CN112208809A

CN112208809A - Blanking machine for food processing

Info

Publication number: CN112208809A
Application number: CN202011008764.7A
Authority: CN
Inventors: 刘忠思; 张军伟; 王杰; 周广霞; 偏晓东; 赵惠淼; 孙伟君; 宋贞洁
Original assignee: Luohe Weilong Biotechnology Co Ltd
Current assignee: Luohe Weilong Biotechnology Co Ltd
Priority date: 2020-09-23
Filing date: 2020-09-23
Publication date: 2021-01-12

Abstract

The invention provides a blanking machine for food processing, which comprises a bracket and a material distribution assembly rotationally connected to the bracket, wherein the material distribution assembly is provided with a plurality of material receiving cups, and the bracket is provided with a blanking hopper for feeding the material receiving cups and a material poking mechanism for discharging the material receiving cups; a washing mechanism for washing the receiving cup is arranged on the bracket; the bracket is also provided with a driving mechanism for driving the material distributing assembly to rotate. According to the invention, the rotary material distributing assembly is arranged, the material receiving cups are arranged on the material distributing assembly, and the blanking hopper, the compacting mechanism and the material poking mechanism which correspond to the material receiving cups are arranged, so that the full-automatic completion of the processes of blanking, compacting, discharging and bagging of food is realized, the problems of low manual separation, weighing and bagging efficiency and insanitation are avoided, the flushing mechanism can be started to flush the material receiving cups which are discharged, the food pollution is greatly reduced, the production efficiency and the packaging quality are improved, the blanking machine realizes an integrated structure of blanking, compacting, discharging and flushing, and the production cost is saved.

Description

Blanking machine for food processing

Technical Field

The invention relates to the technical field of food processing, in particular to a blanking machine for food processing.

Background

With the development of national economy and the improvement of the consumption level of residents in China, leisure food becomes an important component in daily food consumption of people, wherein the spicy bean curd skin strips are especially sold and are characterized by large production capacity and multiple models. The finished product of the spicy bean curd skin strips is usually formed by bonding a plurality of bean curd skin strips into a cluster due to the blending of oil materials and various seasonings, and the bean curd skin strips are manually separated during packaging, weighed, sorted and bagged; the mode has the advantages of low production efficiency, poor packaging quality and high labor cost, and influences the development of enterprises.

Disclosure of Invention

Aiming at the technical problem, the invention provides a blanking machine for food processing, which is used for solving the problem of low manual separation efficiency in food production such as bean skin spicy strips and the like in the prior art.

In order to achieve the purpose, the technical scheme of the invention is realized as follows:

the blanking machine for food processing comprises a support and a distribution assembly which is rotatably connected to the support, wherein a plurality of receiving cups are arranged on the distribution assembly, a blanking hopper for feeding the receiving cups and a poking mechanism for discharging the receiving cups are arranged on the support, and the blanking hopper and the poking mechanism respectively correspond to the receiving cups; a washing mechanism for washing the receiving cup is arranged on the bracket; the support is also provided with a driving mechanism for driving the material distribution assembly to rotate, and the driving mechanism is connected with the material distribution assembly.

Furthermore, the flushing mechanism comprises a flushing support, a flushing liquid pipe and a flushing head, the flushing liquid pipe is connected to the support through the flushing support, the lower end of the flushing liquid pipe is connected with the flushing head, and the flushing head corresponds to the material receiving cup.

Furthermore, the material distributing assembly comprises a rotating disc, a plurality of material receiving cups are arranged on the rotating disc in a penetrating mode at equal angles, a feed opening is formed in the lower end of each material receiving cup, a bottom cover is hinged to the feed opening and connected with the rotating disc through an elastic piece, an opening rod is arranged on the lower side of the bottom cover, a first opening blocking piece matched with the opening rod is arranged on the support, and the first opening blocking piece corresponds to the flushing mechanism.

Furthermore, the rotating disc is rotatably connected with the support through a rotating shaft, the driving mechanism comprises a driving motor and a transmission assembly, the driving motor is connected to the support, and the driving motor is connected with the rotating shaft through the transmission assembly.

Furthermore, the driving motor is a servo motor, one end of the transmission assembly is connected with an output shaft of the servo motor, and the other end of the transmission assembly is connected with the rotating shaft.

Further, disclose the material mechanism and include disclosing the material pole, disclose material pole one end be equipped with the material receiving cup complex disclose the stub bar, the other end is connected with disclose material drive assembly, disclose material drive assembly through disclosing material support and leg joint.

Furthermore, a second lifting stopper matched with the lifting rod is arranged on the support, and the second lifting stopper corresponds to the poking mechanism.

Further, disclose material drive assembly and include drive pulley, driven pulley, belt and belt motor, the belt motor is fixed on disclosing the material and supporting, and drive pulley and driven pulley rotate to be connected on disclosing the material and supporting, and the output shaft of belt motor drives the pulley, and drive pulley passes through the belt and connects driven pulley, disclose that the material pole is fixed with the belt.

Furthermore, a compaction mechanism matched with the material receiving cup is further arranged on the support and comprises a compaction support, a compaction rod and a compaction driving piece, the compaction driving piece is fixed on the support through the compaction support, one end of the compaction rod is connected with the compaction driving piece, and a compaction block matched with the material receiving cup is arranged at the other end of the compaction rod.

Furthermore, a fixed disc is arranged on the support and positioned below the rotating disc, the rotating shaft penetrates through the fixed disc, and the rotating shaft is rotatably connected with the fixed disc; the flushing support, the poking support, the compacting support, the first lifting stopper and the second lifting stopper are all fixed on a fixed disc, and a poking outlet corresponding to the poking head is arranged on the fixed disc.

The invention has the beneficial effects that: according to the automatic food blanking machine, the rotary material distributing assembly is arranged, the material receiving cups are arranged on the material distributing assembly, and the blanking hopper, the compacting mechanism and the material poking mechanism which correspond to the material receiving cups are arranged, so that the full-automatic completion of the processes of blanking, compacting, discharging and bagging of food is realized, the problems of low efficiency and insanitation caused by manual separation, weighing and bagging are avoided, the flushing mechanism can be started to flush the material receiving cups which are discharged, the possibility of food pollution is greatly reduced, the production efficiency and the packaging quality are improved, the blanking machine realizes an integrated structure of blanking, compacting, discharging and flushing cleaning, and the production cost is saved; the compaction cylinder drives the compaction rod to work, so that the purpose of compaction is achieved, the structure is simple, the failure rate is low, and the service life is long.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a side view of FIG. 1;

FIG. 3 is a schematic structural view of a poking mechanism of the present invention;

FIG. 4 is a schematic structural view of a stent of the present invention;

fig. 5 is a schematic structural view of a driving mechanism and a part of a bracket of the invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.

As shown in fig. 1 to 5, the food processing blanking machine of the present invention includes a support 1 and a material distributing assembly 4 rotatably connected to the support 1, wherein the material distributing assembly 4 is provided with a plurality of material receiving cups 41, in this embodiment, ten material receiving cups 41 are provided, the support 1 is provided with a material discharging hopper 5 and a material poking mechanism 6, the material discharging hopper 5 is fixed on one side of the support 1 through a hopper support 51, a material discharging opening of the material discharging hopper 5 is corresponding to one material receiving cup 41 of the ten material receiving cups 41 for feeding the material receiving cup 41, the material poking mechanism 6 is arranged on the other side of the support 1, and the material poking mechanism 6 is corresponding to the other material receiving cup 41 of the ten material receiving cups 41 for discharging the material receiving cup 41; a washing mechanism 7 for washing the receiving cup 1 is arranged on the bracket 1, the washing mechanism 7 is positioned at the downstream of the poking mechanism 6 and at the upstream of the blanking hopper 5, and when the discharged receiving cup 41 passes below the washing mechanism 7, the washing mechanism 7 is used for washing the receiving cup 41; when the material distributing component 4 rotates once, one material receiving cup 41 corresponds to the blanking hopper 5, the other material receiving cup 41 corresponds to the poking mechanism 6, and the other empty material receiving cup 41 corresponds to the flushing mechanism 7; the driving mechanism 2 is arranged on the support 1, the driving mechanism 2 is connected with the distributing component 4 and is used for driving the distributing component 4 to rotate, so that ten receiving cups 41 continuously move to align to the discharging openings of the discharging hoppers 5 to uniformly distribute materials, and then the receiving cups 41 discharge the materials to bag when passing through the material poking mechanism 6, so that the problems of low efficiency and insanitation caused by manual separation, weighing and bagging are avoided, the production efficiency is improved, the packaging quality is improved, and the labor cost is saved; and when needed, the washing mechanism 7 is started to wash the discharged receiving cup 41, so that the sanitary cleanliness of the blanking machine is improved.

Further, as shown in fig. 2, the flushing mechanism 7 includes a flushing support 71, a flushing liquid pipe 72 and a flushing head 73, the flushing liquid pipe 72 is connected to the support 1 through the flushing support 71, the flushing liquid pipe 72 is fixed to the flushing support 71 through a clamp, the upper end of the flushing liquid pipe 72 is connected to a liquid inlet pipe, the inlet end of the liquid inlet pipe is connected to a liquid pump and a liquid source, the lower end of the flushing liquid pipe 72 is connected to the flushing head 73, the flushing head 73 corresponds to the material receiving cup 41, and when the water pump is turned on, each material receiving cup 41 which has discharged the material can be flushed and cleaned when rotating to the position below the flushing head 73. And a washing liquid collecting tank (not shown in the figure) is arranged below the support, so that the waste liquid after washing is prevented from flowing around.

Further, as shown in fig. 1 and fig. 2, the material distributing assembly 4 includes a rotating disc 44, ten receiving cups 41 are disposed on the rotating disc 44 at equal angles, specifically, ten fixing through holes are uniformly distributed on the rotating disc 44 at equal angles, ten receiving cups 41 are respectively fixed in the fixing through holes, a discharging opening is disposed at the lower end of each receiving cup 41, the discharging opening is located below the rotating disc 44, a bottom cover 48 is hinged to the discharging opening to prevent a material poking mechanism from poking the material in the receiving cup 41 out of the discharging opening of the receiving cup 41, the bottom cover 48 is connected to the rotating disc 44 through an elastic member 43, in this embodiment, the elastic member 43 is a curved spring piece, so that the bottom cover 48 is normally in a state of closing the discharging opening, an opening rod 42 is disposed at the lower side of the bottom cover 48, a first opening stopper 15 engaged with the opening rod 42 is fixed on the support 1, the first opening stopper 15 corresponds to the flushing mechanism 7, in this embodiment, the first opening stopper 15 is a door-shaped frame capable of intersecting with the opening rod 42, the first opening stopper 15 is located on the bracket 1 directly below the flushing head, and when the material receiving cup 41 and the opening rod 42 pass over the first opening stopper 15, the first opening stopper 15 stops the opening rod 42, so that the bottom cover 48 is opened, on one hand, the bottom cover 48 and the material receiving cup 41 are both cleaned, on the other hand, water flows out conveniently.

Further, as shown in fig. 5, the rotating disc 44 is rotatably connected to the support 1 through a rotating shaft 45, the upper end of the rotating shaft 45 is connected to the rotating disc 44 through an index plate 47 to facilitate the rotating positioning of the rotating disc 44, and the lower end of the rotating shaft 45 is connected to the support 1 through a bearing with a seat 7; the driving mechanism 2 comprises a driving motor 27 and a transmission component which are connected to the bracket 1, and the driving motor 27 is connected with the rotating shaft 45 through the transmission component. Specifically, support 1 includes the landing leg 14 of bottom, and rotating disc 44 rotates through rotation axis 45 to be connected in landing leg 14 upper end, and rotation axis 45 is vertical to be set up, and landing leg 14 plays supporting role through rotation axis 45 to rotating disc 44, thereby the rotation of driving motor 27 on the support 1 through transmission assembly follow one side drive rotation axis 45 drives rotating disc 44's rotation simultaneously, realizes the branch material of cup 41 that connects.

Further, as shown in fig. 5, the driving motor 27 is a servo motor, the rotation of the rotary disk 44 is controlled by the servo motor, the accuracy of each rotation angle of the rotary disk 44 and the reliability of long-term use are ensured by the cooperation of the index plate 47, and the food processing blanking machine is further provided with a control system for controlling each servo motor, so that each rotation of the receiving cup 41 is ensured to be matched with each action of the compaction rod 32 of the compaction mechanism 3, each action of the poking rod 68 of the poking mechanism 6 and each blanking of the blanking hopper 5. One end of the transmission assembly is connected with an output shaft of the driving motor 27, and the other end of the transmission assembly is connected with the rotating shaft 45. The transmission assembly comprises a horizontal transmission shaft 23 which is rotatably connected with the support 1, the horizontal transmission shaft 23 is parallel to the rotary disc 44 and is horizontally arranged close to the rotary disc 44, one end of the horizontal transmission shaft 23 is connected with an output shaft of the driving motor 27 through a first gear set, the other end of the horizontal transmission shaft is connected with the rotary shaft 45 through a second gear set, wherein the first gear set comprises a first driving bevel gear 26 and a first driven bevel gear 25 which are meshed with each other, the first driving bevel gear 26 is fixedly connected with the output shaft of the driving motor 27, the first driven bevel gear 25 is fixedly connected with the horizontal transmission shaft 23, the second gear set comprises a second driving bevel gear 22 and a second driven bevel gear 21 which are meshed with each other, the second driving bevel gear 22 is fixedly connected with the horizontal transmission shaft 23, and the second driven bevel gear. Through the transmission effect of two sets of gear trains, guaranteed that drive assembly smoothly transmits driving motor 27's power for rotating disc 44 when saving space, the helical gear is not only small in noise moreover, rotates steadily, can also compact centre-to-centre spacing, saves space, is used for the transmission under the high-speed heavy load condition moreover, is superior to the spur gear, has guaranteed the operate steadily of food blanking machine.

Further, as shown in fig. 2 and 3, the poking mechanism 6 comprises a vertically arranged poking rod 68, a poking head 62 matched with the receiving cup 41 is arranged at the lower end of the poking rod 68, a poking driving component is connected to the upper end of the poking rod, and the poking driving component is connected with the support 1 through a poking support 64. Poking the material pole 68 through poking the material drive assembly drive and reciprocate and drive and poke stub bar 62 and reciprocate, poking the stub bar 62 and poking out the material among the receiving cup 41 and get into the packaging bag when downwards, poking the stub bar 62 when upwards, receiving cup 41 rotates, and the next receiving cup 41 changes to poking stub bar 62 below, pokes stub bar 62 and pokes the material downwards once more.

Further, as shown in fig. 2, a second lifting stopper 16 is disposed on the support 1 and is engaged with the lifting rod 42, the second lifting stopper 16 corresponds to the poking mechanism 6, in this embodiment, the second lifting stopper 16 is also a door-shaped frame capable of intersecting with the lifting rod 42, the second lifting stopper 16 is disposed on the support 1 under the poking head 62 and is slightly offset toward the upstream of the poking mechanism 6, when the material receiving cup 41 and the lifting rod 42 pass over the poking head, the second lifting stopper 16 stops the lifting rod 42, so that the bottom cover 48 can be completely lifted when reaching under the poking head 62, thereby facilitating the discharging.

Further, as shown in fig. 3, the barrel material driving assembly comprises a driving pulley 66, a driven pulley 65, a belt 67 and a belt motor 61, the belt motor 61 is fixed on the barrel material support 64, the driving pulley 66 and the driven pulley 65 are rotatably connected to the barrel material support 64, an output shaft of the belt motor 61 is connected with the driving pulley 66 through a coupling 63, the driving pulley 66 is connected with the driven pulley 65 through a belt 67, and the upper end of the barrel material rod 68 is fixed with the belt 67 through a fixing piece 69. The belt motor 61 is a servo motor, and drives the driven pulley 65 to rotate forward and backward and the belt 67 to move back and forth by driving the driving pulley 66 to rotate forward and backward, so as to drive the poking rod 68 to move up and down to realize the discharging of the receiving cup 41.

Further, as shown in fig. 1 and fig. 2, the support 1 is further provided with a compacting mechanism 3 engaged with the receiving cup 41, the compacting mechanism 3 includes a compacting support 31, a compacting rod 32 and a compacting driving member 33, the compacting driving member 33 is fixed on the support 1 through the compacting support 31, one end of the compacting rod 32 is connected with the compacting driving member 33, and the other end is connected with a compacting block 34 engaged with the receiving cup 41, in this embodiment, the compacting driving member 33 is a compacting cylinder, the compacting rod 32 is vertically disposed, the fixed end of the compacting cylinder is fixed on the support 1 through the compacting support 31, the movable end of the compacting cylinder is connected downward with the upper end of the compacting rod 32, the lower end of the compacting rod 32 is connected with the compacting block 34, the lower end of the receiving cup 41 is provided with a bottom cover 48, the bottom surface of the compacting block 34 is wide, and the compacting block 34 only presses the material in the receiving cup 41 downward to achieve a certain degree of compaction when being pressed, without the bottom cover 8 being lifted open and the material being pressed out of the receiving cup 41.

Further, as shown in fig. 2 and 5, a fixed disk 11 is arranged on the support 1, and the fixed disk 11 is located below the rotating disk 44; the rotating shaft 45 penetrates through the fixed disc 11, the rotating shaft 45 is rotatably connected with the fixed disc 11 through the rotating bearing 46, the fixed disc 11 strengthens the supporting effect of the rotating shaft 45, and the stable rotation of the rotating shaft 45 is guaranteed. Specifically, the fixed disc 11 is supported at the upper end of the leg 14 of the support 1 by arranging the square frame 13, the square frame 13 is located around the rotating shaft 45, the horizontal transmission shaft 23 is rotatably connected to the side wall of the square frame 13 through the deep groove ball bearing 24, the horizontal transmission shaft 23 penetrates out of the square frame 13 from the inner side of the square frame 13, the square frame does not obstruct the operation of the transmission assembly, and the driving motor 27 is fixed below the fixed disc 11 through the U-shaped support 12 and located on one side of the square frame 13.

Further, as shown in fig. 1 and fig. 2, the flushing support 71, the poking support 64, the compacting support 31, the first opening piece 15 and the second opening piece 16 are all fixed on a fixed disc 11, the fixed disc 11 supports the flushing mechanism 7, the poking mechanism 6, the compacting mechanism 3 and the blanking hopper 5, a poking outlet 111 corresponding to the poking head 62 is arranged on the fixed disc 11, the poking outlet 111 is positioned right below the poking head 62, when the material receiving cup 41 is rotated to the position below the poking mechanism 6, the poking head 62, the material receiving cup 41 and the poking outlet 111 are just positioned on the same vertical line, and when the poking head 62 pokes out the material, the material falls into the packaging bag from the poking outlet 111. The diameter of the fixed disk 11 is larger than that of the rotating disk 44, and the washing support 71, the poking support 64, the compacting support 31 and the hopper bracket 51 are arranged on the fixed disk 11 on the outer side of the rotating disk 44 in a circumferential mode, so that the size of the equipment is reduced, and the food machine is convenient to mount and place and is connected with other equipment.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The blanking machine for food processing is characterized by comprising a support (1) and a material distribution assembly (4) rotatably connected to the support (1), wherein a plurality of material receiving cups (41) are arranged on the material distribution assembly (4), a blanking hopper (5) used for feeding the material receiving cups (41) and a material poking mechanism (6) used for discharging the material receiving cups (41) are arranged on the support (1), and the blanking hopper (5) and the material poking mechanism (6) respectively correspond to the material receiving cups (41); a washing mechanism (7) for washing the receiving cup (41) is arranged on the bracket (1); the support (1) is also provided with a driving mechanism (2) for driving the material distribution component (4) to rotate, and the driving mechanism (2) is connected with the material distribution component (4).

2. The food processing blanking machine according to the claim 1, characterized in that the flushing mechanism (7) comprises a flushing support (71), a flushing liquid pipe (72) and a flushing head (73), the flushing liquid pipe (72) is connected to the bracket (1) through the flushing support (71), the flushing head (73) is connected to the lower end of the flushing liquid pipe (72), and the flushing head (73) corresponds to the receiving cup (41).

3. The food processing blanking machine according to claim 2, characterized in that the material distributing assembly (4) comprises a rotating disc (44), a plurality of material receiving cups (41) are uniformly distributed on the rotating disc (44) at equal angles, the material receiving cups (41) are all arranged on the rotating disc (44) in a penetrating manner, a blanking opening is arranged at the lower end of each material receiving cup (41), a bottom cover (48) is hinged on the blanking opening, the bottom cover (48) is connected with the rotating disc (44) through an elastic piece (43), a lifting rod (42) is arranged on the lower side of the bottom cover (48), a first lifting stopper (15) matched with the lifting rod (42) is arranged on the support (1), and the first lifting stopper (15) corresponds to the washing mechanism (7).

4. The food processing blanking machine according to the claim 3, characterized in that the rotating disc (44) is connected with the support (1) by a rotating shaft (45), the driving mechanism (2) comprises a driving motor (27) connected with the support (1) and a transmission component, and the driving motor (27) is connected with the rotating shaft (45) by the transmission component.

5. The food processing blanking machine according to claim 4, wherein the driving motor (27) is a servo motor, and one end of the transmission assembly is connected with an output shaft of the servo motor, and the other end of the transmission assembly is connected with the rotating shaft (45).

6. The food processing blanking machine according to any one of claims 3 to 5, characterized in that the poking mechanism (6) comprises a poking rod (68), one end of the poking rod (68) is provided with a poking head (62) matched with the receiving cup (41), the other end is connected with a poking driving component, and the poking driving component is connected with the bracket (1) through a poking support (64).

7. Blanking machine for food processing according to claim 6, wherein said support (1) is provided with a second opening stop (16) cooperating with the opening rod (42), the second opening stop (16) corresponding to the poking mechanism (6).

8. The food processing blanking machine according to claim 7, wherein the poking drive assembly comprises a driving pulley (66), a driven pulley (65), a belt (67) and a belt motor (61), the belt motor (61) is fixed on the poking support (64), the driving pulley (66) and the driven pulley (65) are rotatably connected to the poking support (64), an output shaft of the belt motor (61) is connected with the driving pulley (66), the driving pulley (66) is connected with the driven pulley (65) through the belt (67), and the poking rod (68) is fixed with the belt (67).

9. The food processing blanking machine according to the claim 7 or 8, characterized in that the support (1) is further provided with a compaction mechanism (3) which is matched with the receiving cup (41), the compaction mechanism (3) comprises a compaction support (31), a compaction rod (32) and a compaction driving part (33), the compaction driving part (33) is fixed on the support (1) through the compaction support (31), one end of the compaction rod (32) is connected with the compaction driving part (33), and the other end is provided with a compaction block (34) which is matched with the receiving cup (41).

10. The food processing blanking machine according to the claim 9, characterized in that the bracket (1) is provided with a fixed disk (11), the fixed disk (11) is located under a rotating disk (44), the rotating shaft (45) passes through the fixed disk (11), and the rotating shaft (45) is rotatably connected with the fixed disk (11); the flushing support (71), the poking support (64), the compacting support (31), the first lifting stopper (15) and the second lifting stopper (16) are all fixed on a fixed disc (11), and a poking outlet (111) corresponding to the poking head (62) is formed in the fixed disc (11).