CN209869042U - Control device of direct-discharge stirrer and direct-discharge stirrer - Google Patents
Control device of direct-discharge stirrer and direct-discharge stirrer Download PDFInfo
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- CN209869042U CN209869042U CN201822142062.2U CN201822142062U CN209869042U CN 209869042 U CN209869042 U CN 209869042U CN 201822142062 U CN201822142062 U CN 201822142062U CN 209869042 U CN209869042 U CN 209869042U
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- inline mixer
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Abstract
The embodiment of the utility model discloses a control device of a straight-line stirrer and the straight-line stirrer, which comprises a man-machine interaction component, a controller and a driving device; the controller comprises a data management component and a main control chip; the human-computer interaction component and the main control chip are respectively connected with the data management component; the user sends the mix proportion parameter to the data management component through the man-machine interaction component; the management component obtains the concrete mixing proportion according to the mixing proportion parameter, so that a user can control related components in the driving device through the main control chip according to the concrete mixing proportion to control operation equipment of the direct discharging mixer to operate. The automatic concrete mixing proportion acquisition device has the advantages that the automatic concrete mixing proportion acquisition is realized, the calculation efficiency of the concrete mixing proportion is improved, and the operation efficiency of the direct discharge type stirrer is further improved.
Description
Technical Field
The embodiment of the utility model provides a civil engineering technical field, concretely relates to controlgear and inline mixer of inline mixer.
Background
With the rapid development of economic construction in China, a plurality of large-scale basic engineering and construction engineering are started successively. High-quality concrete is required for constructing high-quality projects, and with the enhancement of environmental awareness of people, in order to reduce urban noise and pollution, traffic and building management departments require centralized production and management of concrete for construction. Thus, the design of concrete mix proportion is an important work in concrete engineering, and directly influences the smooth construction of concrete, the quality of concrete engineering and the cost of concrete engineering.
In the prior art, for the obtaining of the concrete mixing ratio, a technician usually obtains the concrete mixing ratio through manual calculation according to actual experience, and then controls a mixer to work according to the concrete mixing ratio to obtain the required concrete. In the process, the calculation of the concrete mixing proportion is complex, and the manual calculation efficiency is low, so that the operation efficiency of the mixer is reduced.
SUMMERY OF THE UTILITY MODEL
Therefore, the embodiment of the utility model provides a controlgear and inline mixer of inline mixer to because the calculation of concrete mix proportion is comparatively complicated among the solution prior art, artifical calculated efficiency is lower, thereby has reduced the problem of the operating efficiency of mixer.
In order to achieve the above object, the embodiments of the present invention provide the following technical solutions:
in a first aspect of an embodiment of the present invention, there is provided a control apparatus for an inline mixer, comprising a human-computer interaction assembly, a controller and a driving device;
the controller comprises a data management component and a main control chip;
the human-computer interaction component and the main control chip are respectively connected with the data management component;
the driving device comprises a stirrer driving assembly and a water feeding driving assembly;
the stirrer driving assembly comprises a second circuit breaker, a third contactor, a fourth contactor, a third fuse, a fourth fuse and a stirrer motor;
the third contactor and the fourth contactor are respectively connected with the second circuit breaker, the third contactor is connected with the third fuse, and the fourth contactor is connected with the fourth fuse; the third fuse and the fourth fuse are also respectively connected with the stirring motor;
the water feeding driving assembly comprises a fourth circuit breaker, a second contactor, a second fuse and a water pump;
the fourth circuit breaker, the second contactor, the second fuse and the water pump are connected in sequence;
the second circuit breaker and the fourth circuit breaker are connected with a power supply through the first circuit breaker respectively.
Further, in the control device of the inline mixer, the driving apparatus further includes a measuring driving assembly;
the measurement driving assembly is connected with the main control chip;
the measuring drive assembly is connected with a measuring mechanism in the operating device of the inline mixer.
Furthermore, the control device of the inline mixer further comprises a data output device;
and the data output device is connected with the main control chip.
Further, in the control device of the inline mixer, the data output device comprises a printing component and/or a data transmission component.
Further, the control device of the inline mixer described above further includes a memory;
the memory is connected with the main control chip.
Furthermore, the control device of the direct-discharge agitator also comprises an information prompting device;
the driving device also comprises a fifth circuit breaker, a direct-current power supply and a programmable controller which are connected in sequence;
the fifth circuit breaker is connected with a power supply through the first circuit breaker;
the direct current power supply and the information prompting device are respectively connected with the programmable controller.
Further, in the control device of the inline mixer, the information prompt apparatus includes at least one of an operation prompt signal lamp, a malfunction signal lamp, and a buzzer.
Further, in the control device of the inline mixer, the human-computer interaction component includes a touch screen and/or a control button.
In a second aspect of an embodiment of the present invention, there is provided an inline mixer, comprising an inline mixer main body and a control device of the inline mixer as described above;
the direct discharging type stirrer body is connected with the control equipment.
According to the utility model discloses an embodiment has following advantage:
the control equipment of the direct-discharge stirrer and the direct-discharge stirrer provided by the embodiment of the utility model comprise a human-computer interaction component, a controller and a driving device; the controller comprises a data management component and a main control chip; the human-computer interaction component and the main control chip are respectively connected with the data management component; the user sends the mix proportion parameter to the data management component through the man-machine interaction component; the management component obtains the concrete mix proportion according to the mix proportion parameter to make the user according to the concrete mix proportion, after main control chip sent control command for the relevant subassembly of drive arrangement, control inline mixer operation, realized the automation and obtained the concrete mix proportion, improved the computational efficiency of concrete mix proportion, and then improved inline mixer's operating efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
Fig. 1 is a schematic circuit diagram of a control device of an inline mixer according to an embodiment of the present invention;
fig. 2 is a main control circuit diagram of a control device of an inline mixer according to another embodiment of the present invention;
FIG. 3 is a first secondary circuit diagram of the control apparatus of the in-line blender shown in FIG. 2;
FIG. 4 is a second auxiliary circuit diagram of the control apparatus of the inline mixer shown in FIG. 2.
Detailed Description
The present invention is described in terms of specific embodiments, and other advantages and benefits of the present invention will become apparent to those skilled in the art from the following disclosure. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Fig. 1 is a schematic circuit diagram of a control device of an inline mixer according to an embodiment of the present invention, as shown in fig. 1, the control device of the inline mixer according to the embodiment includes a human-computer interaction assembly 10, a controller 11 and a driving device 12; the controller 11 includes a data management component 111 and a main control chip 112. The human-computer interaction component 10 and the main control chip 112 are respectively connected with the data management component 111.
The driving device 12 comprises a blender driving assembly 122, a discharging driving assembly 124 and a water feeding driving assembly 125; the blender drive assembly 122 comprises a second circuit breaker, a third contactor, a fourth contactor, a third fuse, a fourth fuse and a blending motor; the third contactor and the fourth contactor are respectively connected with the second circuit breaker, the third contactor is connected with the third fuse, and the fourth contactor is connected with the fourth fuse; the third fuse and the fourth fuse are also connected with the stirring motor respectively.
The water supply driving assembly 125 includes a fourth circuit breaker, a second contactor, a second fuse, and a water pump; the fourth circuit breaker, the second contactor, the second fuse and the water pump are connected in sequence; the second circuit breaker and the fourth circuit breaker are respectively connected with the power supply through the first circuit breaker.
In actual use, a user sends the mix proportion parameter to the data management component 111 through the human-computer interaction component 10; the management component obtains the concrete mixing ratio according to the mixing ratio parameter, so that a user sends a control instruction to the driving device 12 through the main control chip 112 according to the concrete mixing ratio, and the operation of the operation equipment is controlled through the driving device 12. The human-computer interaction component 10 includes a touch screen 101 and/or control buttons 102. For example, the model of the touch screen 101 may be MCGS TPC1561Hi or MCGS TPC1061TX/Ti, etc., and the control buttons 102 may include a switch power button, an emergency stop button, etc., wherein the model of the emergency stop button is NP2-BS 542.
Specifically, after the control device of the inline mixer in this embodiment is powered on, the relevant operation interface of the control device may be displayed, the user enters the login interface after selecting the account with the own authority, and inputs the login password, and if the login password is correct, the login button is turned into green, and the login button may be clicked to enter the operation interface corresponding to the mix proportion design and adjustment computing system. If the login password is incorrect, the corresponding prompt message is output, and the login button is red and cannot be used.
In practical application, the operation interface of the mixing ratio designing and adjusting calculation system can be divided into two parts of mixing ratio designing and mixing ratio adjusting, and both parts can comprise two operation buttons of conventional sand and recycled aggregate. According to the design of the mixture ratio, after an operation button of the conventional sand is clicked, the conventional sand interface is entered, and required parameters, such as the parameters, are input in a corresponding table in the conventional sand interface. The parameters include: the strength, water demand coefficient and density of cement, mineral powder, fly ash and silica fume; the quality, the stone content and the water content of the sand; the mass of the stones, the mass after filling with water and the wet weight.
The required strength grade and the required trial amount are input at the corresponding position in the conventional sand-stone interface, the single dosage of the additive of the corresponding table in the conventional sand-stone interface, the proportion of the rubber material and the proportion of the sand are manually input, and after the input is finished, a 'calculation' button below the interface is clicked, so that the mixing ratio can be automatically calculated.
According to the design of the mixing proportion, after an operation button of the recycled aggregate is clicked, the recycled aggregate interface is entered, and required parameters, such as the required parameters, are input in a corresponding table in the recycled aggregate interface. The parameters include: the strength, water demand coefficient and density of cement, mineral powder, fly ash and silica fume; the mass, the stone content and the weight after pressure of the sand are high; the mass of the stones, the mass after filling with water and the wet weight.
Inputting the required strength grade and the required trial amount at the corresponding position in the recycled aggregate interface, manually inputting the single dosage of the additive of the corresponding table in the conventional sand-stone interface, the proportion of the rubber material and the proportion of the sand, and automatically calculating the mixing ratio by clicking a 'calculation' button below the interface after the input.
And aiming at the mixing proportion adjustment, clicking an operation button of the conventional sand, entering the conventional sand interface, and inputting required parameters, such as the required parameters, in a corresponding table in the conventional sand interface. The parameters include: the strength, water demand coefficient and density of cement, mineral powder, fly ash and silica fume; the quality, the stone content and the water content of the sand; the mass of the stones, the mass after filling with water and the wet weight.
The required strength grade and the required trial amount are input at the corresponding position in the conventional sand-stone interface, the single dosage of the additive of the corresponding table in the conventional sand-stone interface, the proportion of the rubber material and the proportion of the sand are manually input, and after the input is finished, a 'calculation' button below the interface is clicked, so that the mixing ratio can be automatically calculated.
And aiming at the mixing proportion adjustment, clicking an operation button of the recycled aggregate, entering a recycled aggregate interface, and inputting required parameters, such as the required parameters, in a corresponding table in the recycled aggregate interface. The parameters include: the parameters include: the mass, water demand coefficient and density of cement, mineral powder, fly ash and silica fume; the mass, the stone content and the weight after pressure of the sand are high; the mass of the stones, the mass after filling with water and the wet weight.
Inputting required strength grade and required trial dosage at a corresponding position of a recycled aggregate interface, and inputting single dosage of an additive of a corresponding table in the recycled aggregate interface, wherein the proportion of sand needs to be manually input, and after the input is finished, clicking a 'calculation' button below the interface to automatically calculate the mixing proportion.
In this embodiment, after the concrete mixing ratio is obtained, a mixing interface may be entered, and in the mixing interface, a corresponding instruction may be input through a corresponding control button in the human-computer interaction assembly 10, and the control instruction is sent to a corresponding circuit breaker, contactor, and the like through the main control chip 112, so as to control the operation of a corresponding operating device in the inline mixer.
In one specific implementation, the driving device 12 further includes a measurement driving assembly 121; the measurement driving component 121 is connected with the main control chip 112; the measuring drive assembly 121 is connected to a measuring mechanism in the operating equipment of the inline mixer. Like this, after obtaining the concrete mix proportion, the user can measure the measuring mechanism among the drive operating equipment of drive assembly 121 drive according to the control of concrete mix proportion to accomplish the automatic measure to the raw materials, and with during the rabbling mechanism of raw materials input operating equipment, the corresponding button of user's recontrol again for relevant circuit breaker, contactor etc. are closed and are made the agitator motor operation, so that drive rabbling mechanism and water pump, make the mixer accomplish the stirring. For example, sand upper limit stirring, sand lower limit stirring, cement water stirring: firstly setting the stirring time (generally 10s-15s), the water adding amount is not required to be set, the corresponding trial water adding amount in the mixing proportion is adopted, and then clicking 'sand upper limit stirring', 'sand lower limit stirring', 'glue material water adding stirring'. Adjusting stirring (adding additive at this time): setting stirring time and water adding amount (judging whether water is needed according to conditions), and then clicking an 'adjusting stirring' button. Stirring can be stopped at any time during stirring, for example, clicking the 'sand-stone upper limit stirring' for 10s, clicking the 'sand-stone upper limit stirring' again after stirring for 5s, and stopping stirring. The functions of sand and stone lower limit stirring, rubber material water stirring, stirring adjustment and flushing are the same.
After the stirring is completed, the discharging valve needs to be manually opened, the discharging condition is observed, the discharging stirring button is clicked again after the discharging is completed, and the stirring machine stops stirring, wherein the stirring is not controlled by time, and the stirring machine needs to be manually controlled to start and stop.
In the in-service use process, after accomplishing the stirring, need wash the straight arranged mixer, consequently, in this embodiment after accomplishing the unloading, can set for the churning time and wash the water consumption to start the water pump, accomplish the washing.
The control device of the straight-line mixer provided by the embodiment of the utility model comprises a man-machine interaction component 10, a controller 11 and a driving device 12; the controller 11 comprises a data management component 111 and a main control chip 112; the human-computer interaction component 10 and the main control chip 112 are respectively connected with the data management component 111; the user sends the mix proportion parameter to the data management component 111 through the human-computer interaction component 10; the management component obtains the concrete mix proportion according to the mix proportion parameter to make the user according to the concrete mix proportion, after main control chip 112 sends control command to the relevant subassembly of drive arrangement 12, control inline mixer operation, realized the automation and obtained the concrete mix proportion, improved the computational efficiency of concrete mix proportion, and then improved inline mixer's operating efficiency.
In one specific implementation, the control device of the inline mixer of the present embodiment may further include a data output device 13; wherein, the data output device 13 is connected with the main control chip 112; the main control chip 112 obtains the specified data of the user from the concrete mixing ratio according to the instruction of the man-machine interaction assembly 10, and outputs the specified data through the data output device 13. For example, the data output device 13 of the present embodiment includes a printing component and/or a data transmission component. The type of the printer in the printing assembly can be E42KR901-60A00B20GA, and the printing paper can be thermal printing paper. The data transmission component can be a common data line, a communication line and the like.
In practical applications, the control device of the inline mixer of the present embodiment may further include a memory 14; the memory 14 is connected with the main control chip 112; the master control chip 112 sends the concrete mix to the memory 14.
In practical applications, the control device of the inline mixer of the present embodiment may further include an information presentation device 15; the driving device also comprises a fifth circuit breaker, a direct-current power supply and a programmable controller which are connected in sequence; the fifth circuit breaker is connected with the power supply through the first circuit breaker; the direct current power supply and the information prompting device are respectively connected with the programmable controller. For example, the information presentation device 15 includes at least one of an operation presentation signal lamp, a malfunction signal lamp, and a buzzer. The running states of the straight-line mixer can be known through the running prompting signal lamp, and when faults occur, prompting information can be sent to a user through the fault signal lamp and the buzzer. The operation prompting signal lamp can be ND16-22 DS/4220V in model, the fault signal lamp and the buzzer are preferably integrated, and the operation prompting signal lamp can be ND16-22FS AC 220V in model.
In practical applications, the control device of the inline mixer of this embodiment may further include a communication component; the communication assembly is connected with the main control chip; the main control chip carries out data interaction with the monitoring terminal through the communication assembly so as to realize remote control of the control equipment of the straight-row type stirrer.
Fig. 2 is a main control circuit diagram of an in-line mixer according to an embodiment of the present invention, fig. 3 is a first auxiliary control circuit diagram of the in-line mixer shown in fig. 2, and fig. 4 is a second auxiliary control circuit diagram of the in-line mixer shown in fig. 2.
The power interface can be respectively connected with lines L1, L2, L3 and N, PE of a three-phase power supply, and according to actual requirements, a first breaker QF 1-a fifth breaker QF5, a first contactor KM 1-a fourth contactor KM4, a first fuse FR 1-a fourth fuse FR4, a first relay KA 1-a sixth relay KA6, a first electromagnetic valve YI, a second electromagnetic valve Y2, a 24V direct-current power supply V, an emergency stop switch S1, a programmable logic controller PLC and the like of proper types are selected, wiring is completed according to a circuit diagram shown in figures 2-4, so that a stirring motor M1, a water pump M2 and the like are controlled, and the inline mixer is enabled to complete stirring to obtain required concrete.
The type of the circuit breaker can be selected from NXB-633P C50, NXB-633P D20, NXB-632P C16, NXB-632P C10 and other types of circuit breakers according to actual requirements, the type of the contactor can be CJX 2-0910220V, the type of the relay can be selected according to JRS 1-09-25/Z5.5-8A, JRS 1-09-25/Z5.5-8A, and the type of the programmable logic controller PLC can be CP1E-NA20 DR-A.
It should be noted that, in this embodiment, the technical solution of the present invention is described by taking the example that no frequency converter is provided, and in practical application, a frequency converter may be further provided between the stirring motor M1 and the second circuit breaker QF2, which is not illustrated here.
The utility model also provides an in-line stirrer, which comprises an in-line stirrer main body and the control equipment of the in-line stirrer in the embodiment; the direct-discharging type stirrer body is connected with the control equipment.
Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Therefore, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (8)
1. The control equipment of the inline mixer is characterized by comprising a human-computer interaction assembly (10), a controller (11) and a driving device (12);
the controller (11) comprises a data management component (111) and a main control chip (112);
the human-computer interaction component (10) and the main control chip (112) are respectively connected with the data management component (111);
the drive device (12) comprises a blender drive assembly (122) and a water feeding drive assembly (125);
the blender drive assembly (122) comprises a second circuit breaker, a third contactor, a fourth contactor, a third fuse, a fourth fuse and a blending motor;
the third contactor and the fourth contactor are respectively connected with the second circuit breaker, the third contactor is connected with the third fuse, and the fourth contactor is connected with the fourth fuse; the third fuse and the fourth fuse are also respectively connected with the stirring motor;
the water feeding driving assembly (125) comprises a fourth circuit breaker, a second contactor, a second fuse and a water pump;
the fourth circuit breaker, the second contactor, the second fuse and the water pump are connected in sequence;
the second circuit breaker and the fourth circuit breaker are connected with a power supply through the first circuit breaker respectively.
2. A control apparatus for an inline mixer according to claim 1, further comprising data output means (13);
the data output device (13) is connected with the main control chip (112).
3. A control apparatus for an inline mixer according to claim 1, characterised in that the data output device (13) comprises a printing unit and/or a data transmission unit.
4. A control apparatus for an inline mixer according to claim 1, further comprising a memory (14);
the memory (14) is connected with the main control chip (112).
5. A control apparatus for an inline mixer according to claim 1, further comprising information presentation means (15);
the driving device also comprises a fifth circuit breaker, a direct-current power supply and a programmable controller which are connected in sequence;
the fifth circuit breaker is connected with a power supply through the first circuit breaker;
the direct current power supply and the information prompting device are respectively connected with the programmable controller.
6. A control apparatus for an inline mixer according to claim 5, wherein said information notifying means (15) comprises at least one of an operation notifying signal lamp, a trouble signal lamp and a buzzer.
7. A control device for an inline mixer according to any of claims 1-6, wherein said human-machine-interaction-component (10) comprises a touch-sensitive screen and/or control buttons.
8. An inline mixer, comprising an inline mixer main body and a control apparatus of the inline mixer according to any one of claims 1 to 7;
the direct discharging type stirrer body is connected with the control equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822142062.2U CN209869042U (en) | 2018-12-19 | 2018-12-19 | Control device of direct-discharge stirrer and direct-discharge stirrer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822142062.2U CN209869042U (en) | 2018-12-19 | 2018-12-19 | Control device of direct-discharge stirrer and direct-discharge stirrer |
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| Publication Number | Publication Date |
|---|---|
| CN209869042U true CN209869042U (en) | 2019-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822142062.2U Active CN209869042U (en) | 2018-12-19 | 2018-12-19 | Control device of direct-discharge stirrer and direct-discharge stirrer |
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| CN (1) | CN209869042U (en) |
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- 2018-12-19 CN CN201822142062.2U patent/CN209869042U/en active Active
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