CN112207999A - High-precision quartz stone table-board flexible automatic production line and processing technology thereof - Google Patents
High-precision quartz stone table-board flexible automatic production line and processing technology thereof Download PDFInfo
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- CN112207999A CN112207999A CN202011218602.6A CN202011218602A CN112207999A CN 112207999 A CN112207999 A CN 112207999A CN 202011218602 A CN202011218602 A CN 202011218602A CN 112207999 A CN112207999 A CN 112207999A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention relates to the technical field of quartz stone table-board processing, in particular to a high-precision quartz stone table-board flexible automatic production line which comprises an automatic feeding machine, wherein an upper piece conveyor is fixedly arranged on the left side of the automatic feeding machine, and a cutting machine is fixedly arranged on the left side of the upper piece conveyor, and the invention also relates to a processing technology of the high-precision quartz stone table-board flexible automatic production line, which comprises the following steps: firstly, cutting a plate; step two, opening holes; step three, cutting by forty-five degrees; step four, cleaning and blow-drying; step five, automatically turning the plate by one hundred eighty degrees; step six, gluing; step seven, edging and grooving; step eight, cleaning and blow-drying; and step nine, inspecting, film-pasting and packaging. The invention achieves the purposes of improving the production efficiency, reducing the labor intensity, reducing the labor personnel and reducing the plate damage phenomenon, can reduce the dust in the working area and the pollution to the surrounding environment, and has obvious environmental protection benefit.
Description
Technical Field
The invention relates to the technical field of quartz stone table board processing, in particular to a high-precision quartz stone table board flexible automatic production line and a processing technology thereof.
Background
The existing similar processing factories are processed by scattered ordinary processing equipment or semi-automatic equipment, most of the processing factories are carried by manpower, grinding and the like, the processing factories use manpower and material resources, the output value is very low, and due to the fact that in the processing process, very serious dust can be generated, workers also easily have the risk of pneumoconiosis, and due to the material of plates, the plates are heavy, and therefore the workers are easily injured by workers and the finished products are not standardized by the traditional processing mode.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the high-precision quartz stone table-board flexible automatic production line and the processing technology thereof, so that the purposes of improving the production efficiency, reducing the labor intensity and avoiding the plate damage phenomenon are achieved, the product quality can be improved, the automation degree of the whole production line is high, and the problems of labor personnel and the labor injury caused by the labor personnel are greatly reduced.
(II) technical scheme
In order to realize the technical problem, the invention provides the following technical scheme: a flexible automatic production line for a high-precision quartz stone table top comprises an automatic feeding machine, wherein an upper sheet conveyor is fixedly mounted on the left side of the automatic feeding machine, an open material cutting machine is fixedly mounted on the left side of the upper sheet conveyor, a lower sheet conveyor is fixedly mounted on the left side of the open material cutting machine, a multi-cutter cutting machine is fixedly mounted on the left side of the lower sheet conveyor, a first automatic conveyor is fixedly mounted on the left side of the multi-cutter cutting machine, a transverse cutting machine is fixedly mounted on the left side of the first automatic conveyor, a second automatic conveyor is fixedly mounted on the left side of the transverse cutting machine, a first positioning conveyor is fixedly mounted at the tail end of the second automatic conveyor, a semi-automatic rotary table is fixedly mounted on the left side of the first positioning conveyor, a tapping machine is fixedly mounted on the left side of the semi-automatic rotary table, and a four-meter conveyor is fixedly mounted on the left side of the first positioning, the left side fixed mounting of four meters conveyer has the second location conveyer, the left side fixed mounting of tapping machine has automatic revolving stage, the left side fixed mounting of second location conveyer has the transport revolving stage.
Carry the place ahead fixed mounting of revolving stage to have a forty-five degree cutting machine, the left side fixed mounting who carries the revolving stage has first cleaning machine, the left side fixed mounting of first cleaning machine has the panel turnover machine, the rear fixed mounting of first automatic conveyor has a breakwater conveyer, the left side fixed mounting of breakwater conveyer has a breakwater edging machine, the left side fixed mounting of panel turnover machine has the viscose room, the left side fixed mounting in viscose room has the forward position edging machine, the left side fixed mounting of forward position edging machine has the second cleaning machine, the left side fixed mounting of second cleaning machine has the inspection station, the left side fixed mounting of inspection station has the pad pasting station, the left side fixed mounting of pad pasting station has the packing station.
Further, automatic feeding machine is located the top position at last piece conveyer right side top, open the material cutting machine and realize the feeding action through last piece conveyer, be provided with automatic trompil edging machine and edging machine on the multitool cutting machine.
Further, the number of semi-automatic revolving stage is two, and two semi-automatic revolving stages are located the front and back position of first location conveyer respectively, the number of tapping machine is two, and two tapping machines are located the front and back position of four meters conveyer respectively, the number of automatic revolving stage is two, and two automatic revolving stages are located the front and back position of second location conveyer respectively.
Further, the length of the conveying rotary table is three meters, and a universal wheel carrier is fixedly mounted between the conveying rotary table and the forty-five-degree cutting machine.
Further, the first cleaning machine and the second cleaning machine are the same type equipment, the type of the first cleaning machine is LG-QX800, and the type of the front edge grinding machine is LG-YH 3000.
Further, the inside in viscose room is provided with the viscose frame, the inside fixed mounting in viscose room has dust collecting equipment.
A processing technology of a high-precision quartz stone table-board flexible automatic production line comprises the following steps:
firstly, cutting a plate; step two, opening holes; step three, cutting by forty-five degrees; step four, cleaning; step five, automatically turning the plate by one hundred eighty degrees; step six, gluing; step seven, edging and grooving; step eight, cleaning and blow-drying; step nine, inspecting and film-sticking packaging;
in the first step, the plate is automatically fed into a sheet conveyor through an automatic feeding machine, the sheet conveyor transfers the plate to a cutting machine to be automatically cut into the size standard required to be processed, the plate is transferred to a multi-cutter cutting machine to be subjected to multi-cutter slicing cutting after the cutting is finished, and then the plate is transferred to a transverse cutting machine to be subjected to transverse length cutting to finish the cutting process;
in the second step, the cut plate is transferred to a hole drilling machine for drilling a basin hole, the plate which does not need to be drilled is conveyed to a four-meter conveyor at a constant speed by a first positioning conveyor to enter the next process, the drilled plate is transferred to an inlet on the hole drilling machine by a semi-automatic turntable and then is conveyed and discharged by the automatic turntable;
in the third step, after the plate is conveyed to the conveying turntable, the plate needing to be cut by forty-five degrees is automatically lifted, is automatically conveyed to the universal wheel carrier through a belt, then enters a forty-five degree cutting machine for processing, and the plate which does not need to be cut by forty-five degrees is directly conveyed to the next procedure;
in the fourth step, the plate cut by forty-five degrees is cleaned and dried in a cleaning machine, and the cleaning and drying treatment can make the next bonding process more convenient and faster and bonding smooth;
in the fifth step, the panel is clamped and turned over through a panel turnover machine, and the panel is automatically turned over by one hundred eighty degrees;
in the sixth step, the board enters a viscose room to carry out bonding process operation, and a plurality of dust removal and odor removal devices are also arranged in a viscose area, so that the dust-free state of the viscose room is ensured, harmful, toxic and irritating smells are simultaneously removed, and the board is transported to the next procedure after being dried;
in the seventh step, the bonded plate automatically flows to a front edge grinding machine, at the moment, edge grinding, grooving, chamfering and other operations are carried out, and after grinding, part of back ground surfaces needing edge grinding is formed;
in the step eight, automatically conveying the edge-ground and grooved plate into a cleaning machine for cleaning and blow-drying, and directly conveying the plate which does not need to be edge-ground at the front edge into the cleaning machine;
in the ninth step, the cleaned plate automatically flows to the next process to calculate the total number of the table tops, then the formed table tops are subjected to film pasting, packaging is carried out after the film pasting is completed, and then automatic shipment transportation or warehouse stacking is carried out.
Further, in the first step, the residual rim charge generated by cutting flows out from a second automatic conveyor, the water bars obtained by multi-blade slicing cutting enter the water bar conveyor through automatic sorting, and then the water bars are transferred to a water bar edge grinding machine for edge grinding and chamfering, and are conveyed to a gluing room through a four-meter conveyor for gluing.
(III) advantageous effects
The invention provides a high-precision quartz stone table-board flexible automatic production line and a processing technology thereof, and the high-precision quartz stone table-board flexible automatic production line has the following beneficial effects:
1. the production line provided by the invention greatly improves the productivity, the standardization of processed products obviously improves the quality of the products, all the products are automatically produced in an equipment manner from the first plate feeding procedure to the finished product production in the process of using the production line, no labor work with high difficulty is needed in the process, the manual labor of all workers is reduced, and the problems of labor personnel and the like caused by the labor work are greatly reduced.
2. The invention improves the production efficiency, reduces the labor intensity, reduces the labor personnel, reduces the plate damage phenomenon, reduces the dust in the working area and the pollution to the surrounding environment, has environmental protection benefit, can improve the product quality, has high automation degree of the whole production line, greatly reduces the problems of labor personnel, the labor injury caused by the labor personnel, the pneumoconiosis caused by the environment and the like, can completely meet the production requirements of automation, equipment and industrialization, and meets the use requirements of each family and each set of houses.
3. The invention has the advantages that the whole production line is adopted, the secondary and third transportation of the plate is avoided, the damage caused by the transportation is greatly reduced, the dust and the like caused by the whole production line cannot be seen due to the design aiming at the dustproof aspect, the health of workers is ensured, the environmental protection capability is also improved, and meanwhile, the whole production line has the characteristics of high productivity, high quality, labor saving, space saving and environmental protection.
4. The invention can know the condition of the whole assembly line at any time through the Internet of things system: the production condition, the scheduling condition, the equipment condition (rotating speed, temperature, memory, fault, after-sale and the like), the capacity condition and the like, so that the production is managed more conveniently, the equipment fault is checked in time, all past order data of the assembly line can be checked at any time, the connection with the ERP is more convenient, and more support can be provided for the management system of an enterprise.
Drawings
FIG. 1 is a top plan view of a production line of the present invention;
FIG. 2 is a schematic plan view of a portion of the manufacturing line of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic plan view of a portion of the manufacturing line of FIG. 1 in accordance with the present invention;
FIG. 4 is a schematic plan view of a portion of the manufacturing line of FIG. 1 in accordance with the present invention;
FIG. 5 is a process flow diagram of the production line of the present invention.
In the figure: 1. an automatic feeding machine; 2. a feeding conveyor; 3. cutting the material and cutting the material; 4. a lower sheet conveyor; 5. a multi-blade cutting machine; 6. a first automatic conveyor; 7. a transverse cutting machine; 8. a second automatic conveyor; 9. a first positioning conveyor; 10. a semi-automatic turntable; 11. a tapping machine; 12. a four meter conveyor; 13. automatic turning; 14. a second positioning conveyor; 15. a conveying turntable; 16. a forty-five degree cutter; 17. a first cleaning machine; 18. turning over a plate machine; 19. a water bar conveyor; 20. a water bar edge grinding machine; 21. a viscose room; 22. a front edge grinding machine; 23. a second cleaning machine; 24. inspecting the station; 25. a film pasting station; 26. and (5) a packaging station.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a flexible automatic production line for a high-precision quartz stone table top comprises an automatic feeding machine 1, wherein an upper sheet conveyor 2 is fixedly installed on the left side of the automatic feeding machine 1, a cutting and cutting machine 3 is fixedly installed on the left side of the upper sheet conveyor 2, a lower sheet conveyor 4 is fixedly installed on the left side of the cutting and cutting machine 3, a multi-cutter cutting machine 5 is fixedly installed on the left side of the lower sheet conveyor 4, a first automatic conveyor 6 is fixedly installed on the left side of the multi-cutter cutting machine 5, a transverse cutting machine 7 is fixedly installed on the left side of the first automatic conveyor 6, a second automatic conveyor 8 is fixedly installed on the left side of the transverse cutting machine 7, a first positioning conveyor 9 is fixedly installed at the tail end of the second automatic conveyor 8, a semi-automatic rotary table 10 is fixedly installed on the left side of the first positioning conveyor 9, a tapping machine 11 is fixedly installed on the left side of the semi-automatic rotary table 10, and a four-meter conveyor 12 is, the production line provided by the invention has the advantages that the productivity is greatly improved, the standardization of processed products is realized, the product quality is obviously improved, in the process of using the production line, all the products are automatically produced in an equipment manner from the first plate feeding procedure to the finished product discharging, the labor intensity of all workers is not required to be increased in the process, the physical labor of all the workers is reduced, and the problems of labor personnel and the labor injury and the like caused by the labor personnel are greatly reduced.
A forty-five degree cutting machine 16 is fixedly arranged in front of the conveying rotary table 15, a first cleaning machine 17 is fixedly arranged on the left side of the conveying rotary table 15, a panel turnover machine 18 is fixedly arranged on the left side of the first cleaning machine 17, a water bar conveyor 19 is fixedly arranged behind the first automatic conveyor 6, a water bar edge grinding machine 20 is fixedly arranged on the left side of the water bar conveyor 19, a viscose room 21 is fixedly arranged on the left side of the panel turnover machine 18, a front edge grinding machine 22 is fixedly arranged on the left side of the viscose room 21, a second cleaning machine 23 is fixedly arranged on the left side of the front edge grinding machine 22, a detection station 24 is fixedly arranged on the left side of the second cleaning machine 23, a film sticking station 25 is fixedly arranged on the left side of the detection station 24, and a packaging station 26 is fixedly arranged on the left side of the film sticking station 25, so that the production efficiency is improved, the, reduce the dust of workspace and to the pollution of all ring edge borders, possess the environmental protection benefit, can promote the quality of product, whole production line degree of automation is high, the staff that has significantly reduced and consequently brought is wounded and because the pneumoconiosis scheduling problem that this environment brought, can all satisfy the production demand of automation, equipment ization and industrialization, satisfies the user demand of every family and every set of house.
The automatic feeding machine 1 is positioned above the top of the right side of the feeding conveyor 2, the cutting and cutting machine 3 realizes feeding action through the feeding conveyor 2, the multi-cutter cutting machine 5 is provided with an automatic hole-opening and edge-grinding machine and two semi-automatic rotary tables 10, the two semi-automatic rotary tables 10 are respectively positioned at the front and rear positions of the first positioning conveyor 9, the two hole-opening machines 11 are respectively positioned at the front and rear positions of the four-meter conveyor 12, the two automatic rotary tables 13 are respectively positioned at the front and rear positions of the second positioning conveyor 14, the conveying rotary table 15 is three meters long, a universal wheel carrier is fixedly arranged between the conveying rotary table 15 and the forty-five-degree cutting machine 16, the first cleaning machine 17 and the second cleaning machine 23 are same type equipment, the type of the first cleaning machine 17 is LG-QX800, the front edge grinding machine 22 is LG-YH3000, a viscose rack is arranged in a viscose room 21, and a dust removing device is fixedly arranged in the viscose room 21.
A processing technology of a high-precision quartz stone table-board flexible automatic production line comprises the following steps:
firstly, cutting a plate; step two, opening holes; step three, cutting by forty-five degrees; step four, cleaning; step five, automatically turning the plate by one hundred eighty degrees; step six, gluing; step seven, edging and grooving; step eight, cleaning and blow-drying; step nine, inspecting and film-sticking packaging;
in the first step, the plate is automatically fed into a sheet conveyor through an automatic feeding machine, the sheet conveyor transfers the plate to a cutting machine to be automatically cut into the size standard required to be processed, the plate is transferred to a multi-cutter cutting machine to be subjected to multi-cutter slicing cutting after the cutting is finished, and then the plate is transferred to a transverse cutting machine to be subjected to transverse length cutting to finish the cutting process;
the residual rim charge generated by cutting flows out from a second automatic conveyor, the water bar obtained by multi-blade slicing cutting enters the water bar conveyor through automatic sorting, then the water bar is transferred to a water bar edge grinding machine for edge grinding and chamfering, and the water bar is conveyed to a viscose room through a four-meter conveyor for bonding;
in the second step, the cut plate is transferred to a hole drilling machine for drilling a basin hole, the plate which does not need to be drilled is conveyed to a four-meter conveyor at a constant speed by a first positioning conveyor to enter the next process, the drilled plate is transferred to an inlet on the hole drilling machine by a semi-automatic turntable and then is conveyed and discharged by the automatic turntable;
in the third step, after the plate is conveyed to the conveying turntable, the plate needing to be cut by forty-five degrees is automatically lifted, is automatically conveyed to the universal wheel carrier through a belt, then enters a forty-five degree cutting machine for processing, and the plate which does not need to be cut by forty-five degrees is directly conveyed to the next procedure;
in the fourth step, the plate cut by forty-five degrees is cleaned and dried in a cleaning machine, and the cleaning and drying treatment can make the next bonding process more convenient and faster and bonding smooth;
in the fifth step, the panel is clamped and turned over through a panel turnover machine, and the panel is automatically turned over by one hundred eighty degrees;
in the sixth step, the board enters a viscose room to carry out bonding process operation, and a plurality of dust removal and odor removal devices are also arranged in a viscose area, so that the dust-free state of the viscose room is ensured, harmful, toxic and irritating smells are simultaneously removed, and the board is transported to the next procedure after being dried;
in the seventh step, the bonded plate automatically flows to a front edge grinding machine, at the moment, edge grinding, grooving, chamfering and other operations are carried out, and after grinding, part of back ground surfaces needing edge grinding is formed;
in the step eight, automatically conveying the edge-ground and grooved plate into a cleaning machine for cleaning and blow-drying, and directly conveying the plate which does not need to be edge-ground at the front edge into the cleaning machine;
in the ninth step, the cleaned plate automatically flows to the next process to calculate the total number of the table tops, then the formed table tops are subjected to film pasting, packaging is carried out after the film pasting is completed, and then automatic shipment transportation or warehouse stacking is carried out.
Each equipment of the production line is inserted into the Internet of things system, data monitoring is generated in a client office computer and is an MES system, and a platform for equipment full-life-cycle comprehensive management, which supports equipment Web configuration, equipment management, equipment monitoring, fault early warning, equipment maintenance, equipment data analysis and application, is supported. The equipment is connected by means of the intelligent gateway equipment, data are pushed to the cloud server, the cloud configuration platform obtains the data from the server for displaying, and million-level data concurrence, second-level data real-time change and 7-24-hour uninterrupted operation can be achieved.
The client side comprises a PC client side, a WEB client side and a mobile phone client side (android App and IOS App), and the PC client side can realize remote monitoring downloading, data reading and writing, fault alarming, video monitoring, historical data recording and the like; the WEB client can directly access or cross-platform access through a browser, but does not support remote downloading; the mobile phone client supports an Android or IOS system, can realize alarm pushing, but does not support remote downloading.
Meanwhile, corresponding software needs to be installed on the client, the client software is divided into PC client software and mobile client software (mobile phone APP), the PC client software is used on the PC end to achieve remote monitoring, downloading, data reading and writing, fault alarming, video monitoring, historical data recording and the like of equipment, and the mobile client software is installed on mobile ends of the equipment such as the mobile phone and the like to achieve functions of data reading and writing, fault alarming, historical data recording and the like.
Through the client, the client can be helped to realize the following functions:
1. remotely checking the operating parameters, the state and the like of the equipment to help a client to check the operating condition of the equipment at any time;
2. checking and receiving equipment alarm information at any time, and mastering equipment fault state and fault reason at the first time;
3. the PLC program can be uploaded, downloaded and debugged remotely without going to a field trip, so that the travel cost is reduced;
4. historical data can be stored and checked, and the historical running state of the equipment can be conveniently tracked;
5. the real-time picture can be checked through the monitoring of the camera, and the field condition can be mastered at any time.
The invention has the beneficial effects that: the production line provided by the invention greatly improves the productivity, the standardization of processed products obviously improves the quality of the products, all the products are automatically produced in an equipment manner from the first plate feeding procedure to the finished product production in the process of using the production line, no labor work with high difficulty is needed in the process, the manual labor of all workers is reduced, and the problems of labor personnel and the like caused by the labor work are greatly reduced.
The invention improves the production efficiency, reduces the labor intensity, reduces the labor personnel, reduces the plate damage phenomenon, reduces the dust in the working area and the pollution to the surrounding environment, has environmental protection benefit, can improve the product quality, has high automation degree of the whole production line, greatly reduces the problems of labor personnel, the labor injury caused by the labor personnel, the pneumoconiosis caused by the environment and the like, can completely meet the production requirements of automation, equipment and industrialization, and meets the use requirements of each family and each set of houses.
The invention has the advantages that the whole production line is adopted, the secondary and third transportation of the plate is avoided, the damage caused by the transportation is greatly reduced, the dust and the like caused by the whole production line cannot be seen due to the design aiming at the dustproof aspect, the health of workers is ensured, the environmental protection capability is also improved, and meanwhile, the whole production line has the characteristics of high productivity, high quality, labor saving, space saving and environmental protection.
The invention can know the condition of the whole assembly line at any time through the Internet of things system: production conditions, scheduling conditions, equipment conditions (rotating speed, temperature, memory, faults, after sales and the like), capacity conditions and the like, so that the production is managed more conveniently, the equipment faults are checked in time, and all the passing of the assembly line can be checked at any time.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a flexible automatic production water line of high accuracy quartz stone mesa, includes automatic feeding machine (1), its characterized in that: the automatic feeding machine is characterized in that an upper sheet conveyor (2) is fixedly mounted on the left side of the automatic feeding machine (1), a cutting cutter (3) is fixedly mounted on the left side of the upper sheet conveyor (2), a lower sheet conveyor (4) is fixedly mounted on the left side of the cutting cutter (3), a multi-cutter cutting machine (5) is fixedly mounted on the left side of the lower sheet conveyor (4), a first automatic conveyor (6) is fixedly mounted on the left side of the multi-cutter cutting machine (5), a transverse cutting machine (7) is fixedly mounted on the left side of the first automatic conveyor (6), a second automatic conveyor (8) is fixedly mounted on the left side of the transverse cutting machine (7), a first positioning conveyor (9) is fixedly mounted at the tail end of the second automatic conveyor (8), a semi-automatic rotary table (10) is fixedly mounted on the left side of the first positioning conveyor (9), and a tapping machine (11) is fixedly mounted on the left side of the semi-automatic rotary table (10), a four-meter conveyor (12) is fixedly mounted on the left side of the first positioning conveyor (9), a second positioning conveyor (14) is fixedly mounted on the left side of the four-meter conveyor (12), an automatic rotary table (13) is fixedly mounted on the left side of the tapping machine (11), and a conveying rotary table (15) is fixedly mounted on the left side of the second positioning conveyor (14);
the front of the conveying rotary table (15) is fixedly provided with a forty-five-degree cutting machine (16), the left of the conveying rotary table (15) is fixedly provided with a first cleaning machine (17), the left of the first cleaning machine (17) is fixedly provided with a plate turnover machine (18), the rear of the first automatic conveyor (6) is fixedly provided with a water bar conveyor (19), the left of the water bar conveyor (19) is fixedly provided with a water bar edging machine (20), the left of the plate turnover machine (18) is fixedly provided with a viscose room (21), the left of the viscose room (21) is fixedly provided with a front edge edging machine (22), the left of the front edge edging machine (22) is fixedly provided with a second cleaning machine (23), the left of the second cleaning machine (23) is fixedly provided with a detection station (24), the left of the detection station (24) is fixedly provided with a film pasting station (25), and a packaging station (26) is fixedly arranged on the left side of the film pasting station (25).
2. The flexible automatic production line for the high-precision quartz stone table top as claimed in claim 1, is characterized in that: automatic feeding machine (1) is located the top position at last piece conveyer (2) right side top, open material cutting machine (3) and realize the feeding action through last piece conveyer (2), be provided with automatic trompil edging machine and edging machine on multitool cutting machine (5).
3. The flexible automatic production line for the high-precision quartz stone table top as claimed in claim 1, is characterized in that: the quantity of semi-automatic revolving stage (10) is two, and two semi-automatic revolving stages (10) are located the front and back position of first location conveyer (9) respectively, the quantity of tapping machine (11) is two, and two tapping machines (11) are located the front and back position of four meters conveyer (12) respectively, the quantity of automatic revolving stage (13) is two, and two automatic revolving stages (13) are located the front and back position of second location conveyer (14) respectively.
4. The flexible automatic production line for the high-precision quartz stone table top as claimed in claim 1, is characterized in that: the length of the conveying rotary table (15) is three meters, and a universal wheel carrier is fixedly arranged between the conveying rotary table (15) and the forty-five-degree cutting machine (16).
5. The flexible automatic production line for the high-precision quartz stone table top as claimed in claim 1, is characterized in that: the first cleaning machine (17) and the second cleaning machine (23) are the same type equipment, the type of the first cleaning machine (17) is LG-QX800, and the type of the front edge grinding machine (22) is LG-YH 3000.
6. The flexible automatic production line for the high-precision quartz stone table top as claimed in claim 1, is characterized in that: the inside in viscose room (21) is provided with the viscose frame, the inside fixed mounting in viscose room (21) has dust collecting equipment.
7. The processing technology of the high-precision quartz stone table-board flexible automatic production line is characterized by comprising the following steps of:
firstly, cutting a plate; step two, opening holes; step three, cutting by forty-five degrees; step four, cleaning; step five, automatically turning the plate by one hundred eighty degrees; step six, gluing; step seven, edging and grooving; step eight, cleaning and blow-drying; step nine, inspecting and film-sticking packaging;
in the first step, the plate is automatically fed into a sheet conveyor through an automatic feeding machine, the sheet conveyor transfers the plate to a cutting machine to be automatically cut into the size standard required to be processed, the plate is transferred to a multi-cutter cutting machine to be subjected to multi-cutter slicing cutting after the cutting is finished, and then the plate is transferred to a transverse cutting machine to be subjected to transverse length cutting to finish the cutting process;
in the second step, the cut plate is transferred to a hole drilling machine for drilling a basin hole, the plate which does not need to be drilled is conveyed to a four-meter conveyor at a constant speed by a first positioning conveyor to enter the next process, the drilled plate is transferred to an inlet on the hole drilling machine by a semi-automatic turntable and then is conveyed and discharged by the automatic turntable;
in the third step, after the plate is conveyed to the conveying turntable, the plate needing to be cut by forty-five degrees is automatically lifted, is automatically conveyed to the universal wheel carrier through a belt, then enters a forty-five degree cutting machine for processing, and the plate which does not need to be cut by forty-five degrees is directly conveyed to the next procedure;
in the fourth step, the plate cut by forty-five degrees is cleaned and dried in a cleaning machine, and the cleaning and drying treatment can make the next bonding process more convenient and faster and bonding smooth;
in the fifth step, the panel is clamped and turned over through a panel turnover machine, and the panel is automatically turned over by one hundred eighty degrees;
in the sixth step, the board enters a viscose room to carry out bonding process operation, and a plurality of dust removal and odor removal devices are also arranged in a viscose area, so that the dust-free state of the viscose room is ensured, harmful, toxic and irritating smells are simultaneously removed, and the board is transported to the next procedure after being dried;
in the seventh step, the bonded plate automatically flows to a front edge grinding machine, at the moment, edge grinding, grooving, chamfering and other operations are carried out, and after grinding, part of back ground surfaces needing edge grinding is formed;
in the step eight, automatically conveying the edge-ground and grooved plate into a cleaning machine for cleaning and blow-drying, and directly conveying the plate which does not need to be edge-ground at the front edge into the cleaning machine;
in the ninth step, the cleaned plate automatically flows to the next process to calculate the total number of the table tops, then the formed table tops are subjected to film pasting, packaging is carried out after the film pasting is completed, and then automatic shipment transportation or warehouse stacking is carried out.
8. The processing technology of the high-precision quartz stone table-board flexible automatic production line according to claim 7, characterized in that: in the first step, the residual rim charge generated by cutting flows out from the second automatic conveyor, the water bars obtained by multi-blade slicing cutting enter the water bar conveyor through automatic sorting, then the water bars are transferred to the water bar edge grinding machine for edge grinding and chamfering, and the water bars are conveyed to a glue room through the four-meter conveyor for bonding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011218602.6A CN112207999A (en) | 2020-11-04 | 2020-11-04 | High-precision quartz stone table-board flexible automatic production line and processing technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011218602.6A CN112207999A (en) | 2020-11-04 | 2020-11-04 | High-precision quartz stone table-board flexible automatic production line and processing technology thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113696246A (en) * | 2021-10-27 | 2021-11-26 | 南通福美新材料有限公司 | Automatic cutting and packaging system for nano-plate |
| CN116981172A (en) * | 2023-08-02 | 2023-10-31 | 江苏创鼎精密科技有限公司 | Automatic circuit processing equipment based on FPC industry and processing method thereof |
-
2020
- 2020-11-04 CN CN202011218602.6A patent/CN112207999A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113696246A (en) * | 2021-10-27 | 2021-11-26 | 南通福美新材料有限公司 | Automatic cutting and packaging system for nano-plate |
| CN116981172A (en) * | 2023-08-02 | 2023-10-31 | 江苏创鼎精密科技有限公司 | Automatic circuit processing equipment based on FPC industry and processing method thereof |
| CN116981172B (en) * | 2023-08-02 | 2024-05-10 | 江苏创鼎精密科技有限公司 | Automatic circuit processing equipment based on FPC industry and processing method thereof |
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