CN112678576B - Winding device used in cutting process of fireproof heat-insulating material - Google Patents

Winding device used in cutting process of fireproof heat-insulating material Download PDF

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Publication number
CN112678576B
CN112678576B CN202011447406.6A CN202011447406A CN112678576B CN 112678576 B CN112678576 B CN 112678576B CN 202011447406 A CN202011447406 A CN 202011447406A CN 112678576 B CN112678576 B CN 112678576B
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fixed
workbench
mounting frame
screw rod
cutting
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CN112678576A (en
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胡寅涛
章荣春
胡俊凯
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Anhui Jixi County Huayu Fireproof Filter Material Co ltd
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Anhui Jixi County Huayu Fireproof Filter Material Co ltd
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Abstract

The invention discloses a winding device used in the cutting process of fireproof heat-insulating materials, which comprises a workbench, wherein the upper end of the workbench is provided with a cutting groove, the upper end of the workbench is provided with conveyor belts respectively positioned at two sides of the cutting groove, a first mounting frame is arranged above the workbench, a punching mechanism is fixed on the first mounting frame, a first hydraulic cylinder is fixed on the first mounting frame, the first hydraulic cylinder and the punching mechanism are respectively positioned at two sides of the cutting groove, a piston rod of the first hydraulic cylinder is fixed with a first mounting plate, a pressing roller is arranged at the lower end of the mounting plate, one side of the workbench is provided with a lifting table, the upper end of the lifting table is fixedly provided with a second mounting frame, the second mounting frame is provided with a winding roller, a winding roller is sleeved and fixed on the winding roller, a gluing mechanism is arranged on the second mounting frame and is used for gluing the upper end face of the winding roller, a traction mechanism is arranged at the upper end of the workbench and is used for dragging cut materials to the winding roller. The invention can realize automatic winding of the cut material.

Description

Winding device used in cutting process of fireproof heat-insulating material
Technical Field
The invention relates to a winding device, in particular to a winding device used in the cutting process of fireproof heat-insulating materials.
Background
Along with the development of the modern mechanical processing industry, the requirements on the quality and precision of cutting energy-saving fireproof heat-insulating materials are continuously improved, and the requirements on improving the production efficiency, reducing the production cost and having a high intelligent automatic cutting function are also improved. The cut material is usually required to be rolled for the second time, so that the material is convenient to transport. But in actual production process, fire prevention heat preservation material is difficult to automatic winding after the cutting, needs the manual work to carry out manual winding, or needs the manual work to shift fire prevention heat preservation material to specific winding mechanism on carry out the winding, and because fire prevention heat preservation material after the cutting is shorter, needs the manual work to fix fire prevention heat preservation material's first end on the wind-up roll many times, leads to rolling efficiency greatly reduced. And secondly, as part of fireproof heat-insulating materials are soft, edge warping easily occurs after cutting, so that the transmission is difficult and the continuous cutting is affected.
Disclosure of Invention
The invention aims to provide a winding device used in the cutting process of fireproof heat-insulating materials, which can automatically wind the cut materials.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a coiling mechanism for among fire prevention insulation material's the cutting process, comprises a workbench, the workstation upper end is equipped with the cutting groove, be equipped with the cutting mechanism that is used for cutting material in the cutting groove, workstation upper end just is located the cutting groove both sides and is equipped with the conveyer belt respectively, the workstation top is equipped with mounting bracket one, be fixed with punching mechanism on the mounting bracket one, punching mechanism is used for beating one row of easy tearing hole on fire prevention insulation material, be fixed with pneumatic cylinder one on the mounting bracket one, pneumatic cylinder one and punching mechanism are located the cutting groove both sides respectively, the piston rod of pneumatic cylinder one is fixed with mounting panel one, the pinch roller is installed to the mounting panel lower extreme, workstation one side is equipped with the elevating platform, the elevating platform upper end is fixed with the mounting bracket two, install the wind-up roll on the mounting bracket two, the wind-up roll overcoat is equipped with the rolling section of thick bamboo, be equipped with the rubber coating mechanism on the mounting bracket two, the rubber coating mechanism is used for gluing at the rolling barrel up end, traction mechanism is installed to the workstation upper end, traction mechanism is used for drawing the material after cutting off to collect the reel.
Preferably, the upper end of the workbench is respectively fixed with coamings at two sides of the conveyor belt, and one end of the coamings, which is close to the conveyor belt, is fixed with more than two baffles.
Preferably, the punching mechanism comprises a second hydraulic cylinder fixed on a first mounting frame, a piston rod of the second hydraulic cylinder is fixed with a second mounting plate, more than two first punching cutters are fixed at the lower end of the second mounting plate, two punching cutters are respectively fixed at two ends of the first punching cutters, and the second punching cutters are narrower than the first punching cutters.
Preferably, the gluing mechanism is arranged above the winding drum, the gluing mechanism comprises a first sliding block, a first sliding hole is formed in a second mounting frame, the first sliding block is arranged in the first sliding hole, a first motor is fixed on the second mounting frame, an output shaft of the first motor is fixed with one end of a first screw rod, the other end of the first screw rod extends into the first sliding hole and is connected with the second mounting frame through a bearing, the first screw rod penetrates through the first sliding block and is connected with the first sliding block through threads, a glue storage barrel is fixed at the upper end of the first sliding block, the lower end of the glue storage barrel is communicated with a glue outlet pipe, the glue outlet pipe penetrates through the first sliding block and extends to the upper side of the winding drum, a control valve is arranged on the glue outlet pipe, and a glue spreading brush is fixed at one side of the glue outlet pipe.
Preferably, the second motor is fixed on the second mounting frame, the output shaft of the second motor is fixed with one end of the winding roller, the limiting plates and the fixing plates are sleeved and fixed at the two ends of the winding roller respectively, the limiting plates are close to the second motor, square limiting grooves are formed in the limiting plates, a square limiting block is fixed at one end of the winding roller close to the limiting plates, and the square limiting block is arranged in the square limiting grooves.
Preferably, the fixed plate is connected with the wind-up roll through threads.
Preferably, the traction mechanism is provided with two groups and is respectively arranged on two sides of the conveyor belt, the traction mechanism comprises a second slider arranged at the upper end of the workbench, the second slider is arranged on the screw rod transmission mechanism and is provided with a second sliding hole, a third hydraulic cylinder is fixed in the second sliding hole, a piston rod of the third hydraulic cylinder is fixed with the third slider, the third slider is arranged on the slide Kong Erna and is fixed with the connecting rod, the connecting rod extends to the upper side of the conveyor belt and is fixed with the extension rod, and an inserting column is fixed at the lower end of the extension rod.
Preferably, the screw rod transmission mechanism comprises a screw rod II, two ends of the screw rod II are respectively connected with the mounting block through bearings, one end of the screw rod II penetrates through the mounting block to be fixed with an output shaft of the motor III, a sliding rail is arranged below the screw rod II, the sliding block II is arranged on the sliding rail, and the screw rod II penetrates through the sliding block II and is in threaded connection with the sliding block II.
Compared with the prior art, the invention has the beneficial effects that:
1) The material is automatically glued on the winding drum through the gluing mechanism, and is pulled to the winding drum by the traction mechanism, so that the material is automatically adhered to the winding drum, the cut material is convenient to automatically wind, the material does not need to be transported to the next winding mechanism, the winding efficiency is greatly improved, and the cutting of the material is not influenced;
2) By arranging the traction mechanism, the cut material can be conveniently moved to the conveyor belt at the other side of the cutting groove, and the continuous conveying of the material is ensured, so that continuous cutting is realized.
Drawings
FIG. 1 is a schematic structural view of a winding device used in a cutting process of a fireproof heat-insulating material according to an embodiment of the invention;
FIG. 2 is a side view of a table in an embodiment of the invention;
FIG. 3 is a bottom view of a second mounting plate according to an embodiment of the present invention;
FIG. 4 is a side view of a structure on a lift table and a mounting bracket in an embodiment of the invention;
FIG. 5 is a schematic view of a limiting plate according to an embodiment of the present invention;
FIG. 6 is a top view of a second mount according to an embodiment of the present invention;
FIG. 7 is a top view of a portion of the structure of a table in an embodiment of the invention;
in the figure, 1, a workbench, 2, a cutting groove, 3, a material, 4, a cutting mechanism, 5, a conveyor belt, 6, a coaming, 7, a baffle, 8, a first mounting frame, 9, an easy-to-tear hole, 10, a second hydraulic cylinder, 11, a second mounting plate, 12, a first perforating knife, 13, a second perforating knife, 14, a first hydraulic cylinder, 15, a first mounting plate, 16, a pressure roller, 17, a lifting table, 18, a second mounting frame, 19, a winding roller, 20, a winding drum, 21, a second motor, 22, a limiting plate, 23, a fixed plate, 24, a square limiting groove, 25, a first sliding hole, 26, a first motor, 27, a first screw rod, 28, a glue storage barrel, 29, a glue outlet pipe, 30, a control valve, 31, a glue brush, 32, a second sliding block, 33, a second screw rod, 34, a mounting block, 35, a third motor, 36, a sliding rail, 37, a second sliding hole, 38, a third hydraulic cylinder, 39, a third sliding block, 40, a connecting rod, 41, an extension rod, 42, a plug, 43, a pasting area, 44, a first sliding block, 45 and a first using area.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, a winding device for a fireproof thermal insulation material 3 in a cutting process comprises a workbench 1, wherein a cutting groove 2 is formed in the upper end of the workbench 1, a cutting mechanism 4 for cutting the material 3 is arranged in the cutting groove 2, and the cutting mechanism 4 is an existing cutting mechanism 4. The upper end of the workbench 1 and the two sides of the cutting groove 2 are respectively provided with a conveyor belt 5, the upper end of the workbench 1 and the two sides of the conveyor belt 5 are respectively fixed with a coaming 6, one end of the coaming 6, which is close to the conveyor belt 5, is fixed with more than two baffle plates 7, the coaming 6 is used for limiting the movement of the materials 3 on the horizontal plane, and the baffle plates 7 are used for limiting the movement of the materials 3 in the vertical direction.
The workstation 1 top is equipped with mounting bracket one 8, is fixed with punching mechanism on mounting bracket one 8, and punching mechanism is used for punching a row of easily tearing hole 9 on fire prevention insulation material 3. The punching mechanism comprises a second hydraulic cylinder 10 fixed on a first mounting frame 8, a piston rod of the second hydraulic cylinder 10 is fixed with a second mounting plate 11, more than two punching cutters 12 are fixed at the lower end of the second mounting plate 11, two punching cutters 13 are respectively fixed at two ends of the first punching cutter 12, and the second punching cutter 13 is narrower than the first punching cutter 12.
A first hydraulic cylinder 14 is fixed on the first mounting frame 8, the first hydraulic cylinder 14 and the punching mechanism are respectively positioned on two sides of the cutting groove 2, a piston rod of the first hydraulic cylinder 14 is fixed with a first mounting plate 15, a compaction roller 16 is mounted at the lower end of the first mounting plate 15, and the compaction roller 16 plays roles in compaction and traction. A pressing mechanism can also be arranged on the first mounting frame 8, the pressing mechanism and the pressing roller 16 are respectively arranged on two sides of the cutting groove 2, and the pressing mechanism is used for pressing the material 3.
One side of the workbench 1 is provided with a lifting table 17, the upper end of the lifting table 17 is fixedly provided with a second installation frame 18, a winding roller 19 is installed on the second installation frame 18, and a winding drum 20 is sleeved and fixed on the winding roller 19. A second motor 21 is fixed on the second mounting frame 18, an output shaft of the second motor 21 is fixed with one end of the winding roller 19, and a limiting plate 22 and a fixing plate 23 are respectively sleeved and fixed outside the winding roller 19 and at two ends of the winding drum 20. The limiting plate 22 is close to the motor II 21, a square limiting groove 24 is formed in the limiting plate 22, a square limiting block matched with the square limiting groove 24 is fixed at one end, close to the limiting plate 22, of the winding drum 20, and the square limiting block is arranged in the square limiting groove 24. The fixed plate 23 is connected with the wind-up roller 19 through threads, the diameters of the fixed plate 23 and the limiting plate 22 are larger than those of the wind-up cylinder 20, and the fixed plate 23 and the limiting plate 22 can be used for preventing the material 3 from shifting in the winding process.
And a gluing mechanism is arranged on the second mounting frame 18 and is used for gluing the upper end face of the winding drum 20. The gluing mechanism is arranged above the winding drum 20 and comprises a first sliding block 45, a first sliding hole 25 is formed in the second mounting frame 18, and the first sliding block 45 is arranged in the first sliding hole 25. The second mounting frame 18 is fixedly provided with a first motor 26, an output shaft of the first motor 26 is fixed with one end of a first screw rod 27, the other end of the first screw rod 27 extends into the first slide hole 25 and is connected with the second mounting frame 18 through a bearing, and the first screw rod 27 penetrates through the first slide block 45 and is connected with the first slide block 45 through threads. The upper end of the first slide block 45 is fixedly provided with a glue storage barrel 28, the lower end of the glue storage barrel 28 is communicated with a glue outlet pipe 29, the glue outlet pipe 29 penetrates through the first slide block 45 to extend to the upper part of the collecting drum 20, and a control valve 30 is arranged on the glue outlet pipe 29. A glue spreading brush 31 is fixed at the lower end of the first slide block 45 and positioned at one side of the glue outlet pipe 29. The fixed plate 23 is provided with a through groove for the glue spreading brush 31 and the glue outlet pipe 29 to pass through, so that the glue spreading brush 31 and the glue outlet pipe 29 are convenient to be far away from the winding drum 20, and the material 3 is prevented from being wound.
A traction mechanism is arranged at the upper end of the workbench 1 and is used for drawing the cut material 3 onto the collection reel 20. The traction mechanisms are provided with two groups and are respectively arranged at two sides of the conveyor belt 5. The traction mechanism comprises a second sliding block 32 arranged at the upper end of the workbench 1, and the second sliding block 32 is arranged on the screw rod transmission mechanism. The screw rod transmission mechanism comprises a screw rod II 33, two ends of the screw rod II 33 are respectively connected with a mounting block 34 through bearings, the mounting block 24 is fixed at the upper end of the workbench 1, one end of the screw rod II 33 penetrates through the mounting block 34 to be fixed with an output shaft of a motor III 35, a sliding rail 36 is arranged below the screw rod II 33, a sliding block II 32 is arranged on the sliding rail 36, and the screw rod II 33 penetrates through the sliding block II 32 and is in threaded connection with the sliding block II 32. The second slide block 32 is provided with a second slide hole 37, a third hydraulic cylinder 38 is fixed in the second slide hole 37, a piston rod of the third hydraulic cylinder 38 is fixed with a third slide block 39, and the third slide block 39 is arranged in the second slide hole 37. The third slide block 39 is fixed with a connecting rod 40, the connecting rod 40 extends to the upper side of the conveyor belt 5, the connecting rod 40 is fixed with an extension rod 41, a plug post 42 is fixed at the lower end of the extension rod 41, and the lower end of the plug post 42 is conical.
Working principle: the material 3 moves on the conveyor belt 5, the hydraulic cylinder II 10 is started, the hydraulic cylinder II 10 drives the perforating knife I12 and the perforating knife II 13 to move downwards, a row of easy-tearing holes 9 are formed in the material 3, the easy-tearing holes 9 divide the material 3 into a pasting area 43 and a using area 44, and one end, close to the cutting mechanism 4, is the pasting area 43. After the material 3 is cut by the cutting mechanism 4, the cut material 3 is wound, the fixing plate 23 is screwed off, the wound material 3 is taken down, then a new winding drum 20 is replaced, the square limiting block of the winding drum 20 is clamped into the square limiting groove 24, and then the fixing plate 23 is screwed again, so that the winding drum 20 and the winding roller 19 are fixed. The lifting table 17 is started to enable the highest end face of the winding drum 20 to be level with the upper end face of the conveyor belt 5. The first motor 26 is started, the first motor 26 drives the first screw rod 27 to rotate, the first screw rod 27 drives the first slide block 45 to move along the first slide hole 25, the first slide block 45 drives the rubber outlet pipe 29 and the rubber coating brush 31 to move to the upper portion of the collecting drum 20, the control valve 30 is opened, the glue in the rubber storage drum 28 flows from the rubber outlet pipe 29 to the upper end of the collecting drum 20, and then the rubber coating brush 31 is utilized to uniformly coat the glue. And after the coating is finished, resetting the coating mechanism.
Starting a third hydraulic cylinder 38, wherein the third hydraulic cylinder 38 drives a third sliding block 39 to move downwards along a second sliding hole 37, so that a plunger 42 is inserted into the material 3 on the conveyor belt 5; then, the third motor 35 is started, the third motor 35 drives the second screw rod 33 to rotate, the second screw rod 33 drives the second slide block 32 to move along the sliding rail 36, the inserting column 42 pulls the material 3 to pass through the cutting groove 2, the material 3 smoothly enters the conveyor belt 5 on the other side of the cutting groove 2, the second slide block 32 is continuously moved until the material 3 moves to the upper end of the winding drum 20, and the pasting area 43 of the material 3 is bonded with the winding drum 20 through glue. The third hydraulic cylinder 38 drives the third sliding block 39 to move upwards, so that the plunger 42 is separated from the material 3, and the traction mechanism is reset. The first hydraulic cylinder 14 is started, and the first hydraulic cylinder 14 drives the compaction roller 16 to move downwards, so that the compaction roller 16 contacts with the upper end surface of the material 3, and the compaction traction function is achieved. The winding drum 20 is lifted by the lifting table 17 so that the material 3 is tangent to the pinch roller 16 and the winding drum 20, respectively. Then, the motor II 21 is started, the motor II 21 drives the winding drum 20 to rotate, and the winding drum 20 can perform winding work. The cut and rolled material 3 can be torn along the easy-to-tear hole 9 in use to tear the application area 44 and the adhesive area 43 of the material 3, thereby facilitating use.
The foregoing is merely illustrative and explanatory of the invention, as it is well within the scope of the invention, as it is intended to provide those skilled in the art with various modifications, additions and substitutions to the specific embodiments disclosed and those skilled in the art without departing from the scope of the invention as disclosed in the accompanying claims.

Claims (7)

1. A coiling mechanism for among fire prevention insulation material's cutting process, its characterized in that: the automatic material collecting and cutting device comprises a workbench, wherein a cutting groove is formed in the upper end of the workbench, a cutting mechanism used for cutting materials is arranged in the cutting groove, conveying belts are respectively arranged at the upper end of the workbench and positioned at two sides of the cutting groove, a first mounting frame is arranged above the workbench, a punching mechanism is fixedly arranged on the first mounting frame and used for punching a row of easily torn holes in a fireproof heat-insulating material, a first hydraulic cylinder is fixedly arranged on the first mounting frame, the first hydraulic cylinder and the punching mechanism are respectively positioned at two sides of the cutting groove, a piston rod of the first hydraulic cylinder is fixedly arranged on a mounting plate, a pressing roller is arranged at the lower end of the mounting plate, a lifting table is arranged at one side of the workbench, a second mounting frame is fixedly arranged at the upper end of the lifting table, a winding roller is arranged on the second mounting frame, a winding drum is fixedly sleeved outside the winding drum, a gluing mechanism is arranged on the second mounting frame and used for gluing the upper end face of the winding drum, and a traction mechanism is arranged at the upper end of the workbench and used for dragging the material after cutting;
the gluing mechanism is arranged above the winding drum, the gluing mechanism comprises a first sliding block, a first sliding hole is formed in a second mounting frame, the first sliding block is arranged in the first sliding hole, a first motor is fixed on the second mounting frame, an output shaft of the first motor is fixed with one end of a first screw rod, the other end of the first screw rod extends into the first sliding hole and is connected with the second mounting frame through a bearing, the first screw rod penetrates through the first sliding block and is connected with the first sliding block through threads, a glue storage barrel is fixed at the upper end of the first sliding block, the lower end of the glue storage barrel is communicated with a glue outlet pipe, the glue outlet pipe penetrates through the first sliding block and extends to the upper side of the winding drum, a control valve is arranged on the glue outlet pipe, and a glue spreading brush is fixed at one side of the lower end of the sliding block and is positioned on one side of the glue outlet pipe.
2. The winding device used in the cutting process of fireproof heat insulation materials according to claim 1, wherein: the upper end of the workbench is positioned on two sides of the conveyor belt, coamings are respectively fixed on the upper end of the workbench, and more than two baffle plates are fixed on one end, close to the conveyor belt, of the coamings.
3. The winding device used in the cutting process of fireproof heat insulation materials according to claim 1, wherein: the punching mechanism comprises a second hydraulic cylinder fixed on a first mounting frame, a piston rod of the second hydraulic cylinder is fixed with a second mounting plate, more than two first punching cutters are fixed at the lower end of the second mounting plate, two punching cutters are respectively fixed at two ends of the first punching cutter, and the second punching cutters are narrower than the first punching cutters.
4. The winding device used in the cutting process of fireproof heat insulation materials according to claim 1, wherein: be fixed with motor two on the mounting bracket two, the output shaft of motor two is fixed with the one end of wind-up roll, the wind-up roll is outer and be located the cover respectively and establish and be fixed with limiting plate and fixed plate in a rolling section of thick bamboo both ends, the limiting plate is close to motor two, be equipped with square spacing groove on the limiting plate, the one end that a rolling section of thick bamboo is close to the limiting plate is fixed with square stopper, square stopper sets up in square spacing inslot.
5. The winding device used in the cutting process of the fireproof heat insulation material according to claim 4, wherein: the fixed plate is connected with the wind-up roll through threads.
6. The winding device used in the cutting process of fireproof heat insulation materials according to claim 1, wherein: the traction mechanism is provided with two groups and is respectively arranged on two sides of the conveyor belt, the traction mechanism comprises a second slider arranged at the upper end of the workbench, the second slider is arranged on the screw rod transmission mechanism, a second sliding hole is formed in the second slider, a third hydraulic cylinder is fixedly arranged in the second sliding hole, a piston rod of the third hydraulic cylinder is fixedly connected with the third slider, the third slider is arranged on the slide Kong Erna and is fixedly connected with the connecting rod, the connecting rod extends to the upper side of the conveyor belt, the connecting rod is fixedly connected with the extension rod, and an inserting column is fixedly arranged at the lower end of the extension rod.
7. The winding device used in the cutting process of the fireproof heat insulation material according to claim 6, wherein: the screw rod transmission mechanism comprises a screw rod II, two ends of the screw rod II are respectively connected with the mounting block through bearings, one end of the screw rod II penetrates through the mounting block to be fixed with an output shaft of the motor III, a sliding rail is mounted below the screw rod II, the sliding block II is mounted on the sliding rail, and the screw rod II penetrates through the sliding block II and is in threaded connection with the sliding block II.
CN202011447406.6A 2020-12-09 2020-12-09 Winding device used in cutting process of fireproof heat-insulating material Active CN112678576B (en)

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CN112678576B true CN112678576B (en) 2023-10-17

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CN210589687U (en) * 2019-06-20 2020-05-22 雷特玛(合肥)感压粘合涂层材料有限公司 Perforating device for backing-paper-free labels

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CN206170216U (en) * 2016-05-04 2017-05-17 文登蓝岛建筑工程有限公司 Cutting of can walking is put up
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CN210589687U (en) * 2019-06-20 2020-05-22 雷特玛(合肥)感压粘合涂层材料有限公司 Perforating device for backing-paper-free labels
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