid outlet effect, so that the secondary liquid outlet effect is realized, the impurity drain pipe 2, the liquid outlet pipe A4, the liquid outlet pipe B6 and the output pipeline B11 are all provided with control valves, the flow control among all the parts is convenient to control, and the automatic or manual adjustment can be carried out according to requirements.

The working principle is as follows: the separation equipment is reasonable in structural design and convenient to install and maintain, firstly, in the installation process, the impurity drain pipe 2 is arranged at the position, close to the bottom, of the left side of a separation tank A1, the impurity drain pipe 2 is arranged at the position, close to the bottom, of the left side of the separation tank A1, the impurity recoverer 3 is arranged at the bottom of the impurity drain pipe 2, the separation tank A1 is arranged at the left side of a liquid outlet pipe A4, the separation tank B5 is arranged at the right side of the left side of the separation tank A1, the separation tank B5 is in pipeline connection through a liquid outlet pipe A4, the liquid outlet pipe B6 is arranged at the position, close to the bottom, of the front face of the separation tank B5, the liquid outlet pipe B6 is arranged at the position, close to the bottom, the liquid outlet pipe B6 is in pipeline connection with the separation tank A1 and the separation tank B5, the separation tank B7 is provided with a separation tank B8 at the left side of the separation pipe A, a filter A8 is arranged on the left side of an output pipeline A9, a central controller 12 is arranged on the right side of the output pipeline A, a liquid outlet pipe B6 is arranged on the left side of a filter B10, an output pipeline B11 is arranged on the right side of the output pipeline B11, an output pipeline B11 is arranged on the front side of the central controller 12 close to the bottom, an output pipeline A9 is arranged on the back side of the central controller close to the bottom, the debugging and using processes are carried out at the end after the installation, the central controller is set in an automatic or manual mode after being electrified, a starting switch is pressed, raw materials can be started to be put in from a feed inlet 103, a speed regulating motor A102 drives a rotating main shaft 104 to rotate according to the set speed at the moment, a separator assembly 106 starts to preheat and stir the raw materials, after the temperature slowly rises to reach a separable medium state, the impurities naturally sink and flow out to enter an, when cleaning is needed, the cleaning can be carried out by centrifugally rotating to remove water attached to the surface of the instrument and spraying water by a spray head 1052, the cleaned mixture enters an impurity recoverer through an impurity drain pipe to be recycled, after primary separation liquid is finished, primary detection can be carried out through central control, if secondary liquid separation is needed, the mixture can enter a separation tank B5 through a liquid outlet pipe A4 to be subjected to secondary separation treatment, if secondary separation is not needed, the mixture can directly enter a filter B10 through a liquid outlet pipe 6 to be directly fed into a final liquid outlet pipe C, if the primary liquid separation does not meet the requirement, raw materials can be added into the separation tank B again to carry out secondary combined liquid separation, so that the production requirement is met, and finally, the mixture to be treated is filtered through the filter to enter the next procedure, the separation equipment is medium separation equipment for biological pharmacy, and the flowing mixture drives a rotating main shaft to rotate, the main shaft drives the rotation, impurities fall into an impurity drainage pipeline under the action of gravity, a cleaning assembly and a spray head along with the rotation, the filtration can be completed completely by depending on the residual potential energy of a mixture to be treated, the energy consumption in the operation process is low, most of separated liquid enters the next process under the action of gravity, a small part of separated liquid enters a separation tank B along a liquid outlet pipe, the impurities under the cleaning assembly are washed, external force assistance is not required completely, or the separation tank B is stopped for cleaning, the production efficiency is improved, the operation cost is reduced, the rotating main shaft is connected with a speed regulating motor through a reduction box, when the residual pressure head at the outlet of the mixture to be treated is large or the flow is large, the rotating speed of the separation tank A and the rotating speed of the separation tank B can reach the critical rotating speed which exceeds the material on the tank body, at the time, the speed regulating motor is required to realize, the rotation speed of the separating tank A and the separating tank B can be slow or even can not be started, the separating tank A and the separating tank B can be started and rotated slowly by adjusting a speed regulating motor, the central controller 12 is a comprehensive controller, the flow rate of each part during circulation, the pressure in the separating tank, the recovery of impurities, the liquid outlet extraction of a material body, the rotation speed of the motor, and the like can be automatically controlled and adjusted, the controller is further divided into an automatic mode and a manual operation mode, the separating tank A1 and the separating tank B5 are combined type separating equipment, the separating effect of secondary liquid outlet can be realized, the separating equipment can be adjusted and used according to different requirements, the separating equipment is a mode of rotating centrifugation and automatic water spraying cleaning, the mode of cleaning the impurities and recovering the impurities is secondary filtering of a filter, and the secondary liquid outlet is separated by two separating secondary tank bodies, thereby realize the effect of secondary play liquid, impurity drain pipe 2, drain pipe A4, drain pipe B6 and output pipeline B11 all are provided with control flap, conveniently control the flow control size between each part, can be according to automatic or manual regulation of demand.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a but medium splitter for bio-pharmaceuticals of secondary play liquid, includes knockout drum A (1), impurity drain pipe (2), impurity recoverer (3), drain pipe A (4), knockout drum B (5), drain pipe B (6), knockout drum A (7), filter A (8), output pipeline A (9), filter B (10), output pipeline B (11) and central controller (12), its characterized in that: the impurity drain pipe (2) is arranged at a position close to the bottom on the left side of the separation tank A (1), the impurity drain pipe (2) is arranged at a position close to the bottom on the left side of the separation tank A, the impurity recoverer (3) is arranged at the bottom of the impurity drain pipe (2), the separation tank A (1) is arranged at the left side of the liquid outlet pipe A (4), the separation tank B (5) is arranged at the right side of the separation tank A, the separation tank A (1) and the separation tank B (5) are connected in a pipeline manner through the liquid outlet pipe A (4), the liquid outlet pipe B (6) is arranged at a position close to the bottom on the front side of the separation tank B (5), the liquid outlet pipe B (6) is arranged at a position close to the bottom on the front side of the separation tank A (1), the separation tank A (1) and the separation tank B (5) are connected in a pipeline manner through the liquid outlet pipe B (6), a filter A (8) is arranged on the right side, the separation tank B (5) and the filter A (8) are connected in a pipeline mode through a separation pipe A (7), the filter A (8) is arranged on the left side of the output pipeline A (9), a central controller (12) is arranged on the right side, a liquid outlet pipe B (6) is arranged on the left side of the filter B (10), an output pipeline B (11) is arranged on the right side of the filter A, the output pipeline B (11) is arranged at a position, close to the bottom, on the front side of the central controller (12), and the output pipeline A (9) is arranged at a position, close to the bottom, on the back;

the knockout drum A (1) is including the knockout drum body A (101), buncher A (102), feed inlet (103), rotating main shaft (104), washing assembly (105), separator assembly (106), the knockout drum body A (101) is knockout drum A's main part, buncher A (102) set up the top at knockout drum body A (101), feed inlet (103) have been seted up to the position that knockout drum body A (101) are close to the top, rotating main shaft (104) set up in the inner chamber of knockout drum body A (101), washing assembly (105) set up the position that is close to the bottom at rotating main shaft (104), and the suit is on rotating main shaft (104), the equidistant separator assembly (106) that is provided with in position that rotating main shaft (104) are close to the top, and the suit is on rotating main shaft (104).

2. The apparatus for separating a medium for biopharmaceuticals according to claim 1, wherein the apparatus comprises: the cleaning assembly (105) comprises a cleaning body (1051) and a spray head (1052), the cleaning body (1051) is a main body of the cleaning assembly (105), the spray head (1052) is equidistantly arranged on the outer side of the cleaning body (1051) and penetrates through the cleaning body (1051), and the cleaning assembly is a device capable of automatically spraying water and mainly used for cleaning the inner wall of the separation tank body A (105) and impurities remained by the separator (106) and the cleaning assembly (105).

3. The apparatus for separating a medium for biopharmaceuticals according to claim 1, wherein the apparatus comprises: the separator assembly (106) comprises a separator (1061) and a heating wire (1062), wherein the separator (1061) is a main body of the separator assembly (106), and the heating wire (1062) is equidistantly arranged on the outer side of the separator (1061) and penetrates through the separator (1061).

4. The apparatus for separating a medium for biopharmaceuticals according to claim 1, wherein the apparatus comprises: the separation tank B (5) comprises a separation tank body B (501) and a speed regulating motor B (502), the separation tank body B (501) is the main body of the separation tank B (5), the internal structure of the separation tank body B is the same as that of the separation tank A, and the speed regulating motor B (502) is arranged at the top of the separation tank body B (501).

5. The apparatus for separating a medium for biopharmaceuticals according to claim 1, wherein the apparatus comprises: the central controller (12) comprises a controller (1201) and liquid outlet pipes C (1202), the controller (1201) is a main body of the central controller (12), the liquid outlet pipes C (1202) are arranged on the right side of the controller (1201) at equal intervals and are provided with control valves, and the central controller (12) is a comprehensive controller.

6. The apparatus for separating a medium for biopharmaceutical which is twice drainable as claimed in claim 1, wherein: separating tank A (1) and separating tank B (5) are a combined type splitter, impurity drain pipe (2), drain pipe A (4), drain pipe B (6) output pipeline B (11) all are provided with control flap.