Lead wire machine is used in electromagnetic wire production
Technical Field
The invention relates to the field of electromagnetic wire production equipment, in particular to a wire leading machine for electromagnetic wire production.
Background
The electromagnetic wire is used for manufacturing coils or insulated wires of windings in electrical products, is mainly used for motors, electrical appliances, instruments, transformers and the like, generates an electromagnetic effect by winding the coils, and achieves the purpose of converting electric energy and magnetic energy by utilizing an electromagnetic induction principle.
However, current lead wire machine for electromagnetic wire production is when using, a lead wire machine is prepared to every section electromagnetic wire, and each lead wire machine drives respectively, lead to the drive energy consumption to increase, and, current lead wire machine guide pulley for electromagnetic wire production is fixed with pinch roller lead wire direction, and receive the line and use the winding displacement ware often and make the electromagnetic wire evenly arrange on the take-up pulley, this makes the lead wire in-process, there is the angle of real-time change in the electric wire between lead wire machine and the take-up pulley, and the electromagnetic wire is thinner, lead to the wearing and tearing disconnection of electromagnetic wire easily, the production efficiency of electromagnetic wire has been influenced, the extravagant problem has still been caused.
Disclosure of Invention
Aiming at the defects of the background technology, the invention provides the wire leading machine for producing the electromagnetic wire, which has the advantages of high production efficiency and low energy consumption and solves the problems in the background technology.
The invention provides the following technical scheme: the utility model provides a lead wire machine for electromagnetic wire production, includes the support, locates a plurality of groups reel and winding displacement ware on the support, be equipped with the lead wire unit that is located reel one side on the support, lead wire unit includes curb plate, lead wire device, transmission, universal driving shaft, gangboard, cord grip, the curb plate establish with the support on both sides, lead wire device locates on the support, lead wire device's quantity is a plurality of groups to the equidistance distributes on the support, and lead wire device and reel one-to-one, every group the lead wire device homogeneous phase is rotatory, two to the support the top of curb plate is equipped with the universal driving shaft respectively, two be equipped with the gangboard between the universal driving shaft, the bottom of universal driving plate is equipped with the cord grip with a plurality of lead wire device one-to-ones.
Preferably, the wire leading device comprises a lower connecting shaft, the lower connecting shaft is arranged at the top of the support, a lower rotating plate is arranged at the top end of the lower connecting shaft, lower supporting plates are arranged on two sides of the top of the lower rotating plate respectively, a lower rotating shaft is arranged between the lower supporting plates, a wire leading wheel is arranged in the middle of the lower rotating shaft, the wire pressing device comprises an upper connecting shaft movably sleeved at the bottom of the linkage plate, an upper rotating plate is arranged at the bottom end of the upper connecting shaft, upper supporting plates are arranged on two sides of the bottom of the upper rotating plate respectively, wire pressing wheels are arranged between the upper supporting plates, and the wire pressing wheels are located right above the wire leading wheels.
Preferably, rubber rings are fixedly sleeved on the outer sides of the lead wheel and the wire pressing wheel, and the thickness of each rubber ring is 2-3 cm.
Preferably, the two ends of the lower rotating shaft are respectively connected with a transmission device located outside the two lower supporting plates in a transmission manner, each transmission device comprises a telescopic rod, the two ends of each telescopic rod are respectively and fixedly connected with universal joints, and one ends of the two universal joints are respectively and fixedly connected with the lower rotating shafts on the lead devices on the two sides.
Preferably, the outer edge of the lower rotating plate is provided with two limiting rotating shafts far away from one side of the wire arranging device, the two limiting rotating shafts are movably sleeved with the lower rotating plate, and the distance value between the two limiting rotating shafts is smaller than the width value of the lead wheel.
Preferably, be equipped with the adjusting device who is located curb plate one side on the universal driving shaft, adjusting device includes sliding sleeve, spring, baffle, limiting plate, and sliding sleeve activity suit is on the universal driving shaft, and the sliding sleeve only lateral shifting on the universal driving shaft, the baffle is with the one end fixed connection of universal driving shaft, be equipped with the spring that is located on the universal driving shaft between sliding sleeve and the baffle, limiting plate fixed connection is in the side of curb plate, and limiting plate and universal driving shaft activity cup joint, limiting plate's side is equipped with four symmetric distribution's notch, sliding sleeve is towards the equal fixedly connected with inserting inslot card axle of top and the bottom of limiting plate one side.
The invention has the following beneficial effects:
the lead machine for producing the electromagnetic wire is characterized in that through the design and the matching of the lead device, the transmission device and the wire pressing device, when the electromagnetic wire is used for producing the lead, lead wheels on a plurality of groups of lead devices are connected by a telescopic rod and a universal joint of the transmission device, the high production efficiency of the electromagnetic wire is guaranteed, the driving energy consumption cannot be increased, in addition, the lead wheels rotate along with a lower support plate and are matched with the reciprocating movement of the wire arranging device, the electromagnetic wire is uniformly wound on a winding wheel, the linear state is ensured to be kept between each group of winding wheel and a wire collecting wheel, the abrasion and the disconnection of the electromagnetic wire are prevented, the high production efficiency of the electromagnetic wire is further ensured, and the waste problem is avoided; the rubber rings of the wire leading wheel and the wire pressing wheel are convenient for clamping electromagnetic wires with different sizes, and the friction force between the rubber rings and the electromagnetic wires is large, so that the wire slipping phenomenon is avoided during wire leading; the linkage shaft, the linkage plate and the wire pressing device are driven to rotate through the rotary sliding sleeve, so that the head end of the electromagnetic wire can penetrate through the lead wheel to be wound on the reel conveniently, the traction efficiency of the electromagnetic wire is improved, and the production efficiency of the electromagnetic wire is further improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the present invention at FIG. 1A-A;
FIG. 3 is a schematic view of a lead assembly of the structure of FIG. 1 according to the present invention;
FIG. 4 is a top view of the lead assembly of the structure of FIG. 2 according to the present invention;
FIG. 5 is a schematic illustration of the transmission of the structure of FIG. 3 according to the present invention;
FIG. 6 is a schematic view of the structure adjustment device of FIG. 1 according to the present invention;
FIG. 7 is a side view of the structure defining plate of FIG. 6 in accordance with the present invention.
In the figure: 1. a support; 2. a side plate; 3. a wire-guiding device; 301. a lower connecting shaft; 302. a lower rotating plate; 3021. a limiting rotating shaft; 303. a lower support plate; 304. a lower rotary shaft; 305. a wire-leading wheel; 4. a transmission device; 401. a telescopic rod; 402. a universal joint; 5. a linkage shaft; 6. a linkage plate; 7. a wire pressing device; 701. an upper connecting shaft; 702. an upper rotating plate; 703. an upper support plate; 704. a wire pressing wheel; 8. an adjustment device; 801. a sliding sleeve; 802. a spring; 803. a baffle plate; 804. a limiting plate; 9. a reel; 10. a wire arranging device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, a lead machine for electromagnetic wire production comprises a support 1, a plurality of groups of reels 9 and a wire arranger 10, wherein the reels 9 are arranged on the support 1, the reels 9 are used for winding cables in the electromagnetic wire production process, the electromagnetic wires are uniformly wound on the reels 9 through the wire arranger 10, a lead unit is fixedly arranged on the support 1 and positioned on one side of each reel 9, the lead unit comprises a side plate 2, lead devices 3, a transmission device 4, a linkage shaft 5, a linkage plate 6 and wire pressing devices 7, the side plates 2 are arranged on two sides of the support 1, the lead devices 3 are arranged on the support 1, the lead devices 3 are distributed on the support 1 in a plurality of groups at equal intervals, the lead devices 3 correspond to the reels 9 one by one, bearings are arranged between the bottom of each group of the lead devices 3 and the top of the support 1, and through the design of the plurality of groups of the lead devices 3, each group of lead devices 3 leads wires independently and simultaneously, so that the produced electromagnetic wires are wound on a reel 9, the production efficiency of the electromagnetic wires is improved, and when the lead devices 3 lead wires, the lead devices 3 are matched with a wire arranging device 10 to reciprocate leftwards and rightwards to ensure that the electromagnetic wires are uniformly wound on the reel 9 without moving gaps, meanwhile, the tops of two side plates 2 are respectively movably sleeved with a linkage shaft 5, a linkage plate 6 is fixedly sleeved between the two linkage shafts 5, the bottom of the linkage plate 6 is provided with wire pressing devices 7 which are in one-to-one correspondence with a plurality of lead devices 3, the electromagnetic wires are clamped by matching the wire pressing devices 7 with the lead devices 3, so that the stable leads of the electromagnetic wires are prevented from slipping, the lead efficiency of the electromagnetic wires is ensured, a transmission device 4 is connected between each group of lead devices 3 in a transmission way through the transmission device 4, each group of lead devices 3 can act simultaneously, leads of each lead device 3 do not need to be driven respectively, and the production efficiency of the electromagnetic wire is improved without increasing energy consumption.
Wherein, the lead wire device 3 comprises a lower connecting shaft 301, the lower connecting shaft 301 is movably sleeved on the top of the support 1, the top end of the lower connecting shaft 301 is fixedly connected with a lower rotating plate 302, both sides of the top of the lower rotating plate 302 are fixedly connected with lower support plates 303, a lower rotating shaft 304 is movably sleeved between the two lower support plates 303, the middle part of the lower rotating shaft 304 is fixedly sleeved with a lead wheel 305, the wire pressing device 7 comprises an upper connecting shaft 701 movably sleeved on the bottom of the linkage plate 6, the bottom end of the upper connecting shaft 701 is fixedly connected with an upper rotating plate 702, both sides of the bottom of the upper rotating plate 702 are movably sleeved with upper support plates 703, a wire pressing wheel 704 is fixedly sleeved between the two upper support plates 703, the wire pressing wheel 704 is positioned right above the lead wheel 305, the electromagnetic wire is clamped and rotated by the wire pressing wheel 305 and the wire pressing wheel 704, thereby carrying out lead wire work, the electromagnetic wire is wound on the reel 9 by matching with the self rotation of the reel 9, rubber rings are fixedly sleeved on the outer sides of the wire leading wheel 305 and the wire pressing wheel 704, the thickness of each rubber ring is 2-3cm, the diameter of the cross section of a common electromagnetic wire is 0.1-2.5mm, the electromagnetic wires with different diameters can be clamped conveniently, the friction force between the rubber rings and the electromagnetic wires is large, the wire sliding phenomenon is avoided when the wires are led, the electromagnetic wires are protected by the soft rubber rings, the wires are prevented from being extruded and damaged when the wires are led, the transmission devices 4 positioned on the outer sides of the two lower support plates 303 are respectively connected with the two ends of the lower rotating shaft 304 in a transmission mode, the lower rotating shafts 304 on the wire leading devices 3 are connected through the transmission devices 4 in a transmission mode, the lower rotating shafts 304 on the wire leading devices 3 rotate simultaneously to lead the wires, wherein the lower rotating shafts 304 on the two outermost wire leading devices 3 are respectively movably sleeved with the side plates 2 on the two sides, and one of the lower rotating shafts 304 is driven by a frequency modulation motor on the side surfaces of the side plates 2, the frequency modulation motor has the same rotational frequency as the frequency modulation motor that drives the reel 9 to rotate.
Wherein, transmission 4 includes telescopic link 401, the both ends difference fixedly connected with universal joint 402 of telescopic link 401, and the one end of two universal joints 402 respectively with the lower pivot 304 fixed connection on the lead wire device 3 of both sides, universal joint 402 through telescopic link 401 both ends, when making each lead wire device 3 of organizing carry out reciprocal rotation along with the winding displacement 10 winding displacement, the lead wire wheel 305 homoenergetic on each lead wire device 3 of organizing is through telescopic link 401's transmission, rotate, improve lead wire efficiency, when the guarantee winding displacement is neat, can not add extra drive energy consumption, lead wire wheel 305 on each lead wire device 3 of organizing all is rotatory through a frequency modulation motor drive promptly, need not to increase driving motor, energy saving.
Wherein, the outer edge of the lower rotary plate 302 is provided with two limiting rotating shafts 3021 far away from one side of the wire arranging device 10, the two limiting rotating shafts 3021 are movably sleeved with the lower rotary plate 302, and the distance value between the two limiting rotating shafts 3021 is smaller than the width value of the lead wire wheel 305, so that the lead wire wheel 305 drives the electromagnetic wire to swing back and forth, and when uniform wire arrangement is performed, the electromagnetic wire entering the lead wire wheel 305 is prevented from being worn and consumed through the limiting rotating shafts 3021.
Wherein, the linkage shaft 5 is provided with an adjusting device 8 positioned at one side of the side plate 2, the adjusting device 8 comprises a sliding sleeve 801, a spring 802, a baffle 803 and a limiting plate 804, the sliding sleeve 801 is movably sleeved on the linkage shaft 5, the sliding sleeve 801 only transversely moves on the linkage shaft 5, the baffle 803 is fixedly connected with one end of the linkage shaft 5, the spring 802 positioned on the linkage shaft 5 is arranged between the sliding sleeve 801 and the baffle 803, the limiting plate 804 is fixedly connected with the side surface of the side plate 2, the limiting plate 804 is movably sleeved with the linkage shaft 5, the side surface of the limiting plate 804 is provided with four symmetrically distributed notches, the top and the bottom of one side of the sliding sleeve 801 facing the limiting plate 804 are fixedly connected with clamping shafts inserted in the notches, before the lead works, the clamping shafts leave the notches by moving the sliding sleeve 801, the sliding sleeve 801 rotates to drive the linkage shaft 5 and the linkage plate 6 to rotate 90 degrees and is clamped and fixed with the notches through the clamping shafts, make the wire pressing wheel 704 separate with the lead wire wheel 305 to be convenient for pass the lead wire wheel 305 with the head end of magnet wire and coil on the reel 9, reset linkage shaft 5, linkage plate 6 at control slip cap 801, make the wire pressing wheel 704 cooperation lead wire wheel 305 that resets compress tightly the magnet wire, carry out the lead wire work through the rotation of wire pressing wheel 704 with lead wire wheel 305, improved the wire efficiency before the magnet wire lead wire, thereby improved the lead wire and the production efficiency of magnet wire.
When the wire arranging device is used, the sliding sleeve 801 is moved rightwards to separate the clamping shaft from the notch on the limiting plate 804, the sliding sleeve 801 is rotated to enable the linkage shaft 5 and the linkage plate 6 to drive the wire pressing device 7 to rotate for a half circle, the wire pressing wheel 704 is controlled to rotate to the upper side of the linkage plate 6, so that the head end of an electromagnetic wire is wound on the winding wheel 9 by bypassing the wire guiding wheel 305, then the sliding sleeve 801 is reversed to enable the wire pressing wheel 704 to reset, the electromagnetic wire is clamped by matching with the wire guiding wheel 305, the motor for controlling the winding wheel 9 and driving the wire guiding wheel 305 to rotate at the same frequency, the wire guiding wheel 305 is matched with the wire pressing wheel 704 to rotate to lead the wire, the wire arranging device 3 moves leftwards and rightwards relative to the support 1 in a reciprocating mode, and a stable wire guiding state is kept.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.