CN112230608A - Monitoring system used during zipper material breaking - Google Patents
Monitoring system used during zipper material breaking Download PDFInfo
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- CN112230608A CN112230608A CN202010966450.1A CN202010966450A CN112230608A CN 112230608 A CN112230608 A CN 112230608A CN 202010966450 A CN202010966450 A CN 202010966450A CN 112230608 A CN112230608 A CN 112230608A
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- material breakage
- data
- monitoring
- zipper
- comparison
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a monitoring system for zipper material breakage, which comprises a front-end monitoring system, a material breakage triggering system, a data transmission system, a comparison system, an abnormal numerical control acquisition system, a material breakage judgment system and an alarm system, wherein the output ends of the front-end monitoring system and the material breakage triggering system are connected with the input end of the data transmission system, the output end of the data transmission system is connected with the input end of the comparison system, the output end of the comparison system is connected with the input end of the abnormal data acquisition system, the output end of the abnormal data acquisition system is connected with the input end of the material breakage judgment system, and the output end of the material breakage judgment system is connected with the input end of the alarm system. The monitoring system is simple and clear, is convenient for multiple monitoring of the processing equipment, accurately acquires the reason of material breakage and the material breakage, reduces the workload of maintenance workers for detecting the reason of material breakage, and improves the equipment maintenance speed, thereby improving the processing efficiency and being suitable for popularization.
Description
Technical Field
The invention relates to the technical field of zipper production, in particular to a monitoring system for zipper material breakage.
Background
The metal copper zipper has high manufacturing cost, the price stability of raw materials is greatly influenced by market factors, and the comprehensive physical performance of the metal zipper is the quality which can not be achieved before the conventional resin zipper and nylon zipper are adopted, so that the zipper industry is forced to replace or partially replace the metal zipper by new materials and new technologies. The personalized demand along with the market is higher, and the application range of zip fastener progressively enlarges, and traditional metal zip fastener product technology has a lot of limitations: if the manufacturing cost is high, the cost of the copper material is 5 times of that of the resin and nylon materials; the corrosion resistance and the oxidation resistance are poor like the adaptability of garment dyeing environment, and the chemical washing of stone mill, enzyme and the like required by the garment bag manufacturing process is easy to change color, mildew and white and generate copper rust; the service life of the product in the use environment of the finished product, such as tropical rain forest damp and hot areas, shipping midway, saline-alkali areas, chemical engineering operation environment and the like is short; the color matching property cannot be suitable for current clothes and the like, so that the technical field of resin-based rechecking materials and products is surrounded, systematic research and development of material components, process technology, equipment molds and product structures are carried out on the traditional resin zipper product by technical means, and a high-quality zipper which is remarkably enhanced in comprehensive performance and meets the requirements of special operation environments and is customized according to the specific environment of practical application is provided. The zipper capable of being suitable for severe environment, ocean deep water aerospace, amphibious operation, corrosion prevention and chemical protection, an oil drilling platform, military load bearing, high-temperature flammable industrial and mining, fire-fighting and medical care and other high and low temperature resistance limits is very important, the zipper with certain flame-retardant and anti-static characteristics can meet the high-requirement use requirement, the production automation degree of the zipper is higher at present, less manual participation is caused, but a complete system capable of monitoring the zipper processing material breakage condition is lacked in the existing zipper production system, the production efficiency is guaranteed, the material breakage reason is obtained quickly, quick maintenance is carried out aiming at the reason, the maintenance time of maintenance workers is shortened, the manual maintenance workload is reduced, and the monitoring system for the zipper material breakage is provided for the purpose.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a monitoring system for zipper material breakage.
The invention provides a monitoring system for material breakage of a zipper, which comprises a front-end monitoring system, a material breakage triggering system, a data transmission system, a comparison system, an abnormal numerical control acquisition system, a material breakage judgment system and an alarm system, wherein the output ends of the front-end monitoring system and the material breakage triggering system are connected with the input end of the data transmission system, the output end of the data transmission system is connected with the input end of the comparison system, the output end of the comparison system is connected with the input end of the abnormal data acquisition system, the output end of the abnormal data acquisition system is connected with the input end of the material breakage judgment system, and the output end of the material breakage judgment system is connected with the input end of the alarm system.
Preferably, the front-end monitoring system further comprises a weight monitoring module, a data acquisition module and an operation monitoring module, and is used for monitoring production data and uploading the data to the data transmission system.
Preferably, the weight monitoring module is used for monitoring the loading weight, the data acquisition module is used for acquiring various index data of the processing equipment, and the operation monitoring module is used for monitoring the overall operation condition of the equipment.
Preferably, the data transmission system is configured to integrate and transmit the material break information received by the front-end monitoring system and the material break triggering system, perform intra-system conversion on the acquired data of different transmission types before transmission, convert the data into a system unified transmission rule, and upload the converted and integrated data to the comparison system.
Preferably, the comparison system is configured to compare the received data with the device rating data, and upload a comparison result to the abnormal data acquisition system.
Preferably, the abnormal data acquisition system is configured to analyze the received data, extract all abnormal data that cause material breakage, and transmit all abnormal data to the material breakage determination system.
Preferably, the material breakage judgment system is used for analyzing the received abnormal data again, locking the data which finally causes material breakage, and uploading the material breakage information to the alarm system, wherein the alarm system is used for giving a warning to a material breakage point and a material breakage reason and accurately and quickly acquiring the material breakage reason.
The device comprises a front-end monitoring system, a data transmission system, a comparison system, an abnormal numerical control acquisition system, an alarm system, a material breakage judgment system and a control system, wherein the front-end monitoring system is arranged for monitoring various running data of the device and monitoring the weight of a loaded material, when a material breakage triggering system sends a material breakage command, the front-end detection system transmits the various monitored data to the data transmission system, the data transmission system uniformly converts the acquired information of different transmission types, uploads the data to the comparison system, compares the abnormal data with the comparison system, transmits the integrated abnormal data to the abnormal numerical control acquisition system, extracts the data information causing material breakage through the abnormal numerical control acquisition system, judges through the material breakage judgment system, and gives out an alarm for the abnormal material breakage device and the reason so as to accurately and quickly acquire the reason of the material breakage; the monitoring system is simple and clear, is convenient for multiple monitoring of the processing equipment, accurately acquires the reason of material breakage and the material breakage, reduces the workload of maintenance workers for detecting the reason of material breakage, and improves the equipment maintenance speed, thereby improving the processing efficiency and being suitable for popularization.
Drawings
Fig. 1 is a schematic block diagram of a monitoring system for a zipper material breakage state provided by the invention.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Examples
Referring to fig. 1, a monitoring system for a zipper material breakage comprises a front end monitoring system, a material breakage triggering system, a data transmission system, a comparison system, an abnormal numerical control acquisition system, a material breakage judgment system and an alarm system, wherein the output ends of the front end monitoring system and the material breakage triggering system are connected with the input end of the data transmission system, the output end of the data transmission system is connected with the input end of the comparison system, the output end of the comparison system is connected with the input end of the abnormal data acquisition system, the output end of the abnormal data acquisition system is connected with the input end of the material breakage judgment system, and the output end of the material breakage judgment system is connected with the input end of the alarm system.
In this embodiment, the front-end monitoring system further includes a weight monitoring module, a data collecting module and an operation monitoring module, the front-end monitoring system is configured to monitor production data and upload the data to the data transmission system, the weight monitoring module is configured to monitor a loading weight, the data collecting module is configured to collect various index data of the processing equipment, the operation monitoring module is configured to monitor an overall operation condition of the equipment, the data transmission system is configured to integrate and transmit material break information received by the front-end monitoring system and the material break triggering system, and perform intra-system conversion on data of different transmission types obtained before transmission, convert the data into a system uniform transmission rule, and upload the converted and integrated data to the comparison system, the comparison system is configured to compare the received data with rated data of the equipment, and upload a comparison result to the abnormal data obtaining system, the abnormal data acquisition system is used for analyzing the received data, extracting all abnormal data causing material breakage, transmitting all the abnormal data to the material breakage judgment system, analyzing the received abnormal data again, locking the data finally causing material breakage, and uploading the material breakage information to the alarm system, and the alarm system is used for giving a prominent warning to material breakage points and material breakage reasons and accurately and quickly acquiring the material breakage reasons.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The utility model provides a monitored control system when zip fastener is expected absolutely, includes front end monitoring system, expects triggering system, data transmission system, comparison system, unusual numerical control and acquires system, expects absolutely and judges system and alarm system, its characterized in that, front end monitoring system and expect triggering system's output and data transmission system's input absolutely are connected, data transmission system's output and comparison system's input are connected, the output of comparison system is connected with the input of unusual data acquisition system, unusual data acquisition system's output and expect absolutely and judge the input of system and be connected, expect absolutely and judge that system's output and alarm system's input are connected.
2. The monitoring system for the zipper during material breakage as claimed in claim 1, wherein the front end monitoring system further comprises a weight monitoring module, a data acquisition module and an operation monitoring module, and is used for monitoring production data and uploading the data to a data transmission system.
3. The monitoring system for the zipper material breakage according to claim 2, wherein the weight monitoring module is used for monitoring the material loading weight, the data acquisition module is used for acquiring various index data of the processing equipment, and the operation monitoring module is used for monitoring the overall operation condition of the equipment.
4. The zipper material breakage monitoring system of claim 1, wherein the data transmission system is configured to integrate and transmit material breakage information received by the front end monitoring system and the material breakage triggering system, perform intra-system conversion on the acquired data of different transmission types before transmission, convert the data into a system unified transmission rule, and upload the converted and integrated data to the comparison system.
5. The zipper breakage monitoring system of claim 1, wherein the comparison system is configured to compare the received data with rated data of the device, and upload the comparison result to the abnormal data acquisition system.
6. The zipper material breakage monitoring system according to claim 1, wherein the abnormal data acquisition system is configured to analyze the received data, extract all abnormal data causing material breakage, and transmit all abnormal data to the material breakage judgment system.
7. The zipper material breakage monitoring system according to claim 1, wherein the material breakage judging system is configured to analyze the received abnormal data again, lock the data that finally causes material breakage, and upload material breakage information to an alarm system, and the alarm system is configured to give a warning prominence to a material breakage point and a material breakage reason, so as to accurately and quickly obtain the material breakage reason.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010966450.1A CN112230608A (en) | 2020-09-15 | 2020-09-15 | Monitoring system used during zipper material breaking |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010966450.1A CN112230608A (en) | 2020-09-15 | 2020-09-15 | Monitoring system used during zipper material breaking |
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| CN112230608A true CN112230608A (en) | 2021-01-15 |
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| CN202010966450.1A Pending CN112230608A (en) | 2020-09-15 | 2020-09-15 | Monitoring system used during zipper material breaking |
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| US4207567A (en) * | 1977-11-17 | 1980-06-10 | The Valeron Corporation | Broken, chipped and worn tool detector |
| CN101951391A (en) * | 2010-04-13 | 2011-01-19 | 杭州海康威视系统技术有限公司 | Method, device and system for remotely upgrading monitoring equipment |
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Application publication date: 20210115 |
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