CN109991945A - Mixing plant and concrete pump combined control system - Google Patents
Mixing plant and concrete pump combined control system Download PDFInfo
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- CN109991945A CN109991945A CN201910270695.8A CN201910270695A CN109991945A CN 109991945 A CN109991945 A CN 109991945A CN 201910270695 A CN201910270695 A CN 201910270695A CN 109991945 A CN109991945 A CN 109991945A
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- 238000003756 stirring Methods 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims description 18
- 238000004891 communication Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 241000196324 Embryophyta Species 0.000 description 58
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000015271 coagulation Effects 0.000 description 4
- 238000005345 coagulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000013024 troubleshooting Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000004092 self-diagnosis Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/41855—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by local area network [LAN], network structure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention proposes a kind of mixing plants and concrete pump combined control system, comprising: master controller；At least two submaster controllers, submaster controller is connected with master controller, submaster controller includes at least one stirring station control and at least one concrete pump controller, each submaster controller is also connected with for connecting and controlling a corresponding execution equipment and can control execution equipment corresponding at least one other submaster controller；In the case where master controller detects that any submaster controller breaks down, execution equipment corresponding to the submaster controller that master controller specifies at least one other submaster controller control to break down.Mixing plant proposed by the present invention and concrete pump combined control system, in the case where any submaster controller breaks down, the execution equipment that any submaster controller that the submaster controller control that main controller controls do not break down has been broken down is controlled, realization mixing plant system jointly controls with concrete pump system, improves production automation degree and efficiency.
Description
Technical field
The present invention relates to concrete equipment technical fields, combine control with concrete pump in particular to a kind of mixing plant
System processed.
Background technique
In the related art, mixing plant and concrete pump (such as filling pump, drag pump) control system are mostly independent control, respectively
Controller only controls the equipment itself controlled, and each equipment room does not have data interaction.And this single control mode exists
Following problems: the degree of automation is low, and accuracy is low, inefficient, cannot temporarily in time once a certain device controller breaks down
Stop the other equipment in workflow, equipment is not available before trouble shooting.
Summary of the invention
It is caused automatic the present invention is directed at least solve in the prior art since each controller only controls individual equipment
Change degree is low, and accuracy is low, inefficient, cannot be in time in break-off process once a certain device controller breaks down
Other equipment, the technical issues of equipment is not available before trouble shooting.
For this purpose, some embodiments of the present invention, which propose one kind, can jointly control mixing plant and concrete pump, and at certain
After one controller breaks down, the equipment that a certain controller is controlled remains to the Combined Control Unit continued to run.
In view of this, according to some embodiments of the present invention, the invention proposes a kind of mixing plants to combine with concrete pump
Control system, comprising: master controller；At least two submaster controllers, submaster controller are connected with master controller, and submaster controller includes
At least one stirring station control and at least one concrete pump controller, each submaster controller are right for connecting and controlling one
The execution equipment answered, and be also connected with and can control execution equipment corresponding at least one other submaster controller；In master controller
In the case where detecting that any submaster controller breaks down, master controller specifies at least one other submaster controller control that event occurs
Execution equipment corresponding to the submaster controller of barrier.
Mixing plant proposed by the present invention and concrete pump combined control system, submaster controller are connected with equipment is executed, by
Submaster controller directly controls execution equipment, and master controller is connect with submaster controller, detects any submaster controller by master controller
Whether break down, in the case where any submaster controller breaks down, it is that main controller controls do not break down and with generation
Corresponding other any controllers for executing equipment and being connected of the submaster controller of failure control any secondary control broken down
The execution equipment that device processed is controlled realizes jointly controlling for more equipment with this, realizes mixing plant system and concrete pump system
Jointly control, for the independent control of existing mixing plant system and concrete pump system, jointly controls automatic degree
It is higher, and mixing plant system and concrete pump system dock that operation is more acurrate, and in a certain corresponding pair for executing equipment
In the case that controller breaks down, the control of the submaster controller to have broken down can be taken over by other submaster controllers, with
Ensure the normal operation of mixing plant system Yu concrete pump system, guarantee manufacturing schedule, improve the degree of automation of generation with
Production efficiency, and can be realized and continue to produce in submaster controller failure, it avoids due to submaster controller failure and causes
Delay production.
In addition, the mixing plant in above-described embodiment provided by the invention can also have with concrete pump combined control system
Following additional technical feature:
In the above-mentioned technical solutions, it is preferable that submaster controller includes: main control module, right for connecting submaster controller institute
The execution equipment answered；Sub-control module, for connecting execution equipment corresponding to other submaster controllers；Wherein, submaster controller is logical
Cross execution equipment corresponding to the submaster controller that the control of sub-control module is broken down.
In the technical scheme, submaster controller passes through execution equipment phase corresponding to main control module and submaster controller itself
The control with main control module to execution equipment corresponding to submaster controller itself is realized in connection；By sub-control module and extremely
The execution equipment that few other submaster controllers are controlled is connected, and in any submaster controller failure, master controller can be with
Other controllers for being connected to execution equipment corresponding to any submaster controller to break down are communicated, so that other are controlled
Execution equipment corresponding to any submaster controller that device starting sub-control module control has been broken down, and then ensure to control and execute
The accuracy of equipment.
In any of the above-described technical solution, it is preferable that the quantity of the sub-control module of a submaster controller is equal to or more than
The quantity of other submaster controllers so that each submaster controller connects and controls a corresponding execution equipment, and is also connected with and can
Control the corresponding execution equipment of other all submaster controllers.
In the technical scheme, the quantity of the sub-control module of a submaster controller is equal to or more than other submaster controllers
Quantity to realize sub-control module and the connection of execution equipment that all other submaster controllers are controlled, and then even if only Yus one
A submaster controller not broken down can also be completed to produce.
In any of the above-described technical solution, it is preferable that execution equipment corresponding to stirring station control is mixing plant system；
Execution equipment corresponding to concrete pump controller is concrete pump system.
In the technical scheme, in the production process of concrete, there are a mixing plant systems and one, two or more
The case where a concrete pump system co-production.
In any of the above-described technical solution, it is preferable that in the case that the quantity of concrete pump controller is at least two,
When concrete pump controller breaks down, other concrete pump controllers of master controller priority acccess control control the coagulation to break down
Concrete pump system corresponding to native pump controller.
In the technical scheme, in the case that the quantity based on concrete pump controller is at least two, if one mixed
Solidifying soil pump controller breaks down, then other any concrete pump controllers that master controller priority acccess control does not break down are taken over
The concrete pump controller to have broken down, to realize to concrete pump corresponding to the concrete pump controller to have broken down
System controls, and the compatibility between the controller of same type is stronger, also, in practical applications, the control of concrete pump system
Program is simpler, i.e., the utilization rate of concrete pump controller will be lower than stirring station control, therefore, with the coagulation not broken down
Native pump controller takes over the concrete pump controller to have broken down, can guarantee the fluency for controlling program operation, it is ensured that control
The accuracy of system.
In any of the above-described technical solution, it is preferable that master controller is used for submaster controller transmission detection information, and according to
The feedback of submaster controller judges whether submaster controller breaks down.
In the technical scheme, detection information is sent to each submaster controller by master controller, according to each secondary control
The case where feedback of device processed judge submaster controller whether failure, specifically, such as: do not feed back within a preset time, then explanation should
Submaster controller breaks down.
In any of the above-described technical solution, it is preferable that detection information includes: communication state detection information, for detecting master
Communication state between controller and submaster controller；And/or Condition Detection information is executed, working as equipment is executed for detecting
Preceding state.
In the technical scheme, master controller can detecte the communication condition of each submaster controller and master controller, if
Communicating interrupt then illustrates that submaster controller is offline；And/or master controller can detecte the execution equipment that each submaster controller is controlled
Current state, such as: execute equipment in each sensor signal etc., with judge execution equipment whether break down.
In any of the above-described technical solution, it is preferable that submaster controller is used to obtain the operation ginseng of the execution equipment of its control
Number, and the operation for executing equipment is controlled according to operating parameter.
In the technical scheme, each submaster controller is according to every operating parameter for the generating when operation for executing equipment, control
System executes the specific implementation procedure of equipment, and then ensures going on smoothly for entire product process.
In any of the above-described technical solution, it is preferable that when executing equipment is mixing plant system, operating parameter includes following
At least one of: scale parameter, measuring parameter, discharging sequence parameter, blender control parameter；It is concrete pump system executing equipment
When, operating parameter includes at least one of the following: Motor control parameters, the anti-pump parameter of positive pump.
In the technical scheme, scale parameter, measuring parameter, the discharging sequence that submaster controller can obtain mixing plant system are joined
Number, blender control parameter, submaster controller are controlled according to scale parameter, measuring parameter, discharging sequence parameter, blender control parameter
The operation of mixing plant system；Submaster controller can obtain the Motor control parameters of concrete pump system, the anti-pump parameter of positive pump, sub-control
Device is according to Motor control parameters, the operation of the anti-pump state modulator concrete pump system of positive pump.
In any of the above-described technical solution, it is preferable that further include: display equipment is connected with master controller, submaster controller
Operating parameter is transmitted to master controller, display equipment is for showing operating parameter.
In the technical scheme, mixing plant and concrete pump combined control system further include display equipment, and submaster controller will
The operating parameter of execution equipment acquired in it is transferred to master controller, and master controller is by showing that equipment shows each execution
The operating parameter of equipment, so that operator checks.
In any of the above-described technical solution, it is preferable that further include: connecting terminal is set for connecting submaster controller with execution
It is standby.
In the technical scheme, equipment is executed to connect with submaster controller by connecting terminal, by the flexibility of connecting terminal,
The connection between each execution equipment and each submaster controller is realized, in order to the maintenance and replacement to failure submaster controller.
In any of the above-described technical solution, it is preferable that master controller is detecting that the submaster controller to break down excluded
After failure, submaster controller controls execution equipment corresponding to submaster controller again after main controller controls debugging.
In the technical scheme, if master controller is in lasting detection, the submaster controller to have broken down has been detected
Debugging, then other any submaster controllers that main controller controls take over the submaster controller to have broken down stop control and have sent out
Execution equipment corresponding to the controller of raw failure controls the submaster controller after having debugged again and controls holding corresponding to it
Row equipment, to realize not shutdown maintenance.
Additional aspect and advantage of the invention will become obviously in following description section, or practice through the invention
Recognize.
Detailed description of the invention
Above-mentioned and/or additional aspect of the invention and advantage will become from the description of the embodiment in conjunction with the following figures
Obviously and it is readily appreciated that, in which:
Fig. 1 shows the structural schematic diagram of Combined Control Unit provided by one embodiment of the present invention；
Fig. 2 shows the schematic diagrames of Combined Control Unit provided by one embodiment of the present invention and execution equipment connection mode；
Fig. 3 shows the interface of each submaster controller in Combined Control Unit as shown in Figure 1 and executes equipment connection signal
Figure；
Fig. 4 is shown in Combined Control Unit as shown in Figure 1 in the case where a submaster controller failure, submaster controller
The replacement schematic diagram of interface；
Fig. 5 show in Combined Control Unit as shown in Figure 1 only Yu a submaster controller do not break down in the case where,
The replacement schematic diagram of the interface of submaster controller；
Fig. 6 shows the control block diagram of Combined Control Unit provided by one embodiment of the present invention.
Wherein, corresponding relationship of the Fig. 1 into Fig. 6 between appended drawing reference and component names are as follows:
1 mixing plant and concrete pump combined control system, 10 master controllers, 12 stirring station controls, the control of 122 mixing plants
Device main control module, 124 stirring station control sub-control modules one, 126 stirring station control sub-control modules two, 14 first is mixed
Solidifying soil pump controller, 142 first concrete pump controller main control modules, 144 first concrete pump controller sub-control modules
One, 146 first concrete pump controller sub-control modules two, 16 second concrete pump controllers, the control of 162 second concrete pumps
Device main control module, 164 second concrete pump controller sub-control modules one, 166 second concrete pump controller sub-control moulds
Block two, 18 interchangers, 20 connecting terminals, 22 mixing plant power cabinets, 24 first concrete pump power cabinets, 26 second concrete pumps are dynamic
Power cabinet.
Specific embodiment
To better understand the objects, features and advantages of the present invention, with reference to the accompanying drawing and specific real
Applying mode, the present invention is further described in detail.It should be noted that in the absence of conflict, the implementation of the application
Feature in example and embodiment can be combined with each other.
In the following description, numerous specific details are set forth in order to facilitate a full understanding of the present invention, still, the present invention may be used also
To be implemented using other than the one described here other modes, therefore, protection scope of the present invention is not by described below
Specific embodiment limitation.
The mixing plant provided according to some embodiments of the invention referring to Fig. 1 to Fig. 6 description combines control with concrete pump
System 1 processed, the concrete pump can be filling pump (also known as filling pump) or drag pump.
According to some embodiments of the present invention, the present invention provides a kind of mixing plant and concrete pump combined control system 1,
It include: master controller 10；At least two submaster controllers, submaster controller are connected with master controller 10, and submaster controller includes at least
One stirring station control 12 and at least one concrete pump controller, each submaster controller is for connecting and controlling a correspondence
Execution equipment, and be also connected with and can control execution equipment corresponding at least one other submaster controller；In master controller 10
In the case where detecting that any submaster controller breaks down, master controller 10 specifies at least one other submaster controller control to occur
Execution equipment corresponding to the submaster controller of failure.
Mixing plant provided by the invention and concrete pump combined control system 1, submaster controller are connected with equipment is executed, by
Submaster controller directly controls execution equipment, and master controller 10 is connect with submaster controller, detects any secondary control by master controller 10
Whether device processed breaks down, in the case where any submaster controller breaks down, master controller 10 control do not break down, simultaneously
Other any controllers for executing equipment and being connected corresponding with the submaster controller to break down, control times to have broken down
The execution equipment that one submaster controller is controlled realizes jointly controlling for more equipment with this, realizes mixing plant system and concrete pump
System jointly controls, and for the independent control of existing mixing plant system and concrete pump system, jointly controls certainly
Traverse Du Genggao, and mixing plant system and concrete pump system to dock operation more acurrate, and in the corresponding of a certain equipment
In the case that submaster controller breaks down, the control of the submaster controller to have broken down can be taken over by other submaster controllers,
To ensure the normal operation of mixing plant system Yu concrete pump system, guarantees manufacturing schedule, improve the degree of automation of generation
With production efficiency, and it can be realized and continue to produce in submaster controller failure, avoid due to submaster controller failure and make
At delay production.
Specifically, it is said so that submaster controller includes a stirring station control 12 and two concrete pump controllers as an example
It is bright.
(for Fig. 3 into Fig. 5, the representative of solid line connecting line executes control, empty in the specific embodiment gone out as shown in Figures 1 to 5
Line representative is not carried out control):
As shown in Figure 1, mixing plant and concrete pump combined control system 1 include master controller 10, stirring station control 12,
First concrete pump controller 14, the second concrete pump controller 16, master controller 10 and stirring station control 12, the first coagulation
Native pump controller 14, the second concrete pump controller 16 are connected by interchanger 18, realize communication, wherein master controller 10
In store mixing plant control software and concrete pump control software.I.e. master controller 10 controls software control by mixing plant and stirs
Station control 12 is mixed, software control the first concrete pump controller 14 and the second concrete pump controller are controlled by concrete pump
16。
As shown in Fig. 2, mixing plant and concrete pump combined control system 1 are in specific application, stirring station control 12 with
Mixing plant power cabinet 22 is connected by connecting terminal 20, the first concrete pump controller 14 and the first concrete pump power cabinet 24
It is connected by connecting terminal 20, the second concrete pump controller 16 and the second concrete pump power cabinet 26 pass through connecting terminal 20
It is connected.
Certainly, in other embodiments of the invention, the execution equipment that each submaster controller can also be directly corresponding
It is connected.
As shown in figure 3, stirring station control 12 includes mixing plant in mixing plant and concrete pump combined control system 1
Controller main control module 122, stirring station control sub-control module 1, stirring station control sub-control module 2 126,
First concrete pump controller 14 includes the first concrete pump controller main control module 142, the first concrete pump controller pair
Control module 1, the first concrete pump controller sub-control module 2 146, the second concrete pump controller 16 include second
Concrete pump controller main control module 162, the second concrete pump controller sub-control module 1, the second concrete pump control
Device sub-control module 2 166 processed.
Wherein, the quantity of the sub-control module of single submaster controller is equal to the quantity of other submaster controllers, i.e., one secondary control
The total quantity of control module on device processed and the total quantity of submaster controller are equal.
Specifically, stirring station control main control module 122 is equipped with mixing plant input interface and mixing plant input exports；It stirs
Station control sub-control module 1 is mixed equipped with the first concrete pump input interface and the first concrete pump output interface；Stirring
Station control sub-control module 2 126 is equipped with the second concrete pump input interface and the second concrete pump output interface.
That is, stirring station control main control module 122 connects mixing plant power cabinet 22, for controlling mixing plant system；It stirs
It mixes station control sub-control module 1 and connects the first concrete pump power cabinet 24, for controlling the first concrete pump system；It stirs
It mixes station control sub-control module 2 126 and connects the second concrete pump power cabinet 26, for controlling the second concrete pump system.
First concrete pump controller main control module 142 is equipped with the first concrete pump input interface and the first concrete pump
Output interface；First concrete pump controller sub-control module 1 is equipped with mixing plant input interface and mixing plant input exports；
First concrete pump controller sub-control module 2 146 is equipped with the second concrete pump input interface and connects with the output of the second concrete pump
Mouthful.
That is, the first concrete pump controller main control module 142 connects the first concrete pump power cabinet 24, for controlling the
One concrete pump system；First concrete pump controller sub-control module 1 connects mixing plant power cabinet 22, stirs for controlling
Mix station system；First concrete pump controller sub-control module 2 146 connects the second concrete pump power cabinet 26, for controlling the
Two concrete pump systems.
Second concrete pump controller main control module 162 is equipped with the second concrete pump input interface and the second concrete pump
Output interface, the first concrete pump controller sub-control module 1 is equipped with mixing plant input interface and mixing plant input exports,
First concrete pump controller sub-control module 2 146 is equipped with the first concrete pump input interface and connects with the output of the first concrete pump
Mouthful.
That is, the second concrete pump controller main control module 162 connects the second concrete pump power cabinet 26, for controlling the
Two concrete pump systems；Second concrete pump controller sub-control module 1 connects mixing plant power cabinet 22, stirs for controlling
Mix station system；Second concrete pump controller sub-control module 2 166 connects the first concrete pump power cabinet 24, for controlling the
One concrete pump system.
In other embodiments of the invention, the quantity of sub-control module can also be more than the quantity of other submaster controllers,
That is the total quantity of the control module on a submaster controller is greater than the total quantity of submaster controller, to reserve spare sub-control mould
Block, to realize the expansion of system.
In the application other embodiments, the sub-control module of a submaster controller can also be less than other submaster controllers
Quantity only needs an execution equipment at least to connect with two submaster controllers.
Certainly, the quantity that the particular number of the sub-control module of submaster controller connect execution equipment with submaster controller has no directly
Relationship is connect, can determine whether sub-control module will connect with equipment is executed according to actual needs.
As shown in figure 3, each submaster controller is each with the main control module control of itself when submaster controller does not break down
Execution equipment corresponding to a submaster controller.
In one embodiment of the invention, it is preferable that master controller 10 is used for stirring station control 12, the first coagulation
Native pump controller 14 and the second concrete pump controller 16 cycle through detection information, and according to the feedback of each submaster controller
Situation judges whether submaster controller breaks down.Such as: do not receive the anti-of the second concrete pump submaster controller within a preset time
Feedback, then master controller 10 judges that the second concrete pump submaster controller breaks down.
Specifically, as shown in figure 4, in the case where the second concrete pump controller 16 breaks down, master controller 10
According to the type of submaster controller, the second sub-control module of the first concrete pump controller of priority acccess control 14 is executed to the second concrete
Pumping system is controlled.
It in other embodiments of the invention, can also be preferential to control according to the utilization rate for the submaster controller not broken down
The minimum submaster controller of utilization rate processed executes the control to execution equipment corresponding to the submaster controller to break down.
Certainly, in the case where other submaster controllers break down, and similarly.
Wherein, specifically, detection information includes: communication state detection information, for detecting master controller and submaster controller
Between communication state.
In this embodiment, master controller can detecte the communication condition of each submaster controller and master controller, if logical
News are interrupted, then illustrate that submaster controller is offline, and the surface submaster controller breaks down, and master controller specifies other submaster controllers, are controlled
Make the execution equipment that the submaster controller is controlled.
Further, detection information further include: Condition Detection information is executed, for detecting the current shape for executing equipment
State.
In this embodiment, master controller can also detect the current shape for the execution equipment that each submaster controller is controlled
State, such as: the signal etc. of each sensor in equipment is executed, to judge to execute whether equipment breaks down, such as executes equipment hair
Raw failure, the capable of emitting prompt of master controller.
As shown in figure 5, the feelings to break down in the first concrete pump controller 14 and the second concrete pump controller 16
Under condition, i.e., in the case that only stirring station control 12 does not break down, the control stirring station control 12 of master controller 10 is stirred
Control of 12 submaster controller module one of the station control execution to the first concrete pump system is mixed, master controller 10 controls mixing plant control
The stirring 12 submaster controller module two of station control of device 12 processed executes the control to the second concrete pump system.
It is further preferred that the circulation of master controller 10 detects each submaster controller, in the pair that judgement is broken down
After controller has been debugged, the controller that master controller 10 is controlling execution equipment corresponding to the submaster controller stops
Only to the control of execution equipment corresponding to the submaster controller, the submaster controller after the control debugging of master controller 10 is controlled again
Execution equipment corresponding to submaster controller processed.
By taking situation shown in Fig. 4 as an example, when master controller 10 detects the second concrete pump controller 16 again, second is judged
After fault-free, master controller 10 controls the first concrete pump controller 14 to be stopped to the second concrete concrete pump controller 16
The control of pumping system, master controller 10 control the second concrete pump controller 16 and control the second concrete pump system again.
In one embodiment of the invention, it is preferable that further include: display equipment is connected with master controller 10, is used for
Show the operating status of each submaster controller.
In this embodiment, the operating status for each submaster controller that operator can show according to display judges
No have that submaster controller breaks down or which submaster controller breaks down, in order to carry out to the submaster controller to break down
Maintenance or replacement.
In one embodiment of the invention, it is preferable that submaster controller is used to obtain the operation of the execution equipment of its control
Parameter, and the operation for executing equipment is controlled according to operating parameter.Wherein, if a submaster controller is controlling multiple execution and setting
It is standby, then multiple operating parameters for executing equipment are obtained, according to each operating parameter for executing equipment, control executes the fortune of equipment
Row.
Further, each submaster controller carries out the interaction of operating parameter by master controller 10, to realize at least two
Execute the relating operation of equipment.
In this embodiment, submaster controller is as the controller for executing equipment is directly controlled, according to the operation for executing equipment
State modulator executes the movement of equipment, and interacts in master controller 10 to complete the association between each execution equipment and move
Make.
Wherein, specifically, execute equipment be mixing plant system when, operating parameter include at least one of the following: scale parameter,
Measuring parameter, discharging sequence parameter, blender control parameter.
In this embodiment, submaster controller can obtain the scale parameter of mixing plant system, measuring parameter, discharging sequence parameter,
Blender control parameter, submaster controller are stirred according to scale parameter, measuring parameter, discharging sequence parameter, the control of blender control parameter
Mix the operation of station system.
When executing equipment is concrete pump system, operating parameter includes at least one of the following: Motor control parameters, positive pump
Anti- pump parameter.
In this embodiment, submaster controller can obtain the Motor control parameters of concrete pump system, the anti-pump parameter of positive pump, secondary
Controller is according to Motor control parameters, the operation of the anti-pump state modulator concrete pump system of positive pump.
In one embodiment of the invention, it is preferable that display equipment, be also used to show equipment for show operation join
Number.
In this embodiment, display equipment is also used to show equipment for showing operating parameter, for operator's progress
Observation, it is more detailed to understand each operating status for executing equipment.
The mixing plant and concrete pump combined control system 1 of offer of the invention pass through friendship using ethernet communication mode
It changes planes and 18 connect with master controller 10 (industrial personal computer) multiple concrete pump controllers, stirring station control 12, in an industry control
The control to mixing plant system and concrete pump system is completed on machine.
As shown in figure 3, mixing plant system and concrete pump system are all worked by respective submaster controller independent control.It is each
Submaster controller sends industrial personal computer by interchanger 18 for the production detection data (operating parameter) of the execution equipment respectively controlled
On, operator can (mixing plant controls software or mixes by the operation of software interface detection device, while by operating software
Solidifying soil pump control software) control the movement of mixing plant system or concrete pump system.
Also, the input terminal of submaster controller, output terminal are planned, mixing plant input interface, mixing plant are divided into
Output interface, the first concrete pump input interface, the first concrete pump output interface, the second concrete pump input interface, second
Concrete pump output interface.Stirring station control 12 is used for for the control of mixing plant system, the first concrete pump controller 14
The control of first concrete pump system, the second concrete pump controller 16 are used for the control of the second concrete pump system, above-mentioned pair
Corresponding input interface is respectively adopted with the execution equipment that it is controlled in controller, output interface connects, and remaining interface is as standby
Equipment is executed with other with interface to connect.
When some submaster controller breaks down cannot be in use, the spare interface of other submaster controllers can be used to replace.
As shown in figure 4, can then enable the first concrete pump controller 14 when 16 failure of the second concrete pump controller is not available
Second concrete pump input interface, the second concrete pump output interface control the work of the second concrete pump system, when second
After concrete pump controller 16 restores normal or replaced new submaster controller instead, then interface can be used to the control of the second concrete pump
Device 16.Similarly, as shown in figure 5, can be pushed up by a submaster controller if not being available there are two submaster controller
It replaces, until the submaster controller to break down restores normal or more renews submaster controller.
And as shown in fig. 6, in process of production, whole execution equipment pass through each submaster controller first and carry out self
Diagnosis, after self-test, mixing plant can carry out the production of concrete, after the completion of stirring, judge whether splicing host is sky, then
Unloading material is cached into splicing blender.It is stirred by detection concrete pump receiving hopper material position, operating status and fault condition, splicing
The machine of mixing judges whether discharging to concrete pump.
Mixing plant provided by the invention and concrete pump combined control system 1 realize stirring in such a way that a machine is controlled more
System of standing and multiple concrete pump systems jointly control, and each submaster controller defaults a kind of execution equipment of independent control, guarantee
The high efficiency for executing equipment operation completes multiple data acquisitions and production scheduling for executing equipment by software, automatic complete
At the continuous productive process of concrete stirring and concrete pump pumping；When a certain submaster controller sends failure, other any sub-control
Device can take over control, until the submaster controller to break down restores normal.
The automation and intelligence of continuous productive process can be improved in mixing plant provided by the invention and concrete pump combined control system 1
Energyization improves working efficiency and accuracy.
In the present invention, the terms such as term " installation ", " connected ", " connection ", " fixation " shall be understood in a broad sense, for example,
" connection " may be fixed connection or may be dismantle connection, or integral connection；" connected " can be directly connected,
It can be indirectly connected through an intermediary.For the ordinary skill in the art, on can understanding as the case may be
State the concrete meaning of term in the present invention.
In the description of this specification, the description of term " one embodiment ", " some embodiments ", " specific embodiment " etc.
Mean that particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one reality of the invention
It applies in example or example.In the present specification, schematic expression of the above terms are not necessarily referring to identical embodiment or reality
Example.Moreover, description particular features, structures, materials, or characteristics can in any one or more of the embodiments or examples with
Suitable mode combines.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of mixing plant and concrete pump combined control system characterized by comprising
Master controller；
At least two submaster controllers, the submaster controller are connected with the master controller, and the submaster controller includes at least one
A stirring station control and at least one concrete pump controller, each submaster controller is for connecting and controlling a correspondence
Execution equipment, and be also connected with and can control execution equipment corresponding at least one other submaster controller；
In the case where the master controller detects that any submaster controller breaks down, the master controller is specified at least
Execution equipment corresponding to the submaster controller that one other submaster controller control is broken down.
2. mixing plant according to claim 1 and concrete pump combined control system, which is characterized in that the submaster controller
Include:
Main control module, for connecting execution equipment corresponding to the submaster controller；
Sub-control module, for connecting execution equipment corresponding to other described submaster controllers；
Wherein, the submaster controller controls execution corresponding to the submaster controller to break down by the sub-control module
Equipment.
3. mixing plant according to claim 2 and concrete pump combined control system, which is characterized in that
The quantity of the sub-control module of one submaster controller is equal to or more than the quantity of other submaster controllers, with
It connects each submaster controller and controls a corresponding execution equipment, and be also connected with and can control other all pairs
The corresponding execution equipment of controller.
4. mixing plant according to claim 1 and concrete pump combined control system, which is characterized in that
Execution equipment corresponding to the stirring station control is mixing plant system；
Execution equipment corresponding to the concrete pump controller is concrete pump system.
5. mixing plant according to claim 4 and concrete pump combined control system, which is characterized in that
In the case that the quantity of the concrete pump controller is at least two, break down in the concrete pump controller
When, other described concrete pump controllers of the master controller priority acccess control control the concrete pump controller to break down
Corresponding concrete pump system.
6. mixing plant according to any one of claim 1 to 5 and concrete pump combined control system, which is characterized in that
The master controller is used to send detection information to the submaster controller, and is sentenced according to the feedback of the submaster controller
Whether the submaster controller that breaks breaks down；Wherein, the detection information includes:
Communication state detection information, for detecting the communication state between the master controller and the submaster controller；And/or
Condition Detection information is executed, for detecting the current state for executing equipment.
7. mixing plant according to any one of claim 1 to 5 and concrete pump combined control system, which is characterized in that
The submaster controller is used to obtain the operating parameter of the execution equipment of its control, and according to operating parameter control
Execute the operation of equipment；
Wherein, when the execution equipment is mixing plant system, the operating parameter is included at least one of the following:
Scale parameter, measuring parameter, discharging sequence parameter, blender control parameter；
When the execution equipment is concrete pump system, the operating parameter is included at least one of the following:
Motor control parameters, the anti-pump parameter of positive pump.
8. mixing plant according to claim 7 and concrete pump combined control system, which is characterized in that further include:
It shows equipment, is connected with the master controller, the operating parameter is transmitted to the main control by the submaster controller
Device, the display equipment is for showing the operating parameter.
9. mixing plant according to any one of claim 1 to 5 and concrete pump combined control system, which is characterized in that
Further include: connecting terminal, for connecting the submaster controller and executing equipment.
10. mixing plant according to any one of claim 1 to 5 and concrete pump combined control system, which is characterized in that
The master controller is after detecting that the submaster controller to break down has been debugged, the main controller controls row
Except the submaster controller after failure controls execution equipment corresponding to the submaster controller again.
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| CN201910270695.8A CN109991945B (en) | 2019-04-04 | 2019-04-04 | Mixing plant and concrete pump combined control system |
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| CN109991945B (en) | 2023-02-24 |
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