CN112223523A - Zirconium corundum baking-free brick preparation equipment and preparation method - Google Patents

Zirconium corundum baking-free brick preparation equipment and preparation method Download PDF

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Publication number
CN112223523A
CN112223523A CN202011099967.1A CN202011099967A CN112223523A CN 112223523 A CN112223523 A CN 112223523A CN 202011099967 A CN202011099967 A CN 202011099967A CN 112223523 A CN112223523 A CN 112223523A
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China
Prior art keywords
box
baking
fixed
fixed mounting
cavity
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CN202011099967.1A
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Chinese (zh)
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不公告发明人
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Tian Renxia
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Tian Renxia
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Priority to CN202011099967.1A priority Critical patent/CN112223523A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/04Exhausting or laying dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/0235Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices
    • B65G45/18Cleaning devices comprising brushes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • C04B35/484Refractories by fusion casting
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina

Abstract

The invention relates to the technical field of zirconium corundum baking-free bricks, in particular to equipment and a method for preparing zirconium corundum baking-free bricks. According to the invention, the fixing box, the motor, the stirring shaft, the transmission belt, the fixing plate, the stirring blades, the heating pipe and the radiating wires are arranged, when the raw materials are stirred, the radiating wires radiate heat generated by the heating pipe outwards, and the raw materials are stirred at high temperature, so that the raw materials can be mixed together more fully, the raw materials are mixed fully, the density of the formed brick is improved, the overall quality of the baking-free brick is increased, and the practicability of the device is improved.

Description

Zirconium corundum baking-free brick preparation equipment and preparation method
Technical Field
The invention relates to the technical field of zirconium corundum baking-free bricks, in particular to equipment and a method for preparing zirconium corundum baking-free bricks.
Background
The zircon corundum is formed by high-temperature smelting of alumina and zirconia serving as raw materials in an electric arc furnace, the zircon corundum baking-free brick is a white solid formed by injecting pure alumina powder and zircon sand containing about 65 percent of zirconia and 34 percent of silicon dioxide into a model after melting and internalization in the electric melting furnace, and cooling the mixture, and the lithofacies structure of the zircon corundum-zircon corundum brick consists of eutectoid bodies of corundum and clinoptilolite and glass phases, and the vitreous phases are filled between crystals of the corundum-zircon corundum and the clinoptilolite.
When the zirconium corundum baking-free brick is manufactured, the conventional device can not fully mix raw materials due to uneven stirring of the raw materials, so that the formed density of the baking-free brick is different, and the overall quality of the baking-free brick is influenced.
Disclosure of Invention
The invention aims to provide equipment and a method for preparing a zirconium corundum baking-free brick, which aim to solve the problem that when the zirconium corundum baking-free brick is prepared by the background technology, the existing device can not mix raw materials uniformly, so that the raw materials cannot be mixed together fully, the formed density of the baking-free brick is different, and the overall quality of the baking-free brick is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: the zirconium corundum baking-free brick preparation equipment comprises a device body, wherein the device body comprises a box body, a feeding bin is arranged at the top end of the box body, a discharging port is formed in the box body, a solenoid valve is fixedly mounted at one end of the discharging port, one end of the solenoid valve extends into the discharging port, a fixing frame is fixedly mounted in the box body, a conveying belt is fixedly mounted in the fixing frame, a hydraulic machine body is fixedly mounted in the box body, a forming block is fixedly connected at one end of the hydraulic machine body, a discharging plate is fixedly mounted at one end of the fixing frame, a bearing frame is fixedly connected at one end of the box body, a bearing box is movably mounted at the top end of the bearing frame, a discharging opening is formed in the bottom end of the box body, a valve is movably mounted in the discharging opening, and a control, the inside of box is provided with rabbling mechanism, the rabbling mechanism includes fixed case, the top fixed mounting of box has fixed case, the inside fixed mounting of fixed case has the motor, the one end movable mounting of box has the (mixing) shaft, and the one end of (mixing) shaft extends to the inside of box, swing joint has drive belt between fixed case and the (mixing) shaft, the inside fixed mounting of box has the fixed plate, the one end of fixed plate is through pivot swing joint with the one end of (mixing) shaft, the fixed surface of (mixing) shaft installs the stirring leaf, and the quantity of stirring leaf is three, the surface of stirring leaf all is provided with the heating pipe, the both ends of heating pipe all are provided with the radiator wire.
Preferably, the bottom of box is provided with collects the mechanism, collect the mechanism and include the rack, the bottom fixed mounting of box has the rack, the one end movable mounting of rack has the collecting box.
Preferably, the one end of box is provided with clean mechanism, clean mechanism includes the cavity No. one, a cavity has been seted up to the one end of box, and the quantity of a cavity is two, the inside movable mounting of a cavity has the cardboard all, the one end fixedly connected with spliced pole of cardboard, the one end of spliced pole extends to the inside of box, the one end fixed mounting of spliced pole has the cleaning brush, the surface with the conveyer belt is hugged closely to the one end of cleaning brush.
Preferably, the one end of box is provided with fixed establishment, fixed establishment includes the fixed block, the one end fixed mounting of box has the fixed block, the inside movable mounting of fixed block has the trip, the spacing groove has been seted up to the one end of trip, No. two cavitys have been seted up to the one end of fixed block, the inside movable mounting of No. two cavitys has spacing wheel, the one end and the spacing groove intermeshing of spacing wheel, a draw-in groove has been seted up to the one end of trip, the one end of trip extends to the inside of a draw-in groove, the one end fixed mounting of fixed block has the fixed axle, the one end swing joint of fixed axle has the limiting plate.
Preferably, the top end of the feeding bin is movably provided with three distributing bins, and the number of the distributing bins is three.
Preferably, the inside of going into the feed bin is provided with block mechanism, block mechanism includes No. three cavities, No. three cavities have evenly been seted up to the inside of going into the feed bin, the inside of No. three cavities all fixed mounting have a spring, the one end all fixedly connected with card ball of a spring, No. two draw-in grooves have all been seted up at the both ends of branch feed bin, the one end of card ball all extends to the inside of No. two draw-in grooves.
Preferably, the one end of discharge opening is provided with stop gear, stop gear includes the connecting plate, the one end fixed mounting of discharge opening has the connecting plate, No. four cavities have been seted up to the inside of connecting plate, the inside movable mounting of No. four cavities has spacing bolt, No. three draw-in grooves have been seted up to the one end of valve, the one end of spacing bolt extends to the inside of No. three draw-in grooves, the one end fixed mounting of connecting plate has No. two springs, the one end of No. two springs and the one end fixed connection of spacing bolt.
Preferably, the surface of (mixing) shaft all fixed mounting have the connecting rod, and the quantity of connecting rod is two, the both ends of connecting rod all fixedly connected with scraper blade, and the one end laminating of scraper blade is at the inner wall of box.
Preferably, the one end of rack is provided with slide mechanism, slide mechanism includes the slide rail, the one end fixed mounting of rack has the slide rail, and the quantity of slide rail is two, the spout has all been seted up to the inside of slide rail, the inside of spout all has the slider by slidable mounting, the one end of slider all with the bottom fixed connection of collecting box.
Preferably, in the first step, 55% -60% of zircon and white corundum are added into a stirrer and stirred for 3-5 minutes:
step two, adding 50 percent of the usage amount of 4 to 8 percent of phosphate binder into a stirrer for stirring, then adding 25 to 30 percent of white corundum fine powder, 4 to 8 percent of kyanite fine powder, 6 to 10 percent of rho-Al 2O3 fine powder, 2 to 6 percent of monoclinic zirconia fine powder and 2 to 5 percent of SiO2 fine powder, uniformly mixing and stirring, sealing and aging for one day:
and step three, adding the rest 50% of phosphate binder, stirring, and molding under a hydraulic press:
and fourthly, finally placing the bricks in a curing furnace at 150-220 ℃ for curing for more than 24H to obtain the zirconia-corundum baking-free bricks with higher strength.
Compared with the prior art, the invention has the beneficial effects that:
1. through being provided with fixed case, motor, (mixing) shaft, driving belt, fixed plate, stirring leaf, heating pipe and radiator wire, when stirring the raw materials, the radiator wire outwards gives off the heat that the heating pipe produced, carries out high temperature stirring to the raw materials for each raw materials can be more abundant mix together, thereby the raw materials intensive mixing has promoted the density of shaping brick, has increased the whole quality of non-burning brick, has promoted the practicality of this device.
2. Through being provided with rack and collecting box, the collecting box can be collected the cuttings that come out from the discharge opening to recycle has reduced the waste of raw materials, makes the raw materials can be abundant carry out the making of non-burning brick, has promoted the practicality of this device.
3. Through being provided with cavity, cardboard, spliced pole and cleaning brush No. one, set up the cleaning brush and can clear up the raw materials cuttings attached to the conveyer belt surface, prevent that the cuttings from attaching to the efficiency that influences the preparation of the non-burning brick on the conveyer belt, promoted the practicality of this device.
Drawings
FIG. 1 is a schematic sectional elevation view of the structure of the present invention;
FIG. 2 is a schematic front view of the structure of the present invention;
FIG. 3 is a schematic side view of the structure of the present invention;
FIG. 4 is a schematic enlarged view of a part of the feeding bin structure of the present invention;
FIG. 5 is a partially enlarged view of the cleaning mechanism of the present invention;
FIG. 6 is a partially enlarged view of the structure of the collecting mechanism and the sliding mechanism of the present invention;
FIG. 7 is an enlarged view of a portion of the structure at A in FIG. 4 according to the present invention;
FIG. 8 is an enlarged view of a portion of the structure shown at B in FIG. 5 according to the present invention;
fig. 9 is an enlarged view of a portion of the structure at C in fig. 6 according to the present invention.
In the figure: 100. a device body; 110. a box body; 111. feeding into a storage bin; 112. a material distributing bin; 113. a discharge port; 114. an electromagnetic valve; 115. a fixed mount; 116. a conveyor belt; 117. a hydraulic press body; 118. forming a block; 119. a discharge plate; 120. a carrier; 121. a carrying case; 122. a discharge opening; 123. a valve; 124. a control panel; 200. a stirring mechanism; 210. a fixed box; 211. a motor; 212. a stirring shaft; 213. a drive belt; 214. a fixing plate; 215. stirring blades; 216. heating a tube; 217. a heat-dissipating filament; 218. a connecting rod; 219. a squeegee; 300. a collection mechanism; 310. placing a rack; 311. a collection box; 400. a cleaning mechanism; 410. a first cavity; 411. clamping a plate; 412. connecting columns; 413. a cleaning brush; 500. a fixing mechanism; 510. a fixed block; 511. fastening a bolt; 512. a limiting groove; 513. a cavity II; 514. a limiting wheel; 515. a first card slot; 516. a fixed shaft; 517. a limiting plate; 600. a clamping mechanism; 610. a cavity III; 611. a first spring; 612. blocking the ball; 613. a second card slot; 700. a limiting mechanism; 710. a connecting plate; 711. a cavity IV; 712. a limit bolt; 713. a third card slot; 714. a second spring; 800. a sliding mechanism; 810. a slide rail; 811. a chute; 812. a slide block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, an embodiment of the present invention is shown:
a zirconium corundum brick preparation device without burning comprises a device body 100, wherein an electromagnetic valve 114, a conveyor belt 116, a hydraulic machine body 117 and a motor 211 which are used in the device body 100 are all products which can be directly purchased in the market, the principle and the connection mode of the electromagnetic valve 114, the hydraulic machine body 117 and the motor 211 are the prior art which are well known to those skilled in the art, and therefore the description is omitted, the device body 100 comprises a box body 110, a feeding bin 111 is arranged at the top end of the box body 110, a discharging port 113 is arranged in the box body 110, the electromagnetic valve 114 is fixedly arranged at one end of the discharging port 113, one end of the electromagnetic valve 114 extends to the inside of the discharging port 113, a fixing frame 115 is fixedly arranged in the box body 110, the conveyor belt 116 is fixedly arranged in the fixing frame 115, the hydraulic machine body 117 is fixedly arranged in the box body 110, one end of the box body 110 is fixedly connected with a bearing frame 120, the top end of the bearing frame 120 is movably provided with a bearing box 121, the bottom end of the box body 110 is provided with a discharge opening 122, a valve 123 is movably arranged inside the discharge opening 122, the front surface of the box body 110 is fixedly provided with a control panel 124, the output end of the control panel 124 is respectively electrically connected with the input end of the electromagnetic valve 114, the input end of the conveyor belt 116, the input end of the hydraulic machine body 117 and the input end of the motor 211, the inside of the box body 110 is provided with a stirring mechanism 200, the stirring mechanism 200 comprises a fixed box 210, the top end of the box body 110 is fixedly provided with a fixed box 210, the inside of the fixed box 210 is fixedly provided with a motor 211, one end of the box body 110 is movably provided with a stirring shaft 212, one end of the stirring shaft 212 extends, pivot swing joint is passed through to the one end of fixed plate 214 and the one end of (mixing) shaft 212, the fixed surface of (mixing) shaft 212 installs stirring leaf 215, and the quantity of stirring leaf 215 is three, stirring leaf 215's surface all is provided with heating pipe 216, the both ends of heating pipe 216 all are provided with heat dissipation silk 217, when stirring the raw materials, heat that heat dissipation silk 217 produced heating pipe 216 outwards gives off, carry out high temperature stirring to the raw materials, make each raw materials can be more abundant mix together, thereby the raw materials intensive mixing has promoted the density of shaped brick, the whole quality of non-burnt brick has been increased, the practicality of this device has been promoted.
Further, the bottom of box 110 is provided with collection mechanism 300, and collection mechanism 300 includes rack 310, and the bottom fixed mounting of box 110 has rack 310, and the one end movable mounting of rack 310 has collecting box 311, and collecting box 311 can be collected the cuttings that come out from discharge opening 122 to recycle has reduced the waste of raw materials, makes the raw materials can be abundant carry out the making of burning-free brick, has promoted the practicality of this device.
Further, the one end of box 110 is provided with clean mechanism 400, clean mechanism 400 includes cavity 410, cavity 410 has been seted up to the one end of box 110, and the quantity of cavity 410 is two, all movable mounting have cardboard 411 in the inside of cavity 410, the one end fixedly connected with spliced pole 412 of cardboard 411, the one end of spliced pole 412 extends to the inside of box 110, the one end fixed mounting of spliced pole 412 has clean brush 413, the one end of clean brush 413 is hugged closely with the surface of conveyer belt 116, it can clear up the raw materials cuttings attached to conveyer belt 116 surface to set up clean brush 413, prevent that the cuttings from attaching to influence the efficiency of the preparation of burning-free brick on conveyer belt 116, the practicality of this device has been promoted.
Further, a fixing mechanism 500 is arranged at one end of the box body 110, the fixing mechanism 500 comprises a fixing block 510, the fixing block 510 is fixedly arranged at one end of the box body 110, a clamping bolt 511 is movably arranged in the fixing block 510, a limiting groove 512 is arranged at one end of the clamping bolt 511, a second cavity 513 is arranged at one end of the fixing block 510, a limiting wheel 514 is movably arranged in the second cavity 513, one end of the limiting wheel 514 is meshed with the limiting groove 512, a first clamping groove 515 is arranged at one end of the clamping plate 411, one end of the clamping bolt 511 extends into the first clamping groove 515, a fixing shaft 516 is fixedly arranged at one end of the fixing block 510, a limiting plate 517 is movably connected at one end of the fixing shaft 516, the clamping bolt 511 is clamped in the first clamping groove 515 arranged in the clamping plate 411, the clamping plate 411 is fixed, the clamping plate 411 is prevented from falling off, and the cleaning brush 413 can be more stably attached to the surface of, the practicality of this device has been promoted.
Further, the top movable mounting in pan feeding storehouse 111 has branch feed bin 112, and the quantity that divides feed bin 112 is three, sets up three branch feed bin 112 and can carry out careful division to the raw materials ratio, reduces the error, has guaranteed the effect that the high quality of making is free from burning brick, has promoted the practicality of this device.
Further, the inside of pan feeding storehouse 111 is provided with block mechanism 600, block mechanism 600 includes No. three cavities 610, No. three cavities 610 have evenly been seted up to the inside of pan feeding storehouse 111, the inside all fixed mounting of No. three cavities 610 has a spring 611, the all fixedly connected with card ball 612 of the one end of a spring 611, No. two draw-in grooves 613 have all been seted up at the both ends of dividing feed bin 112, the one end of card ball 612 all extends to the inside of No. two draw-in grooves 613, set up card ball 612 and carry out the block to No. two draw-in grooves 613 that divide feed bin 112 to set up, on the one hand can fix dividing feed bin 112, on the other hand can make dividing feed bin 112 can dismantle the washing, the practicality of this device has been promoted.
Further, the one end of discharge opening 122 is provided with stop gear 700, stop gear 700 includes connecting plate 710, the one end fixed mounting of discharge opening 122 has connecting plate 710, No. four cavities 711 have been seted up to the inside of connecting plate 710, the inside movable mounting of No. four cavities 711 has stop bolt 712, No. three draw-in groove 713 has been seted up to the one end of valve 123, the one end of stop bolt 712 extends to the inside of No. three draw-in groove 713, the one end fixed mounting of connecting plate 710 has No. two springs 714, the one end of No. two springs 714 and the one end fixed connection of stop bolt 712, stop bolt 712 extends to the inside of No. three draw-in groove 713 of seting up on the valve 123, effectually fixed valve 123, prevent that valve 123 from taking place the condition that drops, the practicality of this device has.
Further, the surface of (mixing) shaft 212 is all fixed mounting have connecting rod 218, and the quantity of connecting rod 218 is two, the both ends of connecting rod 218 are all fixedly connected with scraper blade 219, and scraper blade 219's one end laminating is at the inner wall of box 110, sets up scraper blade 219 and can clear away the raw materials that adheres to in the box 110 inside, has avoided the waste of raw materials, has guaranteed simultaneously that box 110 is inside clean and tidy, has promoted the practicality of this device.
Further, the one end of rack 310 is provided with slide mechanism 800, slide mechanism 800 includes slide rail 810, the one end fixed mounting of rack 310 has slide rail 810, and the quantity of slide rail 810 is two, spout 811 has all been seted up to slide rail 810's inside, all slidable mounting has slider 812 in spout 811's inside, the one end of slider 812 all with the bottom fixed connection of collecting box 311, slider 812 connects the inside that collecting box 311 slided at spout 811, the frictional force when having reduced collecting box 311 and taking out, make collecting box 311 more portable when taking, the practicality of this device has been promoted.
In embodiment 1, as shown in fig. 5, when the conveyor belt 116 is in operation, the cleaning brush 413 can scrape and clean the powder attached to the surface of the conveyor belt 116, so as to effectively prevent the powder on the conveyor belt 116 from affecting the manufacture of the baking-free brick, and improve the efficiency of the processing and manufacturing of the baking-free brick made of zirconia-corundum.
In embodiment 2, as shown in fig. 6, when discharging the powder, the valve 123 is first pulled out from the discharge opening 122, the separated material falls into the collection box 311 through the discharge opening 122 for collection, after the collection is completed, the collection box 311 is taken out from the chute 811 by sliding the sliding block 812, and finally the powder is put into the separation bin 112 for recycling, so that the waste of raw materials is avoided, and the recycling performance is increased.
Further, in the first step, 55% -60% of zircon and white corundum are added into a stirrer and stirred for 3-5 minutes:
step two, adding 50 percent of the usage amount of 4 to 8 percent of phosphate binder into a stirrer for stirring, then adding 25 to 30 percent of white corundum fine powder, 4 to 8 percent of kyanite fine powder, 6 to 10 percent of rho-Al 2O3 fine powder, 2 to 6 percent of monoclinic zirconia fine powder and 2 to 5 percent of SiO2 fine powder, uniformly mixing and stirring, sealing and aging for one day:
and step three, adding the rest 50% of phosphate binder, stirring, and molding under a hydraulic press:
and fourthly, finally placing the bricks in a curing furnace at 150-220 ℃ for curing for more than 24H to obtain the zirconia-corundum baking-free bricks with higher strength.
The working principle is as follows: firstly, the raw materials are put into the feeding bin 111 from the material distributing bin 112, the raw materials fall into the box body 110 through the feeding bin 111, the operation control panel 124 starts the fixed box 210, the fixed box 210 drives the stirring shaft 212 to rotate through the transmission belt 213, the stirring shaft 212 rotates to drive the stirring blade 215 to rotate, the raw materials in the box body 110 are stirred, the heating pipe 216 is started by the operation control panel 124 again, heat generated by the heating pipe 216 is dissipated outwards through the radiating wire 217, the raw materials are heated, and the raw materials are stirred more fully.
After the stirring is completed, the electromagnetic valve 114 is opened by operating the control panel 124, the molding material falls onto the conveyor belt 116 through the discharge port 113, the conveyor belt 116 is started to convey the molding material, the hydraulic press body 117 is started again to drive the molding block 118 to extrude and mold the molding material, and the molded baking-free brick falls into the carrying box 121 through the discharge plate 119 and is collected.
Conveyer belt 116 is at the in-process of carrying, and the cleaning brush 413 of bottom installation cleans the surface of conveyer belt 116, and the powder bits that clean falls fall in the inside of discharge opening 122, opens valve 123 at last and unloads the inside powder bits of discharge opening 122, and the powder bits finally falls into collecting box 311 and collects, collects and carries out reprocessing after accomplishing and use, carries out recycle to the raw materials.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The utility model provides a zirconium corundum matter baking-free brick preparation equipment, includes device body (100), its characterized in that: the device body (100) comprises a box body (110), a feed bin (111) is arranged at the top end of the box body (110), a discharge port (113) is arranged inside the box body (110), an electromagnetic valve (114) is fixedly arranged at one end of the discharge port (113), one end of the electromagnetic valve (114) extends into the discharge port (113), a fixing frame (115) is fixedly arranged inside the box body (110), a conveying belt (116) is fixedly arranged inside the fixing frame (115), a hydraulic machine body (117) is fixedly arranged inside the box body (110), a forming block (118) is fixedly connected at one end of the hydraulic machine body (117), a discharge plate (119) is fixedly arranged at one end of the fixing frame (115), a bearing frame (120) is fixedly connected at one end of the box body (110), and a bearing box (121) is movably arranged at the top end of the bearing frame (120), discharge opening (122) has been seted up to the bottom of box (110), the inside movable mounting of discharge opening (122) has valve (123), the front fixed mounting of box (110) has control panel (124), the inside of box (110) is provided with rabbling mechanism (200), rabbling mechanism (200) includes fixed case (210), the top fixed mounting of box (110) has fixed case (210), the inside fixed mounting of fixed case (210) has motor (211), the one end movable mounting of box (110) has (mixing) shaft (212), and the one end of (mixing) shaft (212) extends to the inside of box (110), swing joint has driving belt (213) between fixed case (210) and (mixing) shaft (212), the inside fixed mounting of box (110) has fixed plate (214), the one end of fixed plate (214) passes through pivot swing joint with the one end of (mixing) shaft (212), stirring leaves (215) are fixedly installed on the surface of the stirring shaft (212), the number of the stirring leaves (215) is three, heating pipes (216) are arranged on the surfaces of the stirring leaves (215), and heat dissipation wires (217) are arranged at two ends of each heating pipe (216).
2. The apparatus for preparing zirconium corundum bricks without baking as claimed in claim 1, wherein: the bottom of box (110) is provided with collects mechanism (300), collect mechanism (300) and include rack (310), the bottom fixed mounting of box (110) has rack (310), the one end movable mounting of rack (310) has collecting box (311).
3. The apparatus for preparing zirconium corundum bricks without baking as claimed in claim 1, wherein: the one end of box (110) is provided with clean mechanism (400), clean mechanism (400) includes cavity (410) No. one, cavity (410) have been seted up to the one end of box (110), and the quantity of cavity (410) is two, the inside all movable mounting of cavity (410) has cardboard (411), the one end fixedly connected with spliced pole (412) of cardboard (411), the one end of spliced pole (412) extends to the inside of box (110), the one end fixed mounting of spliced pole (412) has cleaning brush (413), the surface with conveyer belt (116) is hugged closely to the one end of cleaning brush (413).
4. The apparatus for preparing baking-free bricks made of zirconium corundum according to claim 3, characterized in that: one end of the box body (110) is provided with a fixing mechanism (500), the fixing mechanism (500) comprises a fixing block (510), one end of the box body (110) is fixedly provided with a fixed block (510), a clamping bolt (511) is movably arranged in the fixed block (510), one end of the clamping bolt (511) is provided with a limit groove (512), one end of the fixing block (510) is provided with a second cavity (513), a limiting wheel (514) is movably arranged in the second cavity (513), one end of the limiting wheel (514) is meshed with the limiting groove (512), one end of the clamping plate (411) is provided with a first clamping groove (515), one end of the clamping bolt (511) extends into the first clamping groove (515), one end fixed mounting of fixed block (510) has fixed axle (516), the one end swing joint of fixed axle (516) has limiting plate (517).
5. The apparatus for preparing zirconium corundum bricks without baking as claimed in claim 1, wherein: the top end of the feeding bin (111) is movably provided with three distributing bins (112), and the number of the distributing bins (112) is three.
6. The apparatus for preparing baking-free bricks made of zirconium corundum according to claim 5, characterized in that: go into the inside of feed bin (111) and be provided with block mechanism (600), block mechanism (600) are including No. three cavity (610), the inside of going into feed bin (111) has evenly seted up No. three cavity (610), the inside of No. three cavity (610) is fixed mounting all has a spring (611), the one end of a spring (611) is fixedly connected with card ball (612) all, No. two draw-in grooves (613) have all been seted up at the both ends of branch feed bin (112), the one end of card ball (612) all extends to the inside of No. two draw-in grooves (613).
7. The apparatus for preparing zirconium corundum bricks without baking as claimed in claim 1, wherein: one end of discharge opening (122) is provided with stop gear (700), stop gear (700) includes connecting plate (710), the one end fixed mounting of discharge opening (122) has connecting plate (710), No. four cavities (711) have been seted up to the inside of connecting plate (710), the inside movable mounting of No. four cavities (711) has stop bolt (712), No. three draw-in groove (713) have been seted up to the one end of valve (123), the one end of stop bolt (712) extends to the inside of No. three draw-in groove (713), the one end fixed mounting of connecting plate (710) has No. two spring (714), the one end of No. two spring (714) and the one end fixed connection of stop bolt (712).
8. The apparatus for preparing zirconium corundum bricks without baking as claimed in claim 1, wherein: the surface of (mixing) shaft (212) all fixed mounting have connecting rod (218), and the quantity of connecting rod (218) is two, the both ends of connecting rod (218) all fixedly connected with scraper blade (219), and the one end laminating of scraper blade (219) is at the inner wall of box (110).
9. The apparatus for preparing baking-free bricks made of zirconium corundum according to claim 2, characterized in that: the one end of rack (310) is provided with slide mechanism (800), slide mechanism (800) include slide rail (810), the one end fixed mounting of rack (310) has slide rail (810), and the quantity of slide rail (810) is two, spout (811) have all been seted up to the inside of slide rail (810), the inside of spout (811) all slidable mounting has slider (812), the one end of slider (812) all with the bottom fixed connection of collecting box (311).
10. A method of making a zirconium corundum bricks as claimed in any one of claims 1 to 9, comprising the steps of:
firstly, adding 55-60% of zirconite and white corundum into a stirrer to stir for 3-5 minutes:
step two, adding 50 percent of the usage amount of 4 to 8 percent of phosphate binder into a stirrer for stirring, then adding 25 to 30 percent of white corundum fine powder, 4 to 8 percent of kyanite fine powder, 6 to 10 percent of rho-Al 2O3 fine powder, 2 to 6 percent of monoclinic zirconia fine powder and 2 to 5 percent of SiO2 fine powder, uniformly mixing and stirring, sealing and aging for one day:
and step three, adding the rest 50% of phosphate binder, stirring, and molding under a hydraulic press:
and fourthly, finally placing the bricks in a curing furnace at 150-220 ℃ for curing for more than 24H to obtain the zirconia-corundum baking-free bricks with higher strength.
CN202011099967.1A 2020-10-15 2020-10-15 Zirconium corundum baking-free brick preparation equipment and preparation method Withdrawn CN112223523A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011099967.1A CN112223523A (en) 2020-10-15 2020-10-15 Zirconium corundum baking-free brick preparation equipment and preparation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011099967.1A CN112223523A (en) 2020-10-15 2020-10-15 Zirconium corundum baking-free brick preparation equipment and preparation method

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017179575A (en) * 2016-03-31 2017-10-05 キヤノン株式会社 Three-dimensional molding device and three-dimensional molding method
CN108017402A (en) * 2017-12-27 2018-05-11 济源市耐火炉业有限公司 A kind of non-burning brick Preparation equipment of Zirconium corundum and preparation method
CN108658526A (en) * 2018-05-31 2018-10-16 铜仁学院 It is a kind of using silicon manganese slag and flyash as the non-burning brick of main material
CN209599551U (en) * 2019-01-08 2019-11-08 原生泰科技发展(北京)有限公司 A kind of non-baking brick machine agitating device
CN210045128U (en) * 2019-05-05 2020-02-11 成都聚地石油天然气有限责任公司 Solvent mixing device for petroleum asphalt production
CN210132631U (en) * 2019-05-17 2020-03-10 浙江金汇华特种耐火材料有限公司 Automatic discharging mechanism for carbon-free corundum machine pressed brick

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017179575A (en) * 2016-03-31 2017-10-05 キヤノン株式会社 Three-dimensional molding device and three-dimensional molding method
CN108017402A (en) * 2017-12-27 2018-05-11 济源市耐火炉业有限公司 A kind of non-burning brick Preparation equipment of Zirconium corundum and preparation method
CN108658526A (en) * 2018-05-31 2018-10-16 铜仁学院 It is a kind of using silicon manganese slag and flyash as the non-burning brick of main material
CN209599551U (en) * 2019-01-08 2019-11-08 原生泰科技发展(北京)有限公司 A kind of non-baking brick machine agitating device
CN210045128U (en) * 2019-05-05 2020-02-11 成都聚地石油天然气有限责任公司 Solvent mixing device for petroleum asphalt production
CN210132631U (en) * 2019-05-17 2020-03-10 浙江金汇华特种耐火材料有限公司 Automatic discharging mechanism for carbon-free corundum machine pressed brick

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Application publication date: 20210115