CN112194157B - Alumina crystallization auxiliary agent and preparation method thereof - Google Patents

Alumina crystallization auxiliary agent and preparation method thereof Download PDF

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CN112194157B
CN112194157B CN202011178511.4A CN202011178511A CN112194157B CN 112194157 B CN112194157 B CN 112194157B CN 202011178511 A CN202011178511 A CN 202011178511A CN 112194157 B CN112194157 B CN 112194157B
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parts
surfactant
alumina
lubricating oil
fatty acid
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CN112194157A (en
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黄齐茂
刘旋
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Honghu Kexin Oil And Fat Co ltd
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Wuhan Institute of Technology
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/14Aluminium oxide or hydroxide from alkali metal aluminates
    • C01F7/144Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by precipitation due to cooling, e.g. as part of the Bayer process
    • C01F7/145Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by precipitation due to cooling, e.g. as part of the Bayer process characterised by the use of a crystal growth modifying agent other than aluminium hydroxide seed

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Abstract

The invention discloses an alumina crystallization auxiliary agent and a preparation method thereof. The composition comprises the following components in parts by mass: 38-50 parts of mineral lubricating oil, 2-10 parts of plant asphalt, 20-40 parts of mixed surfactant and 10-20 parts of unsaturated fatty acid ester, wherein the mixed surfactant is a mixture of anionic surfactant and nonionic surfactant. Under the heating condition, firstly mixing mineral lubricating oil and unsaturated fatty acid ester, then adding mixed surfactant, and finally adding vegetable asphalt, mixing and stirring. The alumina crystallization auxiliary agent can strengthen the seed crystal decomposition process, improve the decomposition efficiency of the sodium aluminate solution seed crystal, promote the interactive growth between particles, and has the advantages of low cost, simple preparation process and industrial application prospect.

Description

Alumina crystallization auxiliary agent and preparation method thereof
Technical Field
The invention belongs to the technical field of alumina production, and particularly relates to an alumina crystallization auxiliary agent and a preparation method thereof.
Background
With the rapid development of electrolytic aluminum technology, stricter requirements are put on the quality of alumina. The sandy alumina has good fluidity, high strength, high activity, environmental protection, energy saving and other excellent properties, and gradually replaces powdery alumina to become an ideal raw material for electrolytic aluminum plants at home and abroad. The production of the sandy alumina has higher requirements on the production process, and particularly, the seed precipitation decomposition process of the sodium aluminate solution is a common problem in the alumina industry for improving the seed precipitation efficiency.
The decomposition process of the sodium aluminate solution seed precipitation is accompanied with complex physical and chemical changes, and in order to improve seed precipitation efficiency, the crystallization auxiliary agent is the simplest and most effective method. Most of domestic manufacturers use imported crystallization aids, which restricts the development of alumina production enterprises in China, so that the research and development of a crystallization aid with independent intellectual property rights and suitable for the characteristics of the crystallization aid is urgently needed.
Disclosure of Invention
The invention aims to provide an alumina crystallization auxiliary agent and a preparation method thereof. The alumina crystallization auxiliary agent can strengthen the seed crystal decomposition process, improve the decomposition efficiency of sodium aluminate solution seed crystal, promote the interactive growth among particles and inhibit secondary nucleation, and has low cost and simple preparation process.
In order to solve the problems, the invention is realized by the following technical scheme:
the aluminum oxide crystallization auxiliary agent is provided and comprises the following components in parts by weight: 38-50 parts of mineral lubricating oil, 2-10 parts of plant asphalt, 20-40 parts of mixed surfactant and 10-20 parts of unsaturated fatty acid ester, wherein the mixed surfactant is a mixture of anionic surfactant and nonionic surfactant.
According to the scheme, the alumina crystallization auxiliary agent comprises the following components in parts by weight: 45-50 parts of mineral lubricating oil, 2-5 parts of plant asphalt, 25-35 parts of mixed surfactant and 15-20 parts of unsaturated fatty acid ester.
According to the scheme, the mineral lubricating oil is at least one of lubricating oil base oil 100SN, lubricating oil base oil 150N and lubricating oil base oil 200 SN.
According to the scheme, in the mixed surfactant, the anionic surfactant is at least one of sodium stearate and sodium laureth sulfate, and the nonionic surfactant is at least one of nonyl phenol and polysorbate 80.
According to the scheme, in the mixed surfactant, the mass ratio of the anionic surfactant to the nonionic surfactant is (4-7): 1.
according to the scheme, the unsaturated fatty acid ester is at least one of methyl oleate and methyl linoleate.
The preparation method of the alumina crystallization auxiliary agent comprises the following steps:
1) mixing mineral lubricating oil and unsaturated fatty acid ester, and stirring at 40-50 deg.C for 15-30 min;
2) then adding the mixed surfactant, mixing and stirring for 5-10 minutes;
3) and finally adding the plant asphalt, mixing and stirring for 30-60 minutes, stopping heating and cooling to normal temperature to obtain the aluminum oxide crystallization aid.
The mixed surfactant is adsorbed to the surface of the seed crystal in the sodium aluminate solution, so that the surface tension and the interfacial tension of the solution are changed, a double electric layer is compressed, the interfacial composition and the structure of a system are changed, and aluminate ions are favorably close to the surface of an aluminum hydroxide crystal, so that the concentration of the aluminate ions on certain active points on the surface of the seed crystal is increased, crystals are separated out, and the decomposition efficiency of the sodium aluminate solution is improved. The plant asphalt comprises 10% of sterol, 5% of vitamin E and a large amount of higher fatty acid, wherein the higher fatty acid comprises oleic acid, linoleic acid, sodium stearate and the like, the surface tension of the solution can be reduced, decomposition of sodium chlorate solution seed decomposition is promoted, the sterol can be used as a W/O emulsifier and has good permeability, surfactant molecules can be promoted to be dispersed in the solution, and the plant asphalt can be used as a binder among particles to more closely link the particles with low strength and loose connection.
The mineral lubricating oil and the unsaturated fatty acid ester have good lubricating property and solubilization property, and the mineral lubricating oil is adsorbed on the surface of the seed crystal to make the surface of the seed crystal hydrophobic, so that the wetting angle of the surface of the particle is increased, and the agglomeration capability among the particles is favorably enhanced.
The invention has the beneficial effects that:
the aluminum oxide crystallization auxiliary agent provided by the invention can effectively improve agglomeration of aluminum hydroxide particles, strengthen a seed crystal decomposition process, improve decomposition efficiency of sodium aluminate solution seed crystal, promote interactive growth among particles and inhibit secondary nucleation through the synergistic cooperation of mineral lubricating oil, plant asphalt, mixed surfactant and unsaturated fatty acid ester, and has the advantages of low cost, simple preparation process and good industrial application prospect.
Detailed Description
The invention is further illustrated by the following specific examples, which are not intended to limit the scope of the invention.
Example 1
The aluminum oxide crystallization auxiliary agent is provided and comprises the following components in parts by weight:
50 parts of mineral lubricating oil, 5 parts of plant asphalt, 27 parts of mixed surfactant and 18 parts of unsaturated fatty acid ester.
Wherein the mineral lubricating oil is base oil 150SN, the mixed surfactant is a mixture of sodium stearate and nonyl phenol (mass ratio is 5:1), and the unsaturated fatty acid ester is methyl oleate.
The preparation method of the alumina crystallization auxiliary agent comprises the following steps:
1) adding the base oil 150SN and the methyl oleate into a reaction kettle, starting stirring, heating to 45 ℃, and stirring for 15 minutes after reaching a preset temperature.
2) Sodium stearate and nonylphenol were then added to the reaction kettle and stirred for 5 minutes.
3) And finally adding the plant asphalt, mixing and stirring for 60 minutes, and stopping heating. And cooling to normal temperature to obtain the alumina crystallization auxiliary agent which is dark brown liquid.
Example 2
The aluminum oxide crystallization auxiliary agent is provided and comprises the following components in percentage by mass:
50 parts of mineral lubricating oil, 3 parts of plant asphalt, 30 parts of mixed surfactant and 17 parts of unsaturated fatty acid ester.
Wherein the mineral lubricating oil is base oil 150SN, the mixed surfactant is a mixture of sodium stearate and polysorbate 80 (mass ratio is 6:1), and the unsaturated fatty acid ester is methyl oleate.
The preparation method of the alumina crystallization auxiliary agent comprises the following steps:
1) firstly adding 150N of base oil and methyl oleate into a reaction kettle, starting stirring, heating to 50 ℃, and stirring for 30 minutes after reaching a preset temperature.
2) Sodium stearate and polysorbate 80 were then added to the reaction kettle and stirred for 10 minutes.
3) And finally adding the plant asphalt, mixing and stirring for 60 minutes, and stopping heating. And cooling to normal temperature to obtain the alumina crystallization auxiliary agent which is dark brown liquid.
Example 3
The aluminum oxide crystallization auxiliary agent is provided and comprises the following components in percentage by mass:
40 parts of mineral lubricating oil, 10 parts of plant asphalt, 30 parts of mixed surfactant and 20 parts of unsaturated fatty acid ester.
Wherein the mineral lubricating oil is base oil 150SN, the mixed surfactant is a mixture of sodium laureth sulfate and polysorbate 80 (mass ratio of 7:1), and the unsaturated fatty acid ester is methyl linoleate.
The preparation method of the alumina crystallization auxiliary agent comprises the following steps:
1) adding base oil 100SN and methyl linoleate into a reaction kettle, starting stirring, heating to 45 ℃, and stirring for 20 minutes after reaching a preset temperature;
2) adding sodium laureth sulfate and polysorbate 80 into the reaction kettle, and stirring for 10 minutes;
3) and finally adding the plant asphalt, mixing and stirring for 45 minutes, and stopping heating. And cooling to normal temperature to obtain the alumina crystallization auxiliary agent which is dark brown liquid.
Comparative example 1
Commercial product: and (3) a SNF crystallization aid.
Comparative example 2
Commercial products: and (4) a Nalco crystallization aid.
Comparative example 3
This comparative example is a blank without any addition of auxiliaries.
The products prepared in examples 1 to 3 and comparative examples 1 to 3 were subjected to a performance test as follows: the method simulates the on-site process conditions of certain alumina factories in Guangxi and carries out seed decomposition experiments. Taking the sodium aluminate fine solution and the aluminum hydroxide seed crystal in the production field, wherein the temperature of a first tank is 62 ℃, the temperature of a last tank is 50 ℃, the decomposition time is 48 hours, the stirring speed is 100r/min, the solid content is 850g/L, and the addition amount of the crystallization auxiliary agent is 30 ppm. When seed precipitation decomposition is started, sodium aluminate fine solution is firstly added, the temperature is raised to 62 ℃, then 30ppm of crystallization auxiliary agent is added, stirring is carried out for 30min, and then aluminum hydroxide seed crystal is added. The reaction temperature reduction rate was 1 ℃ per 4 hours. After the reaction is finished, sampling for post-treatment, and then carrying out titration analysis on the reaction liquid by adopting chemical industry standard HGT 4518-2013 of the people's republic of China, detecting the content and causticity ratio of caustic alkali and alumina in the solution, and then obtaining the decomposition rate. The granularity of the aluminum hydroxide crystal seeds is detected by a laser granularity analyzer, the granularity distribution of the crystal seeds is more than 45 mu m as reference, and the surface condition of the aluminum hydroxide particles is observed by an SEM scanning electron microscope.
Decomposition Rate (%)
Figure BDA0002749427950000041
αk1Caustic to alumina oxide ratio of (caustic ratio) -sodium aluminate liquor
αk0(causticity ratio) -content ratio of caustic alkali to alumina after reaction of sodium aluminate mother liquor
The analysis results of the sodium aluminate solution and the analysis results of the particle size of the aluminum hydroxide are shown in table 1:
TABLE 1 comparison of crystallization aid Properties of examples 1-3 and comparative examples 1-3
Causticity ratio (alpha)k0k1) Decomposition Rate (%) >45μm(%)
Example 1 2.93/1.62 44.71 59.32
Example 2 3.00/1.62 46.00 60.74
Example 3 2.98/1.62 45.64 59.96
Comparative example 1 2.85/1.62 43.15 58.69
Comparative example 2 2.87/1.62 43.55 59.47
Comparative example 3 2.77/1.62 41.52 55.74
The test results show that the crystallization aid obtained in the examples 1 to 3 has good strengthening effect in the sodium aluminate solution, and has good industrial prospect.
It is apparent that the above embodiments are only examples for clearly illustrating and do not limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And obvious changes and modifications can be made without departing from the scope of the invention.

Claims (6)

1. The alumina crystallization auxiliary agent is characterized by comprising the following components in parts by mass: 38-50 parts of mineral lubricating oil, 2-10 parts of plant asphalt, 20-40 parts of a mixed surfactant and 10-20 parts of unsaturated fatty acid ester, wherein the mixed surfactant is a mixture of an anionic surfactant and a nonionic surfactant, the anionic surfactant is at least one of sodium stearate and sodium laureth sulfate, and the nonionic surfactant is at least one of nonylphenol and polysorbate 80.
2. The alumina crystallization aid according to claim 1, which is composed of the following components in parts by mass: 45-50 parts of mineral lubricating oil, 2-5 parts of plant asphalt, 25-35 parts of mixed surfactant and 15-20 parts of unsaturated fatty acid ester.
3. The alumina crystallization aid according to claim 1, wherein the mineral lubricating oil is at least one of lubricating base oils 100SN, 150N, 200 SN.
4. The alumina crystallization aid according to claim 1, wherein the mixed surfactant comprises the anionic surfactant and the nonionic surfactant in a mass ratio of (4-7): 1.
5. the alumina crystallization aid according to claim 1, wherein the unsaturated fatty acid ester is at least one of methyl oleate and methyl linoleate.
6. A method for preparing the alumina crystallization aid according to any one of claims 1 to 5, comprising the steps of:
1) firstly, mixing mineral lubricating oil and unsaturated fatty acid ester, and stirring for 15-30 minutes at the temperature of 40-50 ℃;
2) then adding the mixed surfactant, mixing and stirring for 5-10 minutes;
3) and finally adding the plant asphalt, mixing and stirring for 30-60 minutes, stopping heating and cooling to normal temperature to obtain the aluminum oxide crystallization aid.
CN202011178511.4A 2020-10-29 2020-10-29 Alumina crystallization auxiliary agent and preparation method thereof Active CN112194157B (en)

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CN101092242B (en) * 2007-05-22 2010-11-10 中国铝业股份有限公司 Three stages, two seeds technique of seed crystal decomposition
CN106241844A (en) * 2016-07-15 2016-12-21 牛太同 A kind of sandy alumina seeded precipitation additive
CN109574053B (en) * 2019-01-23 2021-04-27 邢国艾 Special crystallization auxiliary agent for alumina plant and preparation method thereof
CN109621497B (en) * 2019-01-23 2020-12-18 邢国艾 Special defoaming agent for alumina plant and preparation method thereof
CN111017969A (en) * 2019-12-20 2020-04-17 湖南诺兰蒂尔环保科技有限公司 Crystallization auxiliary agent for decomposing sodium aluminate seed crystal and preparation method of aluminum hydroxide

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