CN112208572B - Rail vehicle wheel set damage part cleaning device for flaw detection - Google Patents

Rail vehicle wheel set damage part cleaning device for flaw detection Download PDF

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Publication number
CN112208572B
CN112208572B CN202010957049.1A CN202010957049A CN112208572B CN 112208572 B CN112208572 B CN 112208572B CN 202010957049 A CN202010957049 A CN 202010957049A CN 112208572 B CN112208572 B CN 112208572B
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China
Prior art keywords
rail vehicle
cleaning
wheel
vehicle wheel
worm
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CN112208572A (en
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程敬卿
王蓉蓉
刘丽艳
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Anhui Dingheng Industry Group Co ltd
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Anhui Dingheng Industry Group Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61KAUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K9/00Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
    • B61K9/08Measuring installations for surveying permanent way
    • B61K9/10Measuring installations for surveying permanent way for detecting cracks in rails or welds thereof
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H8/00Removing undesirable matter from the permanent way of railways; Removing undesirable matter from tramway rails
    • E01H8/10Removing undesirable matter from rails, flange grooves, or the like railway parts, e.g. removing ice from contact rails, removing mud from flange grooves

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The invention relates to a device for cleaning a damaged part of a wheel pair of a railway vehicle for flaw detection, which comprises a bottom plate, an installation mechanism arranged on the right side of the bottom plate in a sliding manner along the left-right direction, a support frame correspondingly distributed on the left side of the installation mechanism, a first cleaning mechanism arranged on the bottom plate in a sliding manner along the front-back direction and used for cleaning the surface of a wheel tread and the surface of a wheel rim of the wheel pair of the railway vehicle, a second cleaning mechanism arranged on the support frame and used for cleaning the surface of the inner wall of the wheel seat of the wheel pair of the railway vehicle, and an actuating mechanism arranged on the support frame, respectively connected with the first cleaning mechanism and the second cleaning mechanism correspondingly and having the functions of clamping and rotating the wheel pair of the railway vehicle to be cleaned. The device is easy to operate and convenient to use, can automatically clean the flaw detection areas of the wheel set of the rail vehicle, and can comprehensively clean the three flaw detection areas on the wheel set of the rail vehicle at the same time.

Description

Rail vehicle wheel set damage part cleaning device for flaw detection
Technical Field
The invention relates to the technical field of repairing and flaw detection of rail vehicle wheel sets, in particular to a rail vehicle wheel set damage part cleaning device for flaw detection.
Background
With the increasing speed and the increasing load of railway transportation vehicles, higher requirements are put on the quality of the vehicle running parts. The rail vehicle wheel set is one of important parts for guaranteeing stable operation of the rail vehicle, and in the operation process of the rail vehicle, the rail vehicle wheel set bears load, and under different operation conditions, the load borne by the rail vehicle wheel set is different, so that once the rail vehicle wheel set is damaged and expanded, derailment accidents can be caused in serious conditions. The rail vehicle wheel set damage detection method is obtained through long-term practice, and the damaged parts of the rail vehicle wheel set are mainly concentrated on the wheel seat inner wall of the rail vehicle wheel, the rail vehicle wheel tread, the rail vehicle wheel rim and the like. At present, generally, a flaw detection means is used for detecting a damaged area and then repairing the damaged area, and the flaw detection means of the conventional rail vehicle wheel set comprises ultrasonic flaw detection, fluorescent magnetic particle flaw detection, magnetic flaw detection and the like. However, before any kind of flaw detection means is used, the cleanliness of a flaw detection area needs to be ensured to be high enough to ensure that the coupling effect of the probe and the flaw detection area is good, so that the overall flaw detection quality is improved, and the flaw detection effect is ensured. At present, flaw detection areas on wheel sets of rail vehicles are manually cleaned, so that the labor intensity of workers is high, the operation is complex, the efficiency is low, and the cleaning effect and quality are poor.
Disclosure of Invention
In order to solve the technical problem, the invention provides a rail vehicle wheel set damaged part cleaning device for flaw detection.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
a rail vehicle wheel set damage part cleaning device for flaw detection comprises a bottom plate, a mounting mechanism, a support frame, a first cleaning mechanism, a second cleaning mechanism and an actuating mechanism, wherein the mounting mechanism is mounted on the right side of the bottom plate in a sliding mode along the left-right direction, the support frame is correspondingly distributed on the left side of the mounting mechanism, the first cleaning mechanism is mounted on the bottom plate in a sliding mode along the front-back direction and used for cleaning a tread surface and a wheel rim surface of a rail vehicle wheel, the second cleaning mechanism is arranged on the support frame and used for cleaning the inner wall surface of a rail vehicle wheel seat, and the actuating mechanism is arranged on the support frame, is correspondingly connected with the first cleaning mechanism and the second cleaning mechanism and has the functions of clamping and rotating the rail vehicle wheels to be cleaned;
the driving mechanism drives the first cleaning mechanism and the second cleaning mechanism to rapidly slide in a reciprocating manner while driving the rail vehicle wheel to rotate at a relatively slow rotating speed so as to clean the circumferential surfaces of the tread, the wheel rim and the inner wall of the wheel seat of the rail vehicle.
Further, installation mechanism includes along the left and right sides direction smooth dress at the mounting bracket on bottom plate right side, rotates and installs on mounting bracket left side frame wall and through centre gripping rail vehicle wheel seat outer wall realize pressing from both sides tight rail vehicle wheel press from both sides tight friction jack catch, set up on the bottom plate and the pneumatic cylinder of being connected with the mounting bracket, order about the central axis collineation that the mechanism and a tight friction jack catch of clamp.
Furtherly, order about the mechanism including control vertical bull stick and the worm of installing on the support frame side by side, control the hollow cover of level setting on the support frame, coaxial arrangement put on the hollow cover and with worm meshed worm wheel, set up No. two on the hollow cover outside terminal surface press from both sides tight friction jack catch, with worm coaxial coupling order about the motor, correspond on bull stick and the worm and be equipped with the friction runner that mutual friction closed, friction runner on the worm is connected with clearance mechanism No. one, be connected with clearance mechanism No. two on the bull stick, the central axis collineation that tight friction jack catch and No. two press from both sides tight friction jack catch of a tight friction.
Furthermore, the first cleaning mechanism comprises a sliding base plate, a tread cleaning block, a rim cleaning block and an extension plate, wherein the sliding base plate is arranged on the bottom plate in a sliding mode along the front-back direction, the tread cleaning block and the rim cleaning block are correspondingly distributed on the sliding base plate, the extension plate is correspondingly arranged on the left side wall of the sliding base plate, and a rotating pin which is inserted into the extension plate in a sliding mode is arranged on the end face of a friction rotating wheel on the worm.
Furthermore, no. two clearance mechanisms include that the horizontal and smooth dress of direction is on the support frame and pass rail vehicle wheel seat inner wall clearance piece in the hollow cover, set up the carousel in the bull stick upper end, be equipped with the curb plate on the preceding lateral wall of rail vehicle wheel seat inner wall clearance piece, be equipped with the sliding pin of sliding on the curb plate on the carousel.
The beneficial effects of the invention are:
the invention is easy to operate and convenient to use, can automatically realize the cleaning of the flaw detection areas of the rail vehicle wheel pair, and can comprehensively clean the three flaw detection areas on the rail vehicle wheel pair simultaneously through the arranged first cleaning mechanism, the second cleaning mechanism and the driving mechanism with the functions of clamping and rotating the rail vehicle wheel to be cleaned.
Drawings
The invention is further illustrated with reference to the following figures and examples:
FIG. 1 is a schematic front view in half section of the present invention;
FIG. 2 isbase:Sub>A schematic sectional view A-A of FIG. 1;
FIG. 3 is a schematic sectional view B-B of FIG. 1;
FIG. 4 is a schematic cross-sectional view of C-C of FIG. 1;
fig. 5 is a schematic sectional view of D-D in fig. 1.
In the figure: 1. a base plate; 1a, a first chute; 1b, a second chute; 2. a support frame; 21. a guide block; 3. a mounting frame; 31. a hydraulic cylinder; 4. a first clamping friction jaw; 5. a rotating rod; 6. a worm; 7. a hollow sleeve; 8. a worm gear; 9. a second clamping friction jaw; 10. driving a motor; 11. a friction rotating wheel; 111. a rotation pin; 12. a turntable; 121. a slide pin; 13. a sliding substrate; 14. a tread cleaning block; 15. a rim cleaning block; 16. an extension plate; 161. an extension plate slot; 17. cleaning blocks for the inner walls of wheel seats of rail vehicles; 171. a guide groove; 18. a side plate; 181. a side plate groove.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained in the following with the accompanying drawings and the embodiments.
As shown in fig. 1-5, a device for cleaning damaged parts of wheel sets of rail vehicles for flaw detection comprises a bottom plate 1, an installation mechanism which is arranged on the right side of the bottom plate 1 in a sliding manner along the left-right direction, a support frame 2 which is correspondingly distributed on the left side of the installation mechanism, a first cleaning mechanism which is arranged on the bottom plate 1 in a sliding manner along the front-back direction and is used for cleaning the surfaces of the wheel treads and the wheel rims of the rail vehicles, a second cleaning mechanism which is arranged on the support frame 2 and is used for cleaning the surfaces of the inner walls of the wheel seats of the rail vehicles, and an actuating mechanism which is arranged on the support frame 2, is respectively correspondingly connected with the first cleaning mechanism and the second cleaning mechanism and has the functions of clamping and rotating the wheels of the rail vehicles to be cleaned;
the driving mechanism drives the first cleaning mechanism and the second cleaning mechanism to rapidly slide in a reciprocating manner while driving the rail vehicle wheel to rotate at a relatively slow rotating speed so as to clean the circumferential surfaces of the tread, the wheel rim and the inner wall of the wheel seat of the rail vehicle.
As a further improvement of the invention, the mounting mechanism comprises a mounting frame 3 which is arranged on the right side of the bottom plate 1 in a sliding mode along the left-right direction, a first clamping friction claw 4 which is rotatably arranged on the left side frame wall of the mounting frame 3 and clamps the wheels of the railway vehicle by clamping the outer wall of the wheel seat of the wheel of the railway vehicle, and a hydraulic cylinder 31 which is arranged on the bottom plate 1 and connected with the mounting frame 3, wherein the actuating mechanism is collinear with the central axis of the first clamping friction claw 4.
Be equipped with spout 1a along left right direction on 1 right side of bottom plate, mounting bracket 3 corresponds the smooth dress in spout 1a, press from both sides tight friction jack catch 4 and rotate and install on the left side lateral wall of mounting bracket 3 No. one, mounting bracket 3 orders about through pneumatic cylinder 31, the sliding guide of spout 1a for with order about the mechanism cooperation realize the clamping of rail vehicle wheel with tear open and get.
As a further improvement of the invention, the driving mechanism comprises a rotating rod 5 and a worm 6 which are vertically arranged on the support frame 2 side by side from left to right, a hollow sleeve 7 which is horizontally arranged on the support frame 2 from left to right, a worm wheel 8 which is coaxially arranged on the hollow sleeve 7 and is meshed with the worm 6, a second clamping friction clamping jaw 9 arranged on the outer end face of the hollow sleeve 7, and a driving motor 10 which is coaxially connected with the worm 6, wherein friction rotating wheels 11 which are mutually rubbed and abutted are correspondingly arranged on the rotating rod 5 and the worm 6, the friction rotating wheel 11 on the worm 6 is connected with the first cleaning mechanism, the rotating rod 5 is connected with the second cleaning mechanism, and the central axes of the first clamping friction clamping jaw 4 and the second clamping friction clamping jaw 9 are collinear.
The hollow sleeve 7 is fixed on the rear side wall of the support frame 2 through a bearing seat, the worm wheel 8 is arranged on the left end portion of the hollow sleeve 7, the second clamping friction clamping jaw 9 is arranged on the right end portion of the hollow sleeve 7, and the driving motor 10 is fixed at the top of the support frame 2 and connected with the upper end portion of the rotating rod 5. First press from both sides tight friction jack catch 4 and second press from both sides tight friction jack catch 9 and realize pressing from both sides tight rail vehicle wheel through the both sides wheel socket lateral wall on the centre gripping rail vehicle wheel, inboard friction clamping face can also make rail vehicle wheel along with hollow cover 7 synchronous rotation on the basis of pressing from both sides tight rail vehicle wheel.
According to the invention, through the worm 6 and the worm wheel 8, on one hand, the safety and stability of the wheel of the rail vehicle during rotation are ensured by utilizing the self-locking property of the worm and worm wheel mechanism, and on the other hand, the worm wheel 8 can rotate at a relatively slow speed through the transmission reduction ratio between the worm 6 and the worm wheel 8, so that the wheel of the rail vehicle slowly rotates at a constant speed while the first cleaning mechanism and the second cleaning mechanism rapidly reciprocate to clean, and the comprehensive cleaning operation of a flaw detection area on the wheel of the rail vehicle is realized.
As a further improvement of the invention, the first cleaning mechanism comprises a sliding base plate 13 which is slidably mounted on the bottom plate 1 along the front-back direction, a tread cleaning block 14 and a rim cleaning block 15 which are correspondingly distributed on the sliding base plate 13, and an extension plate 16 which is correspondingly arranged on the left side wall of the sliding base plate 13 and extends along the left side, wherein a rotating pin 111 which is slidably inserted into the extension plate 16 is arranged on the end surface of the friction rotating wheel 11 on the worm 6.
The bottom plate 1 is equipped with No. two spouts 1b along the fore-and-aft direction on the left side, slide substrate 13 corresponds the cunning dress in No. two spouts 1b, tread clearance piece 14 distributes on slide substrate 13 left side along the fore-and-aft direction, rim clearance piece 15 distributes on slide substrate 13 right side along the fore-and-aft direction.
The extension plate 16 is provided with extension plate slots 161 distributed in the same direction as the extension plate 16, and the rotation pins 111 are correspondingly inserted into the extension plate slots 161 in a sliding manner. When the friction turning wheel 11 rotates rapidly along with the worm 6, the extension plate 16 and the sliding base plate 13 are shifted to move back and forth in the extension plate groove 161 through the rotating pin 111, so that the tread cleaning block 14 and the rim cleaning block 15 on the sliding base plate 13 clean the tread of the rail vehicle wheel and the flaw detection area on the rim of the rail vehicle wheel.
As a further improvement of the invention, the second cleaning mechanism comprises a rail vehicle wheel seat inner wall cleaning block 17 which is horizontally and smoothly arranged on the support frame 2 along the left-right direction and penetrates through the hollow sleeve 7, and a rotary table 12 arranged at the upper end part of the rotary rod 5, wherein a side plate 18 is arranged on the front side wall of the rail vehicle wheel seat inner wall cleaning block 17, and a sliding pin 121 which is slidably inserted on the side plate 18 is arranged on the rotary table 12.
The height of the bottom of the cleaning block 17 on the wheel seat inner wall of the rail vehicle is required to ensure that the bottom cleaning part on the wheel seat inner wall cleaning block 17 of the rail vehicle is contacted with the inner side wall of the wheel seat of the rail vehicle after the rail vehicle wheel is clamped tightly.
The rear side wall of the support frame 2 is horizontally provided with a guide block 21 along the left-right direction, and the rear side wall of the rail vehicle wheel seat inner wall cleaning block 17 is provided with a guide groove 171 which is in sliding fit with the guide block 21 and the guide groove 171, so that the rail vehicle wheel seat inner wall cleaning block 17 is guided when being supported and rapidly reciprocated. The side plate 18 is provided with side plate grooves 181 distributed in the same direction as the side plate, and the sliding pins 121 are correspondingly inserted into the side plate grooves 181 in a sliding manner.
Compared with the prior art, the automatic cleaning device is easy to operate and convenient to use, can automatically clean the flaw detection areas of the rail vehicle wheel pair, and can comprehensively clean the three flaw detection areas on the rail vehicle wheel pair simultaneously through the arranged first cleaning mechanism, the second cleaning mechanism and the driving mechanism with the functions of clamping and rotating the rail vehicle wheel to be cleaned.
The working process is as follows:
during the use, press from both sides tight friction jack catch 9 through the second earlier with one side wheel seat lateral wall of rail vehicle wheel to keep vertical state through appurtenance, then promote mounting bracket 3 through pneumatic cylinder 31, make one press from both sides tight friction jack catch 4 and press from both sides tight another side wheel seat lateral wall of rail vehicle wheel. At the moment, the rail vehicle wheel is clamped and fixed, the tread cleaning block 14 and the wheel rim cleaning block 15 are attached to the tread on the rail vehicle wheel and the bottom of the wheel rim, and the rail vehicle wheel seat inner wall cleaning block 17 is attached to the inner side wall of the rail vehicle wheel seat.
Starting a driving motor 10 to drive a worm 6 to rotate, and simultaneously enabling a tread cleaning block 14 and a rim cleaning block 15 to quickly clean the tread and the rim surface of the rail vehicle wheel along the front-back direction through a friction rotating wheel 11, a rotating pin 111, an extending plate groove 161, a rotating rod 5, a sliding pin 121 and a side plate groove 181, and enabling a rail vehicle wheel seat inner wall cleaning block 17 to quickly clean the inner wall surface of the rail vehicle wheel seat along the left-right direction;
when the tread cleaning block 14, the rim cleaning block 15 and the rail vehicle wheel seat inner wall cleaning block 17 clean a flaw detection area, the worm 6 and the worm wheel 8 are meshed for transmission, and the worm wheel 8 drives the rail vehicle wheel to rotate in one direction at a relatively slow rotating speed through the hollow sleeve 7 and the second clamping friction clamping jaw 9 so as to perform circumferential whole surface cleaning operation on the tread, the rim and the wheel seat inner wall on the rail vehicle wheel.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (1)

1. The utility model provides a rail vehicle wheel set damage position cleaning device that flaw detection used which characterized in that: the device comprises a bottom plate (1), an installation mechanism which is arranged on the right side of the bottom plate (1) in a sliding manner along the left-right direction, a support frame (2) which is correspondingly distributed on the left side of the installation mechanism, a first cleaning mechanism which is arranged on the bottom plate (1) in a sliding manner along the front-back direction and is used for cleaning the surface of a tread and a wheel rim of a rail vehicle wheel, a second cleaning mechanism which is arranged on the support frame (2) and is used for cleaning the surface of the inner wall of the rail vehicle wheel seat, and an actuating mechanism which is arranged on the support frame (2), is respectively and correspondingly connected with the first cleaning mechanism and the second cleaning mechanism and has the functions of clamping and rotating the rail vehicle wheel to be cleaned;
the driving mechanism drives the first cleaning mechanism and the second cleaning mechanism to rapidly slide back and forth while driving the wheels of the railway vehicle to rotate at a relatively slow rotating speed so as to clean the tread of the wheels of the railway vehicle, the wheel rim and the circumferential surface of the inner wall of the wheel seat;
the mounting mechanism comprises a mounting frame (3) which is arranged on the right side of the base plate (1) in a sliding mode along the left-right direction, a first clamping friction clamping jaw (4) which is rotatably mounted on the frame wall on the left side of the mounting frame (3) and clamps a rail vehicle wheel through clamping the outer wall of a rail vehicle wheel seat, and a hydraulic cylinder (31) which is arranged on the base plate (1) and connected with the mounting frame (3), wherein the central axis of the driving mechanism is collinear with the central axis of the first clamping friction clamping jaw (4);
the driving mechanism comprises a rotating rod (5) and a worm (6) which are vertically arranged on the support frame (2) side by side from left to right, a hollow sleeve (7) horizontally arranged on the support frame (2) from left to right, a worm wheel (8) which is coaxially arranged on the hollow sleeve (7) and is meshed with the worm (6), a second clamping friction clamping jaw (9) arranged on the end face of the outer side of the hollow sleeve (7), and a driving motor (10) which is coaxially connected with the worm (6), wherein friction rotating wheels (11) which are mutually in friction fit are correspondingly arranged on the rotating rod (5) and the worm (6), the friction rotating wheel (11) on the worm (6) is connected with the first cleaning mechanism, the rotating rod (5) is connected with the second cleaning mechanism, and the central axes of the first clamping friction clamping jaw (4) and the second clamping friction clamping jaw (9) are collinear;
the first cleaning mechanism comprises a sliding base plate (13) which is arranged on the bottom plate (1) in a sliding mode along the front-back direction, a tread cleaning block (14) and a wheel rim cleaning block (15) which are correspondingly distributed on the sliding base plate (13), and an extension plate (16) which is correspondingly arranged on the left side wall of the sliding base plate (13), wherein a rotating pin (111) which is inserted into the extension plate (16) in a sliding mode is arranged on the end face of a friction rotating wheel (11) on the worm (6);
no. two clearance mechanisms include along the horizontal and smooth dress of left right direction on support frame (2) and pass rail vehicle wheel seat inner wall clearance piece (17) in hollow cover (7), set up carousel (12) at bull stick (5) upper end, be equipped with curb plate (18) on the preceding lateral wall of rail vehicle wheel seat inner wall clearance piece (17), be equipped with sliding pin (121) of sliding on curb plate (18) on carousel (12).
CN202010957049.1A 2020-09-12 2020-09-12 Rail vehicle wheel set damage part cleaning device for flaw detection Active CN112208572B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010957049.1A CN112208572B (en) 2020-09-12 2020-09-12 Rail vehicle wheel set damage part cleaning device for flaw detection

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010957049.1A CN112208572B (en) 2020-09-12 2020-09-12 Rail vehicle wheel set damage part cleaning device for flaw detection

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CN112208572A CN112208572A (en) 2021-01-12
CN112208572B true CN112208572B (en) 2022-10-04

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JP2000051801A (en) * 1998-08-11 2000-02-22 Hitachi Ltd Automatic cleaning apparatus
RU169982U1 (en) * 2016-06-15 2017-04-11 Федеральное государственное бюджетное образовательное учреждение высшего образования "Омский государственный университет путей сообщения" INSTALLATION FOR CLEANING WHEEL PAIRS
CN108202713A (en) * 2017-12-08 2018-06-26 广州唐太环保科技有限公司 A kind of improved new-energy automobile cleaning device
CN108942017A (en) * 2018-08-10 2018-12-07 安徽鼎恒再制造产业技术研究院有限公司 A kind of double-station train wheel build-up welding apparatus

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000051801A (en) * 1998-08-11 2000-02-22 Hitachi Ltd Automatic cleaning apparatus
RU169982U1 (en) * 2016-06-15 2017-04-11 Федеральное государственное бюджетное образовательное учреждение высшего образования "Омский государственный университет путей сообщения" INSTALLATION FOR CLEANING WHEEL PAIRS
CN108202713A (en) * 2017-12-08 2018-06-26 广州唐太环保科技有限公司 A kind of improved new-energy automobile cleaning device
CN108942017A (en) * 2018-08-10 2018-12-07 安徽鼎恒再制造产业技术研究院有限公司 A kind of double-station train wheel build-up welding apparatus

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