CN112224971A - Surface tinning winding slitting and winding device and process method - Google Patents
Surface tinning winding slitting and winding device and process method Download PDFInfo
- Publication number
- CN112224971A CN112224971A CN202011035718.6A CN202011035718A CN112224971A CN 112224971 A CN112224971 A CN 112224971A CN 202011035718 A CN202011035718 A CN 202011035718A CN 112224971 A CN112224971 A CN 112224971A
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- China
- Prior art keywords
- main shaft
- tape
- partition plate
- winding device
- rubber sleeves
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
Abstract
The invention discloses a surface tinning winding strip splitting and winding device which comprises a first main shaft, a second main shaft, a partition plate and rubber sleeves, wherein the first main shaft and the second main shaft are arranged on a balance support in parallel, a plurality of rubber sleeves are sleeved in the first main shaft and the second main shaft, the partition plate is arranged on the first main shaft, and the rubber sleeves are fixed by the partition plate. The invention also discloses a surface tinned tape slitting and winding process method. The invention has the beneficial effects that: the defects of scratching and scratching of the tin-plated surface caused by the traditional rolling are overcome, the bad phenomenon that the tin-plated layer is pulled off is effectively controlled, in addition, the production efficiency is improved, the cost is reduced, and the method is widely applied to the future production.
Description
Technical Field
The invention relates to the field of metal coiled strip materials and equipment, in particular to a surface tinned coiled strip splitting and winding device and a process method.
Background
The tin-plated product on the surface of the aluminum tape winding is mainly and widely applied to the fields of electronic products, unmanned aerial vehicles and the like. The surface of tin is soft, in slitting, a rolling mode of traditional standard process equipment shown in figure 1 is used, tension of coiled materials is increased by adjusting a screw rod 21 through stress of a platen wool felt 22 in a rolling pressure plate, due to the pressing stress mode, the tin-plated tape 20 and the platen wool felt 22 are subjected to stress friction for more than 5-10 minutes, the surface tin-plated layer is rubbed off due to stress friction, so that scratches and friction scars exist on the surface of the tin-plated tape, and the appearance defects of products are serious, as shown in figures 2 and 3, the tin layer accumulated on the platen wool felt due to friction needs to be processed by continuous halt in the operation process, and therefore the production capacity rate is low, the appearance defects of the products are poor, and the like.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides the surface tinning winding tape slitting and winding device, which solves the problems of low production capacity, high cost, surface scratch and scratch of the surface tinning production of the aluminum material winding tape in the prior art.
The invention also aims to provide the surface tin-plating winding tape strip winding process method.
The technical scheme for solving the technical problems is as follows: the utility model provides a surface tin plating winding area divides strip coiling mechanism, its includes first main shaft, second main shaft, baffle and gum cover, the setting that first main shaft and second main shaft are parallel is on balanced pillar, and a plurality of the gum cover embolias in first main shaft and the second main shaft, sets up the baffle on first main shaft, the baffle is fixed the gum cover.
The partition plate is arranged between the two rubber sleeves, the rubber sleeves at the edge of the first main shaft are locked by screw sleeves, and the partition plate is clamped between the two rubber sleeves and fixed.
Two ends of the second main shaft are respectively fixed in mounting holes at the bottom of the balance pillar, an up-and-down moving plate is arranged in the balance pillar, and the up-and-down moving plate is connected with a screw lifting rocking handle arranged on the balance pillar through a screw; the up-down moving plate is provided with a mounting hole for mounting the first spindle, and two ends of the first spindle are respectively mounted in the mounting hole.
The rubber sleeve is provided with an inner hole for sleeving the first main shaft and the second main shaft.
Preferably, the inner bore may be 75mm in diameter and 85mm in outer diameter.
The thickness of the separator is 3mm and the outer diameter is 105 mm.
Preferably, the rubber sleeve is a polyester rubber sleeve.
Preferably, the separator is a metal separator.
A surface tinned tape slitting and winding process method is based on the surface tinned tape slitting and winding device and comprises the following steps:
(1) manufacturing polyester rubber sleeves according to the width of a tinned tape, then respectively sleeving the polyester rubber sleeves into a first main shaft and a second main shaft, and respectively fixing the first main shaft and the second main shaft by using metal partition plates after the polyester rubber sleeves are sleeved by the first main shaft according to the width of the tinned tape, so as to prevent the tinned tape from being wound together in operation;
(2) the longitudinal-shearing strip-dividing tinned tape is sequentially arranged, penetrates through the second main shaft, winds on the surface of the polyester rubber sleeve, penetrates through the first main shaft, is well arranged through the polyester rubber sleeve and the metal partition plate, and runs simultaneously with the first main shaft and the second main shaft.
In the step (1), firstly, the polyester gum cover with the corresponding width is sleeved according to the required width, then a metal partition plate is sleeved, then the polyester gum cover is sleeved, the polyester gum cover is sequentially arranged in the polyester gum cover, and finally the polyester gum cover is locked by a screw sleeve, so that the metal partition plate is clamped between the two polyester gum covers and is fixed.
In the step (2), the starting end of the tinned tape is adhered and fixed on a winding drum of a slitting machine, the tape is pulled by the operation of the winding machine at a speed of 30-80 meters per minute, and the tape is tightly attached to and wound by an upper main shaft and a lower main shaft to generate simultaneous operation, so that the defects of scratching, scratching and the like on the surface of the tape are avoided.
And hydraulic resistance is adjusted, so that the tinned tape passes through the main shaft and is uniformly stressed.
The invention winds the tin-plated tape by driving the roll shaft by the tension of the tin-plated tape, and the tin-plated tape and the roll shaft run simultaneously by the mode, so that the surface of the tin-plated tape has no friction, the winding tension of the tin-plated tape is increased by the hydraulic resistance of the roll shaft, and the surface of the tin-plated tape is ensured to have no friction, no scratch and no scratch; does not need to stop the machine intermittently, increases the production capacity, reduces the cost and has good product surface. Ensures that the client plays a good role in use and obtains favorable comment of the client.
Compared with the prior art, the invention has the beneficial effects that: the defects of scratching and scratching of the tin-plated surface caused by the traditional rolling are overcome, the bad phenomenon that the tin-plated layer is pulled off is effectively controlled, in addition, the production efficiency is improved, the cost is reduced, and the method is widely applied to the future production.
Drawings
FIG. 1 is a diagram of a prior art design architecture;
FIG. 2 is a photograph of a defect in a conventional product;
FIG. 3 is a photograph of a defect in a conventional product;
FIG. 4 is a three-dimensional structure view of the surface tin-plating winding tape slitting and winding device of the invention;
FIG. 5 is a three-dimensional structure diagram of a first main shaft and a second main shaft of the surface tin-plating winding tape slitting and winding device of the invention;
FIG. 6 is a perspective view showing a state of use of the surface tin-plating winding tape slitting and winding device according to the present invention;
fig. 7 is a photograph of a product produced by the present invention.
Detailed Description
For better understanding of the present invention, the present invention is further illustrated below with reference to specific examples, but the examples should not be construed as limiting the scope of the claims of the present invention, and other examples obtained by those skilled in the art without inventive efforts shall be included in the scope of the present invention based on the examples.
A surface tinned tape slitting and winding device is shown in figure 4 and comprises a first main shaft 6, a second main shaft 12, a partition plate 18 and rubber sleeves 19, wherein the first main shaft 6 and the second main shaft 12 are arranged on two balance supports 9 in parallel, a plurality of rubber sleeves 19 are sleeved in the first main shaft 6 and the second main shaft 12, the partition plate 18 is arranged on the first main shaft 6, and the rubber sleeves 19 are fixed by the partition plate 18. During installation, the rubber sleeve 19 is manufactured according to the width of the tinned tape, the rubber sleeve 19 is respectively sleeved into the first main shaft 6 and the second main shaft 12, and the first main shaft 6 is respectively fixed by the partition plates 18 after being sleeved into the rubber sleeve 19 according to the width of the tinned tape, so that the tinned tape is prevented from being wound together in operation. The partition plate 18 is arranged between the two rubber sleeves 19, the rubber sleeves 19 at the edge of the first main shaft 6 are locked by the screw sleeves 7, and the partition plate 18 is clamped between the two rubber sleeves 19 and is fixed. The rubber sleeve 19 is provided with an inner hole for sleeving the first main shaft 6 and the second main shaft 12. The inner bore may be 75mm in diameter and 85mm in outer diameter. The thickness of the separator is 3mm and the outer diameter is 105 mm. Preferably, the rubber sleeve 19 is a polyester rubber sleeve; the separator 18 is a metal separator.
As shown in fig. 5, two ends of the second main shaft 12 are respectively fixed in mounting holes at the bottom of the balance support 9, an up-down moving plate (5,10) is arranged in the balance support 9, the up-down moving plate 10 is connected with a screw lifting rocking handle 1 mounted on the balance support 9 through screws (3,8), and the up-down position of the up-down moving plate 10 is adjusted by driving the screws (4, 8) through the screw lifting rocking handles (1, 2). The up-down moving plate 10 is provided with a mounting hole for mounting the first spindle 6, and two ends of the first spindle 6 are respectively mounted in the mounting hole. The balance support 9 is fixed on an in-out rail 11, the in-out rail 11 is fixed on a base 13, and the base 13 is fixed on the slitting equipment through a fixing plate 17 by screws. A hydraulic oil tank 14 is fixed on the balance strut 9, the first main shaft 6 is connected with a hydraulic gear booster 16 through a gear, and the hydraulic oil tank 14 is connected with the hydraulic gear booster 16 through an oil pipe 15. Gear oil is filled in through a hydraulic oil tank 14, flows into a hydraulic gear booster 16 through an oil pipe 15, and the boosting force is automatically adjusted according to the running speeds of the first main shaft 6 and the second main shaft 12, so that the tinned tape generates tension.
The working and assembling principle is as follows: the screw lifting rocking handle (1, 2) is rocked to lift the first main shaft 6, the balance support 9 is taken out through the in-out rail 11, the screw sleeve 7 is opened, the polyester rubber sleeve 19 and the metal partition plate 18 are arranged, and the screw sleeve 7 is used for fastening after the arrangement. The hydraulic oil tank 14 is filled with gear oil, the gear oil flows into the hydraulic gear booster 16 through the oil pipe 15, and the boosting force is automatically adjusted according to the running speeds of the first main shaft 6 and the second main shaft 12, so that the tinned tape generates tension. The screws (3,8) are used for lifting the first main shaft 6 by shaking up the screw lifting rocking handles (1, 2), the first main shaft 6 is balanced by adjusting the balance pillars 9 at two sides, and the up-down moving plates (5,10) are used for controlling the up-down movement of the first main shaft 6.
A surface tinned tape slitting and winding process method is based on the surface tinned tape slitting and winding device and comprises the following steps as shown in figure 6:
(1) the polyester rubber sleeves are manufactured according to the width of the tinned tape, then the polyester rubber sleeves are respectively sleeved into the first main shaft 6 and the second main shaft 12, and the first main shaft 6 is respectively fixed by metal partition plates after the polyester rubber sleeves are sleeved into the polyester rubber sleeves according to the width of the tinned tape, so that the tinned tape is prevented from being wound together in operation. The specific operation sequence is that the required width of the polyester rubber sleeve is sleeved firstly, then a metal partition plate is sleeved, and then the required width of the polyester rubber sleeve is sleeved, so that the polyester rubber sleeve is arranged in sequence, finally the polyester rubber sleeve is locked by a screw sleeve, and the metal partition plate is clamped in the middle and fixed.
(2) The longitudinal-shearing strip tinning tape 20 is sequentially arranged, penetrates into the second main shaft 12 and winds through the surface of the polyester rubber sleeve, penetrates into the first main shaft 6, is well arranged through the polyester rubber sleeve and the metal partition plate, and the tinning tape 20, the first main shaft 6 and the second main shaft 12 run simultaneously. The starting end of the tinned tape 20 is adhered and fixed on a winding drum of a slitting machine, the tape is pulled by the operation of the winding machine at the speed of 30-80 meters per minute, and the tape is tightly attached and wound by an upper main shaft and a lower main shaft to simultaneously operate, so that the defects of scratching, scratching and the like on the surface of the tape are avoided. And hydraulic resistance is adjusted, so that the tinned tape passes through the main shaft and is uniformly stressed.
The invention winds the tin-plated tape by using the mode that the pulling force of the tin-plated tape drives the roll shaft, and the tin-plated tape, the first main shaft 6 and the second main shaft 12 run simultaneously by using the mode, so that the surface of the tin-plated tape has no friction, the winding tension of the tin-plated tape is increased by using the hydraulic resistance of the roll shaft, and the surface of the tin-plated tape is ensured to have no friction, no scratch and no scratch; the production capacity is increased, the cost is reduced, the surface of the product is good without intermittent shutdown equipment, and the product photo is shown in figure 7, so that the good effect of a client in use is ensured, and the client receives good comment.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes in the embodiments and modifications thereof may be made, and equivalents may be substituted for elements thereof; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The surface tinned tape slitting and winding device is characterized by comprising a first main shaft, a second main shaft, a partition plate and rubber sleeves, wherein the first main shaft and the second main shaft are arranged on a balance support in parallel, the rubber sleeves are sleeved in the first main shaft and the second main shaft, the partition plate is arranged on the first main shaft, and the rubber sleeves are fixed by the partition plate.
2. The surface tin-plating tape slitting and winding device as defined in claim 1, wherein the partition plate is disposed between two rubber sleeves, the rubber sleeves at the edge of the first spindle are locked by screw sleeves, and the partition plate is clamped between the two rubber sleeves.
3. The surface tin plating tape slitting and winding device as defined in claim 2, wherein the two ends of the second spindle are fixed in mounting holes at the bottom of a balance post respectively, an up-down moving plate is arranged in the balance post, and the up-down moving plate is connected with a screw lifting rocking handle arranged on the balance post through a screw; the up-down moving plate is provided with a mounting hole for mounting the first spindle, and two ends of the first spindle are respectively mounted in the mounting hole.
4. The surface tin plating tape slitting and winding device as set forth in claim 3, wherein the rubber cover is provided with an inner hole.
5. The surface tin plating tape slitting and winding device of claim 4, wherein the inner hole has a diameter of 75mm and an outer diameter of 85 mm.
6. The surface tin plating tape slitting and winding device as set forth in claim 5, wherein the partition plate has a thickness of 3mm and an outer diameter of 105 mm.
7. The surface tin-plating tape slitting and winding device as claimed in claim 1, wherein the rubber sleeve is a polyester rubber sleeve; the separator is a metal separator.
8. A surface tinned tape slitting and winding process method is based on the surface tinned tape slitting and winding device of claims 1-7, and is characterized by comprising the following steps:
(1) manufacturing polyester rubber sleeves according to the width of a tinned tape, then respectively sleeving the polyester rubber sleeves into a first main shaft and a second main shaft, and respectively fixing the first main shaft and the second main shaft by using metal partition plates after the polyester rubber sleeves are sleeved into the first main shaft and the second main shaft according to the width of the tinned tape;
(2) the longitudinal-shearing strip-dividing tinned tape is sequentially arranged, penetrates through the second main shaft, winds on the surface of the polyester rubber sleeve, penetrates through the first main shaft, is well arranged through the polyester rubber sleeve and the metal partition plate, and runs simultaneously with the first main shaft and the second main shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011035718.6A CN112224971A (en) | 2020-09-27 | 2020-09-27 | Surface tinning winding slitting and winding device and process method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011035718.6A CN112224971A (en) | 2020-09-27 | 2020-09-27 | Surface tinning winding slitting and winding device and process method |
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| Publication Number | Publication Date |
|---|---|
| CN112224971A true CN112224971A (en) | 2021-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011035718.6A Pending CN112224971A (en) | 2020-09-27 | 2020-09-27 | Surface tinning winding slitting and winding device and process method |
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| CN (1) | CN112224971A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4438888A (en) * | 1982-03-10 | 1984-03-27 | International Business Machines Corp. | Self-aligning web reel |
| CN101704460A (en) * | 2009-11-24 | 2010-05-12 | 施春建 | Roller type tension station applicable to rolling multiple rollers |
| EP2669225A1 (en) * | 2012-05-29 | 2013-12-04 | Düspohl Maschinenbau GmbH | Coiler and longitudinal cutting assembly with coiler |
| CN209081054U (en) * | 2018-09-04 | 2019-07-09 | 佛山市元汇丰五金制品有限公司 | The automatic adjustment of banding machine is oriented to wrap-up |
| CN110980383A (en) * | 2019-12-05 | 2020-04-10 | 湖南富佳钢瓶制造有限公司 | Automatic slitting and winding mechanism |
-
2020
- 2020-09-27 CN CN202011035718.6A patent/CN112224971A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4438888A (en) * | 1982-03-10 | 1984-03-27 | International Business Machines Corp. | Self-aligning web reel |
| CN101704460A (en) * | 2009-11-24 | 2010-05-12 | 施春建 | Roller type tension station applicable to rolling multiple rollers |
| EP2669225A1 (en) * | 2012-05-29 | 2013-12-04 | Düspohl Maschinenbau GmbH | Coiler and longitudinal cutting assembly with coiler |
| CN209081054U (en) * | 2018-09-04 | 2019-07-09 | 佛山市元汇丰五金制品有限公司 | The automatic adjustment of banding machine is oriented to wrap-up |
| CN110980383A (en) * | 2019-12-05 | 2020-04-10 | 湖南富佳钢瓶制造有限公司 | Automatic slitting and winding mechanism |
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