CN112224528B - External belt article packing machine and packing bag manufacturing module thereof - Google Patents

External belt article packing machine and packing bag manufacturing module thereof Download PDF

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Publication number
CN112224528B
CN112224528B CN202010969088.3A CN202010969088A CN112224528B CN 112224528 B CN112224528 B CN 112224528B CN 202010969088 A CN202010969088 A CN 202010969088A CN 112224528 B CN112224528 B CN 112224528B
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China
Prior art keywords
film
pressing
bag
edge
heat sealing
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CN202010969088.3A
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CN112224528A (en
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徐晓东
惠潇潇
郑天威
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Beijing Sankuai Online Technology Co Ltd
Shanghai New Tronics M&E Co Ltd
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Beijing Sankuai Online Technology Co Ltd
Shanghai New Tronics M&E Co Ltd
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Priority to CN202010969088.3A priority Critical patent/CN112224528B/en
Publication of CN112224528A publication Critical patent/CN112224528A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/04Forming flat bags from webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/26Devices specially adapted for producing transverse or longitudinal seams in webs or tubes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)

Abstract

The utility model relates to an outer tape article baling press and packing bag preparation module thereof, wherein, outer tape article baling press includes moving platform, and outer tape article are suitable for the pile-up on the film of tiling on moving platform's bearing plane, and moving platform can go up and down to lie in the partial fifty percent discount of outer tape article front and back both sides with the guide film, and packing bag preparation module includes: the edge pressing mechanism is operable for folding the film in half and then pressing edge openings formed on two sides and the upper side of the outer belt article; a heat seal mechanism operable for sealing the edge opening to form a package within which the outer band article is confined; and the bag making control unit is in communication connection with the edge pressing mechanism and the heat sealing mechanism and is used for controlling the operation of the edge pressing mechanism when the mobile platform descends to the edge pressing position and controlling the operation of the heat sealing mechanism when the mobile platform continuously descends to the sealing position. Through above-mentioned technical scheme, the article that need the takeaway can be packed through the film on the scene to the bagging-off preparation module that this disclosure provided.

Description

External belt article packing machine and packing bag manufacturing module thereof
Technical Field
The disclosure relates to the technical field of outer belt article packaging, in particular to an outer belt article packaging machine and a packaging bag manufacturing module thereof.
Background
With the continuous development of the internet and the catering industry, take-out has become one of the mainstream life styles of people.
The development of online takeout promotes the food processing and supply capacity of offline restaurants, and under the trend of consumption upgrade, the requirement of people on takeout delivery service is higher and higher, which also prompts a network takeout platform to continuously add codes and use delivery as a core service system, wherein, under the large environment of fast pace of life of the whole people, the requirement of people on takeout delivery speed is higher and higher. Therefore, how to guarantee the punctual arrival of the take-out order is a problem that is constantly addressed by many take-out platforms.
And "just in time" requires not only the delivery speed of the take-out delivery personnel, but also the meal delivery speed of the merchant. Where each order needs to be packaged for the take-out delivery person to go to the store for the merchant to pick up. Therefore, in the face of a large number of orders during the peak time of ordering, one or even several persons are required to call out the packaging work of the orders which are specially responsible for the orders. And if the merchant faces the dining peak of eating in the hall at the same time, the problem of customer complaint caused by insufficient human hands is easy to occur.
Disclosure of Invention
The invention aims to provide a packing bag making module of an outer belt article packing machine, which is used for packing articles needing outer belts on site through films.
In order to achieve the above object, the present disclosure provides a packing bag making module of an outer band article packing machine, wherein the outer band article packing machine includes a moving platform provided with a bearing plane, an outer band article is adapted to be stacked on a film laid on the bearing plane, the moving platform can move vertically upward or downward to perform self-reset or guide a front end portion of the film located at a front side of the outer band article and a rear end portion located at a rear side of the outer band article to be folded, the packing bag making module includes: a pressing mechanism, which is operable for pressing the film at the edge openings formed at the two sides and the upper side of the outer belt article after the front and rear end parts are folded in half; a heat sealing mechanism operable for sealing the edge opening to form a bag within which the outer band article is constrained; and the bag making control unit is in communication connection with the edge pressing mechanism and the heat sealing mechanism, and is used for controlling the operation of the edge pressing mechanism when the mobile platform descends to an edge pressing position and controlling the operation of the heat sealing mechanism when the mobile platform continuously descends to a sealing position from the edge pressing position, wherein the edge pressing mechanism keeps pressing the edge opening until at least the heat sealing mechanism starts to operate.
On the basis, the disclosure also provides an outer belt article packaging machine which comprises a moving platform and the packaging bag making module.
Through the technical scheme, the bag making module provided by the disclosure can complete the field packaging operation of the external belt articles by using the film by controlling the operation sequence and time nodes of the edge pressing mechanism and the heat sealing mechanism in the descending process of the mobile platform through the bag making control unit in the using process. In the process that the moving platform drives the outer belt article to move downwards, film parts on the front side and the rear side of the outer belt article are folded upwards, edge openings on the front side, the rear side and the upper side of the outer belt article can be pressed through the edge pressing mechanism, namely, the edge pressing mechanism applies relative pressure on the front side and the rear side, so that the film materials on the edge openings of the outer belt article are attached to each other, and the smooth posture is kept for carrying out the next sealing operation. After sealing, a package is formed that packs the outer band articles together through the film described above. After which the user may take the package away. Based on this, the outer belt article packaging machine including the packaging bag making module provided by the disclosure can replace manual packaging operation.
Additional features and advantages of the disclosure will be set forth in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description serve to explain the disclosure without limiting the disclosure. In the drawings:
fig. 1 is a schematic perspective view of a first embodiment of an outer belt article baler provided by a first aspect of the present disclosure;
FIG. 2 is another perspective view of the first embodiment of the outer belt article baler provided by the first aspect of the present disclosure, with the housing and the cutlery bag drop module removed to avoid interference;
FIG. 3 is a schematic top perspective view of a first embodiment of an outer belt article baler provided by a first aspect of the present disclosure, with the housing and the cutlery packet drop module removed to avoid interference;
FIG. 4 is a schematic structural view of a film roll feeding mechanism in a film supply module provided by a second aspect of the present disclosure;
FIG. 5 is a schematic perspective view of a film roll feeding mechanism in a film supply module according to a second aspect of the present disclosure, showing a hold down bar;
FIG. 6 is a schematic perspective view of a first embodiment of a film supply module provided in accordance with a second aspect of the present disclosure, wherein the film roll feeding mechanism is not shown;
FIG. 7 is another schematic perspective view of the first embodiment of the film supply module provided in accordance with a second aspect of the present disclosure, wherein the film roll feeding mechanism and the film drawing mechanism are not shown;
FIG. 8 is a schematic perspective view of a first embodiment of a film supply module according to a second aspect of the present disclosure, wherein the film roll feeding mechanism and the film drawing mechanism are not shown;
fig. 9 is a schematic perspective view of a film feeding mechanism in a first embodiment of a film supply module according to a second aspect of the present disclosure;
FIG. 10 is an enlarged view of portion A of FIG. 9 illustrating the belt clamping roller set;
fig. 11 is another schematic perspective view of a film feeding mechanism in the first embodiment of the film material supply module according to the second aspect of the present disclosure;
fig. 12 is a schematic perspective view of a film drawing mechanism in a film material supply module according to a second aspect of the present disclosure;
fig. 13 is another schematic perspective view of a film drawing mechanism in a film supply module according to a second aspect of the present disclosure;
FIG. 14 is a schematic perspective view of an upper jaw of a film clamp of a film supply module according to a second aspect of the present disclosure, showing an escape opening;
fig. 15 is a schematic perspective view of a film cutting mechanism in a first embodiment of a film supply module according to a second aspect of the present disclosure;
fig. 16 is another perspective view of the film cutting mechanism in the first embodiment of the film material supply module according to the second aspect of the present disclosure;
FIG. 17 is a schematic perspective view of a first embodiment of a bagging module according to a third aspect of the disclosure;
FIG. 18 is another perspective view of the first embodiment of the bag making module according to the third aspect of the present disclosure, wherein the bottom building mechanism and the edge pressing mechanism are removed to avoid interference;
fig. 19 is a schematic perspective view of a bag edge heat-sealing mechanism in a first embodiment of a bag making module according to a third aspect of the present disclosure;
fig. 20 is an enlarged view of a portion B of fig. 19, in which a stripe-shaped groove and a stripe-shaped escape groove are illustrated;
fig. 21 is a partial schematic structural view of a bag edge heat-sealing mechanism in a first embodiment of a bag making module according to a third aspect of the present disclosure, in which a waste film cutter is shown;
FIG. 22 is a schematic view of the top heat sealing mechanism and the handle punching mechanism of the first embodiment of the bag making module according to the third aspect of the present disclosure;
fig. 23 is a schematic perspective view of a bag edge pressing mechanism and a bag top pressing mechanism in the first embodiment of the packaging bag making module according to the third aspect of the present disclosure;
FIG. 24 is a schematic perspective view of the bag edge pressing mechanism and the bag top pressing mechanism of the first embodiment of the packaging bag making module according to the third aspect of the present disclosure;
fig. 25 is a partial structural schematic view of a bag edge pressing mechanism and a bag top pressing mechanism in the first embodiment of the packaging bag making module provided by the third aspect of the present disclosure, wherein the second bag top pressing wheel is mounted on the bag top pressing mounting plate;
fig. 26 is a schematic perspective view of a first embodiment of a bag making module according to a third aspect of the present disclosure, wherein a bottom building mechanism is mounted on a mobile platform;
fig. 27 is a schematic perspective view of a bottom building mechanism in a first embodiment of a packaging bag making module according to a third aspect of the present disclosure;
fig. 28 is a schematic perspective view of a second embodiment of an outer belt article baler provided by the first aspect of the present disclosure, in which the cutlery packet drop module is not shown;
fig. 29 is a schematic structural view of a second embodiment of the outer belt baler provided by the first aspect of the present disclosure, in which the hatch and the hatch actuation unit are shown;
FIG. 30 is another perspective view of the second embodiment of the outer belt article baler provided by the first aspect of the present disclosure with the film pulling mechanism removed to avoid interference;
FIG. 31 is a schematic perspective view of a second embodiment of the outer belt article baler provided by the first aspect of the present disclosure with the mobile platform removed to avoid interference;
fig. 32 is a schematic perspective view of a film feeding mechanism in a second embodiment of a film supply module according to a second aspect of the present disclosure;
fig. 33 is another schematic perspective view of a film feeding mechanism in a second embodiment of a film supply module according to a second aspect of the present disclosure;
fig. 34 is a schematic perspective view of a film slitting mechanism in a second embodiment of a film supply module according to a second aspect of the present disclosure;
FIG. 35 is another schematic perspective view of a film slitting mechanism in a second embodiment of a film supply module according to a second aspect of the present disclosure;
fig. 36 is a further perspective view of a film slitting mechanism in a second embodiment of a film supply module according to a second aspect of the present disclosure;
FIG. 37 is a schematic, partial cross-sectional view of a second embodiment of a film supply module according to a second aspect of the present disclosure, showing the upper surface of the lower jaw of the film clamp no higher than the upper surface of the rear film strip;
FIG. 38 is a schematic perspective view of a second embodiment of a bagging module according to a third aspect of the disclosure;
FIG. 39 is another perspective view of a second embodiment of a bagging module according to a third aspect of the disclosure, wherein the moving platform is removed to avoid interference;
FIG. 40 is a schematic perspective view of a second embodiment of a bagging fabrication module according to the third aspect of the disclosure, wherein the moving platform, the bag edge pressing mechanism, and the bag top pressing mechanism are removed to avoid interference;
FIG. 41 is a schematic perspective view of a bag edge heat-sealing mechanism of a second embodiment of a bag making module according to a third aspect of the present disclosure;
FIG. 42 is a schematic perspective view of a first bead and a second bead of a bag-edge heat-sealing mechanism of a second embodiment of a packaging bag making module according to a third aspect of the present disclosure;
fig. 43 is another schematic perspective view of the first pressing strip and the second pressing strip in the bag edge heat-sealing mechanism of the second embodiment of the packaging bag making module according to the third aspect of the present disclosure, wherein the screw and the nut in the tensioning structure are shown;
FIG. 44 is a schematic perspective view of a bag top heat sealing mechanism and a handle punching mechanism of a second embodiment of a bag making module according to a third aspect of the present disclosure;
FIG. 45 is another schematic perspective view of the bag top heat sealing mechanism and the handle punching mechanism of the second embodiment of the bag making module according to the third aspect of the present disclosure, wherein the protrusions of the heat sealing heating block are shown;
FIG. 46 is a schematic perspective view of a bag edge pressing mechanism and a bag top pressing mechanism of a second embodiment of a packaging bag making module according to a third aspect of the present disclosure;
FIG. 47 is another schematic perspective view of the bag edge and bag top hold down mechanisms of the second embodiment of the bagging fabrication module provided in the third aspect of the disclosure, showing a hold down adjustment mechanism;
FIG. 48 is a schematic perspective view of a bottom building mechanism of a second embodiment of a bagging fabrication module provided by a third aspect of the disclosure in assembly;
fig. 49 is a schematic perspective view of a bottom-building mechanism of a second embodiment of a packaging bag making module according to a third aspect of the present disclosure;
fig. 50 is another schematic perspective view of the bottom-building mechanism of the second embodiment of the packaging bag making module provided by the third aspect of the present disclosure, wherein the first rod and the bottom-building upright are removed to avoid interference;
fig. 51 is another schematic perspective view of the bottom-building mechanism of the second embodiment of the packaging bag making module provided by the third aspect of the present disclosure, wherein the sliding block of the sliding cylinder is illustrated;
fig. 52 is a schematic perspective view of a bottom building mechanism of a third embodiment of a packaging bag making module according to a third aspect of the present disclosure, wherein the second rod is illustrated as a semicircular rod;
fig. 53a to 53f are schematic views illustrating the operation of the outer belt article wrapping machine according to the first aspect of the present disclosure.
Detailed Description
The following detailed description of specific embodiments of the present disclosure is provided in connection with the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present disclosure, are given by way of illustration and explanation only, not limitation.
In the present disclosure, for convenience of description, an XYZ coordinate system of the packaging machine is defined, where, in a case where no description is made on the contrary, the X direction is a longitudinal direction corresponding to a front-back direction, the Y direction is a transverse direction corresponding to a left-right direction, and the Z direction is a vertical direction corresponding to an up-down direction, where, when the packaging machine is in a use state, the vertical direction is parallel to a gravity direction, the gravity direction points to a down direction, and when a user faces forward, a left hand corresponds to a left direction, and a right hand corresponds to a right direction. In addition, the orientation pointing to the baler is "in", whereas "out", whereas "far and near" are defined based on the distance to the reference. Furthermore, the ordinal numbers "first" and "second" used herein are used merely to distinguish one element from another, and do not define the ordinal or importance. The following description refers to the accompanying drawings, in which like reference characters designate the same or similar elements throughout the different views.
Before proceeding with a detailed description of embodiments of the present disclosure, for a better understanding of the present disclosure, the inventive concepts are summarized herein as follows:
in order to solve the problem of manpower occupation of takeout packaging mentioned in the background section, the takeout packaging machine suitable for being applied to the field of takeout ordering is provided, in the operation process of the takeout packaging machine, a prefabricated packaging bag such as a plastic bag is not used, a packaging bag is made on the spot by using a film, the takeout article (such as a meal after boxing) is packaged and packaged in the manufacturing process of the packaging bag, and the whole process is completed by a machine without manual bagging operation.
External belt article packaging machine
According to a particular embodiment provided by a first aspect of the present disclosure, there is provided an outer belt article baler. Fig. 1 to 27 show a first embodiment, and fig. 28 to 52 show a second embodiment. Referring to fig. 1-52, the outer belt article baler includes a moving platform 200, a film supply module 300, and a bagging module 400.
Wherein the mobile platform 200 provides a load-bearing plane for placing the out-of-band item 1. The film supply module 300 supplies the film 91. Through the lift removal of moving platform 200, cooperation membrane material supply module 300 can realize the packing in advance of takeout article 1 to the operation of film 91, promptly: the carrying plane serves as an operation table, and after the film 91 is laid on the carrying plane of the moving platform 200 at the initial position, the user can stack the out-tape item 1 on the film 91 and then the moving platform 200 moves down. As the distance between the moving platform 200 and the film supply module 300 increases in the vertical direction, since the film portions on both sides of the outer band article 1 (both sides in the longitudinal direction of the film 91 are understood to be front and rear sides) are still held by the film supply module 300, the front end portion 92 of the film 91 on the front side of the outer band article 1 and the rear end portion 93 on the rear side of the outer band article 1 are folded upward to both sides of the outer band article 1, and thus, the film 91 forms edge openings on both the left and right sides and the upper side extending out of the outer band article 1.
It will be appreciated here that only a certain length of film 91 is required to pack the outer tape article 1, and therefore the film supply module 300 need only provide a film 91 of the required length in one packing operation. The film 91 with the desired length can be provided by the film supply module 300 in any suitable manner, for example, a section of film with a specific length (i.e., a predetermined length, which can also be referred to as a desired length) can be laid on the carrying surface, or the film supply module 300 can continue to lay the film from the beginning of laying the film 91 on the carrying surface until the film is cut off when the film is laid to the desired length. The above-described pre-packaging operation may also be performed simultaneously during the film laying process. Thus, the initial configuration of the film 91 in the film supply module 300 may be a section of film having a specific length, or may be a continuous roll of film wound on a spool. The film 91 used in the present disclosure may be any commercially available packaging material, for example, a degradable transparent or non-transparent plastic film paper, and a logo such as a trademark or a pattern may be printed on an outer surface (an inner surface facing the outer article 1) of the film 91 in a personalized manner.
Thereafter, the opening of the edges of the front, rear, side, and upper sides of the outer band article 1 can be sealed by operating the bag making module 400, thereby forming a package in which the outer band article 1 is packed together by the film 91 described above. After which the user may take the package away. Therefore, the outer belt article packaging machine provided by the first aspect of the present disclosure can replace manual packaging operation, and is suitable for being applied to any other suitable scenes besides the selling field, such as hospital pharmacies, supermarkets and the like.
The film 91 is considered to be in a pre-packaged state until the mobile platform 200 starts to descend to the packaging bag making module 400 for sealing after the outer band article 1 is stacked. When the mobile platform 200 descends to a certain position, the bag making module 400 is adapted to perform a sealing operation, and for the convenience of description, the position is defined as a sealing position, that is: the bag making module 400 is adapted to perform a sealing operation when the mobile platform 200 moves down from the initial position to the sealing position.
In order to facilitate an intuitive understanding of the working principle of the outer belt article wrapping machine provided by the first aspect of the present disclosure, the wrapping process will be described herein with reference to fig. 53a to 53 f:
first, the film 91 is supplied through the film supply module 300 and laid on the carrying plane of the moving platform 200 at the initial position, as shown in fig. 53 a.
The out-carrying item 1 may then be stacked on the film 91 laid on the moving platform 200, as shown in fig. 53 d.
Then, the mobile platform 200 moves down. In this process, since the film supply module 300 holds the front and rear ends of the film 91 and the Z-position of the holding points K (indicated by triangular symbols in the drawing) respectively corresponding thereto is not changed, the front end portion 92 and the rear end portion 93 of the film 91 are folded upward with respect to the intermediate portion 94 located below the outer belt article 1, as shown in fig. 53 e. After the front and rear end portions are folded, the film 91 will form edge openings on the left and right sides and the upper side of the outer belt article 1.
Thereafter, the movable platform 200 is lowered into position (i.e., to the sealing position described above), and after the movable platform 200 is stopped, the bag making module 400 seals the edge openings of the film 91 on the left and right sides and the upper side of the outer band article 1 to obtain a package, as shown in fig. 53 f.
Thus, the basic operations necessary for packaging the outer-band article 1 are completed by the cooperation of the moving platform 200, the film material supply module 300 and the bag making module 400.
In the film material supply module 300, the position of the holding point K in the longitudinal direction provided by the holding module can be moved correspondingly with the folding of the film 91, or the position of the holding point K in the longitudinal direction is not changed, but even if the film 91 moves during the folding of the film 91, the holding point K always clamps and gives a certain pressing force to the film 91, so that the front end portion 92 and/or the rear end portion 93 of the film 91 are not suspended/swung freely due to the loss of support. In addition, in the packaging process, the holding point K of the film material supply module 300 is not suitable for releasing the front end and the rear end of the film 91 too early, otherwise, the film 91 loses the restraint to cause the sealing edge or the sealing failure, but is not suitable for too late, otherwise, the conveying or the taking out of the package is influenced.
For the bag making module 400, the sealing manner may be determined according to the material properties of the film 91, for example, the plastic film may be heat sealed; the method can also be determined according to actual requirements, such as sewing, stapling and the like. The extent of the seal can be designed as desired, for example, the left and right sides can be sealed in a continuous line, and the top side can be sealed in a spot or broken line, so that the recipient can know that the package has not been opened before delivery.
The above is the core technical solution based on the basic concept of the present disclosure.
In addition, the above-mentioned moving platform 200, the film material supplying module 300 and the bagging module 400 may be configured in any suitable manner without departing from the spirit of the present disclosure, and of course, other modules, mechanisms, components or structures that have positive effects on the above-mentioned core technical solution may be introduced, and the present disclosure is not limited in particular.
For example, the bag making module 400 may include a pressing mechanism by which the edge openings may be first pressed prior to sealing, taking into account flatness and success. This pressing operation may be performed before sealing, for example, during the process of moving the movable platform 200 down from the initial position. And this pressing operation is adapted to remain at least until the sealing operation is started. Accordingly, it is appropriate to initiate such a stitching operation when the movable platform 200 is moved down to a position above the sealing position, which for ease of description is defined as the binder position.
For the way of providing the film 91 of a specific length in the form of a film roll, when the pressing operation is started, it can be understood that the length of the film 91 that has been fed out is sufficient, and therefore, the film material supply module 300 can cut the film 91 at this time, and even, the film material supply module 300 can release the holding of the front end of the film 91, even the holding of the rear end of the film 91, under the action of the edge pressing mechanism.
Also for example, considering that during the pre-packaging process, it is possible that the weight of the outer article 1 stacked on the moving platform 200 is not enough to overcome the holding force of the film supply module 300 on both ends of the film 91 and cannot move down with the moving platform 200, the bagging module 400 may include a bottoming mechanism 48 mounted on the moving platform 200 for pulling the middle portion 94 of the film 91 under the outer article 1 to move down with the moving platform 200.
In addition, for the completed bag, since the weight is almost concentrated on the middle portion 94, it is considered that the area of the middle portion 94 is larger than the area of the bottom surface of the outer belt article 1, so that the force-bearing surface can be increased to provide better support to the outer belt article. This can be achieved by folding the outer tape article 1 before it is placed on the film 91, wherein "folding" is understood to mean folding a portion of the film, for example, providing a laterally extending groove on the carrying surface of the mobile platform 200, in which groove the desired length of the film is folded, for example, folding a V-shape, a W-shape, etc. The groove is designed to avoid the folded film portion from affecting the placement of the outer-belt article, and the movable platform 200 can provide a relatively flat bearing surface for the outer-belt article 1 by hiding the folded film portion into the groove. Here, the above-described pulling and bottoming operations for the intermediate portion may be both performed by the above-described bottoming mechanism 48.
In a specific embodiment provided by the first aspect of the present disclosure, the outer belt article wrapping machine may include a body 100 defining an outer belt article input port 1001 and a parcel output port 1002, and the moving platform 200, the film material supply module 300, and the bagging module 400 described above are all disposed in the body 100.
In the specific embodiment provided in the first aspect of the present disclosure, the moving direction and trajectory of the mobile platform 200 with respect to the fuselage 100 may be designed according to the arrangement of the orientation and the arrangement of the distance between the input port 1001 and the output port 1002. Here, for convenience of description, the mobile platform 200 is defined to have a first position where a user can stack out-tape items 1 from the input port and a second position where the user can obtain packages from the output port 1002. In some embodiments, when the mobile platform 200 is located at the initial position, the user can stack the brought article 1 on the carrying plane of the mobile platform 200 through the input port 1001, and thus the initial position is the first position. In other embodiments, when the mobile platform 200 is located at the sealing position, the user can remove the package from the outlet 1002, and thus the sealing position is the second position. In still other embodiments, when the mobile platform 200 is in the initial position, the user cannot stack the takeaway item 1 thereon, and thus, after laying the film 91, the mobile platform 200 and the film 91 thereon can be moved to the first position suitable for the user to stack the takeaway item 1. In still other embodiments, the packages are not available to the user when the mobile platform 200 is in the sealing position, and thus, after sealing, the mobile platform 200 and the packages thereon may be moved from the sealing position to a second position to facilitate the user to take the packages directly or to send them out by a second conveyor mechanism 52 described below.
The input port 1001 may be opened on the top surface of the body 100 so that the user can easily stack the takeout article 1 without bending. For the cargo outlet 1002, it can be opened at the side of the body 100, so as to facilitate the user to take away the cargo. In some embodiments, since installation and operation spaces for the film supply module 300 and the bagging module 400 need to be left in the body 100, the input port 1001 on the top surface of the body 100 may be disposed at a distance from the edge, and thus, may be vertically offset from the output port 1002 by a predetermined distance. In this case, the mobile platform 200 may be configured to move laterally and/or longitudinally to move closer to the outlet 1002 to allow the user to reach for the package in the outlet 1002. It is also possible to design the movable platform 200 to move only in the vertical direction, and a conveying module is provided in the packaging machine, so that the packages carried on the movable platform 200 at the second position can be conveyed to the delivery port 1002 through the conveying module. In some embodiments, in order to make the track for the transportation module to transport the parcel from the second position to the delivery port 1002 relatively simple, it may be that the input port 1001 and the delivery port 1002 are designed to be aligned in the transverse or longitudinal direction, and then the transportation module can transport the parcel in a straight line, which may simplify its own structural design for the transportation module. Alternatively, in order to allow sufficient installation space and operating space for the film supply module 300 and the bagging module 400 and the moving platform 200 in the machine body 100, the input port 1001 and the output port 1002 may be designed to be aligned in the longitudinal direction when the transverse dimension of the bagging machine is smaller than the longitudinal dimension, such that the above-mentioned transport module is a longitudinal transport module 500, which may include a first transport mechanism 51 and a second transport mechanism 52, wherein the first transport mechanism 51 is adapted to transport the packages on the moving platform 200 forward in the longitudinal direction (i.e., toward the output port 1002), alternatively, the first transport mechanism 51 may be disposed on the moving platform 200, providing the above-mentioned carrying plane, and may be configured as a crawler conveyor, for example. The rear end of the second conveying mechanism 52 is adapted to abut against the movable platform 200 at the second position to receive the package conveyed by the first conveying mechanism 51, while the front end of the second conveying mechanism 52 extends to or beyond the outlet 1002 for the user to conveniently take the package without bending over or probing his/her hands or body. If the first conveying mechanism 51 is disposed on the movable platform 200, when the movable platform 200 is located at the second position, the rear end of the second conveying mechanism 52 is adjacent to the front end of the first conveying mechanism 51, so that the parcels can be smoothly transferred from the first conveying mechanism 51 to the second conveying mechanism 52. Here, in order to enable the outer-band article 1 to be conveyed smoothly even in a wrapped package formed after being wrapped, the carrying surface and the conveying locus of the first conveyor 51 and the carrying surface and the conveying locus of the second conveyor 52 may be designed to be perpendicular to the vertical direction. Accordingly, it is suitable that the first conveyor mechanism 51 and the second conveyor mechanism 52 are configured as caterpillar conveyors, but of course, other suitable or desired conveyors may be configured, and the present disclosure is not limited thereto.
In some cases, the volume of the package may be relatively large, thus correspondingly requiring the outlet 1002 to be sized to fit. In some embodiments, the body 100 is designed with a cover at the position of the cargo outlet 1002, and the cover covers the cargo outlet 1002 from the upper side and the left and right sides, so as to be beneficial to enhancing the aesthetic property, and on the other hand, to play a certain side stop role for the package, and to prevent water and dust. In this case, the front end of the second conveying mechanism 52 may extend out of the delivery port 1002 to deliver the package from inside the body 100 to outside the body 100.
In some embodiments provided by the first aspect of the present disclosure, the packaging machine may include a labeling module 700 disposed proximate to the output port 1002 to attach a label printed with relevant information to a package for identification and to prevent mishandling.
Alternatively, if the packaging machine is applied to the catering take-away field, where the take-away item 1 is typically a box meal containing food, to accommodate the particular requirements of the user for the cutlery, the packaging machine may include a cutlery packet drop module 600 disposed proximate to the drop port 1001 to dispense a corresponding number of cutlery packets onto the mobile platform 200 either before, simultaneously with, or after the placement of the box meal on the mobile platform 200 to be packaged with the box meal.
In some embodiments provided in the first aspect of the present disclosure, the packaging machine may include a control system, which is in communication connection with the moving platform 200, the film material supplying module 300, the packaging bag making module 400, even the tableware bag putting module 600, and the labeling module 700, and controls the movement of the moving platform 200, the operation of the film material supplying module 300 on the film 91, the sealing and even pressing operation of the packaging bag making module 400, the bottom folding operation, and the like, so as to achieve automation. In addition, the packaging machine can be externally connected with input equipment such as a scanning gun and the like to the control system, when a user stacks the external carrying object 1, the scanning gun is used for scanning the related information of the external carrying object 1, and the packaging program can be automatically started, wherein the tableware bag throwing module can automatically give the required number of tableware bags; wherein the labeling module 700 may print a label written with related information and attach it to the package.
In addition, the moving platform 200 can move vertically by any suitable lifting mechanism, for example, a motor can be used as a power source, and a transmission connection between the moving platform 200 and the power source is established by any suitable or required transmission structure such as a belt transmission structure, a lead screw transmission structure, a worm and gear transmission structure, so as to realize the lifting of the moving platform 200 under the driving of the power source.
In some embodiments provided by the first aspect of the present disclosure, the film material supply module 300, the packaging bag making module 400, and even the cutlery bag throwing module 600 and the labeling module 700 may be configured in any suitable manner, for example, the film material supply module 300 may use the film material supply module 300 provided by the second aspect of the present disclosure, for example, the packaging bag making module 400 may use the packaging bag making module 400 provided by the third aspect of the present disclosure.
A film material supply module provided by a second aspect of the present disclosure will be described below with reference to the drawings.
Membrane material supply module
According to a specific embodiment of a second aspect of the present disclosure, there is provided a film material supply module 300 of an outer belt article wrapping machine, the film material supply module 300 including: a film roll feeding mechanism 31 for removably mounting a roll 900 wound with a film 91; a film feeding mechanism 32, the film feeding mechanism 32 being disposed behind the moving platform 200 and configured to feed the film 91 from the film roll feeding mechanism 31 forward; a film drawing mechanism 33, the film drawing mechanism 33 including a film clamp for releasably clamping the front end edge of the film 91 and a movable stand 333, the film clamp being mounted on the movable stand 333, the movable stand 333 being movable in the longitudinal direction across the moving platform 200 to be closer to or farther from the film feeding mechanism 32; and a film cutting mechanism 34, the film cutting mechanism 34 being disposed adjacent to the film feeding mechanism 32 and on the front side of the film feeding mechanism 32, for cutting the film 91 that has been fed out by a preset length to obtain a film segment.
Through the technical scheme, the film material supply module 300 provided by the disclosure is used for automatically supplying the film 91 for packaging the outer belt article by the outer belt article packaging machine, the film 91 wound on the reel 900 is sent out towards the film pulling mechanism 33 through the film feeding mechanism 32, the film clamp in the film pulling mechanism 33 moves along the longitudinal direction across the moving platform 200 along with the movable pedestal 333 to be close to the film feeding mechanism 32, the front end edge of the film 91 is clamped through the film clamp, then the film clamp moves along the longitudinal direction across the moving platform 200 along with the movable pedestal 333 towards the direction far away from the film feeding mechanism 32 for a preset distance, and at the moment, the film 91 is flatly laid above the moving platform 200. After the currently-to-be-packaged outer belt article 1 is located above the film 91, the film cutting mechanism 34 cuts the film which is sent out by a preset length to obtain a film section for wrapping the outer belt article, and after the currently-to-be-packaged outer belt article is packaged, the film feeding mechanism 32 and the film pulling mechanism 33 in the film material supply module 300 of the present disclosure cooperate to lay the film 91 for packaging the next outer belt article 1 flat on the moving platform 200. From this, the membrane material supply module 300 that this disclosure provided can supply automatically the film 91 that is used for packing out-taking article 1, saves the step of artifical feed, and degree of automation is high and labour saving and time saving, and then is of value to improving the packing efficiency of out-taking article 1.
The specific structure of the film roll feeding mechanism 31 in the film material supply module 300 will be described below with reference to fig. 4 and 5.
In the specific embodiments provided by the present disclosure, the film roll feed mechanism 31 may be configured in any suitable manner. Alternatively, referring to fig. 4 and 5, the film roll feeding mechanism 31 may include a film roll supporting base 316, a film roll tensioning shaft 311, and a pressing rod 312, the film roll tensioning shaft 311 is adapted to be inserted into and fixed to the roll shaft 900 of the film roll and is removably supported by the film roll supporting base 316, the pressing rod 312 is operable to hold the film roll tensioning shaft 311 on the film roll supporting base 316, when a new film roll needs to be replaced, a user may release the film roll tensioning shaft 311 from the film roll supporting base 316 by operating the pressing rod 312, at this time, the film roll tensioning shaft 311 is removed from the film roll supporting base 316 together with the original film roll shaft 900 thereon, the film roll tensioning shaft 311 is withdrawn from the original film roll shaft 900 and is inserted into and fixed to the new film roll shaft 900, then, both ends of the film roll tensioning shaft 311 are supported on the film roll supporting base 316 and the film roll tensioning shaft 311 is held on the film roll supporting base 316 by operating the pressing rod 312, the updating of the film roll is completed. In addition, in order to facilitate the replacement of a new film roll, the film roll feeding mechanism 31 may include, for example, an automatic film roll replacement device with which the film roll is automatically replaced to save labor while improving the efficiency of replacing the film roll. In addition, the roll 900 may also be wound with enough film 91 to reduce the number of replacements.
The film roll feeding mechanism 31 may further include a self-weight film tension rod 313 and a plurality of film winding rods 314, the film 91 is adapted to be wound on the self-weight film tension rod 313 and enter the film feeding mechanism 32 from the film winding rods 314, a stop wheel 315 is installed at an end of the film roll tension shaft 311, the film roll feeding mechanism 31 includes a self-tension link mechanism 317, a tension rod installation support 319 of the self-weight film tension rod 313 is connected to the film roll support 316 in a manner of being capable of rotating around a pivot axis parallel to the film roll tension shaft 311, a movable stop friction plate 318 is disposed on the film roll support 316, and the self-tension link mechanism 317 connects the tension rod installation support 319 and the stop friction plate 318, so that the stop friction plate 318 is forced to be pressed against the stop wheel 315 by gravity of the self-weight film tension rod 313. When the film feeding mechanism 32 feeds the film in the longitudinal direction, the film 91 provides a vertically upward force to the self-weight film tensioning rod 313 to enable the self-weight film tensioning rod 313 to rotate clockwise (in the direction of the drawing of fig. 4 and 5) around the pivot axis parallel to the film roll tensioning shaft 311, the film roll tensioning shaft 311 is released by enabling the stop friction plate 318 to be far away from the stop wheel 315 through the tensioning link mechanism 317, and the film 91 is fed by the film feeding mechanism 32 towards the film pulling mechanism 33. When the film feeding mechanism 32 does not work, at this time, the self-weight film tensioning rod 313 rotates counterclockwise (in the direction of the drawing in fig. 4 and 5) around the pivot axis parallel to the film roll tensioning shaft 311 under the action of its own gravity, and the self-tensioning link mechanism 317 forces the stop friction plate 318 to press against the stop wheel 315 to lock the film roll tensioning shaft 311, so as to prevent the film roll tensioning shaft 311 from idling and causing the film to separate from the winding shaft 900.
A specific structure of the film feeding mechanism 32 in the film material supply module 300 will be described below with reference to fig. 6 to 11 and fig. 32 and 33.
In the particular embodiment provided by the second aspect of the present disclosure, the film feeding mechanism 32 may be configured in any suitable manner. Alternatively, referring to fig. 6 to 11 and fig. 32 and 33, the film feeding mechanism 32 may include a film feeding driving unit 321, a film feeding structure, and a film feeding mounting bracket 322, the film feeding driving unit 321 being fixed with respect to the film feeding mounting bracket 322, the film feeding structure being mounted on the film feeding mounting bracket 322 and capable of feeding the film under the driving of the film feeding driving unit 321.
Wherein the film transport structure may be constructed in any suitable manner.
Fig. 6 to 11 show a first embodiment of the film feeding mechanism 32. In this embodiment, the film conveying structure may be configured as a belt type film conveying structure including an upper conveyor belt assembly and a lower conveyor belt assembly configured to clamp the film 91 therebetween to hold the film 91 between the upper conveyor belt assembly and the lower conveyor belt assembly, prevent the film 91 from slipping in a direction opposite to the film conveying direction to be separated from the film conveying mechanism 32, the film conveying driving unit 321 drives the upper conveyor belt assembly and the lower conveyor belt assembly to rotate in synchronization, convey the film 91 longitudinally forward by virtue of the synchronous rotation of the upper conveyor belt assembly and the lower conveyor belt assembly, and support the film 91 by the lower conveyor belt assembly, prevent the film 91 from sagging due to its own weight to wrinkle, thereby ensuring flatness of the film 91 during the conveying.
Wherein the upper conveyor belt assembly may be configured in any suitable manner. Alternatively, the upper conveyor assembly may include an upper rotary shaft including an upper driving rotary shaft 3231 and an upper driven rotary shaft 3232 both extending in the Y direction, the upper driving rotary shaft 3231 and the upper driven rotary shaft 3232 being parallel to each other and supported to the film feeding mounting bracket 322 at intervals in the film feeding direction, wherein the upper film conveying unit may include an upper driving pulley 3233, an upper driven pulley 3234, an upper conveyor belt 3235, the upper driving pulley 3233 being coaxially fixed to the upper driving rotary shaft 3231, the upper driven pulley 3234 being coaxially fixed to the upper driven rotary shaft 3232, the upper conveyor belt 3235 being wound around the upper driving pulley 3233 and the upper driven pulley 3234, the upper driving rotary shaft 3231 and the upper driven rotary shaft 3232 being rotated synchronously by the upper conveyor belt 3235 such that there is no relative sliding between the upper driving rotary shaft 3231 and the upper driven rotary shaft 3232, the stability and reliability of the film 91 in the conveying process can be ensured. Upper belt 3235 may be made of, for example, a rubber material, a silicone material, etc., to prevent excessive clamping force from damaging film 91. Here, the "film conveyance direction" is to be understood as a conveyance direction of the film 91, i.e., a direction parallel to the longitudinal direction.
Wherein the lower conveyor belt assembly may be configured in any suitable manner. Alternatively, the lower conveyer assembly includes a lower rotary shaft including a lower driving rotary shaft 3241 and a lower driven rotary shaft 3242 both extending in the Y direction, the lower driving rotary shaft 3241 and the lower driven rotary shaft 3242 being parallel to each other and supported to the film feeding mounting bracket 322 at intervals in the film feeding direction, and a lower film conveying unit including a lower driving pulley 3243, a lower driven pulley 3244, and a lower conveyer belt 3245, the lower driving pulley 3243 being coaxially fixed to the lower driving rotary shaft 3241, the lower driven pulley 3244 being coaxially fixed to the lower driven rotary shaft 3242, the lower conveyer belt 3245 being wound around the lower driving pulley 3243 and the lower driven pulley 3244, the lower driving rotation shaft 3241 and the lower driven rotation shaft 3242 are rotated in synchronization by the lower belt 3245, thus, there is no relative sliding between the lower driving rotation shaft 3241 and the lower driven rotation shaft 3242, and stability and reliability of the film 91 during conveyance can be ensured. Lower belt 3245 may be made of, for example, a rubber material, a silicone material, etc., and supports film 91 while preventing film 91 from being damaged by excessive clamping force.
Both ends of each of the upper rotating shaft and the lower rotating shaft may be supported by the film feeding mounting bracket 322 through a supporting member such as a bearing, so as to reduce or even avoid friction between the upper rotating shaft and the film feeding mounting bracket 322 and between the lower rotating shaft and the film feeding mounting bracket 322, thereby preventing abrasion of the upper rotating shaft and the lower rotating shaft.
In the embodiment provided by the second aspect of the present disclosure, the film feeding driving unit 321 may be configured as a motor, and the upper driving rotating shaft 3231 and the lower driving rotating shaft 3241 are in transmission connection with an output shaft of the film feeding driving unit 321. The film feeding driving unit 321 can be fixed to the body 100 of the outer belt article packaging machine through the motor mounting bracket 3212, an output shaft of the film feeding driving unit 321 is connected to one end of the lower driving spindle 3241 through the driving transmission structure 328, the other end of the lower driving spindle 3241 is connected to the corresponding end of the upper driving spindle 3231 through the synchronous transmission structure 329, the film feeding driving unit 321 drives the lower driving spindle 3241 to rotate through the driving transmission structure 328, the lower driving spindle 3241 drives the upper driven spindle 3232 to rotate synchronously through the synchronous transmission structure 329, so that the upper conveyor belt 3235 and the lower conveyor belt 3245 operate synchronously to convey the film 91 longitudinally from back to front.
Here, the driving transmission structure 328 may be configured as a flexible transmission structure (shown in fig. 6, 7 and 9), such as a belt transmission, a chain transmission, etc., and furthermore, the driving transmission structure 328 may be configured as any suitable transmission structure, such as a gear transmission structure, etc., which is not limited in this disclosure.
The synchronous transmission structure 329 may be configured as a synchronous gear transmission structure (shown in fig. 8 and 11), and may also be configured as any suitable transmission structure such as a synchronous belt transmission structure, which is not specifically limited in this disclosure.
Wherein the upper film transfer unit and the lower film transfer unit are provided in pairs and in number of at least two pairs, the upper film transfer unit and the lower film transfer unit in each pair are aligned in the Z direction, and the at least two pairs of upper film transfer unit and lower film transfer unit are arranged at intervals in the Y direction to reliably and flatly support the film between the upper film transfer unit and the lower film transfer unit while defining the transfer direction of the film 91 to be linearly moved from back to front in the longitudinal direction, preventing the film 91 from deviating from a preset transfer trajectory during the transfer.
In particular embodiments provided by the second aspect of the present disclosure, in order to maintain film 91 in frictional contact with upper and lower belts 3235, 3245 at all times between upper and lower belts 3235, 3245, film feeding mechanism 32 may include a set of belt pinch rollers to maintain film 91 pinched between upper and lower belts 3235, 3245. Wherein the conveyor belt pinch roller set may be configured in any suitable manner. Alternatively, the conveyor hold-down pulley set may include an upper conveyor hold-down pulley set 3251 and a lower conveyor hold-down pulley set 3252, with upper conveyor hold-down pulley set 3251 disposed between upper drive pulley 3233 and upper driven pulley 3234, with lower conveyor hold-down pulley set 3252 disposed between lower drive pulley 3243 and lower driven pulley 3244, with upper conveyor hold-down pulley set 3251 and lower conveyor hold-down pulley set 3252 holding together the portion of upper conveyor 3235 disposed between upper drive pulley 3233 and upper driven pulley 3234 and the portion of lower conveyor 3245 disposed between lower drive pulley 3243 and lower driven pulley 3244 to apply a positive pressure therebetween to film 91 in opposite directions, where the magnitude of the positive pressure applied by upper conveyor hold-down 3251 on film pulley set 91 is equal to the magnitude of the positive pressure applied by lower conveyor hold-down pulley set 3252 on film 91, thus, it is ensured that the film 91 is always laid flat between the upper belt 3235 and the lower belt 3245 in parallel to the longitudinal direction, and the film 91 is prevented from being wrinkled by being raised upward or depressed downward in the vertical direction.
As shown in fig. 9 to 11, the upper pressing roller rotating shaft set of the upper belt pressing roller set 3251 is fixed to the pressing roller floating mounting bracket 3253, the lower pressing roller rotating shaft set of the lower belt pressing roller set 3252 is fixed to the film feeding mounting bracket 322, the pressing roller floating mounting bracket 3253 is movably mounted to the film feeding mounting bracket 322 along the Z direction, and a pinch roller resilient biasing member 3254 is provided between the pinch roller floating mount 3253 and the film feeding mount 322, to provide a force to move the pinch roller floating mount 3253 downward, upper belt pinch roller set 3251 is driven by pinch roller floating mount 3253 to move toward lower belt pinch roller set 3252, while the portion of upper belt 3235 between the pinch roller sets is pinched against the portion of lower belt 3245, and pre-tension between upper belt pinch roller set 3251 and lower belt pinch roller set 3252.
In the embodiment provided by the second aspect of the present disclosure, two ends of the upper driving rotating shaft 3231 may be respectively supported by respective rotating shaft floating installation blocks 3261, and the rotating shaft floating installation block 3261 is movably installed on the film feeding installation support 322 along the Z direction, wherein the film feeding installation support 322 is provided with oblong holes 3221 extending along the Z direction at two ends corresponding to the upper driving rotating shaft 3231, so that the rotating shaft floating installation block 3261 drives the upper driving rotating shaft 3231 to move along the Z direction, and a rotating shaft elastic biasing element 3262 is arranged between the rotating shaft floating installation block 3261 and the film feeding installation support 322 to provide an acting force for moving the rotating shaft floating installation block 3261 downward, so as to press the upper driving pulley 3233 against the lower driving pulley 3243, and to pre-tighten the space between the upper driving rotating shaft 3231 and the lower driving rotating shaft 3241.
In the embodiment provided in the second aspect of the present disclosure, the film feeding mechanism 32 may include a film guide plate 3210, and the film guide plate 3210 is disposed between the upper driven rotation shaft 3232 and the lower driven rotation shaft 3242, and is flush with the upper surface of the lower belt 3245 in the Z direction, for supporting the front end edge of the film 91 and keeping the front end edge of the film 91 horizontal, so that the film clamp clamps the front end edge of the film 91. A notch 3211 for avoiding the film clamp is formed in the front edge of the film guide plate 3210, so that the film clamp can clamp the film 91 through the notch 3211.
Fig. 10 and 11 show a second embodiment of the film feeding mechanism 32. In this embodiment, the film conveying structure is configured as a drum-type film conveying structure including an upper roller assembly 3271 and a lower roller assembly 3272 disposed in one-to-one correspondence, the upper roller assembly 3271 and the lower roller assembly 3272 being configured to clamp the film 91 therebetween to hold the film 91 between the upper roller assembly 3271 and the lower roller assembly 3272, prevent the film 91 from slipping in a direction opposite to a film conveying direction and being separated from the film feeding mechanism 32, the film feeding driving unit 321 drives the upper roller assembly 3271 and the lower roller assembly 3272 to rotate synchronously, convey the film 91 longitudinally forward by virtue of the synchronous rotation of the upper roller assembly 3271 and the lower roller assembly 3272, and support the film 91 by the lower roller assembly 3272, prevent the film 91 from being wrinkled due to a self-weight sag, thereby ensuring flatness of the film 91 during conveyance. Among them, the contact area between the film 91 and the upper and lower roller assemblies 3271 and 3272 is large, and it is easier to maintain the flatness of the film 91 during the transfer between the upper and lower roller assemblies 3271 and 3272.
Wherein the roll-type film transport structure may be configured in any suitable manner. Alternatively, referring to fig. 32 and 33, the upper roller assembly 3271 may include an upper roller and an upper roller shaft, the lower roller assembly 3272 may include a lower roller and a lower roller shaft, the lower roller shaft is fixedly supported by the film feeding mounting bracket 322, the upper roller shaft is floatingly supported by the film feeding mounting bracket 322, and a roller biasing member 3274 is provided between the upper roller shaft and the film feeding mounting bracket 322 to press the upper roller against the lower roller. The two ends of the upper roller rotating shaft can be supported by roller floating mounting blocks 3273, the roller floating mounting blocks 3273 can be movably mounted on the film feeding mounting bracket 322 along the Z direction, the film feeding mounting bracket 322 is provided with oblong holes 3221 extending along the Z direction at two ends corresponding to the upper roller rotating shaft, so that the roller floating mounting blocks 3273 drive the upper roller rotating shaft to move along the Z direction, and the roller floating mounting blocks 3273 are provided with acting force moving downwards along the Z direction through elastic deformation of a roller biasing member 3274, so that the upper roller and the lower roller are pressed together, positive pressure with opposite directions and equal magnitudes is applied to the film 91 between the upper roller and the lower roller, and therefore, the film 91 is ensured to be flatly laid between the upper roller and the lower roller in parallel to the longitudinal direction, and the film 91 is prevented from being protruded upwards or downwards and wrinkled along the vertical direction.
One end of the lower roller rotating shaft is connected to an output shaft of the film feeding driving unit 321 through a driving transmission structure 328, the other end of the lower roller rotating shaft is connected to the corresponding end of the upper roller rotating shaft through a synchronous transmission structure 329, the film feeding driving unit 321 drives the lower roller rotating shaft to rotate through the driving transmission structure 328, and the lower driving roller rotates to drive the upper roller rotating shaft to rotate through the synchronous transmission structure 329, so that the upper roller and the lower roller synchronously rotate to convey the film 91 longitudinally from back to front.
The driving transmission structure 328 may be configured as a flexible transmission structure, such as a belt transmission, a chain transmission, etc., and the driving transmission structure 328 may also be configured as any suitable transmission structure, such as a gear transmission, etc., which is not limited in this disclosure.
The synchronous transmission structure 329 may be configured as a synchronous gear transmission structure (shown in fig. 11), and may also be configured as any suitable transmission structure such as a synchronous belt transmission structure, which is not specifically limited in this disclosure.
In the embodiment provided in the second aspect of the present disclosure, the upper roller and/or the lower roller is/are sleeved with a protective sleeve made of a flexible material or an elastic material to protect the film 91, and the scratch on the surface of the film 91 can be effectively reduced by the protective sleeve, so as to ensure the smoothness of the surface of the film 91.
Wherein the number of the upper roller assembly 3271 and the lower roller assembly 3272 is at least two pairs, and the at least two pairs of the upper roller assembly 3271 and the lower roller assembly 3272 are arranged at intervals along the film conveying direction to reliably and flatly support the film 91 between the upper roller assembly 3271 and the lower roller assembly 3272, while defining the conveying direction of the film 91 to be linearly moved from the rear to the front in the longitudinal direction, preventing the film 91 from deviating from a preset moving track during the conveying.
A specific structure of the film drawing mechanism 33 in the film material supply module 300 will be described below with reference to fig. 12 to 14.
In the specific embodiment provided in the second aspect of the present disclosure, the film drawing mechanism 33 may be configured in any suitable manner. Alternatively, the film drawing mechanism 33 may include a film drawing driving unit 331 and a film drawing mounting bracket 332, the film drawing driving unit 331 is fixedly mounted on the film drawing mounting bracket 332, a movable base 333 is movably mounted on the film drawing mounting bracket 332 in the longitudinal direction, the movable base 333 can be moved on the film drawing mounting bracket 332 in the longitudinal direction by driving of the film drawing driving unit 331 so as to be close to or away from the film feeding mechanism 32, and when the movable base 333 is moved to a position close to the film feeding mechanism 32, the film clamp clamps the front end edge of the film 91 and then is driven by the film drawing driving unit 331 so as to be moved together with the movable base 333 in a direction away from the film feeding mechanism 32, so as to lay the film flat on the moving platform 200. Wherein, can realize drawing membrane mechanism 33 dismouting wholly through drawing membrane drive unit 331 and movable pedestal 333 and all setting up on drawing membrane installing support 332, be convenient for draw membrane mechanism 33 and fuselage 100's dismouting, be convenient for simultaneously the later stage to drawing membrane mechanism 33 and upgrading the renewal alone. In addition, the film-drawing driving unit 331 can be connected to a control system of the outer-belt article wrapping machine, and the control system controls the driving of the movable pedestal 333 by the film-drawing driving unit 331.
In the embodiment provided in the second aspect of the present disclosure, the movable base 333 extends in the transverse direction and two end portions in the transverse direction may be slidably connected to the tension film mounting bracket 332 through respective slipway spacers 3331, so as to facilitate the mounting of the movable base 333 and the tension film mounting bracket 332. By the driving of the film pulling driving unit 331, the two slide table pads 3331 can be synchronously moved on the film pulling mounting bracket 332 in the longitudinal direction, thereby ensuring that the front end edge of the film 91 is always parallel to the Y direction in the process of pulling out the film 91 toward the direction away from the film feeding mechanism 32.
In the embodiment provided in the second aspect of the present disclosure, the slide pad 3331 corresponding to at least one end portion of the movable base 333 in the transverse direction may guide a sliding trajectory with respect to the film-drawing mounting bracket 332 by the film-drawing guide structure to define the movement of the movable base 333 in the longitudinal direction on the film-drawing mounting bracket 332. Wherein the film drawing guide structure may be configured in any suitable manner. Alternatively, referring to fig. 12 and 13, the film drawing guide structure may be configured as a slide rail and runner structure including a slide rail 334 and a runner which are engaged, the slide rail 334 being provided to one of the shoe 3331 and the film drawing mounting bracket 332, and the runner being provided to the other of the shoe 3331 and the film drawing mounting bracket 332. In the embodiment shown in fig. 12 and 13 of the present disclosure, the slide rail 334 is mounted on the stretch film mounting bracket 332, and the slide groove is provided on the lower surface of the slide block 3331 corresponding to at least one end portion of the movable table 333 in the transverse direction, so that the movable table 333 is guided to move on the stretch film mounting bracket 332 in the longitudinal direction by the cooperation of the slide rail 334 and the slide groove.
In the embodiment provided in the second aspect of the present disclosure, the film drawing driving unit 331 may be configured as a lead screw stepping motor, and the sliding table pad 3331 corresponding to one end portion of the movable table 333 in the transverse direction is fixed to an external driving nut of the film drawing driving unit 331, and the moving stroke of the movable table 333 can be accurately controlled by the lead screw stepping motor for the purpose of accurate positioning, so that the preset length of the film to be fed out can be controlled.
Referring to fig. 12, in the film pulling mechanism 33, first position detecting means (e.g., first limit switch 102) and second position detecting means (e.g., second limit switch 104) arranged at intervals in the longitudinal direction for detecting a position signal of the movable stand 333 in the longitudinal direction are provided, defining the rear limit position and the front limit position of the movable stand 333. The first position detecting means gives a first position signal when the movable base 333 is detected, the second position detecting means gives a second position signal when the movable base 333 is detected, and the control system is configured to control the movable base 333 to stop moving and control the film clamp to clamp the front end edge portion of the film 91 based on the first position signal; the control system is configured to control the movable stand 333 to stop moving and control the film clamp to hold the front edge portion of the film 91 according to the second position signal, and at this time, the film 91 is laid on the supporting plane.
Wherein, a third position detection device (such as a proximity switch 103) is further disposed in the film pulling mechanism 33 and located between the first position detection device and the second position detection device, the third position detection device sends a third position signal when detecting that the movable pedestal 333 moves from the second position detection device to the third position detection device, and the control system is configured to control the movable pedestal 333 to stop moving and control the edge pressing mechanism to operate according to the third position signal. That is, when the movable base 333 moves from the limit position on the front side to the position aligned with the proximity switch 103, indicating that the film is pulled out by the preset length, the film cutting mechanism may perform the film cutting operation (if the edge pressing mechanism is provided, the film cutting operation is performed after the pressing).
In the specific embodiments provided by the present disclosure, the film clamp may be configured in any suitable manner. Alternatively, referring to fig. 12 to 14, the film clamp may include an upper clamp jaw 335, a lower clamp jaw 336, and a clamp jaw drive unit 337, the upper clamp jaw 335 and the lower clamp jaw 336 being mounted to the movable stand 333 in alignment in the Z direction, the clamp jaw drive unit 337 being mounted to the movable stand 333, at least one of the upper clamp jaw 335 and the lower clamp jaw 336 being movable in the Z direction relative to the movable stand 333 and being movable in the Z direction by the drive of the clamp jaw drive unit 337 to bring the upper clamp jaw 335 and the lower clamp jaw 336 closer to or away from each other to clamp or release the front end edge of the film 91. In addition, the jaw driving unit 337 may be incorporated into a control system of the outer-belt article wrapping machine for controlling the jaw driving unit 337 to drive the movable one or both of the upper jaw 335 and the lower jaw 336 to move in the vertical direction so that the lower clamping plane of the upper jaw 335 and the upper clamping plane of the lower jaw 336 come close to or away from each other to clamp or release the front end edge portion of the film 91.
In order to facilitate the installation of the film clamp, the lower clamping jaw 336 is fixedly installed on the movable pedestal 333, and the upper clamping jaw 335 is connected to the output of the clamping jaw driving unit 337 to move close to or away from the lower clamping jaw 336 in the Z direction under the driving of the clamping jaw driving unit 337. The clamping jaw driving unit 337 may be configured as a piston cylinder, the upper clamping jaw 335 is fixedly connected to a piston rod of the piston cylinder, and the upper clamping jaw 335 is opened with an avoiding opening 3351 (shown in fig. 14) avoiding the movable pedestal 333, and the upper clamping jaw 335 is moved in the Z direction to approach or separate from the lower clamping jaw 336 by the driving of the clamping jaw driving unit 337 to clamp or release the front end edge of the film 91. Further, the jaw driving unit 337 may also be configured as a linear motor or the like, to which the present disclosure is not particularly limited.
Wherein, the lower surface of the upper clamping jaw 335 and/or the upper surface of the lower clamping jaw 336 can be provided with a cushion layer 338 to avoid the film being damaged due to the excessive clamping force of the upper clamping jaw 335 and the lower clamping jaw 336 on the film.
As shown in fig. 12 and 13, the movable base 333 extends in the transverse direction, the number of the film clamps is plural, the plural film clamps are arranged on the movable base 333 at intervals in the transverse direction, the front end edge of the film 91 is clamped by the plural film clamps to provide a reliable clamping force to the film 91, and the force required for clamping the front end edge of the film 91 is equally applied to the film 91 by the plural film clamps, so that the occurrence of a phenomenon that the film 91 is damaged due to the concentration of the clamping force can be prevented, and the normal operation of the film supply module 300 provided by the present disclosure is ensured.
A specific structure of the film cutting mechanism 34 in the film material supply module 300 will be described below with reference to fig. 15, 16, and 34 to 37.
In the specific embodiments provided by the present disclosure, the film cutting mechanism 34 may be configured in any suitable manner. Alternatively, referring to fig. 15, 16 and 34 to 37, the film cutting mechanism 34 may include a cutter 341 and a cutter bar 342, the cutter 341 and the cutter bar 342 being arranged one above the other in the Z direction so that the film 91 can pass therebetween, the cutter 341 being movable in the Y direction, the cutter bar 342 extending in the Y direction and being movable in the Z direction to press against or away from a cutting edge of the cutter 341, the cutter bar 342 being movable in the Z direction toward the cutter 341 so as to press the film 91 between the cutter 341 and the cutter bar 342, and the cutter 341 being movable in the Y direction to cut the film 91 that has been fed out by a predetermined length to obtain a film segment.
The film cutting mechanism 34 includes a cutting blade mounting bracket 343 and a cutting blade actuating unit 344, and the cutting blade actuating unit 344 is mounted on the cutting blade mounting bracket 343 to drive the cutting blade 341 to move in the Y direction. The cutting knife actuator 344 may be configured as any driving device, such as a linear motor, a lead screw motor module, or a piston cylinder, which can move the cutting knife 341 in the Y direction, and the cutting knife 341 is connected to the output of the cutting knife actuator 344, and the cutting knife 341 is driven by the cutting knife actuator 344 to move in the Y direction to cut off the film 91 that has been fed out by a predetermined length.
In the embodiment provided in the present disclosure, in order to guide the movement of the cutting knife 341 in the Y direction, a cutting knife 341 guide structure may be provided between the cutting knife 341 and the cutting knife mounting and fixing bracket 343, wherein the cutting knife 341 guide structure may be configured in any suitable manner. Alternatively, the cutter 341 guide structure may include a cutter guide rail 345 and a cutter guide sliding groove, the cutter guide rail 345 being provided at one of the cutter 341 and the cutter mounting fixing bracket 343, and the cutter guide sliding groove being provided at the other of the cutter 341 and the cutter mounting fixing bracket 343. For example, in the embodiment shown in fig. 35 and 36, the cutter guide rail 345 is fixedly mounted on the cutter mounting bracket 343, the cutter 341 guide chute is disposed on the cutter 341 (specifically, the cutter floating mount 346), and the cutter 341 guide structure guides the cutter 341 to move in the Y direction to cut the film 91, so as to obtain a neat and straight cut edge, thereby ensuring the aesthetic property of the bag.
Fig. 15 and 16 show a first embodiment of the film cutting mechanism 34. In this embodiment, the cutting knife 341 and the cutting knife fixing bracket 343 are both located below the cutting knife pressing bar 342, the cutting knife fixing bracket 343 extends in the Y direction, the film guide plate 3210 of the film feeding mechanism 32 is fixed to the cutting knife fixing bracket 343, and the cutting knife pressing bar 342 moves in the Z direction to support the rear side portion of the film by the film guide plate 3210, so that the cutting knife 341 cuts the film 91. The cutter mounting and fixing bracket 343 may be a frame 1004 (for example, as shown in fig. 15) of the machine body 100, or may be a plate-like structure independent of the machine body 100, and the disclosure is not particularly limited thereto.
Fig. 34 to 37 show a second embodiment of the film cutting mechanism 34. In this embodiment, the film cutting mechanism 34 includes a cutter float mount 346 and a cutter elastic biasing member 347, the cutter 341 is movably mounted to the cutter float mount 346 and is capable of moving in the Z direction relative to the cutter float mount 346, the cutter float mount 346 is fixedly connected to the output of the cutter actuating unit 344, and the cutter elastic biasing member 347 abuts between the cutter float mount 346 and the cutter 341 to provide the cutter 341 with an elastic force toward the cutter bead 342 by which the cutter 341 is kept in constant contact with the cutter bead 342, facilitating one-time cutting of the film 91 and obtaining a straight cut edge.
Wherein the film cutting mechanism 34 can achieve the pressing of the cutter pressing bar 342 on the film 91 in any suitable manner.
In some embodiments provided by the second aspect of the present disclosure, the film feeding module 300 includes a film feeding guide wheel set and a lamination actuating unit 348, the film conveying guide wheel set is arranged in front of the film cutting mechanism 34 and comprises a guide fixed wheel set 3410 and a guide floating wheel set 3411, the guide fixed wheel set 3410 and the guide floating wheel set 3411 are arranged vertically one above the other to allow the film 91 to pass therethrough, wherein the guiding fixed wheel set 3410 is fixedly installed with respect to the body 100, the guiding floating wheel set 3411 is vertically movably installed with respect to the body 100, the control system is used for controlling the film pressing actuating unit 348 to drive the guide floating wheel set 3411 to move, holding the film 91 at the rear side in such a manner as to press against the guide stationary wheel set 3410 to allow the film 91 to be sent out forward, or releasing the film 91 away from the guide stationary wheel set 3411. This is the manner in which the film supply module 300 holds or releases the rear end of the film 91 during the pre-bagging process.
In the embodiment shown in fig. 15 and 16, the film cutting mechanism 34 may include a film pressing actuating unit 348 and a cutter pressing strip mounting block 349, two ends of the cutter pressing strip 342 along the Y direction are respectively provided with the film pressing actuating unit 348 and the cutter pressing strip mounting block 349, the corresponding end of the cutter pressing strip 342 is fixedly connected to the corresponding cutter pressing strip mounting block 349, and an output of the corresponding film pressing actuating unit 348 is fixedly connected to the cutter pressing strip mounting block 349 to drive the cutter pressing strip 342 to move along the Z direction through the film pressing actuating unit 348. Here, the cutter pressing strip mounting block 349 plays a role of power transmission, transmits power provided by the film laminating actuating unit 348 to the cutter pressing strip 342, and drives the cutter pressing strip 342 to move in the Z direction through the cutter pressing strip mounting block 349, thereby facilitating the mounting of a film conveying guide wheel set (to be described in detail later).
In addition, the film cutting mechanism 34 may further include a film conveying guide wheel set, wherein the film conveying guide wheel set is disposed in front of the film cutting mechanism 34 and includes a guide fixed wheel set 3410 and a guide floating wheel set 3411, the guide fixed wheel set 3410 and the guide floating wheel set 3411 are disposed one above the other in the Z direction to allow the film 91 to pass therethrough, wherein the guide fixed wheel set 3410 corresponds to the Z direction of the cutting knife 341, the guide floating wheel set 3411 corresponds to the Z direction of the cutting knife rest 342, the guide fixed wheel set 3410 is mounted to the film guide wheel mounting bracket 3412, the guide floating wheel set 3411 is mounted to the cutting knife rest mounting block 349, and the film pressing actuating unit 348 is mounted to the film guide wheel mounting bracket 3412, as shown in fig. 15 and 16. When the film pressing actuating unit 348 drives the cutter pressing strip mounting block 349 to move downwards along the Z direction, the guide floating wheel set 3411 and the cutter pressing strip 342 are driven by the cutter pressing strip mounting block 349 to move downwards along the Z direction together, so that the guide floating wheel set 3411 is pressed against the guide fixing wheel set 3410 to press the film 91 between the guide floating wheel set 3411 and the guide fixing wheel set 3410, support and clamp the film 91 before the extending direction of the film 91 is about to change, and the cutter pressing strip 342 is pressed against the cutting edge of the cutter 341. When the film pressing actuating unit 348 drives the cutter pressing strip mounting block 349 to move upwards along the Z direction, the cutter pressing strip mounting block 349 drives the guide floating wheel set 3411 and the cutter pressing strip 342 to move upwards along the Z direction together, so that the cutter pressing strip 342 and the film conveying guide wheel set release the film 91 for a subsequent bag making process.
The squeeze film actuating unit 348 may be configured in any suitable manner, such as a linear motor, a lead screw motor module, or a piston cylinder, and the like, and the disclosure is not limited thereto. In this embodiment, fig. 15 and 16 schematically illustrate the squeeze film actuating unit 348 configured as a ram cylinder having a piston rod attached to a cutter bar mounting block 349 and a cylinder body attached to a film guide wheel mounting bracket 3412.
Among them, the guide stationary wheel positioned at the forefront in the guide stationary wheel group 3410 may also be used as the first bag press wheel 4511 in the bagging making module to press the two film materials in the upper side portion of the film toward each other in cooperation with the second bag press wheel 4512 in the bagging making module 400.
In the embodiment shown in fig. 34 to 37, the film cutting mechanism 34 may include a film pressing actuating unit 348, a cutter pressing strip mounting plate 3413, a film pressing strip 3414, a film pressing block 3415 and a film cutting mounting bracket 3416, the cutter pressing strip mounting plate 3413 and the film pressing strip 3414 both extend in the Y direction, the cutter pressing strip 342 is fixedly mounted on the surface of the cutter pressing strip mounting plate 3413 facing the cutter 341, and two opposite end portions of the cutter pressing strip mounting plate 3413 in the Y direction are respectively floatingly mounted on the respective film cutting mounting brackets 3416 so as to be driven by the film pressing actuating unit 348 to move the cutter pressing strip 342 thereon up and down in the Z direction. Here, the cutter pressing strip mounting plate 3413 plays a role in power transmission, transmits power provided by the film pressing actuating unit 348 to the cutter pressing strip 342, drives the cutter pressing strip 342 to move in the Z direction through the cutter pressing strip mounting plate 3413, and facilitates the setting of the film pressing block 3415.
Wherein, at least the rear side of the front side and the rear side of the cutter 341 along the X direction is disposed with a film pressing strip 3414, and a corresponding surface of the cutter pressing strip mounting plate 3413 is fixedly provided with a film pressing block 3415 used in cooperation with the film pressing strip 3414, the film pressing strip 3414 is correspondingly and fixedly mounted on the film cutting mounting bracket 3416 at two opposite end portions along the Y direction, the film pressing actuating unit 348 drives the cutter pressing strip 342 to move downwards along the Z direction to press the film between the film pressing block 3415 and the film pressing strip 3414, so as to provide reliable support for the film 91, and facilitate the cutter 341 to cut the film 91.
The film cutting mechanism 34 may include a cutter pressing strip stopper 3417, the cutter pressing strip stopper 3417 is fixedly disposed on a side of the film pressing strip 3414 facing the cutter 341, and is configured to limit a maximum travel of the cutter pressing strip 342 moving toward the cutter 341, and when the cutter pressing strip 342 abuts against the cutter pressing strip stopper 3417, the film pressing actuation unit 348 stops working, so as to prevent the cutter pressing strip 342 from pressing the cutter 341.
As shown in fig. 34 to 37, the cutting blade 341 is located below the cutting blade bead 342, and the front and rear sides of the cutting blade 341 in the X direction may be provided with the film bead 3414, and the upper surface of the film bead 3414 located on the rear side is higher than the upper surface of the film bead 3414 located on the front side, so that the middle film holder of the film stretching mechanism 33 may extend over the film bead 3414 on the front side into the film bead 3414 on the rear side to grip the front end edge of the film 91. Here, in order to reliably grip the front end edge of the film 91, the upper surface of the lower jaw 336 in the film clamp should be no higher than the upper surface of the rear-side film bead 3414 when gripping the front end edge of the film 91, as shown in fig. 37. Further, in the clamped state of the film clamp, the clamping plane between the upper jaw 335 and the lower jaw 336 can be coplanar with the upper surface of the rear film strip 3414 and the film transport plane defined between the rear upper roller assembly 3271 and the rear lower roller assembly 3272.
The film cutting mechanism 34 may include a film block 3418, the film block 3418 is fixedly mounted on the upper surface of the film pressing strip 3414 located in front of the cutting knife 341, the dimension of the film block 3418 along the Z direction is equal to the height difference between the upper surfaces of the film pressing strips 3414 on the front and rear sides, and the film block 3418 and the film pressing strip 3415 cooperate to maintain the film 91 parallel to the longitudinal direction.
At least the membrane block 3415 of the membrane block 3415 and the membrane block 3418 is flexible or resilient to prevent the membrane from being compressed between the cutter bar 342 and the membrane bar 3414. Optionally, the membrane block 3415 and membrane block 3418 are both flexible or resilient to prevent the membrane 91 from being damaged between the cutter bar 342 and membrane bar 3414.
The squeeze film actuating unit 348 may be configured in any suitable manner, such as a linear motor, a lead screw motor module, or a piston cylinder, and the like, and the disclosure is not limited thereto. In this embodiment, fig. 34-36 schematically illustrate the squeeze film actuating unit 348 configured as a piston cylinder having a piston rod attached to the cutter bar mounting plate 3413 and a cylinder body attached to the film cutting mounting bracket 3416.
A bag making module provided by a third aspect of the present disclosure will be described below with reference to the accompanying drawings.
Packaging bag manufacturing module
According to a third aspect of the present disclosure, there is provided a bag making module, a first embodiment being shown in fig. 17 to 27, and a second embodiment being shown in fig. 38 to 52. Referring to fig. 17 to 27 and 38 to 52, the bagging module 400 includes:
the bag edge heat sealing mechanisms 41 are provided, the number of the bag edge heat sealing mechanisms 41 is two, the two bag edge heat sealing mechanisms 41 are transversely and symmetrically arranged on the lateral side of the moving platform 200 relative to the moving platform 200, and the bag edge heat sealing mechanisms 41 are used for sealing the side edge part of the film which is positioned on the same side of the outer belt object 1 after the front end part and the rear end part are folded in half so as to seal the edge; and
and a bag top heat-sealing mechanism 42, wherein the bag top heat-sealing mechanism 42 is used for heat-sealing the upper side part of the film which is positioned above the outer belt object 1 after the front and rear end parts are folded in half.
Through the above technical solution, in the packaging bag making module 400 provided in the third aspect of the present disclosure, the bag edge heat sealing mechanism 41 and the bag top heat sealing mechanism 42 are provided to respectively seal the left and right side film portions and the upper side film portion of the outer tape object 1, thereby completing making of the packaging bag, and simultaneously completing packaging of the outer tape object 1, so that a recipient can know that the package is not opened before the package is delivered when receiving the package.
In some embodiments provided in the third aspect of the present disclosure, the sealing of the film portions on the left and right sides of the outer band article 1 by the bag edge heat-sealing mechanism 41 and the sealing of the film portion on the upper side of the outer band article 1 by the bag top heat-sealing mechanism 42 may be performed separately, i.e., independently from each other, with a time difference therebetween, or simultaneously. In addition, the bag edge heat-sealing mechanism 41 and the bag top heat-sealing mechanism 42 may be mounted in the body 100 by respective mounting structures, or may be mounted in the body 100 by a common mounting structure, but this does not affect the operations of both, i.e., the respective operations of both may still be independent of each other.
In some embodiments, the bag making module 400 includes a bag making actuating unit and a secondary mounting bracket assembly, wherein the secondary mounting bracket assembly includes a first mounting plate 461 and a second mounting plate 462 both extending in a transverse direction, at least one of the first mounting plate 461 and the second mounting plate 462 is movably mounted in the machine body 100 and is movable in a longitudinal direction toward or away from each other under the driving of the bag making actuating unit; the bag edge heat-sealing mechanism 41 and the bag top heat-sealing mechanism 42 are both mounted on the first mounting plate 461 and the second mounting plate 462, so that the bag edge heat-sealing mechanism 41, the bag top heat-sealing mechanism 42 and the secondary mounting bracket assembly can be integrally present in the machine body 100 as a module, thereby being integrally mounted or dismounted relative to the machine body, and facilitating later maintenance, replacement and iterative updating.
The secondary mounting bracket assembly may be constructed in any suitable manner. Alternatively, referring to fig. 18, 19 and 39-41, the secondary mounting bracket assembly may include first and second moving brackets 463, 464 each extending in a vertical direction, a guide rod 465 extending in a longitudinal direction, and a linear bearing 466. Wherein the first mounting plates 461 are mounted on the respective first moving brackets 463 at both ends opposite to each other in the lateral direction, and correspondingly, the second mounting plates 462 are mounted on the respective second moving brackets 464 at both ends opposite to each other in the lateral direction. The guide 465 is fixed in position relative to the body 100, and the guide 465 is provided on each side in the lateral direction of the first and second mounting plates 461, 462. Both the first and second moving brackets 463 and 464, which are located on the same side in the lateral direction, are movably provided on the guide 465 to be able to move along the guide 465. In order to reduce wear during movement and at the same time reduce frictional resistance, the first mobile carrier 463 may be supported on the guide 465 by means of a linear bearing 466, and the second mobile carrier 464 may also be supported on the guide 465 by means of its own linear bearing 466. In addition, in order to restrict the directions of the first moving bracket 463 and the second moving bracket 464 when moving along the guide rods 465, at least two guide rods 465 are arranged on the same side, one guide rod 465 penetrates through the upper end portions of the first moving bracket 463 and the second moving bracket 464, and the other guide rod 465 penetrates through the lower end portions of the first moving bracket 463 and the second moving bracket 464.
And the bag-making actuation unit may be configured in any suitable manner. Alternatively, as shown in fig. 18 and 19 and fig. 39 to 41, the bagging actuation unit includes a piston cylinder 471 fixed in position relative to the body 100 and two timing pulleys 472, the two timing pulleys 472 being disposed at intervals in the longitudinal direction, and a timing belt 473 wound around the timing pulleys 472. The first and second moving brackets 463 and 464 located on the same side correspond to their own bag making actuating units, wherein the bottom end portion of one of the first and second moving brackets 463 and 464 is fixedly connected to the piston rod of the ram cylinder 471, and the first and second moving brackets 463 and 464 are fixedly connected to the timing belt 473 in this manner: when the piston cylinder 471 drives the timing belt 473 to move, the first and second moving brackets 463 and 464 can move closer to or away from each other.
Here, in order to make the bagging module 400 be integrally assembled and disassembled from the main body 100 as a whole, the secondary mounting bracket assembly may further include a first fixing bracket 467 and a second fixing bracket 468, and a set of the first fixing bracket 467 and the second fixing bracket 468 is provided for each of the guide rods 465 in the lateral direction, wherein one end of each of the guide rods 465 is fixed to the first fixing bracket 467, the other end of each of the guide rods 465 is fixed to the second fixing bracket 468, and the first fixing bracket 467 and the second fixing bracket 468 may be detachably mounted to the main body 100 by fasteners. In addition, the bag-making actuating unit may be mounted to the first fixed bracket 467 and the second fixed bracket 468, wherein one timing pulley 472 is mounted to the first fixed bracket 467 and the other timing pulley 472 is mounted to the second fixed bracket 468. And the cylinder body of the ram cylinder 471 may be mounted to either one of the first fixing bracket 467 and the second fixing bracket 468.
Further, with the first mounting plate 461 and the second mounting plate 462, both end portions of the first mounting plate 461 and the respective first moving brackets 463 may be connected by means of fastener fitting circular holes and oblong holes, which extend in the lateral direction, and by adjusting the positions of the fasteners in the oblong holes, the positions of the first mounting plate 461 in the lateral direction may be adjusted with correction. The connection between the second mounting plate 462 and the second movable bracket 464 may also be so configured.
In the particular embodiment provided by the third aspect of the present disclosure, the pouch edge heat-sealing mechanism 41 may be configured in any suitable manner. Alternatively, the bag edge heat-seal mechanism 41 includes a first bag edge heat-seal unit mounted at one end portion in the lateral direction of the first mounting plate 461 and a second bag edge heat-seal unit mounted at the end portion of the same side in the lateral direction of the second mounting plate 462 so that the first bag edge heat-seal unit and the second bag edge heat-seal unit can sandwich the side edge portion of the same side of the outer tape article 1 after the front and rear end portions of the film are folded in half from the front and rear sides, thereby heat-seal-sealing the edge and even cutting off the waste film portion to improve the beauty of the bag. In addition, with the secondary mounting bracket assembly constructed in this manner, the synchronization of the banding operation of the left and right sides of the outer belt article 1 can be maintained.
In a first embodiment provided by the third aspect of the present disclosure, referring to fig. 19, the first bag edge heat sealing unit includes a first heating block 4111, the second bag edge heat sealing unit includes a second heating block 4113, the first heating block 4111 is fixedly disposed on the first mounting plate 461, the second heating block 4113 is fixedly disposed on the second mounting plate 462, the first heating block 4111 and the second heating block 4113 both extend in a vertical direction, the first heating block 4111 has a first hot pressing surface facing the second heating block 4113, the second heating block 4113 has a second hot pressing surface facing the first heating block 4111, and the first hot pressing surface and the second hot pressing surface are aligned in a longitudinal direction and are parallel to each other. Thus, as the first mounting plate 461 and the second mounting plate 462 move toward each other, the first and second heated pressing surfaces can engage and press against each other, and the film materials pressed therein can be fused together when energized, thereby achieving the edge sealing, and the width of the sealing mark 97 (shown in fig. 53 f) formed on the bag is determined by the width dimensions of the first and second heated pressing surfaces.
Further, referring to fig. 20 and 21, the first bag edge heat-sealing unit may include a waste film cutter 4115 in a bar shape, and a cutter actuating unit 4116, the first heat-pressing surface is configured with a bar-shaped groove 4112 extending in a vertical direction, and the waste film cutter 4115 is movably installed in the bar-shaped groove 4112 to move in a direction toward or away from the second bag edge heat-sealing unit by the cutter actuating unit 4116 to be protruded or retracted from the first heat-pressing surface to complete one operation of cutting the waste film.
In order to avoid the waste film cutter from contacting the second hot pressing surface to damage the blade, and meanwhile, in order to ensure the integrity of the cutting, the second hot pressing surface may be configured with a strip-shaped avoiding groove 4114 extending in the vertical direction, and the depth of the strip-shaped avoiding groove 4114 is greater than the stroke of the waste film cutter 4115, as shown in fig. 20.
In addition, in order to improve the cutting effect of the waste film, the waste film cutter 4115 may have a serrated edge as shown in fig. 21.
In a second embodiment provided by the third aspect of the present disclosure, referring to fig. 41, the bag edge heat-sealing mechanism 41 is configured as an impulse type heat-sealing mechanism, the first bag edge heat-sealing unit includes a first bead 4121, the second bag edge heat-sealing unit includes a second bead 4122, the first bead 4121 and the second bead 4122 are aligned in a longitudinal direction, at least one of the first bag edge heat-sealing unit and the second bag edge heat-sealing unit further includes a heat-cutting resistance wire 4123 tension-mounted on the first bead 4121 and/or the second bead 4122, and the heat-cutting resistance wire 4123 is arranged on a heat-sealing surface where the first bead 4121 and/or the second bead 4122 are opposite to each other. When the heat-sealed surfaces of the first bead 4121 and the second bead 4122 are pressed from the front and rear sides of the film, the edges of the bag can be sealed by energizing the heat-cutting resistance wire. Here, since the hot-cutting resistance wire is thin, the width of the seal mark 97 (see fig. 53 f) formed on the bag after sealing is relatively small, and the aesthetic appearance of the bag can be improved to some extent. In addition, to provide better contact between the film 91 and the sealing surface, an elastomeric cushion may be added to each sealing surface of the two beads.
In addition, the hot-cutting resistance wire 4123 may be installed in such a manner: referring to fig. 42 and 43, a first resistance wire bracket 4124 may be fixedly disposed on one end surface of the first pressing bar 4121 or the second pressing bar 4122, a second resistance wire bracket 4125 is movably disposed on the other end surface, one end of the thermal cutting resistance wire 4123 is fixed to the first resistance wire bracket 4124, the other end is fixed to the second resistance wire bracket 4125, and the second resistance wire bracket 4125 is connected to the corresponding end surface of the first pressing bar 4121 or the second pressing bar 4122 through a tensioning structure.
Wherein the tensioning structure may be constructed in any suitable manner. Alternatively, referring to fig. 43, the tensioning structure comprises a screw 4126 and a nut 4127, the screw 4126 passes through the second resistance wire bracket 4125 and the corresponding end of the first or second bead 4121, 4122 to be connected with the nut 4127, and the axial direction of the screw 4126 is parallel to the extending direction of the first or second bead 4121, 4122. By loosening the screw 4126, the thermal cutting resistance wire 4123 can be tightened against the first bead 4121 or the second bead 4122.
Here, for the first mounting plate 461 and the second mounting plate 462, both mounting plates may be configured with vertically extending ends in order to provide a sufficient mounting position for the heating block or the pressing bar in the above-described bag-edge heat-sealing mechanism 41.
In the particular embodiment provided by the third aspect of the present disclosure, the bag top heat seal 42 may be configured in any suitable manner. Alternatively, referring to fig. 22, 44 and 45, the bag top heat sealing mechanism 42 includes a heat sealing bottom plate 421 and a heat sealing heating block 422 capable of being fitted to each other, and a bag top heat sealing actuating unit 423, the heat sealing bottom plate 421 is fixedly disposed at a middle portion of one of the first mounting plate 461 and the second mounting plate 462, the heat sealing heating block 422 is movably disposed at a middle portion of the other of the first mounting plate 461 and the second mounting plate 462, and is capable of moving toward or away from the heat sealing bottom plate 421 by the actuation of the bag top heat sealing actuating unit 423 to heat seal or reset the upper side portion. The bag edge and bag top sealing operation may be described herein in connection with a bag edge heat seal 41. When the first mounting plate 461 and the second mounting plate 462 are brought close to each other so that the first bag edge heat-sealing unit and the second bag edge heat-sealing unit in the bag edge heat-sealing mechanism 41 are in contact with each other, a certain space or clearance may also exist between the heat-sealing bottom plate 421 and the heat-sealing heating block 422, and at this time, the bag top heat-sealing actuator 423 may be operated to drive the heat-sealing heating block 422 to move toward the heat-sealing bottom plate 421 and press against the heat-sealing bottom plate 421. Thus, the sealing of the edges of the bag may be completed or initiated prior to the sealing of the top of the bag.
In addition, to facilitate the bag opening and retrieving operation, the temperature of the bag top seal may be lower than the temperature of the bag side seal, so that the place where the bag top seal is sealed is easily opened.
Further, referring to fig. 45, the heat sealing heating block 422 has a working surface facing the heat sealing bottom plate 421, and a plurality of protrusions 4221 are formed on the working surface to form a plurality of heat sealing points to seal the upper portion at the time of heat pressing. The cross-section of the protrusions 4221 determines the shape of the pouch top heat-seal trace 96 (shown with reference to fig. 53 f), and thus, the cross-sectional shape of the protrusions 4221 may be designed to obtain a desired shape of the pouch top heat-seal trace, for example, a circle, an ellipse, a polygon, a line, etc., to which the present disclosure is not particularly limited.
Wherein plurality of protuberances 4221 may be arranged in any suitable manner, and optionally, plurality of protuberances 4221 are arranged linearly in a transverse direction at intervals from one another to achieve a clean top closure of the pouch.
In addition, if the handle hole 98 is provided, the heat-seal marks 96 (see fig. 53 f) formed on the upper portion when the plurality of protrusions 4221 are heat-pressed may be located on the lower side of the handle hole 98 so as not to leak the small carry-out article 1 from the handle hole 98.
In some embodiments provided in the third aspect of the present disclosure, the film 91 may be designed with a handle hole 98 at an upper portion located above the outer belt article 1 for the convenience of a human hand to grasp. Alternatively, the handle aperture 98 may be self-contained with the film. It is also possible to form the handle hole 98 on site, so that the bag making module 400 can punch out the handle hole 98 (see fig. 53 f) by the handle punching mechanism 43 on the upper side portion of the folded-back front and rear end portions above the external article 1, thereby ensuring that the handle holes 98 on the front end portion 92 and the rear end portion 93 are aligned, which is advantageous for improving the user's gripping experience.
In the embodiment provided in the third aspect of the present disclosure, the handle punching mechanism 43 may punch the handle holes 98 again while ensuring that the front and rear end portions of the film do not move relative to each other, so as to ensure that the handle holes 98 punched in the front and rear end portions are aligned. For example, when the heat-sealing by the bag edge heat-sealing mechanism 41 is started or after the heat-sealing is completed, or when the heat-sealing by the bag top heat-sealing mechanism 42 is started or after the heat-sealing is completed, that is, the front and rear end portions of the film are not moved relatively by the bag edge heat-sealing mechanism 41 or the bag top heat-sealing mechanism 42. It is also possible to do this by means of an additional edge-pressing mechanism (described in detail below), in which case the operations of the handle punching mechanism 43 and of the edge and top heat-sealing mechanisms 41 and 42 are out of sequence, or even all three.
In some embodiments provided in the third aspect of the present disclosure, referring to fig. 22 and 44, the handle punching mechanism 43 may include a punch 431 and a die holder 432 capable of cooperating with each other, the die holder 432 is fixedly disposed at a middle portion of one of the first mounting plate 461 and the second mounting plate 462, the punch 431 is movably disposed at a middle portion of the other of the first mounting plate 461 and the second mounting plate 462, and is capable of moving toward a direction approaching or separating from the die holder 432 under the driving of the die holder 433 to punch or reset the handle hole 98 (refer to fig. 53 f) at an upper portion.
The shape of the handle hole 98 is determined by the shape of the punch 431, and alternatively, the handle hole may be in the shape of a long round hole extending in the transverse direction so as to facilitate the insertion of a user's hand.
In the process of punching the handle, since the punching between the punch block 431 and the die holder 432 applies a shearing force to the film 91, the film 91 is likely to wrinkle during punching, and the flatness of the edge of the handle hole 98 is damaged. To this end, referring to fig. 44, the handle punching mechanism 43 may include a film pressing plate 434 and a pressing plate actuating unit 435, the film pressing plate 434 being movably mounted to a first mounting plate 461 or a second mounting plate 462 to which the punch 431 is mounted so as to be movable toward or away from the die holder 432 by the pressing plate actuating unit 435 to press the upper portion against the die holder 432 or to reset it. In this case, the punch 431 may punch the film 91 to the die holder 432 after the film press 434 presses the film, so as to obtain the handle hole 98 with a smooth edge.
The film platen 434 may be configured in any suitable shape, among others. Alternatively, the film press 434 provides compression around the entire circumference of the ram 431, and thus, to avoid interference with the ram 431, the film press 434 is perforated with ram clearance holes through which the ram 431 can move, as shown with reference to fig. 45.
Thus, the bag edge heat sealing, bag top heat sealing and handle punching operations can be performed while the movable platform is in the sealing position. In some embodiments, the bag edge heat seal mechanism and the bag top heat seal mechanism may be operated simultaneously.
Further, in the manufacturing process of the packaging bag, since the outer tape article 1 is placed therein, the flatness problem of the film 91 is faced in the sealing operation of the bag edge and the bag top. To this end, in the embodiment provided in the third aspect of the present disclosure, the bag making module may include a pressing mechanism to press the films 91 on the left and right sides and the upper side of the outer tape object 1 before the bag edges and the bag top are sealed, so that the films 91 are not wrinkled again during the operation of the bag edge heat-sealing mechanism 41 and the bag top heat-sealing mechanism 42.
As shown in fig. 24, 25, 46 and 47, the edge pressing mechanism may include two bag edge pressing mechanisms 44, the two bag edge pressing mechanisms 44 are arranged on the lateral side of the moving platform 200 in the transverse direction, symmetrically with respect to the moving platform 200, the bag edge pressing mechanisms 44 on each side are located outside the bag edge heat sealing mechanism 41 on the same side, and the bag edge pressing mechanisms 44 are used for laminating and pressing the side edge parts of the films on the same side of the outer belt article 1 after the front and rear end parts are folded in half.
The bag edge compression mechanism 44 may be configured in any suitable manner. Alternatively, referring to fig. 24, 25, 46, and 47, the bag-side pressing mechanism 44 may include first and second pressing blocks 441 and 442 each movably mounted to a respective pressing-side bracket 447, and first and second pressing- side actuating units 443 and 444 for the first and second pressing blocks 441 and 442, the first and second pressing blocks 441 and 442 being movable toward and away from each other to press or release the side edge portions by being driven by the first and second pressing- side actuating units 443 and 444.
In order to improve the pulling phenomenon when the film 91 is in contact with the pressing blocks in the pressing process, at least one of the two pressing surfaces of the first pressing block 441 and the second pressing block 442 facing each other is provided with a rolling friction structure 445, so that the sliding friction between the film and the clamping blocks is changed into rolling friction, and the friction force between the film and the clamping blocks is reduced.
The rolling friction structure may be configured in any suitable manner, alternatively, as shown with reference to fig. 23, 24 and 46, the rolling friction structure 445 includes a plurality of rollers that are free to rotate about a transverse pivot axis. It is also possible for the rolling friction structure to be designed as a ball.
In addition, referring to fig. 47, the first and second hold-down actuation units 443, 444 are respectively mounted on respective corresponding hold-down brackets 447, the hold-down brackets 447 are fixedly connected to the body 100, the output of the first hold-down actuation unit 443 is fixedly connected to the hold-down block mounting bracket 446 of the first hold-down block 441, the output of the second hold-down actuation unit 444 is fixedly connected to the hold-down block mounting bracket 446 of the second hold-down block 442, and a hold-down adjustment mechanism is provided between the hold-down brackets 447 and the hold-down block mounting bracket 446 and is configured to limit the moving stroke of the respective hold-down block in the longitudinal direction under the driving of the respective actuation unit, so as to adjust the interaction force between the first and second hold- down blocks 441, 442 when they hold down the side edge portions.
Wherein the binder adjustment mechanism may be configured in any suitable manner. Alternatively, referring to fig. 37 and 47, the blank holder adjusting mechanism includes a threaded rod 448 and an adjusting nut 449, the threaded rod 448 is extended in the longitudinal direction and freely movably disposed through the blank holder 447 and the compact block mounting bracket 446 in the longitudinal direction, both end portions of the threaded rod 448 are screw-fitted with the adjusting nuts 449, one of the adjusting nuts 449 is disposed on a side of the blank holder 447 facing away from the compact block mounting bracket 446, and the other adjusting nut is disposed on a side of the compact block mounting bracket 446 facing away from the blank holder 447, whereby the maximum stroke of the first compact block 441 or the second compact block 442 in the longitudinal direction can be correspondingly restricted by adjusting the pitch of the two adjusting nuts 449.
The first and second hold-down actuation units 443, 444 may be configured in any suitable manner, and alternatively may be configured as piston cylinders with piston rods attached to corresponding hold-down blocks.
In particular embodiments provided by the third aspect of the present disclosure, the hold-down mechanism may include a bag top hold-down mechanism 45, the bag top hold-down mechanism 45 being used to hold the two layers of film stock in the upper section against each other.
The bag top hold down mechanism 45 may be configured in any suitable manner. In a first embodiment provided by the third aspect of the present disclosure, referring to fig. 23 and 24, the bag top pressing mechanism 45 includes a pressing wheel set including a first bag top pressing wheel 4511 and a second bag top pressing wheel 4512 both capable of rotating around a transverse pivot axis, the first bag top pressing wheel 4511 and the second bag top pressing wheel 4512 are aligned in a vertical direction and a longitudinal direction and fixed in position relative to the machine body 100, and a pressing wheel set is correspondingly disposed on an upper side of each pressing mechanism. After the front and rear end portions of the film are folded in half, one portion is positioned between the two bag press rollers, and the films 91 of the front and rear end portions can be brought together by the engagement of the two bag press rollers, as shown in fig. 53 e. In order to facilitate the arrangement of the first bag pressing wheel 4511, the first bag pressing wheel 4511 may be fixedly connected to the machine body 100 through a bag top pressing mounting plate 453, as shown in fig. 25.
In a second embodiment provided by the third aspect of the present disclosure, referring to fig. 46 and 47, the bag top pressing mechanism 45 includes a bag top pressing rod 4521, the bag top pressing rod 4521 includes a rod core extending along the transverse direction and a rolling member freely rotatably sleeved on the rod core, a bag top pressing rod 4521 is provided on the two first pressing blocks 441, two end portions of the rod core are correspondingly fixedly connected to the top end portions of the first pressing blocks 441, another bag top pressing rod 4521 is provided on the two second pressing blocks 442, and two end portions of the rod core are correspondingly fixedly connected to the top end portions of the second pressing blocks 442. Under the driving of the first and second edge pressing actuating units 443, 444, as the two pressing blocks approach each other or even press against each other, the two bag top pressing rods 4521 thereon approach each other or even press against each other, so that the film portions at the front and rear ends of the upper side of the outer tape object 1 can be made to approach each other or even fit, as also shown in fig. 53 e. The rolling contact between the film 91 and the roller in the bag top bar 4521 not only reduces the friction between the two, but also provides support and guidance along the entire length of the bag top bar 4521 itself, which reduces the likelihood of wrinkling of the film 91 during movement.
In the bag making process, the film used has a central portion 94 between the front and rear end portions 92, 93, the central portion 94 being adapted to hold the outer belt article 1 on the mobile platform 200, as shown in reference to fig. 53 e. In view of this, in the specific embodiment provided in the third aspect of the present disclosure, the bagging making module 400 may include two bottom-building mechanisms 48 for making the folded structure 95 (shown in fig. 53 e) in the middle portion 94, and the two bottom-building mechanisms 48 are mounted on the side end portion of the moving platform 200 symmetrically with respect to the moving platform 200 in the lateral direction, and the folded structure 95 has at least two film portions stacked.
In particular embodiments provided by the third aspect of the present disclosure, the underfloor mechanism 48 may be configured in any suitable manner. Alternatively, as shown in fig. 27 and fig. 49 to 52, the bottoming mechanism 48 includes a bottoming bracket, a first bottoming actuating unit 482, and a first rod piece 483 and a second rod piece 484 both extending laterally inward, the first rod piece 483 being fixedly provided to the bottoming bracket, the second rod piece 484 being movably provided to the bottoming bracket to be movable between a first bottoming position (shown in fig. 53 a) higher than the first rod piece 483 and a second bottoming position (shown in fig. 53 b) lower than the first rod piece 483 by the actuation of the first bottoming actuating unit 482, the first rod piece 483 and the second rod piece 484 being arranged at a distance from each other in the longitudinal direction so as not to interfere with the first rod piece 483 during the movement of the second rod piece 484. Wherein the membrane is allowed to extend between the first rod 483 and the second rod 484 when the second rod 484 is in the first set-up position, as shown herein with reference to figure 53 a. After the membrane extends between the first rod 483 and the second rod 484, the second rod 484 is moved downward to the second priming position to create a folded-bottom structure 95 in the intermediate portion 94, as shown in FIG. 53 b.
Therefore, the shape of the folder 95 is determined by the number of the first rod 483 and the second rod 484. For example, by providing the first rod 483 and the second rod 484 in the number of two and one, respectively (in this case, the second rod 484 is located between the two first rods 483 as viewed in the longitudinal direction), a V-shaped folded bottom structure 95 in which two films are laminated can be obtained. For example, by setting the number of the first bars 483 to one and the number of the second bars 484 to two, with the first bars 483 being positioned between the two second bars 484, the folded bottom structure 95 in which the 4-layer films 91 are laminated in a W-shape can be obtained. Alternatively, two second bars 484 may be provided aligned in the longitudinal direction at all times and at the same distance from the first bars 483, so that the resulting folded-bottom structure 95 is evenly stressed in use.
In addition, bottom building mechanism 48 may include a second bottom building actuating unit, and two second levers 484 may be movable relative to the bottom building support in the longitudinal direction toward or away from each other to switch between a bottom building clamping position (shown with reference to fig. 53 c) in which the longitudinal distance between two second levers 484 is smaller than the longitudinal distance between two second levers 484 in the second bottom building position, and a second bottom building position, driven by the second bottom building actuating unit. By this clamping action, the folded-bottom structure 95 can be brought into a relatively flat configuration, thereby reducing the chance of wrinkles occurring during the subsequent bag edge sealing process.
Wherein the second bottoming actuating unit may be configured in any suitable manner. Alternatively, as shown with reference to fig. 49, 50 and 52, the second bottoming actuating unit includes a sliding cylinder 485 and a rod support 486, the sliding cylinder 485 having two sliders 4851, each second rod 484 being fixed to a respective slider 4851 by a respective rod support 486. First bottoming actuation unit 482 may also be configured in any suitable manner. Alternatively, the first building actuating unit 482 is configured as a linear cylinder, and a cylinder body of the sliding cylinder 485 is fixedly mounted to a piston rod of the first building actuating unit 482.
In addition, the first rod 483 may be constructed as a hollow rod, and the outer end is used to communicate with an external blowing gas source. Under the condition that an external blowing air source is connected, the blowing air of the corresponding first rod pieces 483 at the left end and the right end of the film 91 towards each other can smooth the film part between the first rod pieces 483 at the two sides, so that the flatness of the folded bottom structure 95 is improved or ensured.
In embodiments provided by the third aspect of the present disclosure, the footing bracket may be configured in any suitable manner. Alternatively, as shown in fig. 49 and 52, the bottom-building support includes a bottom-building mounting plate 4811 and a bottom-building pillar 4812, the bottom-building mounting plate 4811 is configured in an L-shape and has a first side portion and a second side portion angled to each other, a first bottom-building actuating unit 482 is mounted to the first side portion, the bottom-building pillar 4812 is fixedly mounted to the second side portion, a first rod 483 is mounted to an end of the bottom-building pillar 4812 remote from the second side portion, and the first rod 483 is communicated with an external blowing air source through the end. Accordingly, the bottom-building mounting plate 4811, which is a construction suitable for mounting both the first rod 483 and the first bottom-building actuating unit 482, can save the number of parts to some extent.
In addition, in some embodiments provided by the third aspect of the present disclosure, the first rod 483 and the second rod 484 may each be configured in a circular rod shape to provide surface contact when in contact with the film 91. Furthermore, the second lever 484 may be provided coaxially with a rolling sleeve, and if the membrane 91 is moved relative to the second lever 484 in contact with the membrane 91, the friction between the two is in the form of rolling friction, which reduces the pulling of the membrane 91. In addition, in other embodiments provided in the third aspect of the present disclosure, as shown in fig. 52, the second lever 484 may be configured in a semicircular rod shape to increase the area of the second lever 484 in contact with the film 91, thereby improving the flatness of the folded-bottom structure 95.
In the embodiment provided by the third aspect of the present disclosure, the building mechanism 48 may include a third building actuating unit 487, and the building support is movably disposed on the moving platform 200 so as to be capable of moving in the vertical direction relative to the moving platform 200 under the driving of the third building actuating unit 487. Considering that the flap structure 95 is located in the middle portion 94 of the film and the middle portion 94 is located below the outer article 1, it is possible to make the flap structure 95 not bear the pressure of the outer article 1 in view of the flatness. In this regard, a downwardly concave groove may be designed in the bearing plane provided on the mobile platform 200, and the first rod 483 and the second rod 484 are vertically lower than the bearing plane by the driving of the third bottoming actuating unit 487, and the bottom-folding structure 95 is hidden in the groove, so that the bottom-folding structure 95 is no longer pressed by the articles 1, which is beneficial to maintain the flatness of the entire middle portion 94, i.e., the bottom of the bag. It should be noted that, when the first conveying mechanism 51 is disposed on the movable platform 200, since the first conveying mechanism 51 provides a bearing plane for the outer article 1, the groove should be defined by the first conveying mechanism 51. For example, when a crawler conveyor is used as the first conveyor 51, two crawler conveyors need to be provided on the moving platform 200, and the gap between the two crawler conveyors serves as the above-described groove, as shown with reference to fig. 26 and fig. 53a to 53 f.
The flatness of the fold-down structure 95 is thus further facilitated in combination with the above-described clamping action of the second lever 484 and the pressure design, where the entire bottoming mechanism 48 is moved downward relative to the mobile platform 200 such that the fold-down structure 95 avoids the carry-over article 1.
In addition, the third bottoming actuating unit 487 may be configured as a linear cylinder, a piston rod of the third bottoming actuating unit 487 is fixedly connected to the bottoming bracket, and a cylinder body thereof may be fixedly connected to the moving platform 200. Therefore, the whole bottom building mechanism 48 can be disassembled by disassembling and assembling the cylinder body of the third bottom building actuating unit 487, so that the maintenance and repair are convenient, and the new or iteratively upgraded bottom building mechanism 48 is more convenient to replace.
Here, it should be understood that, in order to avoid the mutual interference of the movements during the operations of the respective mechanisms, the bottom-building mechanism 48 is located outside the bag-side pressing mechanism 44 and the bag-side pressing mechanism 44 is located outside the bag-side heat-sealing mechanism 41 in the lateral direction for either of the left and right sides of the film 91. In which the bottom-building mechanism 48 is located outside the end of the groove provided on the moving platform 200, as shown in fig. 26.
The packing process will be described in detail below with reference to fig. 53a to 53f based on the above description:
the movable platform 200 is moved to a predetermined position (for example, the first position or the third position described above), and the film 91 is pulled forward across the movable platform 200 by the film pulling mechanism 33, during which the left and right sides of the film 91 pass between the first rod 483 and the second rod 484 located at the first building position, as shown in fig. 53a, wherein the holding point K on the left side of the drawing can be regarded as the film pulling mechanism 33.
Thereafter, second bar 484 is moved down to the second bottoming position, creating a folded structure 95 in intermediate portion 94 of membrane 91, as shown in FIG. 53 b. Then, the second lever 484 is moved to the bottom clamping position, as shown in fig. 53 c.
Thereafter, the mobile platform 200 moves up to the first position (for example, the initial position is the third position), the hatch 1005 is opened, and the user stacks the brought-in article 1 on the film 91 laid on the mobile platform 200 through the input port 1001, as shown in fig. 53 d.
Thereafter, the movable platform 200 moves downward, the film 91 is pulled downward by the bottom-building mechanism 48, and the film-pulling mechanism 33 is held by the film-pulling mechanism 33 based on the front end edge of the film 91, and the film-pulling mechanism 33 is relatively fixed in the vertical direction, so that the film-pulling mechanism 33 moves back, and the front end portion 92 of the film 91 is folded upward in accordance with the downward movement of the movable platform 200. And for the rear end of the film 91, the film feeding mechanism 32 holds and continuously feeds the film. Thus, in conjunction with the downward movement of the movable platform 200, the rear end portion 93 of the film 91 is also folded upward, as shown in fig. 53 e.
During the downward movement of the moving platform 200, in the first embodiment, the rear portion 93 changes the extending direction downward after passing the first bag press wheel 4511, and the front portion 92 changes the extending direction downward after passing the second bag press wheel 4512, and thus the front portion 92 and the rear portion 93 are maintained close to each other by the support of the first bag press wheel 4511 and the second bag press wheel 4512. When the moving platform 200 moves down by a preset value, the first and second hem actuating units 443, 444 of the bag hem pressing mechanism 44 drive the first and second pressing blocks 441, 442 to approach each other, pressing the film portions therebetween to each other. At this time, in the first embodiment, the film cutting mechanism 34 cuts the film 91 at the rear end, thereby obtaining a film having a predetermined length, and the rear end portion 93 of the film will continue to be held by the guide fixed wheel set 3410 and the guide floating wheel set 3411. While in the second embodiment, as the first and second pressing blocks 441 and 442 are moved, the bag push-up lever 4521 connected between the two first pressing blocks 441 and the bag push-up lever 4521 connected between the two second pressing blocks 442 are also brought close to each other, pressing the film portions therebetween toward each other, and when the pressing blocks are moved in place, the film cutting mechanism 34 cuts the film 91 at the rear end, it is possible that the film pulling mechanism 33 releases the front end of the film 91 at the same time.
Thereafter, as the moving platform 200 continues to move downward, the film 91 is kept moving downward flat by the bag pressing wheel or the bag pressing bar during the relative downward movement between the two bag pressing bars 4521.
After being moved into position, the first mounting plate 461 and the second mounting plate 462 are moved close to each other, and the bag edge heat-sealing mechanism 41, the bag top heat-sealing mechanism 42, and the handle punching mechanism 43 are operated to obtain the sealing mark 97, the spot sealing mark 96, and the handle hole 98, thereby completing the production of the packaging bag, as shown in fig. 53 f.
Thereafter, the mobile platform 200 may be repositioned to a second position such that the first conveyor 51 and the second conveyor 52 thereon abut, thereby conveying the packages outwardly.
In the packaging bag making module 400 provided in the third aspect of the present disclosure, a bag making control unit may be designed to realize automation. Therefore, all the actuating units, power units, air sources, etc. of the bag making module 400 for providing power sources are in communication connection with the bag making control unit to control the corresponding driving by the bag making control unit. When the bagging build module 400 is assembled into an outer belt article baler, the aforementioned bagging control unit may be incorporated into the control system of the outer belt article baler.
Some embodiments of the present disclosure are described in detail with reference to the drawings, however, the present disclosure is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present disclosure within the technical idea of the present disclosure, and these simple modifications all belong to the protection scope of the present disclosure.
It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. In order to avoid unnecessary repetition, various possible combinations will not be separately described in this disclosure.
In addition, any combination of various embodiments of the present disclosure may be made, and the same should be considered as the disclosure of the present disclosure, as long as it does not depart from the spirit of the present disclosure.

Claims (27)

1. A bagging module for an outer tape article packaging machine, the outer tape article packaging machine comprising a movable platform (200), the movable platform (200) being provided with a support plane, an outer tape article being adapted to be stacked on a film laid flat on the support plane, the movable platform (200) being movable vertically upward or downward to reposition itself or guide the film to be folded in half between a front portion located on the front side of the outer tape article and a rear portion located on the rear side of the outer tape article, the bagging module (400) comprising:
a pressing mechanism, which is operable for pressing the film at the edge openings formed at the two sides and the upper side of the outer belt article after the front and rear end parts are folded in half;
a heat sealing mechanism operable for sealing the edge opening to form a bag within which the outer band article is constrained;
and the bag making control unit is in communication connection with the edge pressing mechanism and the heat sealing mechanism, and is used for controlling the operation of the edge pressing mechanism when the movable platform (200) descends to an edge pressing position and controlling the operation of the heat sealing mechanism when the movable platform (200) continuously descends to a sealing position from the edge pressing position, wherein the edge pressing mechanism keeps pressing the edge opening until at least the heat sealing mechanism starts to operate.
2. The bagging fabrication module of claim 1,
the heat-seal mechanism includes:
two bag edge heat sealing mechanisms (41), wherein the two bag edge heat sealing mechanisms (41) are arranged on the lateral side of the movable platform (200) in the transverse direction and are symmetrical to the movable platform (200), and the bag edge heat sealing mechanisms (41) are operable to seal the edge openings of the films on the same side in the transverse direction of the outer belt object in a heat sealing way; and
a top bag heat seal mechanism (42), the top bag heat seal mechanism (42) being operable for heat sealing the film at the edge opening on the upper side of the outer tape article.
3. The bag making module according to claim 2, wherein said bag edge heat sealing mechanism (41) comprises a first bag edge heat sealing unit and a second bag edge heat sealing unit adapted to be movably disposed with respect to said moving platform (200), said first bag edge heat sealing unit and said second bag edge heat sealing unit being capable of nipping said edge opening on the side of said outer tape article from both the front and rear sides, thereby heat-sealing the edge seal and cutting off the waste film portion.
4. A bag making module according to claim 3, wherein the first bag edge heat sealing unit comprises a first heating block (4111), the second bag edge heat sealing unit comprises a second heating block (4113), the first heating block (4111) and the second heating block (4113) both extend in a vertical direction, the first heating block (4111) has a first hot pressing surface facing the second heating block (4113), the second heating block (4113) has a second hot pressing surface facing the first heating block (4111), the first hot pressing surface and the second hot pressing surface are aligned in a longitudinal direction and are parallel to each other.
5. A bag making module according to claim 4, wherein the first bag edge heat sealing unit comprises a waste film cutter (4115) in the shape of a bar and a cutter actuating unit (4116), the first heat sealing surface is configured with a bar-shaped groove (4112) extending in the vertical direction, the waste film cutter (4115) is movably mounted in the bar-shaped groove (4112), and the bag making control unit is configured to control the cutter actuating unit (4116) to drive the waste film cutter (4115) to move in a direction towards or away from the second bag edge heat sealing unit so as to extend or retract from the first heat sealing surface.
6. A bag making module according to claim 5, wherein the second hot pressing surface is configured with a vertically extending strip-shaped avoiding groove (4114), and the depth of the strip-shaped avoiding groove (4114) is larger than the stroke of the waste film cutter (4115).
7. A bag making module according to claim 5, wherein the waste film cutter (4115) has a serrated edge.
8. The packaging bag making module according to claim 3, wherein the bag edge heat sealing mechanism (41) is configured as a pulse type heat sealing mechanism, the first bag edge heat sealing unit comprises a first pressing strip (4121), the second bag edge heat sealing unit comprises a second pressing strip (4122), the first pressing strip (4121) and the second pressing strip (4122) are aligned along the longitudinal direction, at least one of the first bag edge heat sealing unit and the second bag edge heat sealing unit further comprises a thermal cutting resistance wire (4123) which is mounted on the first pressing strip (4121) and/or the second pressing strip (4122) in a tensioning manner, and the thermal cutting resistance wire (4123) is arranged on the heat sealing surface of the first pressing strip (4121) and/or the second pressing strip (4122) opposite to each other.
9. The packaging bag making module according to claim 8, wherein a first resistance wire bracket (4124) is fixedly arranged on one end surface of the first pressing strip (4121) or the second pressing strip (4122), a second resistance wire bracket (4125) is movably arranged on the other end surface of the first pressing strip (4121) or the second pressing strip (4122), one end of the hot cutting resistance wire (4123) is fixed to the first resistance wire bracket (4124), the other end of the hot cutting resistance wire is fixed to the second resistance wire bracket (4125), and the second resistance wire bracket (4125) is connected to the corresponding end surface of the first pressing strip (4121) or the second pressing strip (4122) through a tensioning structure.
10. The bag making module according to claim 2, wherein the bag top heat sealing mechanism (42) comprises a heat sealing bottom plate (421) and a heat sealing heating block (422) which can be matched with each other, and a bag top heat sealing actuating unit (423), the heat sealing bottom plate (421) is fixedly arranged in the middle of one of the first mounting plate (461) and the second mounting plate (462), the heat sealing heating block (422) is movably arranged in the middle of the other one of the first mounting plate (461) and the second mounting plate (462), and the bag making control unit is used for controlling the bag top heat sealing actuating unit (423) to drive the heat sealing heating block (422) to move towards the direction close to or away from the heat sealing bottom plate (421) so as to heat seal or reset the edge opening of the film on the upper side of the outer tape object.
11. The bag making module according to claim 10, wherein said heat sealing and heating block (422) has a working surface facing said heat sealing bottom plate (421), said working surface having a plurality of protrusions (4221) formed thereon to form a plurality of heat sealing points when heat-pressed to seal the edge opening of said film on the upper side of the outer tape article.
12. A bag making module according to claim 2, wherein said bag making control unit is adapted to control said bag edge heat-sealing mechanism (41) and said bag top heat-sealing mechanism (42) to operate simultaneously.
13. The bag making module according to claim 1, wherein the bag making module (400) comprises a handle punching mechanism (43), the handle punching mechanism (43) being operable to punch handle holes in upper side portions of the folded back front and rear end portions located above the outer band article, the bag making control unit being operable to control the handle punching mechanism (43) to operate when the moving platform (200) is in the sealing position.
14. The bag making module according to claim 13, wherein the handle punching mechanism (43) comprises a punch block (431) and a die holder (432) which can be mutually fitted, the die holder (432) is fixedly arranged at the middle part of one of the first mounting plate (461) and the second mounting plate (462), the punch block (431) is movably arranged at the middle part of the other one of the first mounting plate (461) and the second mounting plate (462), and the bag making control unit is used for controlling the die holder (433) to drive the punch block (431) to move towards the direction close to or away from the die holder (432) so as to punch a handle hole or reset on the upper side part.
15. The bag making module according to claim 14, wherein the handle punching mechanism (43) comprises a film pressing plate (434) and a pressing plate actuating unit (435), the film pressing plate (434) is movably mounted on the first mounting plate (461) or the second mounting plate (462) on which the punch block (431) is mounted, the bag making control unit is used for controlling the pressing plate actuating unit (435) to drive the film pressing plate (434) to move towards the direction close to or away from the die holder (432) so as to press the upper side part onto the die holder (432) or reset, wherein the bag making control unit controls the pressing plate actuating unit (435) to drive the film pressing plate (434) to move towards the direction close to the die holder (432) before controlling the die actuating unit (433) to drive the punch block (431) to move towards the direction close to the die holder (432) so as to press the upper side part onto the die holder (432) .
16. The bag making module according to claim 2, wherein the edge pressing mechanism comprises two bag edge pressing mechanisms (44), the number of the bag edge pressing mechanisms (44) is two, the two bag edge pressing mechanisms (44) are arranged on the lateral side of the moving platform (200) in the transverse direction and symmetrically relative to the moving platform (200), and the bag edge heat sealing mechanism (41) on each side is positioned on the outer side of the bag edge pressing mechanism (44) on the same side,
the bag edge pressing mechanism (44) is operable to press together side edge portions of the film, which are located on the same side as the article to be taken, in a stacked manner after the front and rear end portions are folded in half.
17. The bag-making module according to claim 16, wherein the bag-edge-pressing mechanism (44) comprises a first pressing block (441) and a second pressing block (442) both movably mounted to a pressing-edge support (447), and a first pressing-edge actuating unit (443) for the first pressing block (441) and a second pressing-edge actuating unit (444) for the second pressing block (442), the bag-making control unit being configured to control the first pressing-edge actuating unit (443) and the second pressing-edge actuating unit (444) to simultaneously drive the first pressing block (441) and the second pressing block (442) to move toward or away from each other to press or release the side edge portion.
18. A bag making module according to claim 17, wherein at least one of two pressing surfaces of the first pressing block (441) and the second pressing block (442) facing each other is provided with a rolling friction structure (445).
19. The packaging bag making module according to claim 17, wherein the edge pressing mechanism comprises a bag top pressing mechanism (45), the bag top pressing mechanism (45) comprises a bag top pressing rod (4521), the bag top pressing rod (4521) comprises a rod core extending along the transverse direction, and a bag top pressing rod (4521) is arranged on two first pressing blocks (441), wherein two end parts of the rod core are correspondingly fixedly connected to the top end parts of the first pressing blocks (441); and the two second pressing blocks (442) are provided with another bag top pressing rod (4521), and two end parts of the rod cores are correspondingly and fixedly connected with the top end parts of the second pressing blocks (442).
20. The bagging module of claim 19, wherein the bag ejection bar (4521) comprises a roller that freely rotatably fits over the stem core.
21. A bag making module according to any one of claims 1-20, wherein said membrane has a middle portion between said front end portion and said rear end portion, said middle portion being adapted to hold an outer belt article placed on said moving platform (200),
the bag making module (400) comprises bottom building mechanisms (48), the bottom building mechanisms (48) are operable to make bottom folding structures in the middle part, the number of the bottom building mechanisms (48) is two, and the two bottom building mechanisms (48) are symmetrically arranged on the side end parts of the moving platform (200) relative to the moving platform (200) in the transverse direction, and the bottom folding structures are provided with at least two layers of film parts which are stacked;
the bag making control unit is connected with the bottom building mechanism (48) in a communication mode and is used for controlling the bottom building mechanism (48) to complete the operation before the mobile platform (200) descends to the edge pressing position.
22. The bagging module according to claim 21, wherein the bottoming mechanism (48) comprises a bottoming bracket, a first bottoming actuating unit (482), and a first lever (483) and a second lever (484) both extending laterally inward, the first lever (483) and the second lever (484) being arranged longitudinally spaced apart from each other, the first lever (483) being fixedly attached to the bottoming bracket, the second lever (484) being movably attached to the bottoming bracket, the bagging control unit being configured to control the first bottoming actuating unit (482) to drive the second lever (484) to move between a first bottoming position higher than the first lever (483) and a second bottoming position lower than the first lever (483), wherein the first lever (483) is vertically spaced apart from the second lever (484) when in the first bottoming position, and the spacing is configured to allow lateral edge portions in the lateral direction of the laid film to protrude between the first rod (483) and the second rod (484) when moving forward in the longitudinal direction;
the bearing plane is provided with a groove extending along the transverse direction, the outer sides of two ends of the groove are respectively and correspondingly provided with the bottom building mechanisms (48), the first rod piece (483) and the second rod piece (484) are vertically aligned with the groove, and the second rod piece (484) is vertically lower than the bearing plane when located at the second bottom building position.
23. The bagging module of claim 22, wherein the number of first rods (483) is one, the number of second rods (484) is two, the first rods (483) are located between the two second rods (484), and the two second rods (484) are always aligned in the longitudinal direction and are equidistant from the first rods (483).
24. A bagging making module according to claim 23, wherein the priming mechanism (48) comprises a second priming actuation unit for controlling the second priming actuation unit to drive the two second bars (484) to move longitudinally towards or away from each other relative to the priming support to switch between a priming clamping position in which the longitudinal separation between the two second bars (484) is less than the longitudinal separation between the two second bars (484) in the second priming position.
25. The bag making module according to claim 24, wherein said first rod (483) is configured as a hollow rod and has an outer end adapted to communicate with an external source of insufflation gas;
the bag-making control unit is adapted to be communicatively connected to the external insufflation gas source and to control the external insufflation gas source to provide a positive pressure gas flow to the first rod (483) when the second rod (484) is in the bottom clamping position.
26. The bagging module according to claim 25, wherein the priming mechanism (48) comprises a third priming actuator unit (487), the priming support is movably disposed on the moving platform (200), and the bag making control unit is configured to control the third priming actuator unit (487) to drive the priming support to move vertically relative to the moving platform (200) such that the first rod (483) and the second rod (484) are both vertically below the bearing plane.
27. An outer belt article baler, characterised in that it comprises a mobile platform (200) and a bagging making module (400) according to any one of claims 1 to 26.
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