CN112225973B - Insect-proof packaging material and preparation method thereof - Google Patents

Insect-proof packaging material and preparation method thereof Download PDF

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CN112225973B
CN112225973B CN202011092476.4A CN202011092476A CN112225973B CN 112225973 B CN112225973 B CN 112225973B CN 202011092476 A CN202011092476 A CN 202011092476A CN 112225973 B CN112225973 B CN 112225973B
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CN112225973A (en
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吕建华
智红梅
陈金身
舒航
孙东泽
高秋菊
张辛槊
陈宇宙
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Henan University of Technology
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    • C08J2425/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
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    • C08J2453/00Characterised by the use of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
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    • C08K3/20Oxides; Hydroxides
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    • C08K5/15Heterocyclic compounds having oxygen in the ring
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Abstract

The invention discloses an insect-proof packaging material, which is characterized in that: the insect-proof packaging material comprises the following raw materials in percentage by weight: 30 to 50 percent of polystyrene compound, 30 to 70 percent of high-density polyethylene, 5 to 10 percent of light calcium carbonate, 0.5 to 2 percent of PE wax, 0.5 to 1 percent of nano-silver composite microsphere, 0.5 to 1 percent of synergistic ether and 2 to 5 percent of styrene-ethylene-butadiene block copolymer (SEBS); the polystyrene compound is a PS/deltamethrin/nano zinc oxide compound obtained by in-situ polymerization; the nano-silver composite microspheres are composite microspheres with nano-silver particles loaded on the surface of sulfonated polystyrene, the loading capacity of the nano-silver composite microspheres contains 5% of silver, and the nano-silver composite microspheres have insect prevention and insect resistance effects, good sterilization effects and good mechanical properties.

Description

Insect-proof packaging material and preparation method thereof
Technical Field
The invention belongs to the technical field of grain storage, and particularly relates to an insect-proof packaging material and a preparation method thereof.
Background
People take food as day and take food as first. The food safety is still a very important problem in the modern society, however, the food loss caused by insect pests is as high as 36-48 billion Yuan every year! The development of high-efficiency insect-proof materials, the improvement of storage facilities and the provision of technical support are still necessary conditions for realizing the safe storage of grains. The problem to be solved urgently is to find a packaging material which is nontoxic to human and has high efficiency of preventing insects and expelling parasites. Chinese patent CN105028515A, a method for preparing insect-proof packing bag, which is prepared by mixing natural materials with insect-proof effect, wrapping with cloth bag, and placing into grain storage bag to achieve the purpose of insect-proof and insect-proof, but can not be directly made into grain storage bag; chinese patent CN108001828B is an insect-resistant and insect-proof packing bag and a preparation method thereof, and natural materials with insect-repellent effect are used for soaking packing materials such as non-woven fabrics to be used as outer packing, but the insect-repellent effect is poor.
Disclosure of Invention
The invention aims to provide an insect-resistant packaging material with better effect and a preparation method thereof aiming at the problems in the prior art.
The purpose of the invention is realized by the following technical scheme:
the insect-proof packaging material comprises polystyrene compound, high-density polyethylene, light calcium carbonate, PE wax, nano-silver composite microspheres, synergistic ether and styrene-ethylene-butadiene block copolymer (SEBS), wherein the weight percentage of each raw material is as follows: 30 to 50 percent of polystyrene compound, 30 to 70 percent of high-density polyethylene, 5 to 10 percent of light calcium carbonate, 0.5 to 2 percent of PE wax, 0.5 to 1 percent of nano-silver composite microsphere, 0.5 to 1 percent of synergistic ether and 2 to 5 percent of styrene-ethylene-butadiene block copolymer (SEBS); the polystyrene compound is a PS/deltamethrin/nano zinc oxide compound obtained by in-situ polymerization; the nano-silver composite microspheres are composite microspheres with nano-silver particles loaded on the surface of sulfonated polystyrene, and the loaded amount of the nano-silver composite microspheres contains 5% of silver.
The manufacturing method of the insect-proof packaging material comprises the following specific steps:
a, preparing a polystyrene compound, namely PS/deltamethrin/nano zinc oxide compound small balls (0.2-2 mm) by taking purified styrene as a monomer, 10% polyvinyl formal as a dispersant and BPO as an initiator in an in-situ polymerization manner, wherein the PS/deltamethrin/nano zinc oxide compound small balls are 96/0.5/3.5;
b, adding a polystyrene compound, high-density polyethylene, light calcium carbonate, PE wax, nano-silver composite microspheres, synergistic ether and a styrene-ethylene-butadiene block copolymer (SEBS) into a high-energy mixer, uniformly mixing, extruding, granulating and drying by using a double-screw extruder to obtain master batches, mixing the master batches with the high-density polyethylene according to a ratio of 1:5, and blowing the mixture by a film blowing machine to prepare the packaging bag.
The invention has the following beneficial effects:
1. the PS/deltamethrin/nano zinc oxide compound is prepared by adopting an in-situ polymerization method, so that the powdered deltamethrin and nano zinc oxide can be uniformly dispersed in polystyrene, and the problems of agglomeration and dispersion in subsequent granulation are solved;
2. the styrene-ethylene-butadiene block copolymer serving as a phase solvent is added, so that the problems of phase separation, unstable phase structure, poor interface bonding force and the like of a polymer blend system are solved, and the mechanical property of the material is reduced. The prepared composite polystyrene/high-pressure polyethylene has better mechanical property and meets the requirements of the packaging industry;
3. the deltamethrin/nano zinc oxide is added to play roles of insect prevention, insect resistance and bacteria resistance;
4. the insecticidal effect is improved by adding the synergistic ether;
5. the composite microspheres loaded with nano-silver particles on the surface of the sulfonated polystyrene are added, so that the problem of dispersion of nano-silver is solved, and the antibacterial effect of the packaging material is greatly improved;
6. the addition of the light calcium carbonate greatly reduces the production cost.
Detailed Description
The invention is further described below with reference to examples:
example 1:
a. mixing polystyrene compound, high-density polyethylene, light calcium carbonate, PE wax, nano-silver composite microspheres, synergistic ether and styrene-ethylene-butadiene block copolymer (SEBS) in a high-energy mixer for 1h, and fully mixing uniformly; the raw materials comprise, by weight, 30% of a polystyrene compound, 53% of high-density polyethylene, 8% of light calcium carbonate, 2% of PE wax, 0.5% of nano-silver composite microspheres, 2% of synergistic ether and 5% of styrene-ethylene-butadiene block copolymer (SEBS), and the raw materials are extruded by a double-screw extruder to be granulated (granulation parameters are shown in table 1) and dried to form the master batch.
b. Mixing the master batch and high-density polyethylene HDPE according to the weight ratio of 1:5, mixing uniformly in a mixer, and blowing the film by using a film blowing machine to prepare the packaging bag (the parameters of the film blowing machine are shown in table 2).
TABLE 1 twin-screw extruder extrusion parameters
Figure BDA0002722612440000031
TABLE 2 inflation film manufacturing machine parameter settings
Figure BDA0002722612440000032
Example 2
Mixing polystyrene compound, high-density polyethylene, light calcium carbonate, PE wax, nano-silver composite microspheres, synergistic ether and styrene-ethylene-butadiene block copolymer (SEBS) in a high-energy mixer for 1h, and fully mixing uniformly; the raw materials comprise, by weight, 40% of polystyrene composite, 48% of high-density polyethylene, 5% of light calcium carbonate, 2% of PE wax, 1% of nano-silver composite microspheres, 1% of synergistic ether and 3% of styrene-ethylene-butadiene block copolymer (SEBS), and the raw materials are extruded by a double-screw extruder for granulation (the granulation parameters are shown in table 1) and dried to form the master batch.
Mixing the master batch and high-density polyethylene HDPE according to the weight ratio of 1:5, mixing uniformly in a mixer, and blowing the film by using a film blowing machine to prepare the packaging bag (the parameters of the film blowing machine are shown in table 2).
Example 3
Mixing a polystyrene compound, high-density polyethylene, light calcium carbonate, PE wax, nano-silver, synergistic ether and a styrene-ethylene-butadiene block copolymer (SEBS) in a high-energy mixer for 1h, and fully mixing uniformly; the raw materials are as follows by weight percent: 50% of polystyrene compound, 35% of high-density polyethylene, 5% of light calcium carbonate, 2% of PE wax, 1% of nano-silver composite microspheres, 2% of synergistic ether and 5% of styrene-ethylene-butadiene block copolymer (SEBS) are extruded by a double-screw extruder for granulation (the granulation parameters are shown in Table 1) and dried to form the master batch.
Mixing the master batch and high density polyethylene HDPE according to the proportion of 1:5, mixing uniformly in a mixer, and blowing the film by using a film blowing machine to prepare the packaging bag (the parameters of the film blowing machine are shown in table 2).
Insect resistance test of packaging material
The films of example 1, example 2 and example 3 were made into 10X 6cm packaging bags, each bag was filled with 20g of whole wheat flour, sealed with a thermoplastic machine, placed into a clean disposable meal box (720 ml), inoculated with 20 larvae of Tripsalliotae grisea and tobacco beetle, sealed, and cultured at 28 + -2 deg.C and 75 + -5% of temperature and humidity. And after 30d, opening the packaging bag to observe the boring condition of the test insects on different materials. The unsealed package was used as a control. Each treatment was repeated 3 times.
TABLE 3 insect control Effect test results
Figure BDA0002722612440000041

Claims (2)

1. An insect-proof packaging material is characterized in that: the insect-proof packaging material comprises the following raw materials in percentage by weight: 30-50% of polystyrene compound, 30-70% of high-density polyethylene, 5-10% of light calcium carbonate, 0.5-2% of PE wax, 0.5-1% of nano-silver composite microspheres, 0.5-1% of synergistic ether and 2-5% of styrene-ethylene-butadiene block copolymer SEBS; the polystyrene compound is a polystyrene/deltamethrin/nano zinc oxide compound obtained by in-situ polymerization; the nano-silver composite microspheres are composite microspheres with nano-silver particles loaded on the surface of sulfonated polystyrene, and the loaded amount of the nano-silver composite microspheres contains 5% of silver;
the PS/deltamethrin/nano zinc oxide compound is prepared by the following method: preparing PS/deltamethrin/nano zinc oxide compound spheres by taking purified styrene as a monomer, 10% polyvinyl formal as a dispersant and BPO as an initiator in an in-situ polymerization manner, wherein the particle size is 0.2-2mm, and the ratio of PS/deltamethrin/nano zinc oxide is 96/0.5/3.5;
the sum of the weight percentages of the raw materials is 100 percent.
2. The insect-proof packaging material according to claim 1, which is obtained by processing: uniformly mixing weighed polystyrene compound, high-density polyethylene, light calcium carbonate, PE wax, nano-silver composite microspheres, synergistic ether and styrene-ethylene-butadiene block copolymer SEBS (styrene-ethylene-butadiene block copolymer) by using a high-energy mixer, extruding, granulating and drying by using a double-screw extruder to obtain master batches, mixing the master batches with the high-density polyethylene according to a ratio of 1:5, and blowing the mixture by a film blowing machine to prepare the insect-proof packaging film.
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