CN112231355A - Visualization platform system of digital factory - Google Patents
Visualization platform system of digital factory Download PDFInfo
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- CN112231355A CN112231355A CN202011113289.XA CN202011113289A CN112231355A CN 112231355 A CN112231355 A CN 112231355A CN 202011113289 A CN202011113289 A CN 202011113289A CN 112231355 A CN112231355 A CN 112231355A
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- 238000012800 visualization Methods 0.000 title claims abstract description 29
- 238000012544 monitoring process Methods 0.000 claims abstract description 29
- 238000013079 data visualisation Methods 0.000 claims abstract description 11
- 238000012546 transfer Methods 0.000 claims description 10
- 238000011161 development Methods 0.000 claims description 4
- 230000006870 function Effects 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 4
- 238000013461 design Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 238000013515 script Methods 0.000 claims description 3
- 238000004378 air conditioning Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000005286 illumination Methods 0.000 claims description 2
- 230000000007 visual effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/24—Querying
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- G06F16/2458—Special types of queries, e.g. statistical queries, fuzzy queries or distributed queries
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/24—Querying
- G06F16/248—Presentation of query results
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T17/00—Three dimensional [3D] modelling, e.g. data description of 3D objects
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Abstract
The invention discloses a visualization platform system of a digital factory, which is characterized by comprising the following components: the monitoring terminal is used for acquiring a plurality of equipment state parameters and transmitting data to the cloud database; the browser side calls the cloud database monitoring data to realize that the three-dimensional scene and the model of the factory are viewed without plug-ins and data are inquired; the browser end comprises a three-dimensional visualization module for displaying the state of the equipment in a three-dimensional form, a data visualization module for updating and displaying real-time data and a system management module for managing and maintaining a system; and the intelligent mobile terminal is used for logging in the browser website. Has the advantages that: through the cooperative operation of the intelligent mobile terminal, the cloud database and the browser terminal, a user can acquire real-time operation data of a factory by connecting the cloud database at any time and any place, so that the user can visually know and monitor the operation state of the factory in real time, and the management efficiency and the automation level of the factory are improved.
Description
Technical Field
The invention relates to the field of digital factories, in particular to a digital factory visualization platform system.
Background
The digital factory simulates, evaluates and optimizes the whole production process in a computer virtual environment on the basis of the relevant data of the whole product life cycle, and further expands the novel production organization mode of the whole product life cycle. The digital factory performs reasonable mapping and system integration on all elements of each process link of the factory through an information technology tool so as to face uncertainty in the manufacturing industry environment which changes increasingly rapidly. At present, although a monitoring information system and a visual information system are relatively perfect, a plurality of visual platforms are established based on an office PC (personal computer), and a user can only process the operation of equipment of a monitoring factory in an office in the factory, namely, the working area of the user is limited, and the system is not suitable for the development of digital informatization of the factory at present.
Disclosure of Invention
The present invention is directed to solve the above problems and provide a visualization platform system for a digital factory, which efficiently and timely handles equipment failures by observing the status of factory equipment at any time and any place through a mobile browser.
The invention realizes the purpose through the following technical scheme:
a digital plant visualization platform system, comprising:
the monitoring terminal is used for acquiring a plurality of equipment state parameters and transmitting data to the cloud database;
the browser side calls the cloud database monitoring data to realize that the three-dimensional scene and the model of the factory are viewed without plug-ins and data are inquired; the browser end comprises a three-dimensional visualization module for displaying the state of the equipment in a three-dimensional form, a data visualization module for updating and displaying real-time data and a system management module for managing and maintaining a system;
and the intelligent mobile terminal is used for logging in the browser website.
As an important technical solution of the present application, the cloud database includes a database 1, a database 2, and a database 3 …, and the databases respectively correspond to three-dimensional model data and real-time status data of a plurality of items of equipment.
Further, the monitoring end sends real-time data to the transfer processor through a ZigBee protocol, the transfer processor transmits the data to the cloud database, and the browser end calls the cloud database data through 4G or 5G signals.
Preferably, the browser end further includes a login port, the login port is used for inputting an administrator account and a password, and the browser end can simultaneously or respectively call the real-time data of the plurality of databases according to administrator permissions.
Preferably, the Unity3D is used as a front-end development platform of the three-dimensional visualization module, the three-dimensional design digital-analog and real-time operation data of the whole factory can be integrated, the three-dimensional model of the three-dimensional visualization module is marked with the measuring points arranged on the monitoring end, various interaction functions are realized by using a C # script, and the three-dimensional visualization module is released as a three-dimensional Web application based on WebGL.
Preferably, the data visualization module displays the data state information of the equipment in real time, wherein the data state information comprises basic information of the equipment, characteristic curve information of the equipment, real-time data information of sensors arranged on the equipment, historical data of the sensors, maintenance information and work order information;
the data visualization module also comprises a measuring point alarming module, an alarm is given out when the real-time values of the sensors of the measuring points arranged on the equipment exceed the warning value, and the measuring points corresponding to the three-dimensional model of the three-dimensional visualization module flicker.
Preferably, the system management module respectively allocates management authority to different managers and changes a measuring point of the equipment operation data.
Preferably, the browser end further comprises an environment monitoring service module, which is used for monitoring the temperature, the humidity, the lighting and the air quality of the factory environment in real time, estimating real-time data of the temperature and the air quality at each position of the factory, and controlling the hvac system to adjust the factory environment through the controller.
Preferably, the intelligent mobile terminal is a mobile phone, a tablet computer or a notebook computer.
Has the advantages that: through the cooperative operation of the intelligent mobile terminal, the cloud database and the browser terminal, a user can acquire real-time operation data of a factory by connecting the cloud database at any time and any place, so that the user can visually know and monitor the operation state of the factory in real time, and the management efficiency and the automation level of the factory are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a structural diagram of the present invention.
The reference numerals are explained below:
1. a monitoring end; 2. a transfer processor; 3. a cloud database; 4. a browser end; 4a, a three-dimensional visualization module; 4b, a data visualization module; 4c, a system management module; 4d, a measuring point alarm module; 4e, an environment monitoring service module; 5. intelligent mobile terminal.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Referring to fig. 1, the present invention provides a visualization platform system for a digital factory, comprising: the system comprises a monitoring end 1, a browser end 4 and an intelligent mobile terminal 5.
The monitoring terminal 1 is used for acquiring a plurality of equipment state parameters and transmitting data to a cloud database; the monitoring terminal 1 can acquire equipment state information including running state information, fault information and main running data in real time through a plurality of sensors installed on each equipment, the data information is transmitted to the transfer processor 2, and the information is transmitted to the cloud database 3 after the information is processed by the transfer processor 2. And the positions of all sensors of the monitoring terminal 1 installed on the equipment and the positions of the acquired data and the model in the visual three-dimensional model are marked correspondingly, and the information of the acquired data is correspondingly displayed. When the intelligent alarm system is used, for example, when equipment breaks down, the sensor can acquire fault information of the equipment, the fault information can be marked in a visual three-dimensional model in real time, flashing alarm information is sent out, an administrator can know the fault information by pointing the flashing alarm point, and management of a user and efficient fault processing are facilitated. Traditional factory operation often adopts the distribution of two-dimensional mode display factory measurement point, is unfavorable for realizing accurate three-dimensional space location, and the accurate location of measurement point can be realized to the combination of monitor end 1 and three-dimensional model of this application.
And the browser end 4 calls the cloud database 3 to monitor data, so that the purpose of checking the three-dimensional scene and the model of the factory without plug-ins and inquiring data is achieved.
The browser end 4 includes a three-dimensional visualization module 4a for three-dimensionally rendering device states, a data visualization module 4b for real-time data update display, and a system management module 4c for system management and maintenance. The three-dimensional visualization module 4a takes Unity3D as a front-end development platform, can integrate and integrate the whole factory three-dimensional design digital-analog and real-time operation data, and the three-dimensional model of the three-dimensional visualization module 4a is marked with the measuring points arranged by the monitoring terminal 1, and uses C # script to realize various interaction functions, and releases the functions as the three-dimensional Web application based on WebGL. The data visualization module 4b displays the data state information of the equipment in real time, including basic information of the equipment, characteristic curve information of the equipment, real-time data information of sensors arranged on the equipment, historical data of the sensors, maintenance information and work order information. The system management module 4c distributes management authorities to different managers and can change the measuring points of the equipment operation data, namely, the system management module 4c can divide the management authorities into a plurality of plates, so that different managers manage different equipment areas, a tree-shaped management mode is convenient to form, the authorities of the managers are not interfered with each other, and the management operation is convenient.
The intelligent mobile terminal 5 is used for logging in the website of the browser end 4, and the intelligent mobile terminal 5 adopts a mobile phone, a tablet computer, a notebook computer or the like, and can open the browser end 4 in real time through a 4G or 5G network, so that the running state of each device can be observed, and the operation can be performed according to the authority of a manager.
As an important technical solution of the present application, because the three-dimensional model contains a large amount of data, the visualized data of the browser end 4 is loaded for a long time, and the memory does not easily meet the use requirement, therefore, the cloud database 3 includes the database 1, the database 2, and the database 3 …, which correspond to the three-dimensional model data and the real-time status data of multiple devices, respectively. The monitoring end 1 sends real-time data to the transfer processor 2 through a ZigBee protocol, the transfer processor 2 is a computer of a factory area, after the data are processed by the computer, the transfer processor 2 transmits the data to the cloud database 3 in real time, the browser end 4 calls the data in the cloud database 3 through 4G or 5G signals, the cloud database 3 can store the data in real time, and the intelligent mobile terminal calls the data through 4G or 5G network signals, so that convenience is provided for users anytime and anywhere. The browser end 4 further comprises a login port, the login port is used for inputting an administrator account number and a password, and the browser end 4 can simultaneously or respectively call real-time data of a plurality of databases according to administrator permissions.
Further, in order to give an alarm and prompt and facilitate the user to find the fault point efficiently, the data visualization module 4b further comprises a measuring point alarm module 4d, when the real-time value of the sensor of the measuring point arranged on the device exceeds the warning value, the device will give an alarm, and the measuring point corresponding to the three-dimensional model of the three-dimensional visual module flickers.
The browser end 4 further comprises an environment monitoring service module, wherein the environment monitoring service module is used for monitoring the temperature, the humidity, the illumination and the air quality of the factory environment in real time, estimating real-time data of the temperature and the air quality at each position of the factory, and controlling the heating, ventilating and air conditioning system to adjust the factory environment through the controller. Through monitoring environmental data, can regulate and control mill's environment in real time, improve the guarantee for mill's environment.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (9)
1. A digital plant visualization platform system, comprising:
the monitoring terminal is used for acquiring a plurality of equipment state parameters and transmitting data to the cloud database;
the browser side calls the cloud database monitoring data to realize that the three-dimensional scene and the model of the factory are viewed without plug-ins and data are inquired; the browser end comprises a three-dimensional visualization module for displaying the state of the equipment in a three-dimensional form, a data visualization module for updating and displaying real-time data and a system management module for managing and maintaining a system;
and the intelligent mobile terminal is used for logging in the browser website.
2. The digital plant visualization platform system of claim 1, wherein: the cloud database comprises a database 1, a database 2 and a database 3 …, wherein the databases respectively correspond to three-dimensional model data and real-time state data of a plurality of items of equipment.
3. The digital plant visualization platform system of claim 2, wherein: the monitoring end sends real-time data to the transfer processor through a ZigBee protocol, the transfer processor transmits the data to the cloud database, and the browser end calls the cloud database data through 4G or 5G signals.
4. The digital plant visualization platform system of claim 3, wherein: the browser end further comprises a login port, the login port is used for inputting an administrator account number and a password, and the browser end can simultaneously or respectively call the real-time data of the databases according to administrator permissions.
5. The digital plant visualization platform system of claim 4, wherein: the three-dimensional visualization module takes Unity3D as a front-end development platform, can integrate and integrate the whole factory three-dimensional design digital-analog and real-time operation data, is marked with measuring points arranged on a monitoring end, realizes various interaction functions by using C # scripts, and is released as a WebGL-based three-dimensional Web application.
6. The digital plant visualization platform system of claim 5, wherein: the data visualization module displays equipment data state information in real time, wherein the equipment data state information comprises equipment basic information, equipment characteristic curve information, sensor real-time data information of equipment arrangement, sensor historical data, maintenance information and work order information;
the data visualization module also comprises a measuring point alarming module, an alarm is given out when the real-time values of the sensors of the measuring points arranged on the equipment exceed the warning value, and the measuring points corresponding to the three-dimensional model of the three-dimensional visualization module flicker.
7. The digital plant visualization platform system of claim 4, wherein: the system management module distributes management authority for different managers and changes measuring points of equipment operation data.
8. The digital plant visualization platform system of any one of claims 4 to 7, wherein: the browser end further comprises an environment monitoring service module, the environment monitoring service module is used for monitoring the temperature, the humidity, the illumination and the air quality of the factory environment in real time, estimating real-time data of the temperature and the air quality at each position of a factory, and controlling the heating, ventilating and air conditioning system to adjust the factory environment through the controller.
9. The digital plant visualization platform system of claim 1, wherein: the intelligent mobile terminal is a mobile phone, a tablet computer or a notebook computer.
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| CN202011113289.XA CN112231355A (en) | 2020-10-17 | 2020-10-17 | Visualization platform system of digital factory |
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| CN202011113289.XA CN112231355A (en) | 2020-10-17 | 2020-10-17 | Visualization platform system of digital factory |
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| CN112822463A (en) * | 2021-02-24 | 2021-05-18 | 北京计算机技术及应用研究所 | Three-dimensional monitoring system and method based on intelligent factory |
| CN113012278A (en) * | 2021-03-16 | 2021-06-22 | 浙江明度智控科技有限公司 | Web-side digital factory visual monitoring method, system and storage medium |
| CN113419503A (en) * | 2021-08-23 | 2021-09-21 | 湖南和信安华区块链科技有限公司 | Factory green environment management and control system based on block chain |
| CN113435773A (en) * | 2021-03-16 | 2021-09-24 | 浙江明度智控科技有限公司 | Production progress monitoring method, system and storage medium for digital factory |
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