[ background of the invention ]
The processes of expansion, oil removal, microetching, chemical copper plating, chemical copper deposition and the like are all indispensable procedures in the manufacturing process of circuit boards in the electronic information industry, and a large amount of complex copper waste liquid, microetching and other non-complex copper sulfate waste liquid are generated in the process and respectively belong to HW17 and HW22 in the national hazardous waste records.
The complex copper waste liquid represented by chemical copper plating has the characteristics of alkalinity (pH is more than 11), low copper concentration (20-4000 mg/L), high-concentration organic matter (15000-50000 mg/L) and the like, wherein various organic additives such as EDTA, potassium tartrate, citric acid and the like form a very stable complex with copper, so that the copper cannot be removed by simple precipitation or adsorption, and the organic matter is difficult to be thoroughly oxidized by a conventional method, so the treatment difficulty of the waste liquid is extremely high. The micro-etching waste liquid has the characteristics of strong acidity, high copper concentration (5000-10000 mg/L), hydrogen peroxide, ammonium persulfate and other oxidants, and relatively low organic additive concentration (1000-5000 mg/L).
The characteristic difference between the complex copper waste liquid and the microetching waste liquid is large, the prior research mainly aims at the independent treatment of the complex copper waste liquid and the microetching waste liquid, the recovery of copper resources is emphasized, the treatment method mainly comprises a physical and chemical precipitation method, an adsorption method, an electrolysis method and the like, and correspondingly recovered products comprise copper oxide, copper sulfide, copper sulfate, metal copper and the like.
(1) Method for treating complex copper waste liquid represented by electroless copper plating
CN 105668843B, CN 106219804B, CN 106477807B and CN 108249649A respectively disclose a specific process for recovering copper ions in electroless copper plating wastewater by a precipitation method, and the greatest problems of the precipitation method are that the content of precipitate copper is not high, and the precipitate copper contains impurity elements such as organic matters, phosphorus, nickel and the like, so that the precipitation product has poor quality and low added value and is often sold in a sludge form instead of a product form. Meanwhile, the removal rate of copper by a precipitation method is 70% -97%, the fine filter pressing performance of precipitated product particles is poor, the concentration of copper in precipitated water is still ten to hundreds of mg/L, the precipitated water cannot reach the standard and is discharged, and advanced treatment is required. CN 108793311A discloses a method for oxidizing hypophosphorous in chemical copper plating waste liquid by a photoelectric combination method and synchronously recovering metallic copper by electrodeposition, wherein the copper recovery rate is about 97%, the electrolytic efficiency is rapidly reduced along with the reduction of the copper concentration in the waste water, the quality of metallic copper products is rapidly deteriorated, the Cu concentration of the effluent is still dozens of milligram liters to hundreds of milligram liters, and the effluent cannot be discharged up to the standard. The electrolysis method is more suitable for recovering copper in high-concentration copper solution with simple water quality. CN 110342628A discloses a method for synchronously adsorbing and recovering heavy metal ions by catalyzing hydrogen peroxide to oxidize and complex copper wastewater by using hydrated iron oxide-loaded ion exchange resin, which has the problems that the standard of organic matters cannot be reached due to limited catalytic oxidation effect, the treatment efficiency is low due to the repeated use of a catalyst, and the independent regeneration of copper is difficult to realize due to the simultaneous adsorption of iron oxide and copper by the resin. CN 103224303A proposes a photocatalytic oxidation method for recovering copper phosphate from a chemical copper plating waste liquid, wherein the method needs to strictly control a proper ratio of copper to phosphorus in the waste liquid, and metal salt is additionally added according to needs.
(2) Treatment method of microetching waste liquid
CN 107892322A proposes a method of "ion exchange adsorption-acid washing resin to obtain copper regenerated liquid, evaporating to concentrate copper regenerated liquid, cooling to crystallize and recover copper sulfate" to treat copper-containing wastewater, which does not directly perform ion exchange resin adsorption treatment because the microetching waste liquid has high acidity and contains oxidant, and at the same time, the patent does not disclose how to ensure the purity of copper regenerated liquid. CN 109112312A proposes to recover cathode metal copper from copper microetching solution by adopting a method of reducing oxidant-organic extraction-electrolytic stripping solution by sodium sulfite, wherein the copper in the water treated by the electrolytic method cannot reach the standard and is discharged, and the method lacks an organic matter removal step, the organic matter affects the extraction effect, and the extracted water cannot reach the standard and is discharged. CN 103803744B adopts "elemental copper is obtained by reduction of iron powder-residual copper ion is precipitated by a heavy metal trapping agent-polymeric ferric sulfate is prepared by adding oxidation" to treat the copper-containing microetching waste liquid, the method needs to consume a large amount of acid and oxidant, the cost is high, and the quality of the recovered sponge is poor due to the excessive iron powder.
In conclusion, the existing research on the complex copper waste liquid and the micro-etching waste liquid has the defects that the direction is single, the copper recovery is emphasized, the additional value of the recovered copper product is not high, the condition is difficult to control, the effluent cannot reach the standard, the deep treatment process is lacked, and the like, and the technical system is imperfect, so that the requirements of actual engineering cannot be met. In order to reduce the production cost, improve the treatment efficiency and improve the copper recovery rate and the product purity, the invention develops a novel method for recovering basic copper chloride by carrying out composite treatment on complex copper waste liquid and microetching waste liquid and realizing standard discharge of waste water, and no report and case of any two waste liquid combined treatment processes or report of recovering basic copper chloride from two waste liquids are seen at present.
[ summary of the invention ]
The technical scheme of the invention is as follows: provides a composite treatment method of complex copper waste liquid and microetching waste liquid, which comprises the following steps:
step S1, mixing the complex copper waste liquid and the micro-etching waste liquid, adding a neutralizer to obtain a copper oxide suspension, adding an oxidant to the oxidized suspension, and performing an oxidation reaction under an illumination condition to remove organic matters in the copper oxide suspension to obtain a first reaction liquid;
s2, carrying out solid-liquid separation on the first reaction solution to obtain a copper sulfate solution, carrying out solid-phase extraction on the copper sulfate solution to respectively obtain extracted water and an extractant enriched with copper ions, and carrying out backwashing on the extractant by using a hydrochloric acid solution to obtain a copper chloride regeneration solution;
s3, adding powdery active substances into the extracted water for mixing, and carrying out electrolytic reaction under the aeration condition to obtain second reaction liquid;
and S4, adding a precipitator and a neutralizing agent into the second reaction liquid for precipitation reaction to form a wrapping object taking the powdery active substance as a core, so as to obtain a third reaction liquid, and performing solid-liquid separation on the third reaction liquid to respectively obtain the wrapping object and reaction effluent.
Preferably, the processing method further includes, between step S2 and step S3, the steps of:
s21, mixing the copper chloride regeneration solution with an acidic copper etching solution, adding an alkaline copper etching solution to adjust the pH value to 3-4, stirring and reacting at 40-70 ℃ to obtain a fourth reaction solution, and performing solid-liquid separation on the fourth reaction solution to obtain an alkaline copper chloride solid.
Preferably, in step S1, the step of mixing the complex copper waste liquid and the microetching waste liquid and then adding a neutralizing agent to obtain a copper oxide suspension, includes:
under the condition of stirring, mixing the complex copper waste liquid and the microetching waste liquid to obtain a first mixed liquid;
and adding a neutralizing agent into the first mixed solution to adjust the pH value of the second mixed solution to 2-3, and generating copper oxide precipitate from a small amount of copper to obtain a copper oxide suspension.
Preferably, in the step S1, the volume ratio of the complex copper waste liquid to the microetching waste liquid is 1 (3-6), the concentration of copper ions in the complex copper waste liquid is 10-5000 mg/L, the concentration of COD is 5000-50000mg/L, the concentration of copper ions in the microetching waste liquid is 2000-12000 mg/L, and the concentration of COD is 1000-10000 mg/L.
Preferably, in step S1, the oxidizing agent is a hydrogen peroxide solution with a mass percentage of 20% to 30%, the addition amount of the hydrogen peroxide solution is that the volume ratio of the oxidation suspension is (4 to 8): 100, the illumination condition is 245nm to 285nm ultraviolet irradiation, the temperature of the oxidation reaction is 40 ℃ to 60 ℃, and the time of the oxidation reaction is 0.5 to 2 hours.
Preferably, in step S2, the extractant used in the solid-phase extraction is copper ion adsorption resin, the mass concentration of the hydrochloric acid solution is 10% to 36.5%, and the pH value of the copper sulfate solution is 2 to 3.
Preferably, in step S3, the powdery active substance comprises one or two of activated carbon powder or powdery ion exchange resin, the mass ratio of the powdery active substance to the extracted water is (0.05-0.2): 100, and the current density of the electrolytic reaction is 100-800A/m 2 The electrolysis time is 1-4 h.
Preferably, in step S4, the adding a precipitating agent and a neutralizing agent into the second reaction solution to perform a precipitation reaction includes:
adding a precipitant into the second reaction solution to obtain a second mixed solution;
adding a neutralizing agent into the second mixed solution to adjust the pH value of the second mixed solution to 8-9 to obtain a third mixed solution;
and precipitating or filtering the third mixed solution to perform solid-liquid separation.
Preferably, in step S4, the precipitant includes one or more of polymeric ferric sulfate, polymeric ferric chloride, polymeric aluminum chloride or ferrous sulfate, the neutralizing agent is liquid alkali, and the mass ratio of the precipitant to the second reaction liquid is (0.1-1.0): 100.
Preferably, in step S21, the volume ratio of the copper chloride regeneration liquid to the acidic etching liquid is 1 (1-4), the reaction temperature of the stirring reaction is 40-70 ℃, and the reaction time is 0.5-2 h.
The invention has the beneficial effects that: the invention provides a composite treatment method of complex copper waste liquid and microetching waste liquid, which is a scheme for mixing and jointly treating two waste liquids and recovering copper to prepare basic copper chloride for the first time in the industry, wherein the two waste liquids can be neutralized by acid and alkali, so that the addition amount of a pH regulator is reduced, meanwhile, oxidants such as hydrogen peroxide and the like in the microetching waste liquid can be fully utilized to carry out preliminary pre-oxidation on the complex copper waste liquid, and the purposes of saving chemical agents, reducing cost and removing part of organic matters are achieved; secondly, oxidation and complex breaking are carried out in the process that Cu and CuO in the waste liquid are autocatalyzed by hydrogen peroxide to oxidize organic matters under the illumination condition, and a catalyst is not required to be added to ensure the purity of a subsequent copper product; simultaneously, the characteristics of low copper and high COD of the complex copper waste liquid and high copper and low COD of the micro-etching waste liquid are utilized, and the reasonable compatibility of the components achieves balanced COD and Cu 2+ The concentration of Cu required for achieving better autocatalytic oxidation effect can be ensured 2+ The phenomenon of violent reaction and slow temperature rise due to overhigh concentration of organic matters can be avoided in the process; and thirdly, the solid-phase extraction adopts the ionic resin with a special adsorption function on Cu, which is different from the conventional adsorption requiring neutral conditions, can realize the direct selective adsorption of Cu under acidic conditions without adsorbing metals such as Ni and the like, and avoids the influence of other metal impurities introduced into the regenerated liquid on the product quality. Fourthly, compared with the traditional liquid caustic soda neutralization precipitation method for producing low-value copper oxide, the method provided by the invention has the advantages that the copper chloride regeneration liquid, the acidic etching waste liquid and the alkaline etching waste liquid are simply mixed in a compatible manner, the waste is treated by the waste, the high-cost liquid caustic soda does not need to be additionally added, and the prepared product has the purity and the qualityThe components are all better and have higher value; compared with the traditional method for recovering metal copper by electrolysis or recovering copper sulfate by adsorption, regeneration, evaporation and concentration, the method can be directly embedded into the basic copper chloride production line of the hazardous waste enterprise without additionally arranging electrolysis or evaporation and concentration production facilities. The invention realizes the recovery of copper and the high-standard treatment of waste liquid, is a complete technical system and has obvious beneficial effect.
[ detailed description ] embodiments
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The terms "first", "second" and "third" in the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include at least one of the feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless explicitly specified otherwise. Furthermore, the terms "include" and "have," as well as any variations thereof, are intended to cover non-exclusive inclusions.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
In order to overcome the defects that the added value of the recovered copper product is not high and the comprehensive standard reaching of the pollution factor cannot be ensured in the prior art system, the invention aims to organically combine the high-valued reclamation and high-standard reaching treatment of the complex copper waste liquid and the microetching waste liquid, and not only develops a new copper reclamation product and a recovery method, but also provides a new advanced treatment method for reaching the standard of the tail end waste water, and the invention is easy to realize industrialized popularization and application.
The embodiment of the invention provides a composite treatment method of complex copper waste liquid and microetching waste liquid, which realizes the advanced treatment of the two waste liquids while preparing basic copper chloride, and as shown in figure 1, the composite treatment method comprises the following steps:
(1) Step of oxidative de-complexation
Mixing the complex copper waste liquid and the microetching waste liquid, adding a neutralizer to obtain a copper oxide suspension, adding an oxidant to the copper oxide suspension, and carrying out an oxidation reaction under the illumination condition to remove organic matters in the copper oxide suspension to obtain a first reaction liquid.
Specifically, the complex copper waste liquid is one or a combination of more of chemical plating (precipitating) copper waste liquid, alkaline degreasing waste water and bulk waste liquid.
In this embodiment, first, the complex copper waste liquid and the microetching waste liquid are mixed under stirring to obtain a first mixed liquid; and then adding a neutralizing agent into the first mixed solution to adjust the pH value of the first mixed solution to 2-3, wherein a small amount of copper in the first mixed solution generates black copper oxide precipitate, and thus the copper oxide suspension is obtained.
Wherein the volume ratio of the complex copper waste liquid to the microetching waste liquid is 1 (3-6), the concentration of copper ions in the first mixed liquid is kept to be 2000-10000 mg/L, and the COD concentration is kept to be 5000-20000 mg/L.
It should be noted that one of the purposes of mixing the complex copper waste liquid and the microetching waste liquid is to balance the copper ion concentration of water quality, and the copper ion concentration of the complex copper waste liquid is increased by high-concentration copper in the microetching waste liquid, so that the copper ion concentration in the mixed waste liquid is kept at a more ideal level, the autocatalysis effect of copper ions is better played, and no catalyst is required to be added.
It should be noted that the second purpose of mixing the complex copper waste liquid and the microetching waste liquid is to balance the concentration of organic matters in water quality, and dilute the high-concentration organic matters in the complex copper waste liquid through the low-concentration organic matters in the microetching waste liquid to keep the concentration of the organic matters in the mixed waste liquid at a more ideal level, thereby avoiding violent and uncontrollable reaction process caused by adding a large amount of oxidants due to overhigh concentration of the organic matters.
It should be noted that the third purpose of mixing the complex copper waste liquid and the microetching waste liquid is to fully utilize the self-contained alkali in the complex copper waste liquid and the self-contained acid in the microetching waste liquid, to realize acid-base neutralization, reduce the dosage of the medicament required for adjusting the pH value of the waste liquid, and reduce the cost.
The fourth purpose of mixing the complex copper waste liquid and the microetching waste liquid is to fully utilize oxidant components such as hydrogen peroxide, ammonium persulfate and the like in the microetching waste liquid, so that the complex copper waste liquid is used for pre-oxidizing the complex copper waste liquid, the using amount of the oxidant is saved, and the cost is reduced.
Then, oxidizing and breaking the complex to remove organic matters in the oxidized suspension, adding an oxidant, and then carrying out an oxidation reaction under the illumination condition, wherein the oxidant is a hydrogen peroxide solution with the mass percent of 20-30%, the adding amount of the hydrogen peroxide solution is that the mass ratio of the oxidized suspension is (4-8): 100, the illumination condition is 245-285 nm ultraviolet irradiation, for example, 40W 254nm ultraviolet lamp can be adopted for irradiation, the temperature of the oxidation reaction is 40-60 ℃, and the time of the oxidation reaction is 0.5-2 h.
(2) Copper enrichment step
And carrying out solid-liquid separation on the first reaction solution to obtain a copper sulfate solution, carrying out solid-phase extraction on the copper sulfate solution to respectively obtain extracted water and an extractant enriched with copper ions, and carrying out backwashing on the extractant by using a hydrochloric acid solution to obtain a copper chloride regeneration solution.
Wherein, the extractant used in the solid phase extraction is copper ion adsorption resin, the mass concentration of the hydrochloric acid solution is 10-36.5%, and the pH value of the copper sulfate solution is 2-3.
Furthermore, the solid phase extracting agent is a chelating resin which has strong selective adsorption effect on copper ions under acidic condition, and the residence time of the extraction reaction is 20-60 min.
It is to be noted that the purpose of the water feeding of the solid phase extraction under acidic conditions is to maintain the copper concentration of the copper sulfate solution as high as possible while well avoiding Ni in the waste solution 2+ 、NH 4 Competitive adsorption of N plasma, thereby further ensuring the purity of the subsequent copper chloride regeneration liquid.
Furthermore, the backwashing retention time in the step two is 5-30 min, the concentration of copper ions in the obtained copper chloride regeneration liquid is 30-60 g/L, and the copper extraction recovery rate is more than 99%.
Furthermore, the solid phase extracting agent is cleaned by industrial water before backwashing, so that a trace amount of waste liquid remained in the extracting agent is discharged.
It should be noted that, besides hydrochloric acid, sulfuric acid can also be used for backwashing of the extracting agent, the invention adopts hydrochloric acid for backwashing, and aims to obtain the copper chloride regenerated liquid, thereby being beneficial to directly embedding into a production line for producing basic copper chloride by recycling copper etching waste liquid in circuit board industry without additionally adding other processes and equipment.
(3) Preparation of basic copper chloride
And mixing the copper chloride regeneration solution with an acidic etching solution, adding an alkaline etching solution to adjust the pH value to 3-4, stirring and reacting at 40-70 ℃ to obtain a fourth reaction solution, and carrying out solid-liquid separation on the fourth reaction solution to obtain basic copper chloride solid.
Wherein the volume ratio of the copper chloride regeneration liquid to the acid etching liquid is 1 (1-4), and the reaction time is 0.5-2 h.
(4) Advanced treatment step
Adding powdery active substances into the extracted water for mixing, and carrying out electrolytic reaction under the aeration condition to obtain a second reaction solution; and adding a precipitator and a neutralizing agent into the second reaction solution for precipitation reaction to form a wrapping object taking the powdery active substance as a core, so as to obtain a third reaction solution, and carrying out solid-liquid separation on the third reaction solution to respectively obtain the wrapping object and reaction effluent.
Wherein, COD, P and NH in the reaction water obtained after the wrappage is filtered 3 Indexes such as-N, cu, ni and the like reach the IV-type standard discharge of surface water.
Wherein the powdery active substance comprises one or two of active carbon powder or powdery ion exchange resin, the mass ratio of the powdery active substance to the extracted water is (0.05-0.2): 100, and the current density of the electrolytic reaction is 100-800A/m 2 The electrolysis time is 1-4 h.
Wherein, the adding the precipitating agent and the neutralizing agent into the second reaction liquid for precipitation reaction comprises the following steps: adding a precipitant into the second reaction solution to obtain a second mixed solution; adding a neutralizing agent into the second mixed solution to adjust the pH value of the second mixed solution to 8-9 to obtain a third mixed solution; and precipitating or filtering the third mixed solution to perform solid-liquid separation. The precipitator comprises one or more of polymeric ferric sulfate, polymeric ferric chloride, polymeric aluminum chloride or ferrous sulfate, the neutralizing agent is liquid alkali, and the mass ratio of the precipitator to the second reaction liquid is (0.1-1.0): 100.
It should be noted that, in the step, organic matters and ammonia nitrogen in the waste liquid can be deeply oxidized at the same time, and pollution factors such as heavy metals and phosphorus are deeply removed through polymerization precipitation, so that comprehensive standard-reaching discharge of multiple pollution factors is realized.
Compared with the prior art, the invention has the following advantages and effects:
the invention carries out combined treatment on the complex copper waste liquid and the microetching waste liquid, and can reduce processes and equipment and improve efficiency compared with the traditional mode that two types of waste liquid are separately treated by two sets of processes.
The invention carries out organic mixed treatment on the alkaline complex copper waste liquid and the acidic microetching waste liquid, can save acid and alkali, and can simultaneously fully utilize oxidants such as hydrogen peroxide and the like in the microetching waste liquid to carry out primary pretreatment on the complex copper waste liquid, thereby achieving the purposes of saving chemical agents, reducing cost and removing partial organic matters.
The oxidation and complex breaking process is an autocatalytic oxidation reaction of metal ions (Cu) and metal oxides (CuO) in the waste liquid under the illumination condition, no additional catalysts such as TiO2, fe2+ and the like are needed, no new impurities are introduced, and the resource recovery of high-value copper in the waste liquid is facilitated; compared with a direct electrolysis recovery or adsorption and extraction recovery method, the method solves the problem that the existence of complex organic matters in the waste liquid causes the ineffective recovery of copper, and ensures high copper recovery rate.
On the basis of oxidation and complex breaking, the method further prepares the basic copper chloride product by solid phase extraction, regeneration of copper chloride solution and high-value recovery of more than 99 percent of copper resources. Compared with the traditional liquid caustic soda neutralization precipitation method for producing low-value copper oxide, the method has the advantages that the copper chloride regeneration liquid, the acidic etching waste liquid and the alkaline etching waste liquid are simply mixed, waste is treated by waste, high-cost liquid caustic soda does not need to be added additionally, and the prepared product is excellent in purity and quality and has high value; compared with the traditional method of adsorbing-regenerating copper sulfate solution-electrolyzing and recovering metal copper or adsorbing-regenerating copper sulfate solution-evaporating, concentrating and crystallizing to recover copper sulfate, the method can be directly embedded into the basic copper chloride production line of a hazardous waste enterprise without additionally arranging an electrolyzing or evaporating and concentrating production facility, and meanwhile, the method adopts solid-phase extraction resin with a special adsorption function on Cu to selectively adsorb Cu under an acidic condition without adsorbing metals such as Ni in the waste liquid, so that the influence of introducing other metal impurities into the regeneration liquid on the product quality is avoided.
According to the invention, a powder active adsorbent is coupled with electrolytic oxidation, the wastewater after copper recovery is subjected to advanced treatment by combining flocculation and precipitation, an oxidation atmosphere is generated by electrolysis, heavy metal adsorption and organic matter enhanced oxidation effects are enhanced by jointly utilizing the large specific surface area, heavy metal complexing adsorption performance, oxidant catalytic performance and the like of the powder active adsorbent, and the active adsorbent continues to play a role in crystal nucleus and encapsulation in the effluent flocculation and precipitation step, so that pollutants are completely removed. Compared with the traditional advanced oxidation method or flocculation method, the method has the advantages of mild and easily-controlled reaction conditions, capability of synchronously realizing deep removal of pollution factors such as ammonia nitrogen, heavy metals, organic matters, phosphorus and the like, excellent precipitation and filtration performance and the like.
Example 1:
laboratory apparatus
An oxidation complex breaking reactor with the diameter of 200mm multiplied by 250mm is internally provided with 2 aeration heads and 2 ultraviolet lamps, and the outside of the oxidation complex breaking reactor is connected with a water pump for internal circulation; a solid phase extraction column, an outer diameter (inner diameter) x height =50 (44) x 500mm chromatography column; the deep flat electrolytic cell is 200mm multiplied by 250mm, an aeration head and 8 flat plate electrode plates are arranged in the deep flat electrolytic cell, and a water pump is connected outside the deep flat electrolytic cell for internal circulation.
The method comprises the following steps: taking 1L of chemical copper plating waste liquid from a circuit board factory to a reaction container, adding 4L of microetching waste liquid, and starting aeration to fully and uniformly mix. Adding 50% liquid caustic soda to adjust the pH value of the mixed solution to 2.5, and generating mixed suspension containing black copper oxide. Starting an ultraviolet lamp source, slowly adding 275ml of oxidizing agent according to the volume ratio of 5.5%, and reacting for 2 hours.
Step two: and (4) leaching reaction effluent, wherein filter residues are copper phosphate precipitates, and 4.95L of filtrate is a copper sulfate solution. The filtrate sequentially passes through four-stage chromatographic columns filled with 400ml of solid phase extracting agent from top to bottom respectively, the flow rate is 15ml/min, the pH value of effluent of each stage is adjusted to 2 by using liquid alkali, and then the effluent enters the next-stage extraction column. Washing the four-stage extraction column with industrial tap water, discharging residual waste liquid, then respectively adding 400ml, 200ml and 200ml of 18% hydrochloric acid solution from the upper part of the four-stage extraction column at the flow rate of 15ml/min, and uniformly collecting after removing residual cleaning liquid in the column to obtain mixed desorption liquid which is copper chloride regeneration liquid.
Step three: and mixing the copper chloride regeneration liquid with the impurity-removed acidic etching liquid according to the volume ratio of 1.
Step four: adding powdered activated carbon into the effluent of the four-stage extraction column, feeding the effluent into an electrolytic cell to start electrolysis, controlling the current density to be 100A/m & lt 2 & gt and the electrolysis time to be 2h, and starting aeration and water pump internal circulation to ensure that the system is in a fully and uniformly mixed state.
Step five: and adding 1% of flocculating agent polymeric ferric sulfate into electrolyzed water, adjusting the pH value to 9 by using 50% of liquid caustic soda of a neutralizing agent, performing suction filtration, and discharging the filtrate after reaching the standard.
TABLE 1 EXAMPLE 1 Combined treatment Effect of electroless copper plating waste liquid and microetching waste liquid
Example 2:
laboratory apparatus
An oxidation complex breaking reactor with the diameter of 200mm multiplied by 250mm is internally provided with 2 aeration heads and 2 ultraviolet lamps, and the outside is connected with a water pump for internal circulation; a solid phase extraction column, an outer diameter (inner diameter) x height =50 (44) x 500mm chromatography column; the deep flat electrolytic cell is 200mm multiplied by 250mm, an aeration head and 8 flat plate electrode plates are arranged in the deep flat electrolytic cell, and a water pump is connected to the outside of the deep flat electrolytic cell for internal circulation.
The method comprises the following steps: taking 1L of chemical copper plating waste liquid from a circuit board factory to a reaction container, adding 6L of microetching waste liquid, and starting aeration to fully and uniformly mix. Adding 50% liquid alkali to adjust the pH value of the mixed solution to 2, and generating mixed suspension containing black copper oxide. Turning on the ultraviolet lamp source, slowly adding 560ml of oxidant according to the volume ratio of 8%, and reacting for 2h.
Step two: and (4) carrying out suction filtration on reaction effluent, wherein filter residues are copper phosphate precipitates, and taking 6.95L of filtrate as a copper sulfate solution. The filtrate sequentially passes through four-stage chromatographic columns filled with 400ml of solid phase extracting agent from top to bottom respectively, the flow rate is 15ml/min, the pH value of effluent of each stage is adjusted to 2 by using liquid alkali, and then the effluent enters the next-stage extraction column. Washing the four-stage extraction column with industrial tap water, discharging residual waste liquid, then respectively adding 400ml, 200ml and 200ml of 18% hydrochloric acid solution from the upper part of the four-stage extraction column at the flow rate of 15ml/min, and uniformly collecting after removing residual cleaning liquid in the column to obtain mixed desorption liquid which is copper chloride regeneration liquid.
Step three: and (3) mixing the copper chloride regenerated solution and the impurity-removed acidic etching solution according to a volume ratio of 1.
Step four: adding powdered activated carbon into the effluent of the four-stage extraction column, entering an electrolytic cell to start electrolysis, controlling the current density to be 100A/m & lt 2 & gt and the electrolysis time to be 2h, and starting aeration and water pump internal circulation to ensure that the system treatment is in a fully and uniformly mixed state.
Step five: and adding 1% of flocculating agent polymeric ferric sulfate into electrolyzed water, adjusting the pH value to 9 by using 50% of liquid caustic soda of a neutralizing agent, performing suction filtration, and discharging the filtrate after reaching the standard.
Table 2 example 2 combined treatment effect of electroless copper plating waste liquid and microetching waste liquid
While the foregoing is directed to embodiments of the present invention, it will be understood by those skilled in the art that various changes may be made without departing from the spirit and scope of the invention.