CN112222744A

CN112222744A - Intelligent welding equipment

Info

Publication number: CN112222744A
Application number: CN202011046079.3A
Authority: CN
Inventors: 陈亮
Original assignee: Guangzhou Kodes Leather Ltd
Current assignee: Guangzhou Kodes Leather Ltd
Priority date: 2020-09-29
Filing date: 2020-09-29
Publication date: 2021-01-15
Anticipated expiration: 2040-09-29
Also published as: CN112222744B

Abstract

The invention discloses intelligent welding equipment, and relates to the technical field of intelligent processing equipment. When the welding head is used, the second impeller and the welding head are started to weld the pipeline interface, the cooling spray head is started after welding is finished, then the second motor is controlled to be started, the polishing wheel is driven to rotate, the first motor is used for driving the gear shaft to rotate, the second sliding seat is also driven to rotate around the inner gear ring and is cooled and polished, and the first sliding seat and the second sliding seat are connected through the connecting plate, namely the first sliding seat and the second sliding seat move simultaneously, and the distance is unchanged, so that welding and polishing are positioned on the same equipment, and mutual influence is avoided when welding and polishing are carried out, disassembly and reassembly after welding is finished, and labor cost is greatly reduced.

Description

Intelligent welding equipment

Technical Field

The invention relates to the technical field of intelligent processing equipment, in particular to intelligent welding equipment.

Background

In the manufacturing field, the special ultra-long pipe can be formed by welding a plurality of sections of pipes. Because the synchronous rotation of the pipes to be welded cannot be completely guaranteed, the traditional pipe welding method generally fixes the pipes to be welded and then completes the welding by arc motion of a welding machine.

When welding tubular product, current intelligent welding equipment need be through welding and two steps of polishing, accomplishes these two steps and need use different equipment, and wastes time and energy at the in-process of transport installation to reduce holistic machining efficiency, need the clamping again after the transport, there is certain error around, thereby influence the quality problem of welding the pipeline, and unsatisfied part quality requirement.

Disclosure of Invention

The invention aims to: in order to solve among the prior art when welding tubular product, need use different equipment to process tubular product to waste time and energy at the in-process of transport installation, and reduced holistic machining efficiency, need re-clamping after accomplishing the transport, have certain error around, thereby influence the quality problem of welded pipe, and unsatisfied part quality requirement's problem, provide an intelligent welding equipment.

In order to achieve the purpose, the invention provides the following technical scheme: an intelligent welding device comprises a base, wherein side installation seats are arranged at four corners of the bottom of the base, a first pusher is arranged at one side of the top end of each side installation seat, a pressing plate is arranged at the output end of each first pusher, a fixed seat is arranged in the middle of the top of the base, a fixed ring is fixedly connected to the top of the fixed seat, an inner gear ring is arranged inside the fixed ring, annular sliding grooves are formed in two sides of the fixed ring, the fixed ring is connected with a first sliding seat and a second sliding seat through the annular sliding grooves, a second pusher is arranged at the bottom of the first sliding seat, a welding head is arranged at the output end of the second pusher, a third pusher is arranged at the bottom of the second sliding seat, a polishing mechanism is arranged at the output end of the third pusher, and the outer side of the polishing mechanism is communicated with a cooling nozzle, all through bolt fixedly connected with connecting plate between the both ends of first sliding seat and second sliding seat, department installs first motor in the middle of the one end of connecting plate, the output of first motor extends to fixed ring internal rotation and is connected with the gear shaft of mutually supporting with the ring gear.

Preferably, the grinding mechanism comprises a fixed disc, a shaft seat, a second motor and a grinding wheel, the top of the fixed disc is fixedly connected with the output end of the third impeller, the shaft seats are mounted at two ends of the bottom of the fixed disc, the second motor is mounted on one side of the shaft seat, and the output end of the second motor extends to the inside of the shaft seat and is rotatably connected with the grinding wheel.

Preferably, a sliding block matched with the annular sliding groove is arranged between each of the first sliding seat and the second sliding seat and the fixed ring, the sliding block comprises a connecting block and a connecting column, the connecting block is fixedly connected to the first sliding seat and the second sliding seat through bolts respectively, and the connecting column is welded at two ends of the connecting block.

Preferably, a control panel is installed at one corner of the top of the base, and the control panel is electrically connected with the first pusher, the second pusher, the third pusher, the first motor, the second motor, the welding head and the cooling nozzle.

Preferably, the bottom four corners department of base all is provided with the supporting leg, and the bottom of supporting leg all is provided with the shock pad.

Preferably, a protection plate matched with the gear shaft is arranged between the two groups of connecting plates.

Preferably, a plurality of groups of symmetrical mounting holes matched with the fixing seat are formed in the middle of the top of the base.

Compared with the prior art, the invention has the beneficial effects that: when the invention is used, the second impeller is started, the welding head is driven to approach the pipeline interface, the welding head and the first motor are simultaneously started, the welding head carries out ordered welding on the pipeline interface, simultaneously, the gear shaft is rotated under the drive of the first motor, the first sliding seat is rotated along the inner gear ring by matching with the inner gear ring, so that the welding head carries out annular welding on the pipeline interface, after the welding is finished, the welding head is far away from the pipeline by the second impeller, then the cooling spray head is started to work, then the second motor is controlled to start, the grinding wheel is driven to rotate, finally the third impeller is controlled to start, the grinding mechanism and the cooling spray head approach the pipeline welding position, then the first motor is used for driving the gear shaft to rotate, the second sliding seat is also rotated around the inner gear ring and is cooled and ground firstly, and then, and because the first sliding seat is connected with the second sliding seat through the connecting plate, first sliding seat and second sliding seat simultaneous movement promptly, and the interval is unchangeable to realized welding and polished and be located same equipment, and the welding carries out each other with polishing simultaneously and does not influence, thereby has avoided dismantling the repacking after accomplishing the welding, greatly reduced labour cost, and improved holistic work efficiency.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a partial schematic structural view of the present invention;

FIG. 3 is a schematic perspective view of a portion of the present invention;

FIG. 4 is an enlarged schematic view of the structure at A in FIG. 3;

FIG. 5 is a schematic view of the present invention in partial cross-section;

fig. 6 is a partial top view of the present invention.

In the figure: 1. a base; 2. a side mount; 3. a first pusher; 4. pressing a plate; 5. a fixed seat; 6. fixing the circular ring; 7. an annular chute; 8. a connecting plate; 9. a first motor; 10. a first sliding seat; 11. a second sliding seat; 12. an inner gear ring; 13. a second pusher; 14. a welding head; 15. a third pusher; 16. a polishing mechanism; 17. cooling the spray head; 18. a protection plate; 19. mounting holes; 20. fixing the disc; 21. a shaft seat; 22. a second motor; 23. grinding the wheel; 24. a gear shaft; 25. a slider; 26. a control panel; 27. and (5) supporting legs.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. The following describes an embodiment of the present invention based on its overall structure.

Referring to fig. 1-4, an intelligent welding device comprises a base 1, wherein side installation seats 2 are arranged at four corners of the bottom of the base 1, first pushers 3 are arranged at one side of the top ends of the side installation seats 2, pressure plates 4 are arranged at output ends of the first pushers 3, a fixed seat 5 is arranged in the middle of the top of the base 1, a fixed ring 6 is fixedly connected to the top of the fixed seat 5, an inner gear ring 12 is arranged inside the fixed ring 6, annular sliding grooves 7 are arranged at two sides of the fixed ring 6, the fixed ring 6 is connected with a first sliding seat 10 and a second sliding seat 11 through the annular sliding grooves 7, a second pusher 13 is arranged at the bottom of the first sliding seat 10, a welding head 14 is arranged at the output end of the second pusher 13, a third pusher 15 is arranged at the bottom of the second sliding seat 11, a polishing mechanism 16 is arranged at an output end of the third pusher 15, and a cooling nozzle 17 is, the connecting plates 8 are fixedly connected between the two ends of the first sliding seat 10 and the second sliding seat 11 through bolts, the first motor 9 is installed in the middle of one end of each connecting plate 8, and the output end of each first motor 9 extends to the inside of the fixed circular ring 6 and is rotatably connected with a gear shaft 24 matched with the inner gear ring 12.

When the welding machine is used, the joint of a pipeline is welded by starting the second pusher 13 and the welding head 14, after the welding is finished, the cooling spray head 17 is started, then the second motor 22 is controlled to be started, the grinding wheel 23 is driven to rotate, the first motor 9 is utilized to drive the gear shaft 24 to rotate, the second sliding seat 11 also rotates around the inner gear ring 12, the inner gear ring is cooled and ground firstly, and the first sliding seat 10 and the second sliding seat 11 are connected through the connecting plate 8, the first sliding seat 10 and the second sliding seat 11 move simultaneously, and the distance is unchanged, so that the welding and the grinding are positioned on the same equipment, and the welding and the grinding are not influenced mutually at the same time, thereby avoiding the disassembly and the reassembly after the welding is finished, greatly reducing the labor cost and improving the overall working efficiency.

Please refer to fig. 4, the polishing mechanism 16 includes a fixed disk 20, a shaft seat 21, a second motor 22 and a polishing wheel 23, the top of the fixed disk 20 is fixedly connected with the output end of the third pusher 15, the shaft seats 21 are installed at both ends of the bottom of the fixed disk 20, the second motor 22 is installed at one side of the shaft seat 21, and the output end of the second motor 22 extends to the inside of the shaft seat 21 and is rotatably connected with the polishing wheel 23.

Please refer to fig. 2, fig. 3, fig. 4 and fig. 5, wherein a sliding block 25 matched with the annular sliding groove 7 is arranged between the first sliding seat 10 and the second sliding seat 11 and the fixed ring 6, the sliding block 25 comprises a connecting block and a connecting column, the connecting block is fixedly connected to the first sliding seat 10 and the second sliding seat 11 through bolts, and the connecting column is welded at two ends of the connecting block.

Please refer to fig. 1, a control panel 26 is installed at one corner of the top of the base 1, and the control panel 26 is electrically connected to the first pusher 3, the second pusher 13, the third pusher 15, the first motor 9, the second motor 22, the soldering head 14 and the cooling nozzle 17.

Please refer to fig. 1, the four corners of the bottom of the base 1 are all provided with the supporting legs 27, and the bottom of the supporting legs 27 are all provided with the shock-absorbing pad, the supporting legs 27 are provided to better support the base 1, so as to facilitate the normal operation of the equipment on the base 1, and the shock-absorbing pad is also provided to avoid the influence of the shock generated during the operation on the product.

Please refer to fig. 3, the protection plate 18 is disposed between the two sets of connection plates 8 and is matched with the gear shaft 24, and the structure is adopted in the present invention to avoid the gear shaft 24 from being affected by external factors during the operation process, thereby reducing the use cost.

Please refer to fig. 1 and fig. 6, the middle of the top of the base 1 is provided with a plurality of symmetrical sets of mounting holes 19 which are matched with the fixing seat 5, and the invention is to better mount the fixing seat 5 on the base 1 by the above structure.

The working principle is as follows: when in use, firstly, the fixed seat 5 is installed on the base 1 through the installation hole 19, two groups of pipelines to be welded are placed on the pressing plates 4 on the two sides of the base 1 in the vertical direction, the joints of the two groups of pipelines are butted, then, the control panel 26 is utilized to simultaneously control the six groups of first pushers 3 to be started, so that the corresponding pressing plates 4 are respectively driven to move until the pipelines are pressed and fixed, as the three groups of first pushers 3 are simultaneously carried out, namely after the pipes are pressed, the centers of the pipelines are superposed with the welding center, then, the second pushers 13 are started, the welding heads 14 are driven to approach the joints of the pipelines, the welding heads 14 and the first motor 9 are simultaneously started, so that the joints of the pipelines are orderly welded by the welding heads 14, meanwhile, under the driving of the first motor 9, the gear shaft 24 is rotated, and then the inner gear ring 12 is, therefore, the welding head 14 performs annular welding on the pipeline interface, after the welding is completed, the second impeller 13 is used for keeping the welding head 14 away from the pipeline, then the cooling spray head 17 is started to work, then the second motor 22 is controlled to be started and drive the polishing wheel 23 to rotate, finally the third impeller 15 is controlled to be started and drive the polishing mechanism 16 and the cooling spray head 17 to approach the pipeline welding position, then the first motor 9 is used for driving the gear shaft 24 to rotate, the second sliding seat 11 also rotates around the inner gear ring 12 and cools and polishes the inner gear ring, and the first sliding seat 10 and the second sliding seat 11 are connected through the connecting plate 8, namely the first sliding seat 10 and the second sliding seat 11 move simultaneously and the distance is unchanged, so that the welding and the polishing are positioned on the same equipment and the welding and the polishing are not influenced mutually, and the disassembly and the reassembly after the welding are avoided.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an intelligence welding equipment, includes the base, its characterized in that: the bottom four corners of the base are provided with side mounting seats, one side of the top end of each side mounting seat is provided with a first pusher, the output end of each first pusher is provided with a pressing plate, the middle of the top of the base is provided with a fixing seat, the top of the fixing seat is fixedly connected with a fixing ring, an inner gear ring is arranged inside the fixing ring, two sides of the fixing ring are provided with annular sliding grooves, the fixing ring is connected with a first sliding seat and a second sliding seat through the annular sliding grooves, the bottom of the first sliding seat is provided with a second pusher, the output end of the second pusher is provided with a welding head, the bottom of the second sliding seat is provided with a third pusher, the output end of the third pusher is provided with a polishing mechanism, the outer side of the polishing mechanism is communicated with a cooling nozzle, and two ends of the first sliding seat and the second sliding seat are fixedly connected with connecting plates through bolts, the middle of one end of the connecting plate is provided with a first motor, and the output end of the first motor extends to the inside of the fixed ring and is rotatably connected with a gear shaft matched with the inner gear ring.

2. The intelligent welding apparatus of claim 1, wherein: the grinding mechanism comprises a fixed disc, an axle seat, a second motor and a grinding wheel, the top of the fixed disc is fixedly connected with the output end of a third pusher, the axle seats are mounted at two ends of the bottom of the fixed disc, the second motor is mounted on one side of the axle seat, and the output end of the second motor extends to the inside of the axle seat and is rotatably connected with the grinding wheel.

3. The intelligent welding apparatus of claim 1, wherein: first sliding seat, second sliding seat all with fixed ring between be provided with annular spout 7 matched with slider, and the slider is including connecting block and spliced pole, the connecting block is respectively through bolt fixed connection on first sliding seat, second sliding seat, the spliced pole welding is at the connecting block both ends.

4. The intelligent welding apparatus of claim 1, wherein: control panel is installed at the top one corner of base, control panel and first impeller, second impeller, third impeller, first motor, second motor, bonding tool, cooling nozzle all electric connection.

5. The intelligent welding apparatus of claim 1, wherein: the bottom four corners department of base all is provided with the supporting leg, and the bottom of supporting leg all is provided with the shock pad.

6. The intelligent welding apparatus of claim 1, wherein: and a protective plate matched with the gear shaft is arranged between the two groups of connecting plates.

7. The intelligent welding apparatus of claim 1, wherein: and a plurality of symmetrical groups of mounting holes matched with the fixing seat are formed in the middle of the top of the base.