CN112230689A - Control management monitoring system and method for paste mixing machine - Google Patents
Control management monitoring system and method for paste mixing machine Download PDFInfo
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- CN112230689A CN112230689A CN202011094282.8A CN202011094282A CN112230689A CN 112230689 A CN112230689 A CN 112230689A CN 202011094282 A CN202011094282 A CN 202011094282A CN 112230689 A CN112230689 A CN 112230689A
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- 238000002156 mixing Methods 0.000 title claims abstract description 29
- 238000012544 monitoring process Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 76
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000002253 acid Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 60
- 238000005303 weighing Methods 0.000 claims description 6
- 238000004898 kneading Methods 0.000 claims description 5
- 238000007580 dry-mixing Methods 0.000 claims 1
- 238000002474 experimental method Methods 0.000 abstract description 6
- 239000004615 ingredient Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D11/00—Control of flow ratio
- G05D11/02—Controlling ratio of two or more flows of fluid or fluent material
- G05D11/13—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means
- G05D11/139—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means by measuring a value related to the quantity of the individual components and sensing at least one property of the mixture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention discloses a control management monitoring system and method for a paste mixing machine, and relates to the technical field of paste mixing machine monitoring. The invention comprises a selection setting function module, a selection unit and a parameter setting unit, wherein the selection setting function module comprises a mode selection unit, a formula selection unit and a parameter setting unit; the intelligent feeding and feeding equipment comprises lead powder conveying equipment, water inlet equipment, acid inlet equipment and stirring equipment; and the main controller controls the intelligent feeding and feeding device according to the mode type, the control parameters and the current weight value group. When the manual mode is selected, the main controller calculates and obtains a time parameter according to the weight parameter and the quality-time model; when the automatic mode is selected, the weight parameter and the time parameter are set through the parameter setting unit; the main controller controls the intelligent feeding and feeding device to sequentially feed materials into the paste mixing tank according to the weight parameters and controls the stirring equipment to stir; the method is convenient for an engineer to prepare experiments and paste ingredients, can efficiently prepare the ingredients for the successful formula of the experiments, and improves the paste mixing efficiency while improving the paste mixing quality.
Description
Technical Field
The invention belongs to the technical field of paste mixing machine monitoring, and particularly relates to a control management monitoring system and method of a paste mixing machine.
Background
When the paste mixer is used for mixing paste, the quality of lead powder, the quality of pure water, the quality of sulfuric acid and the stirring time need to be reasonably controlled. The relative proportions of the mass of the lead powder, the mass of the pure water and the mass of the sulfuric acid which correspond to different formula types are different, so that the paste mixing result is different; similarly, the materials of the same formula type have different stirring time in different processes, and the final paste mixing effect is also greatly influenced.
In order to ensure the accurate control of the lead powder quality, the pure water quality, the sulfuric acid quality and the stirring time; the equipment for monitoring the relation between paste mixing and feeding and stirring is needed to be provided so as to ensure a better paste mixing effect; meanwhile, the formula proportion of the paste and the stirring time can be manually set so as to facilitate engineering researchers to carry out paste blending; in addition, for the paste mixing formula which is tested successfully, automatic setting can be realized so as to improve the efficiency.
In order to achieve the purpose, the invention provides a control management monitoring system and a control management monitoring method for a paste mixing machine.
Disclosure of Invention
The invention aims to provide a control management monitoring system and a control management monitoring method for a paste mixer, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a control management monitoring system of a paste mixing machine, which comprises: the selection setting function module comprises a mode selection unit, a formula selection unit and a parameter setting unit; the mode selection unit is used for selecting a mode type; the mode type comprises selecting a manual mode or an automatic mode; the formula selection unit is used for selecting a formula number; the parameter setting unit is used for setting control parameters; the control parameters comprise time parameters and weight parameters; the time parameters comprise dry stirring time, secondary stirring time and end stirring time; the weight parameters comprise preset lead powder weight, preset pure water weight and preset sulfuric acid weight;
the intelligent feeding and feeding device comprises lead powder conveying equipment, water inlet equipment, acid inlet equipment and stirring equipment; the intelligent weighing equipment is used for weighing the current weight value group; the current weight value set comprises the current lead powder weight, the current pure water weight and the current sulfuric acid weight;
the main controller is used for controlling the mode selection unit and the formula selection unit to correspondingly and respectively select the mode and the formula number; the main controller controls the parameter setting unit to set time parameters and weight parameters and acquire the time parameters and the weight parameters; and the main controller controls the intelligent feeding and feeding device according to the mode type, the control parameters and the current weight value group.
Preferably, in the manual mode, a setting time parameter and a weight parameter need to be manually input.
Preferably, in the automatic mode, only manual input of weight parameters is required; the master controller calculates a time parameter based on the quality-time model.
Preferably, the mass-time model is specifically as follows:
the stirring time is preset as lead powder weight/a + t 1;
the secondary stirring time is preset lead powder weight/2 a + preset pure water weight/b + t 2;
the last stirring time is equal to the preset lead powder weight/3 a + the preset pure water weight/2 b + the preset sulfuric acid weight/c + t 3;
wherein a, a and c are proportionality coefficients and are positive integers; t1, t2, and t3 are adjustment coefficients.
Preferably, after the main controller respectively judges that the current lead powder weight, the current pure water weight and the current sulfuric acid weight correspondingly reach the preset lead powder weight, the preset pure water weight and the preset sulfuric acid weight, the main controller controls to close the corresponding lead powder conveying equipment, water inlet equipment and acid inlet equipment.
Preferably, the main controller controls the stirring time of the stirring device according to the dry stirring time, the secondary stirring time and the last stirring time.
A control management monitoring method of a paste mixing machine comprises the following processes:
the method comprises the following steps: selecting a corresponding formula number and a corresponding mode type through a mode selection unit and a formula selection unit;
step two: the main controller judges whether the mode type is a manual mode; if yes, executing the third step; if not, executing the fifth step;
step three: setting weight parameters through a parameter setting unit;
step four: the main controller calculates and obtains a time parameter according to the weight parameter and the quality-time model and executes the step six;
step five: setting a weight parameter and a time parameter through a parameter setting unit;
step six: the main controller controls the intelligent feeding and feeding device to sequentially feed materials into the kneading paste tank according to the weight parameters; and controlling the stirring equipment to stir according to the time parameter.
Preferably, step six specifically includes the following:
and after the main controller respectively judges that the current lead powder weight, the current pure water weight and the current sulfuric acid weight correspond to preset lead powder weight, preset pure water weight and preset sulfuric acid weight, the main controller controls to close the corresponding lead powder conveying equipment, water inlet equipment and acid inlet equipment.
Preferably, the step six further comprises the following processes:
after the weight of the current lead powder reaches the preset weight of the lead powder, the main controller controls the stirring equipment to continuously stir until the dry stirring time is reached, and then controls the water inlet equipment to feed water;
after the weight of the current pure water reaches the preset weight of the pure water, the main controller controls the stirring equipment to continuously stir until the secondary stirring time is reached, and then controls the acid inlet equipment to feed acid;
and after the current weight of the sulfuric acid reaches the preset weight of the sulfuric acid, the main controller controls the stirring equipment to continuously stir until the end stirring time is reached.
The invention has the following beneficial effects:
when the manual mode is selected, the weight parameter is set through the parameter setting unit, and the main controller calculates and obtains the time parameter according to the weight parameter and the quality-time model; if the automatic mode is selected, setting a weight parameter and a time parameter through a parameter setting unit; the main controller controls the intelligent feeding and feeding device to sequentially feed materials into the kneading paste tank according to the weight parameters; controlling stirring equipment to stir according to the time parameter; the method is convenient for an engineer to prepare experiments and paste ingredients, can efficiently prepare the ingredients for the successful formula of the experiments, and improves the paste mixing efficiency while improving the paste mixing quality.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a control management monitoring system of a paste mixer of the invention;
fig. 2 is a flow chart of a control management monitoring method of a paste mixer according to the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention is a control management monitoring system for a paste mixer, comprising:
the selection setting function module comprises a mode selection unit, a formula selection unit and a parameter setting unit; a mode selection unit for a mode type; the mode type comprises selecting a manual mode or an automatic mode; the formula selection unit is used for selecting a formula number; a parameter setting unit for setting control parameters; the control parameters comprise time parameters and weight parameters; the time parameters comprise dry stirring time, secondary stirring time and tail stirring time; the weight parameters comprise the weight of preset lead powder, the weight of preset pure water and the weight of preset sulfuric acid; specifically, in the manual mode, a time parameter and a weight parameter need to be manually input and set; in the automatic mode, only the weight parameter needs to be manually input; the main controller calculates a time parameter according to the quality-time model; the mass-time model is specifically as follows:
the stirring time is preset as lead powder weight/a + t 1;
the secondary stirring time is preset lead powder weight/2 a + preset pure water weight/b + t 2;
the last stirring time is equal to the preset lead powder weight/3 a + the preset pure water weight/2 b + the preset sulfuric acid weight/c + t 3;
wherein a, a and c are proportionality coefficients and are positive integers; t1, t2 and t3 are adjustment coefficients;
in addition, the intelligent feeding and feeding device comprises lead powder conveying equipment, water inlet equipment, acid inlet equipment and stirring equipment; the intelligent weighing equipment is used for weighing the current weight value group; the current weight value set comprises the current lead powder weight, the current pure water weight and the current sulfuric acid weight; the main controller is used for controlling the mode selection unit and the formula selection unit to correspondingly and respectively select the mode and the formula number; the main controller controls the parameter setting unit to set time parameters and weight parameters and acquire the time parameters and the weight parameters; the main controller controls the intelligent feeding and feeding device according to the mode type, the control parameters and the current weight value group; specifically, after the main controller respectively judges that the current lead powder weight, the current pure water weight and the current sulfuric acid weight correspondingly reach the preset lead powder weight, the preset pure water weight and the preset sulfuric acid weight, the main controller controls to close the corresponding lead powder conveying equipment, water inlet equipment and acid inlet equipment; and the main controller controls the stirring time of the stirring equipment according to the dry stirring time, the secondary stirring time and the tail stirring time.
Referring to fig. 2, a control, management and monitoring method for a paste mixer includes the following steps:
the method comprises the following steps: selecting a corresponding formula number and a corresponding mode type through a mode selection unit and a formula selection unit;
step two: the main controller judges whether the mode type is a manual mode; if yes, executing the third step; if not, executing the fifth step;
step three: setting weight parameters through a parameter setting unit;
step four: the main controller calculates and obtains a time parameter according to the weight parameter and the quality-time model and executes the step six;
step five: setting a weight parameter and a time parameter through a parameter setting unit;
step six: the main controller controls the intelligent feeding and feeding device to sequentially feed materials into the kneading paste tank according to the weight parameters; and controlling the stirring equipment to stir according to the time parameter.
The method specifically comprises the following steps:
after the main controller respectively judges that the current lead powder weight, the current pure water weight and the current sulfuric acid weight correspondingly reach the preset lead powder weight, the preset pure water weight and the preset sulfuric acid weight, the main controller controls to close the corresponding lead powder conveying equipment, water inlet equipment and acid inlet equipment;
after the weight of the current lead powder reaches the preset weight of the lead powder, the main controller controls the stirring equipment to continuously stir until the dry stirring time is reached, and then the water inlet equipment is controlled to feed water;
after the weight of the current pure water reaches the preset weight of the pure water, the main controller controls the stirring equipment to continuously stir until the secondary stirring time is reached, and then controls the acid inlet equipment to feed acid;
after the current weight of the sulfuric acid reaches the preset weight of the sulfuric acid, the main controller controls the stirring equipment to continuously stir until the end stirring time is reached.
When the device is actually used and a manual mode is selected, the weight parameter is set through the parameter setting unit, and the main controller calculates and obtains the time parameter according to the weight parameter and the quality-time model; if the automatic mode is selected, setting a weight parameter and a time parameter through a parameter setting unit; the main controller controls the intelligent feeding and feeding device to sequentially feed materials into the kneading paste tank according to the weight parameters; controlling stirring equipment to stir according to the time parameter; the method is convenient for an engineer to prepare experiments and paste ingredients, can efficiently prepare the ingredients for the successful formula of the experiments, and improves the paste mixing efficiency while improving the paste mixing quality.
It should be noted that, in the above system embodiment, each included unit is only divided according to functional logic, but is not limited to the above division as long as the corresponding function can be implemented; in addition, specific names of the functional units are only for convenience of distinguishing from each other, and are not used for limiting the protection scope of the present invention.
In addition, it is understood by those skilled in the art that all or part of the steps in the method for implementing the embodiments described above may be implemented by a program instructing associated hardware, and the corresponding program may be stored in a computer-readable storage medium.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. A control management monitoring system of a paste mixing machine is characterized by comprising:
the selection setting function module comprises a mode selection unit, a formula selection unit and a parameter setting unit; the mode selection unit is used for selecting a mode type; the mode type comprises selecting a manual mode or an automatic mode; the formula selection unit is used for selecting a formula number; the parameter setting unit is used for setting control parameters; the control parameters comprise time parameters and weight parameters; the time parameters comprise dry stirring time, secondary stirring time and end stirring time; the weight parameters comprise preset lead powder weight, preset pure water weight and preset sulfuric acid weight;
the intelligent feeding and feeding device comprises lead powder conveying equipment, water inlet equipment, acid inlet equipment and stirring equipment;
the intelligent weighing equipment is used for weighing the current weight value group; the current weight value set comprises the current lead powder weight, the current pure water weight and the current sulfuric acid weight;
the main controller is used for controlling the mode selection unit and the formula selection unit to correspondingly and respectively select the mode and the formula number; the main controller controls the parameter setting unit to set time parameters and weight parameters and acquire the time parameters and the weight parameters; and the main controller controls the intelligent feeding and feeding device according to the mode type, the control parameters and the current weight value group.
2. A control and management monitoring system for a paste mixer as claimed in claim 1, wherein in said manual mode, a set time parameter and a weight parameter are manually inputted.
3. A control management monitoring system of a paste mixer according to claim 1, characterized in that in said automatic mode, only manual input of weight parameters is required; the master controller calculates a time parameter based on the quality-time model.
4. A control, management and monitoring system for a paste mixer as claimed in claim 3, wherein said quality-time model is as follows:
the stirring time is preset as lead powder weight/a + t 1;
the secondary stirring time is preset lead powder weight/2 a + preset pure water weight/b + t 2;
the last stirring time is equal to the preset lead powder weight/3 a + the preset pure water weight/2 b + the preset sulfuric acid weight/c + t 3;
wherein a, a and c are proportionality coefficients and are positive integers; t1, t2, and t3 are adjustment coefficients.
5. The control, management and monitoring system of the paste mixer as claimed in claim 2 or 4, wherein the main controller controls to close the corresponding lead powder conveying equipment, water inlet equipment and acid inlet equipment after respectively judging that the current lead powder weight, the current pure water weight and the current sulfuric acid weight correspondingly reach the preset lead powder weight, the preset pure water weight and the preset sulfuric acid weight.
6. A control management monitoring system of a paste mixer as claimed in claim 5, wherein the main controller controls the mixing time of the mixing device according to the dry mixing time, the secondary mixing time and the end mixing time.
7. A control management monitoring method for a paste mixing machine according to any one of claims 1-6, characterized by comprising the following processes:
the method comprises the following steps: selecting a corresponding formula number and a corresponding mode type through a mode selection unit and a formula selection unit;
step two: the main controller judges whether the mode type is a manual mode; if yes, executing the third step; if not, executing the fifth step;
step three: setting weight parameters through a parameter setting unit;
step four: the main controller calculates and obtains a time parameter according to the weight parameter and the quality-time model and executes the step six;
step five: setting a weight parameter and a time parameter through a parameter setting unit;
step six: the main controller controls the intelligent feeding and feeding device to sequentially feed materials into the kneading paste tank according to the weight parameters; and controlling the stirring equipment to stir according to the time parameter.
8. The control, management and monitoring method for the paste mixer as claimed in claim 7, wherein the sixth step specifically comprises the following steps:
and after the main controller respectively judges that the current lead powder weight, the current pure water weight and the current sulfuric acid weight correspond to preset lead powder weight, preset pure water weight and preset sulfuric acid weight, the main controller controls to close the corresponding lead powder conveying equipment, water inlet equipment and acid inlet equipment.
9. The control, management and monitoring method for the paste mixer as claimed in claim 8, wherein the step six further comprises the following processes:
after the weight of the current lead powder reaches the preset weight of the lead powder, the main controller controls the stirring equipment to continuously stir until the dry stirring time is reached, and then controls the water inlet equipment to feed water;
after the weight of the current pure water reaches the preset weight of the pure water, the main controller controls the stirring equipment to continuously stir until the secondary stirring time is reached, and then controls the acid inlet equipment to feed acid;
and after the current weight of the sulfuric acid reaches the preset weight of the sulfuric acid, the main controller controls the stirring equipment to continuously stir until the end stirring time is reached.
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| CN202011094282.8A CN112230689A (en) | 2020-10-14 | 2020-10-14 | Control management monitoring system and method for paste mixing machine |
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- 2020-10-14 CN CN202011094282.8A patent/CN112230689A/en active Pending
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Application publication date: 20210115 |