CN112224824A

CN112224824A - Automatic vial arranging machine that detects of xiLin bottle

Info

Publication number: CN112224824A
Application number: CN202011216496.8A
Authority: CN
Inventors: 丁咚; 裴彩朋
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-11-04
Filing date: 2020-11-04
Publication date: 2021-01-15

Abstract

The invention relates to the technical field of penicillin bottle production, in particular to an automatic penicillin bottle detection and arrangement machine, which comprises a rack, wherein a bottle arrangement material channel, an arrangement mechanism, a visual pattern detection mechanism and a waste bottle kicking mechanism are arranged on the rack; the bottle arranging material channel comprises a bottle arranging belt pulley group and a bottle sliding plate, the bottle sliding plate is of an inclined plate-shaped structure, the arranging mechanism comprises two bottle blocking components and two groups of sensors, the visual pattern detection mechanism comprises an industrial personal computer, a visual detection camera and a light source, the arranging mechanism is used for uniformly arranging the penicillin bottles in the bottle arranging material channel at intervals, the industrial personal computer in the visual pattern detection mechanism is used for receiving signals sent back by the sensors, carrying out data analysis and issuing instructions, controlling all components to work, the visual detection camera can be used for identifying defective penicillin bottle waste bottles through visual detection analysis, the waste bottle kicking mechanism is used for pushing out the waste bottles, and the bottle overturning mechanism is used for adjusting the bottle mouths of the penicillin bottles to be consistent in direction.

Description

Automatic vial arranging machine that detects of xiLin bottle

Technical Field

The invention relates to the technical field of penicillin bottle production, in particular to an automatic penicillin bottle detection and arranging machine.

Background

The penicillin bottle is a small bottle made of glass material, and after the injection is filled, the rubber plug is used for sealing, so that the penicillin bottle is suitable for injection bottles, oral liquid bottles and the like in various pharmaceutical industries. The penicillin bottle is light-proof and transparent, reduces photochemical degradation, and can observe the state and the holding capacity in the bottle through the bottle body. The penicillin bottle group is packaged by plastic packaging films on layers, and the plastic films of the penicillin bottle group are required to be removed, so the unpacking is a key part of the production line of finished injection, oral liquid and the like. And in xiLin bottle wholly imports into the hopper after unpacking, need with chaotic xiLin bottle arrangement and make xiLin bottle's bottleneck transport after upwards, just so can make things convenient for subsequent xiLin bottle's filling.

The invention with publication number CN201711454151.4 discloses a penicillin bottle unscrambler, which comprises a rack, wherein the rack is provided with a hopper, and the rack is also provided with a carding device, a bottle unscrambling device and a bottle pushing device; carding unit constructs and sets up in the low reaches of hopper, the reason bottle device set up in carding conveyer trough's low reaches, the xiLin bottle in the hopper is combed through carding unit and is gone up one row of transport in the upper and lower direction, then stands after deflecting xiLin bottle 90 through the reason bottle device, and this reason bottle machine need not to consider xiLin bottle's bottleneck orientation and can realize reason bottle, and the efficiency of reason bottle is higher, and the success rate of reason bottle is higher.

The invention with publication number CN201010297319.7 discloses a penicillin bottle unscrambler, which comprises a conveying mechanism, an equi-index disc bottle unscrambler and a power transmission mechanism, wherein the conveying mechanism consists of a conveying belt, penicillin bottles and a sensor, the sensor is arranged above the conveying belt, and the center of the equi-index disc is connected to a rotating shaft of the power transmission mechanism, and the penicillin bottle unscrambler is characterized in that: the equant disc is provided with a plurality of open slots which are uniformly arranged along the circumferential direction, the bottle-receiving track plate is inserted into the open slots and fixed on the table board together with the bottle-receiving support plate, and the rotating shaft drives the equant disc to rotate in a clearance manner. The invention has simple structure, stable operation, no need of additional lubrication, and low voltage apparatus, and reduces labor intensity and production cost. Can be widely applied to the penicillin bottle forming industry and the penicillin bottle finishing industry. The automatic bottle arranging and tray loading work of the penicillin bottles is realized, and the work efficiency of bottle arranging and the quality of products are improved.

However, the above patents still have the following problems:

(1) the penicillin bottles which are processed are disordered and need to be orderly arranged with the bottle openings upwards, the penicillin bottles which are disordered together in the arranging process are easy to collide to cause bottle body damage, economic loss is generated, and broken bottle residues stay on a conveying machine for a long time to cause damage to the machine.

(2) Bottle sorting needs a large amount of manual work to carry out the letter sorting of expense bottle among the reason bottle process, and production efficiency is low, has error rate and operational risk.

(3) Most reason bottle device function singleness needs to detect the arrangement work with the help of other devices completion xiLin bottle of complete set, does not possess the function of arrangement, detection, letter sorting, collect in an organic whole concentratedly.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides a waste bottle kicking mechanism which is provided with a sorting mechanism for arranging the penicillin bottles in sections, a visual pattern detection mechanism for identifying the defective penicillin bottles, a waste bottle kicking mechanism for pushing waste products into a bottle sliding channel and an automatic penicillin bottle detection and sorting machine for changing the transmission position of the penicillin bottles.

The basic scheme of the invention is as follows: the automatic vial arranging detection machine comprises a rack, wherein a vial arranging material channel is arranged on the rack, and a arranging mechanism, a visual pattern detection mechanism and a waste vial kicking mechanism are sequentially arranged from the head end to the tail end of the vial arranging material channel on the rack according to the moving direction of vials on the vial arranging material channel;

the bottle arranging material channel comprises a bottle arranging belt pulley group and a bottle sliding plate, the bottle sliding plate is of an inclined plate-shaped structure, the horizontal plane of the moving head end of each penicillin bottle of the bottle sliding plate is higher than the moving tail end of each penicillin bottle of the bottle sliding plate, the bottle arranging belt pulley group is installed on the rack, and the bottle sliding plate is arranged on the side face of the belt pulley group;

the sorting mechanism is arranged at the middle end of the bottle arranging material channel and comprises a bottle blocking assembly and a sensor, the bottle blocking assembly and the sensor are respectively arranged on two sides of the bottle arranging belt pulley group, and the sensor is arranged on the bottle blocking assembly and moves after receiving signals of the sensor;

the vision figure detection mechanism is used for detecting whether the external dimension of the penicillin bottle meets the requirement or not, and comprises an industrial personal computer, a vision detection camera and two light sources, the vision figure detection mechanism is installed on the side face of the rack, the industrial personal computer is installed on the rack, a plurality of control elements are arranged in the industrial personal computer, the vision detection camera is installed in the middle of the front end of the vision figure detection mechanism, the two light sources are symmetrically arranged on the two sides of the vision detection camera, and the vision detection camera and the light sources face the bottle arranging material channel.

The waste bottle kicking mechanism comprises a bottle kicking cylinder support, a bottle kicking cylinder, a bottle kicking telescopic rod, a bottle kicking block and a bottle sliding channel, the bottle kicking cylinder is mounted on the rack through the bottle kicking cylinder support, one end of the bottle kicking telescopic rod is arranged inside the bottle kicking cylinder, the other end of the bottle kicking telescopic rod is connected with the bottle kicking block, the free end of the bottle kicking block faces the bottle sliding channel, and the bottle sliding channel and the bottle kicking cylinder are respectively arranged on two sides of the bottle sorting channel.

The bottle unscrambler is provided with a bottle unscrambling channel, an unscrambling mechanism, a visual pattern detection mechanism, a waste bottle kicking mechanism and other main mechanisms and other auxiliary conveying mechanisms, wherein the bottle unscrambling channel is provided with a bottle sliding plate, when the processed penicillin bottles are added into the bottle unscrambler, the bottle sliding plate can play a role of buffering to prevent the penicillin bottles from being damaged due to severe collision after falling down or falling out of the bottle unscrambler due to excessive number of the penicillin bottles, the unscrambling mechanism adopts two bottle blocking assemblies and two groups of sensors to arrange the penicillin bottles in the bottle unscrambling channel at uniform intervals, so that the detection of the next procedure is facilitated, and the misoperation of identifying errors due to over-dense arrangement is avoided; visual pattern detection mechanism is equipped with the industrial computer, visual detection camera and light source, the industrial computer receives the signal that each sensor passed back, carry out data analysis and issue the instruction, control each part work, accomplish corresponding required action, visual detection camera can pass through visual detection analysis, the useless xiLin bottle of injustice is discerned, and pass information back to the industrial computer in, light source cooperation photoswitch and visual detection camera improve light-operated precision and recognition accuracy degree, play useless bottle mechanism after the instruction of well accuse machine is received, push useless bottle in the swift current bottle passageway, select the xiLin bottle finished product that the quality was passed through with this automation and get into next process.

Preferably, the rack is also provided with a bottle turning mechanism and a first bottle pushing mechanism;

the bottle turning mechanism comprises a first bottle turning channel, a second bottle turning channel, a bottle turning hook support, a bottle turning hook and two bottle turning support plates, the bottle turning hook support is mounted on the bottle turning support plates, the bottle turning hook is connected to the bottle turning hook support through a bolt in a rotating mode, the bottle turning mechanism is arranged at the top of the tail end of the first bottle turning channel, the front end of the second bottle turning channel is arranged at the bottom of the tail end of the first bottle turning channel, and the two bottle turning support plates are symmetrically arranged on two sides of the first bottle turning channel and the second bottle turning channel;

the first bottle pushing mechanism comprises a material box, a first bottle pushing cylinder, a first bottle pushing telescopic rod, a bottle pushing sensor, a first bottle pushing block and a bottle pushing support plate, the bottle pushing support plate is mounted on the rack, the first bottle pushing cylinder and the material box are mounted on the bottle pushing support plate, one end of the first bottle pushing telescopic rod is arranged in the first bottle pushing cylinder, and the other end of the first bottle pushing telescopic rod is provided with the first bottle pushing block.

The bottle overturning mechanism is provided with a first bottle overturning material channel, a second bottle overturning material channel and a bottle overturning hook, the orientation of a finished product penicillin bottle is overturned through friction with the first bottle overturning material channel by the finished product penicillin bottle kicking the waste bottle mechanism though a certain interval exists, but the orientation of the bottle mouth is inconsistent, the penicillin bottle hooking device with the bottle mouth forward through the bottle overturning hook can push the bottle overturning hook to directly enter the second bottle overturning material channel when the penicillin bottle meets the penicillin bottle with the bottle bottom forward, the first bottle pushing mechanism receives the penicillin bottle conveyed from the bottle overturning mechanism to enter the material box, the signal is transmitted to the central control machine after the signal is detected by the bottle pushing sensor, the central control machine sends an instruction after analysis, the first bottle pushing cylinder is controlled to move, the first bottle pushing telescopic rod extends out, and the penicillin bottle is pushed to enter the bottle arranging material channel by the first bottle pushing block.

Preferably, the rack is further provided with a second bottle pushing mechanism and a bottle discharging channel, and the second bottle pushing mechanism comprises an upper fixing block, a sliding table cylinder, a first connecting plate, a plurality of stand columns, a lower fixing block, a first bottle pushing baffle, a second connecting plate, a second bottle pushing block, a second bottle pushing telescopic rod and a second bottle pushing cylinder;

it is a plurality of stand upper end is connected with last fixed block bottom, and is a plurality of the stand lower extreme is connected with fixed block top down, go up the fixed block and all pass through the bolt fastening on the second connecting plate with fixed block down, slip table cylinder and a plurality of stand sliding connection, be equipped with the screw hole that four corners distribute on the slip table cylinder, first connecting plate passes through bolt fixed connection with the slip table cylinder, first connecting plate bottom is equipped with bolted connection's first bottle baffle that pushes away, the slip table cylinder is located row bottle material and says directly over, the second pushes away a bottle cylinder and installs in the frame, the second pushes away inside bottle cylinder is arranged in to bottle telescopic link one end, the second pushes away a bottle telescopic link other end and is connected with second bottle pushing block, the free end of second bottle pushing block is arranged bottle material towards.

The bottle discharging material channel comprises a bottle discharging main belt wheel, a bottle discharging main belt wheel bracket, a bottle discharging belt, a bottle discharging auxiliary belt wheel bracket, a bottle discharging auxiliary belt wheel and a bottle discharging motor; the bottle discharging main belt wheel support and the bottle discharging auxiliary belt wheel support are both mounted on the frame, the bottle discharging main belt wheel is mounted on the bottle discharging main belt wheel support, the bottle discharging auxiliary belt wheel is mounted on the bottle discharging auxiliary belt wheel support, the bottle discharging motor outlet end is connected with the bottle discharging main belt wheel, and a material tray is arranged in front of the bottle discharging material channel.

The second pushes away a bottle mechanism and arranges the bottle material in and say directly over, the second pushes away a bottle mechanism and pushes away in the charging tray with the xiLin bottle that gets into in the bottle material way and collect, the second pushes away a bottle mechanism and is equipped with slip table cylinder and first bottle baffle that pushes away, xiLin bottle in the bottle material way of arranging reaches a certain quantity after, well control machine sends out instruction control second and pushes away a bottle cylinder action, the second pushes away a bottle telescopic link and stretches out, promote the second connecting plate and push away xiLin bottle into the charging tray, the slip table cylinder is in the lower part of stand this moment, the first bottle baffle that pushes away that connects on the slip table cylinder is also in the decline state, utilize first bottle baffle that pushes away to prevent to push away the bottle in-process bottle and disperse the part all around because of the thrust of second connecting plate, after pushing away the bottle and accomplishing, the slip table cylinder drives first bottle baffle that pushes away to rise.

Preferably, the bottle blocking assembly and the sensors are respectively provided with two groups, namely a first bottle blocking assembly, a second bottle blocking assembly, a first sensor and a second sensor;

the first bottle blocking assembly comprises a first bottle blocking cylinder, a first bottle blocking telescopic rod, a first bottle blocking block and a first bottle blocking plate, the first bottle blocking cylinder is installed on the rack, one end of the first bottle blocking telescopic rod is arranged inside the first bottle blocking cylinder, the other end of the first bottle blocking telescopic rod is provided with the first bottle blocking block, and the first bottle blocking plate is installed on the first bottle blocking block;

the second bottle stopping assembly comprises a second bottle stopping cylinder, a second bottle stopping telescopic rod, a second bottle stopping block and a second bottle stopping plate, the second bottle stopping cylinder is installed on the rack, one end of the second bottle stopping telescopic rod is arranged in the second bottle stopping cylinder, the other end of the second bottle stopping telescopic rod is provided with the second bottle stopping block, and the second bottle stopping plate is installed on the second bottle stopping block;

the first sensor and the second sensor are symmetrically arranged on the other side of the bottle straightening material channel, the first sensor and the second sensor are distributed at intervals, the first sensor is located in the front of the first bottle blocking cylinder, and the second sensor is located between the first bottle blocking cylinder and the second bottle blocking cylinder.

The input end of the bottle discharging channel is provided with a third bottle blocking assembly and a third sensor, the output end of the bottle discharging channel is provided with a fourth bottle blocking assembly, the third bottle blocking assembly and the third sensor are symmetrically distributed, and the third bottle blocking assembly comprises a third bottle blocking cylinder support, a third bottle blocking cylinder, a third bottle blocking telescopic rod, a third bottle blocking block and a third bottle blocking plate; the third bottle blocking cylinder is installed on a third bottle blocking cylinder support, one end of a third bottle blocking telescopic rod is arranged inside the third bottle blocking cylinder, the other end of the third bottle blocking telescopic rod is provided with a third bottle blocking block, a third bottle blocking plate is installed on the third bottle blocking block, and the fourth bottle blocking assembly comprises a fourth bottle blocking cylinder support, a fourth bottle blocking cylinder, a fourth bottle blocking telescopic rod, a fourth bottle blocking block and a fourth bottle blocking plate; the fourth bottle blocking cylinder is installed on a fourth bottle blocking cylinder support, one end of a fourth bottle blocking telescopic rod is arranged inside the fourth bottle blocking cylinder, a fourth bottle blocking block is installed at the other end of the fourth bottle blocking telescopic rod, and a fourth bottle blocking plate is installed on the fourth bottle blocking block.

The third bottle retaining component and the fourth bottle retaining component are arranged at two ends of the bottle arranging material channel, the third bottle retaining component and the fourth bottle retaining component act simultaneously after receiving an instruction of the central control machine, a third sensor symmetrical to the third bottle retaining component is arranged at the input end of the bottle arranging material channel, the third sensor counts penicillin bottles entering the bottle arranging material channel, after a set numerical value is reached, information is transmitted back to the central control machine, the central control machine sends an instruction after analysis and controls the third bottle retaining cylinder and the fourth bottle retaining cylinder to act, the third bottle retaining plate and the fourth bottle retaining plate stretch out, the third bottle retaining plate prevents subsequent penicillin bottles from entering the bottle arranging material channel, and the fourth bottle retaining plate prevents penicillin bottles at the tail end of the bottle arranging material channel from falling out.

Preferably, the bottle straightening material channel further comprises a bottle straightening main belt wheel, a bottle straightening main belt wheel support, a bottle straightening belt, a bottle straightening motor, a bottle straightening auxiliary belt wheel support and a bottle straightening auxiliary belt wheel, the bottle straightening main belt wheel support and the bottle straightening auxiliary belt wheel support are both installed on the rack, the bottle straightening main belt wheel is installed on the bottle straightening main belt wheel support, the bottle straightening auxiliary belt wheel is installed on the bottle straightening auxiliary belt wheel support, the bottle straightening main belt wheel and the bottle straightening auxiliary belt wheel are connected through the bottle straightening belt in a transmission mode, and the bottle straightening main belt wheel is driven by the bottle straightening motor.

The bottle material is said including first bottle driving pulley, the first bottle belt and the first bottle auxiliary pulley that turns over of first turning over of bottle driving pulley, first bottle driving pulley and the first bottle auxiliary pulley that turns over are all installed on turning over the bottle extension board, first bottle driving pulley and the first bottle auxiliary pulley that turns over turn over are connected through first bottle belt transmission that turns over, the second turns over bottle material and says that turn over bottle driving pulley, second bottle belt and the second bottle auxiliary pulley that turns over including the second, the second turns over bottle driving pulley and the second bottle auxiliary pulley that turns over and all install on turning over the bottle extension board, the second turns over bottle driving pulley and the second bottle auxiliary pulley that turns over and turns over bottle belt transmission through the second and connect.

Bottle arranging belts are arranged on the bottle arranging main belt wheel and the bottle arranging auxiliary belt wheel to form a belt wheel transmission set, the main belt wheel provides power, the auxiliary belt wheel performs auxiliary transmission, and the bottle arranging belts convey penicillin bottles to enter the next procedure.

Preferably, still be equipped with pneumatic circuit in the frame, be equipped with a plurality of parallelly connected pneumatic valves in the pneumatic circuit, the pneumatic valve is five position three way solenoid valves, a plurality of five position three way solenoid valves keep off a bottle cylinder, second with first fender bottle cylinder, third fender bottle cylinder, fourth fender bottle cylinder, play a bottle cylinder, first push away a bottle cylinder, slip table cylinder and second and push away a bottle cylinder connection respectively.

The central control machine is connected with a central control circuit, the central control circuit is provided with a plurality of current relays, a plurality of magnetic ring switches, a plurality of photoelectric switches and buttons, the buttons comprise starting buttons and reset buttons, the current relays are connected in parallel and are respectively connected with a plurality of five-position three-way electromagnetic valves in series, the magnetic ring switches, the photoelectric switches, the starting button buttons and the reset buttons are connected in parallel, and the magnetic ring switches, the photoelectric switches, the starting button buttons and the reset buttons are respectively connected with a plurality of control elements in series;

still be equipped with lock button, scram button, first circuit breaker and second circuit breaker on the well accuse circuit, first circuit breaker is parallelly connected with the second circuit breaker, lock button, scram button and second circuit breaker establish ties, still be equipped with a plurality of parallelly connected speed governing power on the well accuse circuit, a plurality of speed governing power respectively with the reason bottle motor, turn over a bottle motor and arrange bottle motor (1206) and establish ties.

The plurality of current relays are connected with the plurality of five-position three-way electromagnetic valves in series to control the five-position three-way electromagnetic valves to act and control each air cylinder to stretch out and retract so as to control each propelling block to cooperate and complete the required action, the second circuit breaker is connected with main control buttons such as a self-locking button and an emergency stop button in series, the common 220V voltage is changed into the 24V voltage required by the work of the bottle arranging machine in the circuit, and the emergency stop button immediately interrupts the machine to operate under the condition of emergency.

The working principle and the advantages of the invention are as follows:

(1) the invention provides a sorting mechanism with sectionally arranged penicillin bottles, a visual pattern detection mechanism for identifying the defective penicillin bottles, a waste bottle kicking mechanism for pushing waste products into a bottle sliding channel and a bottle pushing mechanism for changing the transmission position of the penicillin bottles;

(2) when the processed penicillin bottles are added into the bottle arranging machine, the sliding screen plate can play a role in buffering, so that the problem that the penicillin bottles fall down and then are damaged due to severe collision or fall out of the bottle arranging machine due to disorder caused by excessive quantity of the penicillin bottles is solved;

(3) the arranging mechanism is used for uniformly arranging the penicillin bottles in the bottle arranging material channel at intervals, so that the detection of the next procedure is facilitated, and the misoperation of identifying errors caused by excessively dense arrangement is avoided;

(4) an industrial personal computer in the visual pattern detection mechanism receives signals sent back by each sensor, performs data analysis and issues instructions, controls each part to work, and completes corresponding required actions, and a visual detection camera can identify defective penicillin bottle waste bottles through visual detection analysis;

(5) and the waste bottle kicking mechanism pushes out the waste bottles, the penicillin bottles with over-quality are left, and the bottle overturning mechanism adjusts the bottle openings of the penicillin bottles to be consistent.

Drawings

FIG. 1 is a schematic top view of an automatic vial unscrambler for vial detection according to the present invention;

FIG. 2 is a partial enlarged view of portion A of FIG. 1;

FIG. 3 is a partial enlarged view of the portion B in FIG. 1;

FIG. 4 is a partial enlarged view of the portion C in FIG. 1;

FIG. 5 is a schematic structural diagram of a bottle straightening material channel in the automatic penicillin bottle detection and straightening machine of the present invention;

FIG. 6 is a schematic structural diagram of a waste bottle kicking mechanism in the automatic penicillin bottle detection and arranging machine of the invention;

FIG. 7 is a schematic structural diagram of a bottle turning mechanism in the automatic penicillin bottle detection and unscrambling machine according to the present invention;

fig. 8 is a schematic structural diagram of a first bottle pushing mechanism in the automatic penicillin bottle detection and arranging machine of the invention;

fig. 9 is a schematic structural diagram of a second bottle pushing mechanism in the automatic penicillin bottle detection and arranging machine of the invention;

FIG. 10 is a schematic structural view of a bottle discharging material channel in the automatic penicillin bottle detecting and arranging machine of the present invention;

FIG. 11 is a schematic view of a pneumatic circuit in the automatic vial unscrambler for vial detection according to the present invention;

FIG. 12 is a schematic diagram of a first circuit of a control circuit in the automatic penicillin bottle detection and unscrambling machine according to the present invention;

FIG. 13 is a schematic diagram of a second circuit of the control circuit of the automatic penicillin bottle detection and unscrambling machine according to the present invention;

FIG. 14 is a schematic diagram of a third circuit of a control circuit in the automatic penicillin bottle detection and unscrambling machine according to the present invention;

fig. 15 is a fourth circuit diagram of a control circuit in the vial automation monitoring and unscrambling machine according to the present invention.

Reference numerals referred to in the drawings are:

a frame 1;

a bottle arranging material channel 2; a bottle arranging main belt wheel 201; a bottle straightening main belt wheel bracket 202; a bottle straightening belt 203; a bottle straightening auxiliary pulley bracket 204; a bottle unscrambling secondary pulley 205; a bottle slide 206;

a sorting mechanism 3; a first vial stop assembly 301; a first bottle blocking cylinder 3011; a first bottle blocking telescoping rod 3012; a first bottle stop block 3013; a first bottle stop 3014; a second bottle retaining assembly 302; a second cylinder block 3021; a second bottle stopping telescopic rod 3022; a second bottle block 3023; a second bottle baffle 3024; a first sensor 303; a second sensor 304;

a visual pattern detection mechanism 4;

a waste bottle kicking mechanism 5; a bracket 501; a cylinder 502 for kicking the cylinder; a bottle kicking telescopic rod 503; a kick block 504; a chute 505;

a bottle-turning mechanism 6; a first bottle turning material channel 6 a; a second bottle turning material channel 6 b; a first bottle turning main belt wheel 601; a first bottle turning belt 602; a bottle-turning hook support 603; a bottle turning hook 604; a first bottle turning auxiliary pulley 605; a second bottle turnover main belt wheel 606; a second bottle turning belt 607; a second bottle turning auxiliary pulley 608; a bottle turning support plate 609;

a first bottle pushing mechanism 7; a magazine 701; a first bottle pushing cylinder 702; a first bottle pushing telescoping rod 703; a first bottle pushing block 704; a bottle pushing support plate 705;

a third bottle blocking assembly 8; a third cylinder block bracket 801; a third cylinder 802; a third bottle blocking telescopic rod 803; a third bottle stop block 804; a third bottle baffle 805;

a third sensor 9;

a second bottle pushing mechanism 10; an upper fixing block 1001; a slipway cylinder 1002; a first connection plate 1003; a post 1004; a lower fixing block 1005; a first bottle pushing baffle 1006; a second connecting plate 1007; a second bottle pushing block 1008; a second bottle pushing telescoping rod 1009; a second bottle pushing cylinder 1010;

a fourth bottle stop assembly 11; a fourth bottle blocking cylinder support 1101; a fourth bottle blocking cylinder 1102; a fourth bottle blocking telescoping rod 1103; a fourth bottle stop 1104; a fourth bottle stop 1105;

a bottle discharging channel 12 and a bottle discharging main belt wheel 1201; a bottle discharge primary pulley support 1202; bottle aligning belt 1203; a bottle discharge secondary pulley support 1204; a bottle arranging auxiliary belt pulley 1205; a bottle arranging motor 1206;

and a tray 13.

Detailed Description

The following is further detailed by the specific embodiments:

the first embodiment is as follows:

as shown in fig. 1-14, the automatic vial detection and sorting machine includes a frame 1, a vial sorting channel 2 is disposed on the frame 1, and a sorting mechanism 3, a visual pattern detection mechanism 4 and a waste vial kicking mechanism 5 are sequentially mounted on the frame 1 from the head end to the tail end of the vial sorting channel 2 according to the moving direction of vials on the vial sorting channel 2;

the bottle arranging material channel 2 comprises a bottle arranging belt pulley group and a bottle sliding plate 206, the bottle sliding plate 206 is of an inclined plate-shaped structure, the horizontal plane of the moving head end of the penicillin bottle of the bottle sliding plate 206 is higher than the moving tail end of the penicillin bottle of the bottle sliding plate 206, the bottle arranging belt pulley group is installed on the rack 1, and the bottle sliding plate 206 is arranged on the side face of the belt pulley group;

the arranging mechanism 3 is arranged at the middle end of the bottle arranging material channel 2, the arranging mechanism 3 comprises a bottle blocking assembly and a sensor, the bottle blocking assembly and the sensor are respectively arranged at two sides of the bottle arranging belt pulley group, and the sensor is arranged on the bottle blocking assembly and moves after receiving signals of the sensor;

visual pattern detection mechanism 4 is used for detecting whether the external dimension of xiLin bottle meets the requirements, visual pattern detection mechanism 4 includes the industrial computer, visual detection camera and two light sources, visual pattern detection mechanism 4 installs in frame 1 side, the industrial computer is installed in frame 1, be equipped with a plurality of control element in the industrial computer, visual detection camera installs in visual pattern detection mechanism 4's front end middle part, visual detection camera both sides are arranged in to two light source symmetries, and visual detection camera and light source all towards reason bottle material way 2.

The waste bottle kicking mechanism 5 comprises a bottle kicking cylinder support 501, a bottle kicking cylinder 502, a bottle kicking telescopic rod 503, a bottle kicking block 504 and a bottle sliding channel 505, the bottle kicking cylinder 502 is mounted on the rack through the bottle kicking cylinder support 501, one end of the bottle kicking telescopic rod 503 is arranged inside the bottle kicking cylinder 502, the other end of the bottle kicking telescopic rod 503 is connected with the bottle kicking block 504, and the free end of the bottle kicking block 504 faces the bottle sliding channel 505; the bottle sliding channel 505 and the bottle kicking cylinder 502 are respectively arranged at two sides of the bottle arranging material channel 2.

The bottle unscrambler is provided with a bottle unscrambling material channel 2, an unscrambling mechanism 3, a visual pattern detection mechanism 4, a waste bottle kicking mechanism 5 and other conveying auxiliary mechanisms, wherein the bottle unscrambling material channel 2 is provided with a bottle sliding plate 206, when the processed penicillin bottles are added into the bottle unscrambler, the bottle sliding plate 206 can play a role of buffering to prevent the penicillin bottles from being damaged due to severe collision after falling down or falling out of the bottle unscrambler due to the fact that the number of the penicillin bottles is too large, the unscrambling mechanism 3 adopts two bottle blocking components and two groups of sensors to arrange the penicillin bottles in the bottle unscrambling material channel at uniform intervals, so that the detection of the next procedure is facilitated, and the misoperation of wrong identification due to the fact that the arrangement is too dense is avoided; visual pattern detection mechanism 4 is equipped with the industrial computer, visual detection camera and light source, the industrial computer receives the signal that each sensor passed back, carry out data analysis and issue the instruction, control each part work, accomplish corresponding required action, visual detection camera can pass through visual detection analysis, the useless xiLin bottle of injure discerns, and pass information back to the industrial computer in, light source cooperation photoswitch and visual detection camera improve light-operated precision and identification accuracy degree, play useless bottle mechanism 5 after the instruction of receiving well accuse machine, push useless bottle in the swift current bottle passageway, xiLin bottle finished product with this automatic selection quality is passed through gets into next process.

The rack 1 is also provided with a bottle turning mechanism 6 and a first bottle pushing mechanism 7;

the bottle turning mechanism 6 comprises a first bottle turning channel 6a, a second bottle turning channel 6b, a bottle turning hook support 603, a bottle turning hook 604 and two bottle turning support plates 609, the bottle turning hook support 603 is installed on the bottle turning support plate 609, the bottle turning hook 604 is rotatably connected to the bottle turning hook support 603 through a bolt, the bottle turning mechanism 604 is arranged at the top of the tail end of the first bottle turning channel 6a, the front end of the second bottle turning channel 6b is arranged at the bottom of the tail end of the first bottle turning channel 6a, and the two bottle turning support plates 609 are symmetrically arranged at two sides of the first bottle turning channel 6a and the second bottle turning channel 6 b;

the first bottle pushing mechanism 7 comprises a material box 701, a first bottle pushing cylinder 702, a first bottle pushing telescopic rod 703, a bottle pushing sensor, a first bottle pushing block 704 and a bottle pushing support plate 705, wherein the bottle pushing support plate 705 is installed on the rack 1, the first bottle pushing cylinder 702 and the material box 701 are installed on the bottle pushing support plate 705, one end of the first bottle pushing telescopic rod 703 is arranged in the first bottle pushing cylinder 702, and the other end of the first bottle pushing telescopic rod 703 is provided with the first bottle pushing block 704.

The bottle-turning mechanism 6 is provided with a first bottle-turning material channel 6a, a second bottle-turning material channel 6b and a bottle-turning hook 604, although the finished penicillin bottles by the waste bottle kicking mechanism 5 have certain intervals, but the orientations of the bottle openings are not consistent, the bottle opening is hooked by the penicillin bottle hooking device which forwards the bottle opening through the bottle overturning hook 604, the penicillin bottle is overturned through the friction with the first bottle overturning material channel 6a, then falls into the second bottle overturning material channel 6b, when encountering a penicillin bottle with the bottle bottom forward, the penicillin bottle can push the bottle overturning hook 604 open and then directly enter the second bottle overturning material channel 6b, the first bottle pushing mechanism receives the penicillin bottle conveyed from the bottle overturning mechanism 6 and enters the material box 701, after the bottle pushing sensor detects a signal, the signal is transmitted to the central control machine, the central control machine sends an instruction after analyzing the signal, controls the first bottle pushing cylinder 702 to move, extends out the first bottle pushing telescopic rod 703, and pushes the penicillin bottle into the bottle discharging channel 12 by using the first bottle pushing block 704.

Example two:

visual pattern detection mechanism 4 is used for detecting whether the external dimension of xiLin bottle meets the requirements, visual pattern detection mechanism 4 includes the industrial computer, visual detection camera and two light sources, visual pattern detection mechanism 4 installs in frame 1 side, the industrial computer is installed in frame 1, be equipped with a plurality of control element visual detection cameras in the industrial computer and install in visual pattern detection mechanism 4's front end middle part, visual detection camera both sides are arranged in to two light source symmetries, and visual detection camera and light source all face reason bottle material way 2.

The rack 1 is further provided with a second bottle pushing mechanism 10 and a bottle arranging material channel 12, wherein the second bottle pushing mechanism 10 comprises an upper fixing block 1001, a sliding table air cylinder 1002, a first connecting plate 1003, a plurality of upright posts 1004, a lower fixing block 1005, a first bottle pushing baffle 1006, a second connecting plate 1007, a second bottle pushing block 1008, a second bottle pushing telescopic rod 1009 and a second bottle pushing air cylinder 1010;

a plurality of stand 1004 upper ends are connected bottom last fixed block 1001, a plurality of stand 1004 lower extremes are connected with fixed block top down, it all passes through the bolt fastening on second connecting plate 1007 with lower fixed block 1005 to go up fixed block 1001, slip table cylinder 1002 and a plurality of stand 1004 sliding connection, be equipped with the screw hole that four corners distribute on the slip table cylinder 1002, first connecting plate 1003 passes through bolt fixed connection with slip table cylinder 1002, first connecting plate 1003 bottom is equipped with bolted connection's first bottle baffle 1006 that pushes away, slip table cylinder 1002 is located row's bottle material and says 11 directly over, second pushes away a bottle cylinder 1010 and installs in frame 1, inside second bottle cylinder 1010 is pushed away to second bottle telescopic link 1009 one end is arranged in, the second pushes away a bottle telescopic link 1009 other end and is connected with second bottle pushing block 1008, the free end of second bottle pushing block 1008 is said 12 towards row's bottle material.

The bottle arranging material channel 12 comprises a bottle arranging main belt wheel 1201, a bottle arranging main belt wheel support 1202, a bottle arranging belt 1203, a bottle arranging auxiliary belt wheel support 1204, a bottle arranging auxiliary belt wheel 1205 and a bottle arranging motor 1206; the bottle discharging main belt wheel support 1202 and the bottle discharging auxiliary belt wheel support 1204 are both installed on the machine frame 1, the bottle discharging main belt wheel 1201 is installed on the bottle discharging main belt wheel support 1202, the bottle discharging auxiliary belt wheel 1205 is installed on the bottle discharging auxiliary belt wheel support 1204, the outlet end of the bottle discharging motor 1206 is connected with the bottle discharging main belt wheel 1201, and a material tray 13 is arranged in front of the bottle discharging material channel 12.

The second bottle pushing mechanism 10 is arranged right above the bottle arranging material channel 12, the second bottle pushing mechanism 10 pushes the penicillin bottles entering the bottle arranging material channel 12 into the material tray 13 for collection, the second bottle pushing mechanism 10 is provided with a sliding table cylinder 1002 and a first bottle pushing baffle 1006, after a certain number of penicillin bottles in the bottle discharge channel 12 are reached, the central control machine sends an instruction to control the second bottle pushing cylinder 1010 to move, the second bottle pushing telescopic rod 1009 extends out, the second connecting plate 1007 is pushed to push the penicillin bottles into the tray 13, at the moment, the sliding table cylinder 1002 is positioned at the lower part of the upright post 1004, the first bottle pushing baffle plate 1006 connected to the sliding table cylinder 1002 is also in a descending state, the first bottle pushing baffle plate 1006 can prevent the bottles from being scattered and separated due to the pushing force of the second connecting plate 1007 in the bottle pushing process, after the bottle pushing process is finished, the sliding table cylinder 1002 drives the first bottle pushing baffle 1006 to rise, and the second bottle pushing telescopic rod 1009 drives the second connecting plate 1007 to return to the initial position.

The bottle blocking assembly and the sensors are respectively provided with two groups, namely a first bottle blocking assembly 301, a second bottle blocking assembly 302, a first sensor 303 and a second sensor 304; the first bottle blocking assembly 301 comprises a first bottle blocking cylinder 3011, a first bottle blocking telescopic rod 3012, a first bottle blocking block 3013 and a first bottle blocking plate 3014, the first bottle blocking cylinder 3011 is mounted on the rack 1, one end of the first bottle blocking telescopic rod 3012 is arranged inside the first bottle blocking cylinder 3011, the other end of the first bottle blocking telescopic rod 3012 is provided with the first bottle blocking block 3013, the first bottle blocking plate 3014 is mounted on the first bottle blocking block 3013, the second bottle blocking assembly 302 comprises a second bottle blocking cylinder 3021, a second bottle blocking telescopic rod 3022, a second bottle blocking block 3023 and a second bottle blocking plate 3024, the second bottle blocking cylinder 3021 is mounted on the rack 1, one end of the second bottle blocking telescopic rod 3022 is arranged inside the second bottle blocking cylinder 3021, the other end of the second bottle blocking telescopic rod 3022 is provided with the second bottle blocking block 3023, and the second bottle blocking plate 3024 is mounted on the second bottle blocking block 3023;

the first sensor 303 and the second sensor 304 are symmetrically arranged on the other side of the bottle straightening channel 2, the first sensor 303 and the second sensor 304 are distributed at intervals, the first sensor 303 is located in front of the first bottle blocking cylinder 3011, and the second sensor 303 is located between the first bottle blocking cylinder 3011 and the second bottle blocking cylinder 3021.

A third bottle blocking assembly 8 and a third sensor 9 are arranged at the input end of the bottle discharging material channel 12, a fourth bottle blocking assembly 11 is arranged at the output end of the bottle discharging material channel 12, the third bottle blocking assembly 8 and the third sensor 9 are symmetrically distributed, and the third bottle blocking assembly 8 comprises a third bottle blocking cylinder bracket 801, a third bottle blocking cylinder 802, a third bottle blocking telescopic rod 803, a third bottle blocking block 804 and a third bottle blocking plate 805; the third bottle blocking cylinder 802 is installed on the third bottle blocking cylinder support 801, one end of a third bottle blocking telescopic rod 803 is arranged inside the third bottle blocking cylinder 802, the other end of the third bottle blocking telescopic rod 804 is provided with a third bottle blocking block, a third bottle blocking plate 805 is installed on the third bottle blocking block 804, and the fourth bottle blocking assembly 11 comprises a fourth bottle blocking cylinder support 1101, a fourth bottle blocking cylinder 1102, a fourth bottle blocking telescopic rod 1103, a fourth bottle blocking block 1104 and a fourth bottle blocking plate 1105; the fourth bottle blocking cylinder 1102 is installed on the fourth bottle blocking cylinder support 1101, one end of the fourth bottle blocking telescopic rod 1103 is arranged inside the fourth bottle blocking cylinder 1102, the other end of the fourth bottle blocking telescopic rod 1104 is provided with a fourth bottle blocking block 1104, and the fourth bottle blocking plate 1105 is installed on the fourth bottle blocking block 1104.

The third bottle retaining component 8 and the fourth bottle retaining component 11 are arranged at two ends of the bottle arranging material channel 12, the third bottle retaining component 8 and the fourth bottle retaining component 11 act simultaneously after receiving an instruction of the central control machine, a third sensor 9 symmetrical to the third bottle retaining component 8 is arranged at an input end of the bottle arranging material channel 12, the third sensor 9 counts the penicillin bottles entering the bottle arranging material channel 12, after a set numerical value is reached, information is transmitted back to the central control machine, the central control machine sends an instruction after analysis, the third bottle retaining cylinder 802 and the fourth bottle retaining cylinder 1102 are controlled to act, the third bottle retaining plate 805 and the fourth bottle retaining plate 11 extend out, the third bottle retaining plate 805 prevents subsequent penicillin bottles from entering the bottle arranging material channel 12, and the fourth bottle retaining plate 11 prevents the penicillin bottles at the tail end of the bottle arranging material channel 12 from falling out.

The bottle straightening material channel 2 further comprises a bottle straightening main belt wheel 201, a bottle straightening main belt wheel support 202, a bottle straightening belt 203, a bottle straightening motor, a bottle straightening auxiliary belt wheel support 204 and a bottle straightening auxiliary belt wheel 205, the bottle straightening main belt wheel support 202 and the bottle straightening auxiliary belt wheel support 204 are both installed on the rack 1, the bottle straightening main belt wheel 201 is installed on the bottle straightening main belt wheel support 202, the bottle straightening auxiliary belt wheel 205 is installed on the bottle straightening auxiliary belt wheel support 204, and the bottle straightening belt 203 is installed on the bottle straightening main belt wheel 201 and the bottle straightening auxiliary belt wheel 205.

The first bottle turning material channel 6a comprises a first bottle turning main belt wheel 601, a bottle turning motor, a first bottle turning belt 602 and a first bottle turning auxiliary belt wheel 605, the first bottle turning main belt wheel 601 and the first bottle turning auxiliary belt wheel 605 are both mounted on a bottle turning support plate 609, the first bottle turning main belt wheel 601 and the first bottle turning auxiliary belt wheel 605 are in transmission connection through the first bottle turning belt 602, the second bottle turning material channel 6b comprises a second bottle turning main belt wheel 606, a second bottle turning belt 607 and a second bottle turning auxiliary belt wheel 608, the second bottle turning main belt wheel 606 and the second bottle turning auxiliary belt wheel 608 are both mounted on the bottle turning support plate 609, the second bottle turning main belt wheel 606 and the second bottle turning auxiliary belt wheel 608 are in transmission connection through the second bottle turning belt 607, and the first bottle turning main belt wheel 601 and the second bottle turning main belt wheel 606 are driven by the bottle turning motor. The bottle straightening belt 203 is arranged on the bottle straightening main belt wheel 201 and the bottle straightening auxiliary belt wheel 205 to form a belt wheel transmission set, the main belt wheel 201 provides power, the auxiliary belt wheel 205 performs auxiliary transmission, and the bottle straightening belt 203 conveys penicillin bottles to enter the next process.

The rack 1 is also provided with a pneumatic circuit, a plurality of pneumatic valves connected in parallel are arranged in the pneumatic circuit, the pneumatic valves are five-position three-way solenoid valves, and the five-position three-way solenoid valves are respectively connected with the first bottle blocking cylinder 3011, the second bottle blocking cylinder 3021, the third bottle blocking cylinder 802, the fourth bottle blocking cylinder 1102, the bottle kicking cylinder 502, the first bottle pushing cylinder 702, the sliding table cylinder 1002, the second bottle pushing cylinder 1010 and the standby cylinder;

the central control machine is connected with a central control circuit, and the central control circuit is provided with a first circuit, a second circuit, a third circuit and a fourth circuit; the first circuit is provided with a self-locking button, an emergency stop button, a first circuit breaker and a second circuit breaker, the first circuit breaker is connected with the second circuit breaker in parallel, and the self-locking button and the emergency stop button are connected with the second circuit breaker in series; the second circuit is provided with a plurality of speed-regulating power supplies which are respectively connected with the bottle arranging motor, the bottle turning motor and the bottle arranging motor 1206 in series; the third circuit is provided with a plurality of current relays which are connected in parallel and are respectively connected in series with a plurality of five-position three-way electromagnetic valves; the fourth circuit is provided with a plurality of current relays, a plurality of magnetic ring switches, a plurality of photoelectric switches and buttons, the buttons comprise starting buttons and reset buttons, and the plurality of magnetic ring switches, the plurality of photoelectric switches, the program starting buttons and the reset buttons are respectively connected with the plurality of control elements in series; the control element comprises a plurality of control parts such as waste bottle kicking control, front and rear bottle pushing control, front and rear bottle arranging control, penicillin bottle light-operated identification, baffle upper and lower position control, penicillin bottle light-operated counting and the like.

The central control machine controls the five-position three-way solenoid valve to act through a plurality of current relays, and further controls the first bottle blocking cylinder 3011, the second bottle blocking cylinder 3021, the third bottle blocking cylinder 802, the fourth bottle blocking cylinder 1102, the bottle kicking cylinder 502, the first bottle pushing cylinder 702, the sliding table cylinder 1002 and the second bottle pushing cylinder 1010 to extend and retract, and the first bottle blocking cylinder 3011, the second bottle blocking cylinder 3021, the third bottle blocking cylinder 802 and the fourth bottle blocking cylinder 1102 respectively control the first bottle blocking plate 3014, the second bottle blocking plate 3024, the third bottle blocking plate 805 and the fourth bottle blocking plate 1105, so that the blocking function of bottle transportation is realized; the bottle kicking cylinder 502 controls the bottle kicking block 504 to kick out waste bottles, the first bottle pushing cylinder 702 and the second bottle pushing cylinder 1010 control the first bottle pushing block 704 and the second bottle pushing block 1008 respectively to push penicillin bottles forwards, the sliding table cylinder 1002 controls the first bottle pushing baffle 1006 to ascend and descend to complete the transportation polymerization work of the penicillin bottles in a matched mode, the second circuit breaker is connected with main control buttons such as a self-locking button and an emergency stop button in series, the common 220V voltage is changed into the 24V voltage required by the operation of the bottle arranging machine in a circuit, and the emergency stop button can be immediately beaten down to interrupt the operation of the machine under the emergency condition.

The using method of the automatic penicillin bottle detection and arranging machine comprises the following steps:

s1, the processed penicillin bottles are placed into a bottle arranging material channel from the bottle sliding plate 206, the penicillin bottles move forward orderly from disorder to a certain interval through the arranging device 3, when the first sensor 303 has no signal, the first bottle blocking plate 3014 extends out, when the second sensor 304 has no signal, the second bottle blocking plate 3024 extends out, when the first sensor 303 has a signal, the first bottle blocking plate 3014 is retracted after 0.6 second delay, when the second sensor 304 has a signal, the first bottle blocking plate 3014 extends out, and the second bottle blocking plate 3024 is retracted;

s2, orderly feeding the penicillin bottles into a visual pattern detection mechanism 4 through a finishing device 3, and distinguishing qualified waste products in the penicillin bottles detection;

s3, after the waste is detected, the visual pattern detection mechanism 4 sends a signal to enter a central control circuit, the central control circuit controls the bottle kicking block 504 of the waste bottle kicking mechanism 5 to extend out and delay for 0.6 second and then withdraw, and the waste penicillin bottle is pushed into a bottle sliding channel;

s4, the finished penicillin bottles enter the bottle overturning mechanism 6, the finished penicillin bottles enter the first bottle overturning material channel 6a, the finished penicillin bottles with the front bottle openings are hooked by the bottle overturning hooks 604, the bottle openings are overturned by 180 degrees under the action of friction force and fall into the second bottle overturning material channel 6b, the finished penicillin bottles with the front bottle bottoms do not work by the bottle overturning hooks 604, and the finished penicillin bottles directly enter the second bottle overturning material channel 6 b;

s5, enabling the finished penicillin bottles to enter the first bottle pushing mechanism 7 after the bottle mouth directions of the finished penicillin bottles are uniform, enabling the finished penicillin bottles to enter the material box 701, enabling the bottle pushing sensor to send signals after detecting the finished penicillin bottles and transmit the signals to the central control machine, enabling the central control machine to send instructions to control the first bottle pushing cylinder 702 to push the bottles, enabling the finished penicillin bottles to be pushed to the front position of the first bottle pushing cylinder 702 by the first bottle pushing block 704, and enabling the first bottle pushing block 704 to be retracted;

s6, the first bottle pushing mechanism 7 pushes the finished penicillin bottles to the bottle pushing belt 1203 of the bottle arranging material channel 12, the finished penicillin bottles are conveyed by the bottle pushing belt 1203 to pass through the third sensor 9, the third sensor 9 detects that the signal sent by the penicillin bottles is transmitted into the central control unit, a count of one penicillin bottle is detected to be 1, after the count is N, the central control unit sends an instruction to control the third bottle blocking plate 805 and the fourth bottle blocking plate 1105 to extend out, the third bottle blocking plate 805 prevents the finished penicillin bottles from entering the range of the second bottle pushing mechanism 10, the second bottle pushing cylinder 1010 of the second bottle pushing mechanism 10 extends out to the front position, the finished penicillin bottles enter the material tray 13, the sliding table cylinder 1002 lifts the first bottle pushing baffle 1006, after the second bottle pushing cylinder 1010 retracts to the rear position, the sliding table 1002 puts the first bottle pushing baffle 1006 down, and the third bottle blocking plate 805 and the fourth bottle blocking 1105 retract at the same time.

The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.

Claims

1. Automatic xiLin bottle detects reason bottle machine, its characterized in that: the automatic bottle arranging machine comprises a rack (1), wherein a bottle arranging material channel (2) is arranged on the rack (1), and according to the moving direction of penicillin bottles on the bottle arranging material channel (2), an arranging mechanism (3), a visual pattern detection mechanism (4) and a waste bottle kicking mechanism (5) are sequentially arranged on the rack (1) from the head end to the tail end of the bottle arranging material channel (2);

the bottle straightening material channel (2) comprises a bottle straightening belt pulley group and a bottle sliding plate (206), the bottle sliding plate (206) is of an inclined plate-shaped structure, the horizontal plane of the moving head end of a penicillin bottle of the bottle sliding plate (206) is higher than the moving tail end of the penicillin bottle of the bottle sliding plate (206), the bottle straightening belt pulley group is installed on the rack (1), and the bottle sliding plate (206) is arranged on the side face of the belt pulley group;

the arranging mechanism (3) is arranged at the middle end of the bottle arranging material channel (2), the arranging mechanism (3) comprises a bottle blocking assembly and a sensor, the bottle blocking assembly and the sensor are respectively arranged at two sides of the bottle arranging belt pulley set, and the sensor is arranged on the bottle blocking assembly and moves after receiving signals of the sensor;

the visual pattern detection mechanism (4) is used for detecting whether the external dimension of the penicillin bottle meets the requirement or not, the visual pattern detection mechanism (4) comprises an industrial personal computer, a visual detection camera and two light sources, the visual pattern detection mechanism (4) is installed on the side face of the rack (1), the industrial personal computer is installed on the rack (1), a plurality of control elements are arranged in the industrial personal computer, the visual detection camera is installed in the middle of the front end of the visual pattern detection mechanism (4), the two light sources are symmetrically arranged on two sides of the visual detection camera, and the visual detection camera and the light sources face the bottle arranging material channel (2);

the waste bottle kicking mechanism (5) comprises a bottle kicking cylinder support (501), a bottle kicking cylinder (502), a bottle kicking telescopic rod (503), a bottle kicking block (504) and a bottle sliding channel (505), the bottle kicking cylinder (502) is installed on the rack through the bottle kicking cylinder support (501), one end of the bottle kicking telescopic rod (503) is arranged inside the bottle kicking cylinder (502), the other end of the bottle kicking telescopic rod (503) is connected with the bottle kicking block (504), the free end of the bottle kicking block (504) faces the bottle sliding channel (505), and the bottle sliding channel (505) and the bottle kicking cylinder (502) are respectively arranged on two sides of the bottle sorting channel (2).

2. The automatic vial unscrambler that detects of xiLin bottle of claim 1, characterized in that: the rack (1) is also provided with a bottle turning mechanism (6) and a first bottle pushing mechanism (7);

the bottle turning mechanism (6) comprises a first bottle turning channel (6a), a second bottle turning channel (6b), a bottle turning hook support (603), a bottle turning hook (604) and two bottle turning support plates (609), the bottle turning hook support (603) is installed on the bottle turning support plate (609), the bottle turning hook (604) is connected to the bottle turning hook support (603) in a rotating mode through a bolt, the bottle turning mechanism (604) is arranged at the top of the tail end of the first bottle turning channel (6a), the front end of the second bottle turning channel (6b) is arranged at the bottom of the tail end of the first bottle turning channel (6a), and the two bottle turning support plates (609) are symmetrically arranged on two sides of the first bottle turning channel (6a) and the second bottle turning channel (6 b);

the first bottle pushing mechanism (7) comprises a material box (701), a first bottle pushing cylinder (702), a first bottle pushing telescopic rod (703), a bottle pushing sensor, a first bottle pushing block (704) and a bottle pushing support plate (705), wherein the bottle pushing support plate (705) is installed on the rack (1), the first bottle pushing cylinder (702) and the material box (701) are installed on the bottle pushing support plate (705), one end of the first bottle pushing telescopic rod (703) is arranged in the first bottle pushing cylinder (702), and the other end of the first bottle pushing telescopic rod (703) is provided with the first bottle pushing block (704).

3. The automatic vial unscrambler that detects of xiLin bottle of claim 2, characterized in that: the bottle pushing machine is characterized in that a second bottle pushing mechanism (10) and a bottle arranging material channel (12) are further arranged on the rack (1), and the second bottle pushing mechanism (10) comprises an upper fixing block (1001), a sliding table cylinder (1002), a first connecting plate (1003), a plurality of upright posts (1004), a lower fixing block (1005), a first bottle pushing baffle plate (1006), a second connecting plate (1007), a second bottle pushing block (1008), a second bottle pushing telescopic rod (1009) and a second bottle pushing cylinder (1010);

a plurality of stand (1004) upper end is connected with last fixed block (1001) bottom, and a plurality of stand (1004) lower extreme is connected with fixed block top down, go up fixed block (1001) and fixed block (1005) down all through the bolt fastening on second connecting plate (1007), slip table cylinder (1002) and a plurality of stand (1004) sliding connection, be equipped with four corner distribution's screw hole on slip table cylinder (1002), screw hole on first connecting plate (1003) and slip table cylinder (1002) passes through bolt fixed connection, first connecting plate (1003) bottom is equipped with bolted connection's first push away a bottle baffle (1006), slip table cylinder (1002) are located row bottle material way (11) directly over, second push away a bottle cylinder (1010) and install in frame (1), inside second push away bottle cylinder (1010) is arranged in to second push away bottle telescopic link (1009) one end, the other end of the second bottle pushing telescopic rod (1009) is connected with a second bottle pushing block (1008), and the free end of the second bottle pushing block (1008) faces the bottle discharging channel (12).

4. The automatic vial unscrambler that detects of xiLin bottle of claim 3, characterized in that: the bottle arranging material channel (12) comprises a bottle arranging main belt wheel (1201), a bottle arranging main belt wheel support (1202), a bottle arranging belt (1203), a bottle arranging auxiliary belt wheel support (1204), a bottle arranging auxiliary belt wheel (1205) and a bottle arranging motor (1206); arrange bottle driving pulley support (1202) and arrange bottle driving pulley support (1204) and all install in frame (1), arrange bottle driving pulley (1201) and install on arranging bottle driving pulley support (1202), arrange bottle driving pulley (1205) and install in arranging bottle driving pulley support (1204), it is connected with row bottle driving pulley (1201) to arrange bottle motor (1206) output, it is equipped with charging tray (13) to arrange bottle material way (12) the place ahead.

5. The automatic vial unscrambler that detects of xiLin bottle of claim 4, characterized in that: the bottle blocking assemblies and the sensors are respectively provided with two groups, namely a first bottle blocking assembly (301), a second bottle blocking assembly (302), a first sensor (303) and a second sensor (304);

the first bottle blocking assembly (301) comprises a first bottle blocking cylinder (3011), a first bottle blocking telescopic rod (3012), a first bottle blocking block (3013) and a first bottle blocking plate (3014), the first bottle blocking cylinder (3011) is installed on the rack (1), one end of the first bottle blocking telescopic rod (3012) is placed inside the first bottle blocking cylinder (3011), the other end of the first bottle blocking telescopic rod (3012) is provided with the first bottle blocking block (3013), and the first bottle blocking plate (3014) is installed on the first bottle blocking block (3013);

the second bottle blocking assembly (302) comprises a second bottle blocking cylinder (3021), a second bottle blocking telescopic rod (3022), a second bottle blocking block (3023) and a second bottle blocking plate (3024), the second bottle blocking cylinder (3021) is mounted on the rack (1), one end of the second bottle blocking telescopic rod (3022) is placed inside the second bottle blocking cylinder (3021), the other end of the second bottle blocking telescopic rod (3022) is mounted with the second bottle blocking block (3023), and the second bottle blocking plate (3024) is mounted on the second bottle blocking block (3023);

the first sensor (303) and the second sensor (304) are symmetrically arranged on the other side of the bottle arranging material channel (2), the first sensor (303) and the second sensor (304) are distributed at intervals, the first sensor (303) is positioned in front of the first bottle blocking cylinder (3011), and the second sensor (303) is positioned between the first bottle blocking cylinder (3011) and the second bottle blocking cylinder (3021).

6. The automatic penicillin bottle detection and arranging machine as claimed in claim 5, wherein: a third bottle blocking assembly (8) and a third sensor (9) are arranged at the input end of the bottle discharging material channel (12), a fourth bottle blocking assembly (11) is arranged at the output end of the bottle discharging material channel (12), the third bottle blocking assembly (8) and the third sensor (9) are symmetrically distributed, and the third bottle blocking assembly (8) comprises a third bottle blocking cylinder support (801), a third bottle blocking cylinder (802), a third bottle blocking telescopic rod (803), a third bottle blocking block (804) and a third bottle blocking plate (805); the third bottle blocking cylinder (802) is installed on a third bottle blocking cylinder support (801), one end of a third bottle blocking telescopic rod (803) is arranged inside the third bottle blocking cylinder (802), the other end of the third bottle blocking telescopic rod (804) is provided with a third bottle blocking block, a third bottle blocking plate (805) is installed on the third bottle blocking block (804), and the fourth bottle blocking assembly (11) comprises a fourth bottle blocking cylinder support (1101), a fourth bottle blocking cylinder (1102), a fourth bottle blocking telescopic rod (1103), a fourth bottle blocking block (1104) and a fourth bottle blocking plate (1105); the fourth bottle blocking cylinder (1102) is installed on a fourth bottle blocking cylinder support (1101), one end of a fourth bottle blocking telescopic rod (1103) is arranged inside the fourth bottle blocking cylinder (1102), a fourth bottle blocking block (1104) is installed at the other end of the fourth bottle blocking telescopic rod (1104), and a fourth bottle blocking plate (1105) is installed on the fourth bottle blocking block (1104).

7. The automatic vial unscrambler that detects of xiLin bottle of claim 6, characterized in that: the bottle arranging material channel (2) further comprises a bottle arranging main belt wheel (201), a bottle arranging main belt wheel support (202), a bottle arranging belt (203), a bottle arranging motor, a bottle arranging auxiliary belt wheel support (204) and a bottle arranging auxiliary belt wheel (205), the bottle arranging main belt wheel support (202) and the bottle arranging auxiliary belt wheel support (204) are both installed on the rack (1), the bottle arranging main belt wheel (201) is installed on the bottle arranging main belt wheel support (202), the bottle arranging auxiliary belt wheel (205) is installed on the bottle arranging auxiliary belt wheel support (204), the bottle arranging main belt wheel (201) and the bottle arranging auxiliary belt wheel (205) are in transmission connection through the bottle arranging belt (203), and the bottle arranging main belt wheel (201) is driven by the bottle arranging motor.

8. The automatic vial unscrambler that detects of xiLin bottle of claim 7, characterized in that: the first bottle turning material channel (6a) comprises a first bottle turning main belt wheel (601), a bottle turning motor, a first bottle turning belt (602) and a first bottle turning auxiliary belt wheel (605), the first bottle turning main belt wheel (601) and the first bottle turning auxiliary belt wheel (605) are both arranged on a bottle turning support plate (609), the first bottle turning main belt wheel (601) is in transmission connection with the first bottle turning auxiliary belt wheel (605) through a first bottle turning belt (602), the second bottle turning material channel (6b) comprises a second bottle turning main belt wheel (606), a second bottle turning belt (607) and a second bottle turning auxiliary belt wheel (608), the second bottle turning main belt wheel (606) and the second bottle turning auxiliary belt wheel (608) are both arranged on a bottle turning support plate (609), the second bottle turning main belt wheel (606) and the second bottle turning auxiliary belt wheel (608) are in transmission connection through a second bottle turning belt (607), the first bottle turning main belt wheel (601) and the second bottle turning main belt wheel (606) are driven by a bottle turning motor.

9. The automatic vial unscrambler that detects of xiLin bottle of claim 8, characterized in that: still be equipped with pneumatic circuit on frame (1), be equipped with a plurality of parallelly connected pneumatic valves in the pneumatic circuit, the pneumatic valve is five position three way solenoid valves, a plurality of five position three way solenoid valves keep off bottle cylinder (3011), second and keep off bottle cylinder (3021), third and keep off bottle cylinder (802), fourth and keep off bottle cylinder (1102), play bottle cylinder (502), first bottle cylinder (702), slip table cylinder (1002), second and push away bottle cylinder (1010) and reserve cylinder connection with first fender bottle cylinder (3011), second respectively.

10. The automatic vial unscrambler that detects of xiLin bottle of claim 9, characterized in that: the central control machine is connected with a central control circuit, the central control circuit is provided with a plurality of current relays, a plurality of magnetic ring switches, a plurality of photoelectric switches and buttons, the buttons comprise a starting button and a reset button, the plurality of current relays are connected in parallel and are respectively connected with a plurality of five-position three-way electromagnetic valves in series, the plurality of magnetic ring switches, the photoelectric switches and the buttons are connected in parallel, and the plurality of magnetic ring switches, the photoelectric switches, the starting button and the reset button are respectively connected with a plurality of control elements in series;