CN112193640A - Base plate of metal inner tank for manufacturing membrane type low-temperature storage tank - Google Patents

Base plate of metal inner tank for manufacturing membrane type low-temperature storage tank Download PDF

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Publication number
CN112193640A
CN112193640A CN202010992534.2A CN202010992534A CN112193640A CN 112193640 A CN112193640 A CN 112193640A CN 202010992534 A CN202010992534 A CN 202010992534A CN 112193640 A CN112193640 A CN 112193640A
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waves
longitudinal
transverse
base plate
wave
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CN112193640B (en
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张永福
张春华
张振宇
章晨飞
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Yuou Enclosure Technology Shanghai Co ltd
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Zhejiang Zhenshen Insulation Technology Corp ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/02Wall construction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention discloses a substrate for manufacturing a metal inner tank of a membrane type low-temperature storage tank, which is composed of a base unit or a plurality of base units, wherein each base unit is composed of a flat plate and longitudinal waves and transverse waves on the flat plate, the longitudinal waves and the transverse waves are both of arch structures with one concave surface and one convex surface, the longitudinal waves and the transverse waves are vertically and alternately connected together through smooth transition of a curved surface, and the longitudinal waves and the transverse waves are both in smooth transition with the flat plates on the periphery through the curved surface. The longitudinal wave and the transverse wave are single waves, and because the curved surfaces of all parts are in smooth transition, the deformation caused by the change of temperature can be counteracted through the change of curvature when the pipe is expanded with heat and contracted with cold, and the stress concentration caused by the deformation is effectively reduced.

Description

Base plate of metal inner tank for manufacturing membrane type low-temperature storage tank
Technical Field
The invention relates to the technical field of film type low-temperature storage tanks for storing media which need low-temperature storage, such as LNG, LPG, ethylene and the like below 0 ℃, in particular to a substrate of a metal inner tank for manufacturing the film type low-temperature storage tank.
Background
Natural gas is a naturally mined combustible gas, and the main component of the natural gas is methane.LNGIs prepared by cooling gaseous natural gas to-162 deg.C under normal pressureCondensing into a liquid. The liquefied natural gas can greatly save storage and transportation space and cost, and has the characteristics of large heat value, high performance and the like. Natural gas is becoming more and more popular as a clean energy source, and LNG is the preferred fuel in many countries.
With the increasing demand of China for natural gas, the construction and development of LNG receiving stations are rapid, and the number of LNG receiving stations which are built and put into operation is gradually increased. The LNG storage tank is an important facility of the receiving station for storing LNG unloaded from the LNG ship, and thus the construction of the LNG storage tank is an important project of the receiving station. Common LNG storage tank generally comprises concrete outer tank, adiabatic filling layer (including welt, expanded perlite, elasticity cotton felt etc.) and 9% nickel steel inner tank, and neotype film type storage tank is the same except that the concrete outer tank, and adiabatic filling layer, tank bottoms and inner tank structure are different with traditional LNG storage tank completely. For the research of the film type storage tank, the beginning of foreign countries is early, the research has been successful in the sixties of the last century, and the film type storage tank is applied to LNG transport ships and land storage tanks, and typical storage tanks comprise a GTT GST system, a buried film tank system and a KC-1 film tank system. So far, the thin film type LNG storage tank has not been applied in China.
The metal inner tanks of GTT and IHI are composed of criss-cross corrugations, the criss-cross positions are provided with superposed knots with complex shapes and structures, the size of the criss-cross corrugations of GTT is large, the longitudinal wave is large, the transverse wave is small (the tank wall position, the direction connecting the tank top and the tank bottom is longitudinal, and the direction parallel to the tank top and the tank bottom is transverse), and the sizes of the criss-cross corrugations of IHI are the same; KC-1 is a group of criss-cross corrugations, the corrugations at the staggered positions are not connected, the staggered positions are connected by flat plates, GTT and IHI are complex in structure and very difficult to process, stress at the positions of kinks is easy to concentrate, the corrugations of KC-1 are connected by the flat plates, stress at the corrugations is easy to concentrate when the corrugations expand with heat and contract with cold, the criss-cross corrugations are a group of waves, the structure is complex, and processing and detection are difficult.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a substrate for manufacturing a metal inner tank of a membrane type low-temperature storage tank, which solves the problems that the structure is too complex, the processing is very difficult, the stress at the position of a kink is easy to concentrate, the corrugations are connected through flat plates, and the longitudinal and transverse corrugations are a group of waves.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a base plate for making metal inner tank of diaphragm type low temperature storage tank, the base plate is a basic unit or a plurality of basic unit constitutes, the base plate is weld forming or deep drawing shaping (deep drawing shaping), the basic unit comprises the longitudinal wave and the shear wave on dull and stereotyped and flat board, the longitudinal wave is one side concave yield and one side convex domes with the shear wave, be in the same place through the smooth transition perpendicular staggered connection of curved surface between longitudinal wave and the shear wave to the longitudinal wave all passes through the smooth transition of curved surface with dull and stereotyped all around with the shear wave. Longitudinal waves and transverse waves are single waves, and due to the fact that the curved surfaces of all parts are in smooth transition, when the device expands with heat and contracts with cold, deformation caused by temperature change can be offset through curvature change, and stress concentration caused by deformation is effectively reduced. The base plate is used for constructing the middle part of the bottom of the tank and the wall of the tank, has no requirements on position and directionality, is very convenient, can be welded together before leaving a factory to form a large standard unit, is not influenced by the environment of an assembly site, and improves the field assembly efficiency.
Preferably, the longitudinal waves and the transverse waves have the same shape and structure, and the base unit is a rectangular plate which is formed by molding a metal sheet through a die and then is cut into crisscross corrugations. The shape and structure of the longitudinal waves and the transverse waves are the same, so that the substrates can be assembled without selection, random substrates can be assembled with each other, and the assembly efficiency and the mold cost are greatly reduced.
Preferably, the base plate is composed of a plurality of basic units, and the welding forming mode of adjacent base plates is lap joint or butt joint. The adjacent substrates are welded together in a lap joint mode, so that the connection strength between the adjacent substrates can be guaranteed, and the compressive strength of the metal inner tank is guaranteed.
Preferably, the junction between the longitudinal wave and the transverse wave is transited through a transition section, the transition section includes a large end and a small end, the width and the height of the transition section gradually decrease from the large end to the small end, the transition section extends from one end of the longitudinal wave to the lower edge of the transverse wave and is connected with the lower edge of the transverse wave, or the transition section extends from one end of the transverse wave to the lower edge of the longitudinal wave and is connected with the lower edge of the longitudinal wave. The transition section can eliminate the stress concentration problem of crisscross connection of longitudinal and transverse directions and corrugations, so that the deformation of the metal inner tank caused by temperature change is adapted, and the stability and reliability of the metal inner tank are ensured.
Preferably, the periphery of the transition section and the longitudinal wave, the transverse wave and the flat plate are in smooth transition through curved surfaces, and the smooth transition part can adapt to the pressure of the metal inner tank through the change of curvature when the metal inner tank is stressed.
Preferably, the edge of the basic unit for lap welding is provided with a flanging edge for lap welding, and the flanging edge is provided with a 45-degree cutting angle. The arrangement of the flanging edge and the cutting angle can ensure the convenience and the reliability of connection between the basic units, thereby ensuring the integral reliability of the metal inner tank.
The invention provides a substrate for manufacturing a metal inner tank of a membrane type low-temperature storage tank. Compared with the prior art, the method has the following beneficial effects:
the base plate is composed of one base unit or a plurality of base units, the base plate is formed by welding or deep drawing, the base unit is composed of longitudinal waves, transverse waves and flat plates, the longitudinal waves and the transverse waves are in smooth transition through curved surfaces, and the longitudinal waves and the transverse waves are in smooth transition with the flat plates at the periphery through curved surfaces; the base plate processing needs few moulds, the other parts of the tank bottom (except the edge part of the tank bottom) are the natural extension and paving of the standard base plate, the direction, the position and the angle are not different, the longitudinal wave and the transverse wave are all in curved surface smooth transition connection, the longitudinal wave and the transverse wave are single waves, the shapes and the structures of all the waves are consistent, when the tank is expanded with heat and contracted with cold, all the parts can offset the deformation caused by the change of the temperature through the change of the curvature, the local yield failure caused by the stress concentration generated by the deformation is effectively reduced, and when the tank is manufactured, all the thin film plates can be processed only by using a plurality of moulds; when the tank is assembled, the middle part of the bottom of the tank and the wall of the tank are connected with each other through the substrates, the requirements on position and directivity are avoided, the tank is very convenient to use, a plurality of substrates can be welded together before leaving a factory to form a large standard unit, the assembly is not influenced by the environment of an assembly site, and the field assembly efficiency is improved.
Drawings
FIG. 1 is a schematic view of a partial structure of the present invention;
FIG. 2 is a top view of the can bottom structure of the present invention;
FIG. 3 is a perspective view of a first combination of basic cell structures according to the present invention;
FIG. 4 is a front view of a first combination of the basic cell structure of the present invention;
FIG. 5 is a top view of a first combination of basic cell structures according to the present invention;
FIG. 6 is a top view of a second combination of basic cell structures according to the present invention;
FIG. 7 is a top view of a third embodiment of the basic cell structure of the present invention;
FIG. 8 is a top view of a fourth embodiment of the basic cell structure of the present invention;
FIG. 9 is a top view of a fifth embodiment of the basic cell structure of the present invention;
FIG. 10 is a top view of a sixth combination of basic cell structures in accordance with the present invention;
FIG. 11 is a top view of a seventh combination of basic cell structures in accordance with the present invention;
FIG. 12 is a top view of an eighth combination of basic cell structures in accordance with the present invention;
FIG. 13 is a top view of a substrate structure composed of two basic units according to the present invention;
FIG. 14 is a top view of a substrate structure composed of three basic units according to the present invention;
FIG. 15 is a top view of a substrate structure composed of four basic units according to the present invention;
FIG. 16 is a top view of a substrate structure composed of six basic cells according to the present invention;
FIG. 17 is a perspective view of the gusset construction of the present invention;
FIG. 18 is a perspective view of the head plate structure of the present invention;
FIG. 19 is an enlarged view taken at A of FIG. 2 in accordance with the present invention;
FIG. 20 is an enlarged view at B of FIG. 1 in accordance with the present invention;
fig. 21 is an enlarged view of the invention at C in fig. 1.
In the figure: 1. the tank bottom; 2. a tank wall; 11. a substrate; 12. a shaped plate; 13. protecting the corner; 14. a gusset; 15. an anchoring plate; 16. connecting the corrugations; 21. a head sealing plate; 22. plugging the corrugated convex part; 11-1, a base unit; 11-11, longitudinal wave; 11-12, transverse wave; 11-13, flat plate; 11-14, transition section; 11-14-1, big end; 11-14-2 and a small end.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-21, in the embodiment of the present invention: a metal inner tank structure of a membrane type low-temperature storage tank comprises a tank bottom 1 and a tank wall 2, wherein the tank wall 2 is formed by welding base plates 11, the tank bottom 1 is of an approximately circular structure, the tank bottom is formed by splicing the base plates 11 and filling splicing gaps with peripheral special-shaped plates 12, the base plates 11 are composed of a plurality of base units 11-1, the base plates 11 are formed by welding, the base plates 11 can also be formed by deep drawing (deep drawing), the base units 11-1 are formed by flat plates 11-13 and longitudinal waves 11-11 and transverse waves 11-12 on the flat plates, the longitudinal waves 11-11 and the transverse waves 11-12 are both of arch structures which one surface is concave and the other surface is convex, and the longitudinal waves 11-11 and the transverse waves 11-12 are vertically connected in a staggered mode through smooth transition of curved surfaces, the longitudinal waves 11-11 and the transverse waves 11-12 are smoothly transited with the flat plates 11-13 on the periphery through curved surfaces; the tank bottom 1 and the tank wall are transited through an angle plate 14 and welded to form a closed barrel-shaped structure, the welding forming mode of the base plate 11 is lap joint or butt joint, the shape and structure of the longitudinal wave 11-11 and the transverse wave 11-12 are the same, the basic unit 11-1 is formed by a metal thin plate through a mould, the rectangular plate with criss-cross ripples is cut, a base plate 11 at the annular position of the tank wall 2 is in butt welding through a circumferential angle, transverse waves 11-12 are connected with longitudinal waves 11-11 when the base plate 11 is welded and formed, the rectangular plate further comprises a sealing plate 21, a wave blocking 22 for blocking the ripples is arranged on the surface of the sealing plate 21, one end of the wave blocking 22 is open, the opening shape can be matched with the ripples of the longitudinal waves, the transverse waves and the special-shaped plates of the base plate, the other end of the wave blocking and a sealing plate body are in smooth transition through a curved surface, the top of the tank wall 2 is welded with the sealing plate 21, and the end of the longitudinal waves of the base plate at the top end. The top longitudinal wave 11-11 at the longitudinal position of the tank wall 2 is welded with a head plate 21, the welding mode of a base plate 11 is lap joint or butt joint, the shape and the structure of the longitudinal wave 11-11 are the same as those of a transverse wave 11-12, the surface of the tank bottom 1 is welded with the surface of an angle plate 14, a corner protector 13 is welded below the angle plate 14 positioned at the periphery of the tank bottom 1, the corner protector 13 is fixed on the tank wall 2 through bolts and nuts, the corner protector 13 is a high-strength metal piece, the upper part of the corner protector 13 is welded with the bottom of the angle plate 14, the surface of the angle plate 14 is provided with a connecting corrugation 16, two ends of the connecting corrugation are respectively connected with the tank wall 2 and the corrugation of the tank bottom 1, the longitudinal angle of the angle plate 14 is integrally in a 90-degree smooth curved surface shape, the connecting corrugation 16 is attached to the corrugation on the surface of the base plate 11, the connecting corrugation 16 is a longitudinal raised, the transverse wave or longitudinal wave which is not connected with the tank wall through the corner plate at the outer circumference of the tank bottom and the corrugation on the special-shaped plate are blocked through a head sealing plate 21, and meanwhile, the exposed corrugation on the corner plate is also blocked through the head sealing plate. The irregular plate 12 is cut through the base plate 11 or is directly punched and formed by a die, the angle plate 14, the end sealing plate 21 and the base plate 11 are all metal corrugated plates, the tank bottom 1 is a standard unit and extends around, the position and direction of the standard unit are not limited, the installation starting position and sequence are not limited, products are universal, the products do not need to correspond one to one, all longitudinal waves and transverse waves are curved surface smooth transitional connection, the longitudinal waves and transverse waves are single waves, when the tank is expanded with heat and contracted with cold, all parts can offset deformation caused by temperature change through curvature change, stress concentration caused by deformation is effectively reduced, local yield damage is avoided, and when the tank is manufactured, all thin film plates can be processed only by using a plurality of dies; when assembling, the welding is convenient, a plurality of substrates 11 can be welded together before leaving a factory without being influenced by the environment of an assembly site, the problems that the structure of GTT and IHI is too complex, the processing is very difficult, the stress at the position of a kink is easy to concentrate, the corrugation of KC-1 is large, materials are wasted, the corrugations are connected through a flat plate, longitudinal and transverse corrugations are a group of waves, the stress at the corrugation is easy to concentrate when the tank is expanded with heat and contracted with cold, the structure is complex, and the processing and the detection are difficult are solved, the longitudinal angle of the angle plate 14 is integrally a 90-degree smooth curved surface, the surface of the angle plate 14 is provided with longitudinal raised corrugations attached to the surface corrugation of the substrate 11, the transverse angle of the angle plate 14 is curved, the adjacent angle plates 14 are welded through lapping or butt joint welding, the substrate 11 forming the tank bottom 1 is welded above a metal fixing piece of an anchoring plate 15, eight combination modes are, the wave and the plate surface are a whole formed at one time, welding is not needed, the sealing performance is good, the tank wall 2 and the tank bottom 1 can be rapidly assembled together by matching with the end sealing plate 21, the quality of a finished product of the metal inner tank is improved, the waveform and the size of longitudinal and transverse waves of the substrate 11 are the same, the cross connection between the longitudinal and transverse waves is curved connection, no kink exists, the wave is not a group of waves, the shape and the structure are the same, when the metal inner tank is contracted in cold, all positions can be uniformly deformed, the curves are connected, local stress concentration can be avoided, a yield failure point is formed, the connection between the longitudinal waves and the transverse waves is in transition through arc-shaped grooves, the transition is more stable, and the overall structural strength of a basic unit.
And those not described in detail in this specification are well within the skill of those in the art.
When welding, a plurality of substrates 11 are welded above the metal fixing piece of the anchoring plate 15, standard substrates 11 are adopted for cutting combination, wave crests are connected and turned through the angle plate 14, the angle plate 14 cannot be connected with the wave crests, sealing is carried out through the end sealing plate 21, the substrates 11 and the end sealing plate 21 are all dies with uniform size, the number of dies required for processing is small, the rest parts of the tank bottom 1 (except the edge part of the tank bottom 1) are naturally extended and paved with the standard substrates 11, the direction, the position and the angle are not different, all longitudinal waves and transverse waves are curved surface smooth transitional connection, the longitudinal waves and the transverse waves are single waves, when expanding with heat and contracting with cold, all parts can offset the deformation caused by the change of temperature through the change of curvature, the stress concentration caused by the deformation is effectively reduced, the local yielding damage is avoided, and when manufacturing, all thin film plates can be processed only by using a plurality of dies, when assembling, the welding is convenient, can just weld a plurality of base plates 11 together before leaving the factory, do not receive the influence of equipment site environment, and link together jar wall 2 base plate 11 and tank bottoms 1 base plate 11 through end closure board 21, the scute 14 is the curved plate that has a plurality of ripples through the direct compression moulding of mould, the ripples is a whole with the face, need not weld, sealing performance is good, cooperate end closure board 21 can be quick assemble together jar wall 2 and tank bottoms 1, the finished product quality of jar in the metal has been promoted.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. A base plate for manufacturing a metal inner tank of a membrane type low-temperature storage tank is characterized in that: the base plate (11) is composed of a base unit (11-1) or a plurality of base units (11-1), the base plate (11) is formed by welding or deep drawing (deep drawing), the base unit (11-1) is composed of a flat plate (11-13), longitudinal waves (11-11) and transverse waves (11-12) on the flat plate, the longitudinal waves (11-11) and the transverse waves (11-12) are both of an arch structure with one concave surface and one convex surface, the longitudinal waves (11-11) and the transverse waves (11-12) are vertically and alternately connected together through curved surface smooth transition, and the longitudinal waves (11-11) and the transverse waves (11-12) are in smooth transition with the flat plates (11-13) on the periphery through curved surfaces.
2. The base plate for manufacturing the metal inner tank of the film type cryogenic storage tank according to claim 1, characterized in that: the longitudinal waves (11-11) and the transverse waves (11-12) are the same in shape and structure, and the basic unit (11-1) is a rectangular plate which is formed by a metal thin plate through die forming and then cut and has criss-cross corrugations.
3. The base plate for manufacturing the metal inner tank of the film type cryogenic storage tank according to claim 1, characterized in that: the base plate (11) is composed of a plurality of basic units (11-1), and the welding forming mode of adjacent base plates (11) is lap joint or butt joint.
4. The base plate for manufacturing the metal inner tank of the film type cryogenic storage tank according to claim 1, characterized in that: the junction of the longitudinal wave (11-11) and the transverse wave (11-12) is transited through a transition section (11-14), the transition section (11-14) comprises a large end (11-14-1) and a small end (11-14-2), the width and the height of the transition section (11-14) are gradually reduced from the large end (11-14-1) to the small end (11-14-2), the transition section (11-14) extends from one end of the longitudinal wave (11-11) to the lower edge of the transverse wave (11-12) and is connected with the lower edge of the transverse wave (11-12), or the transition section (11-14) extends from one end of the transverse wave (11-12) to the lower edge of the longitudinal wave (11-11) and is connected with the lower edge of the longitudinal wave (11-11).
5. The base plate for manufacturing the metal inner tank of the film type cryogenic storage tank according to claim 4, characterized in that: the periphery of the transition section is smoothly transited with the longitudinal wave (11-11), the transverse wave (11-12) and the flat plate (11-13) through curved surfaces.
6. The base plate for manufacturing the metal inner tank of the film type cryogenic storage tank according to claim 1, characterized in that: the edge of the basic unit (11-1) for lap welding is provided with a folded edge for lap welding, and the folded edge is provided with a 45-degree cutting angle.
CN202010992534.2A 2020-09-21 2020-09-21 Base plate of metal inner tank for manufacturing membrane type low-temperature storage tank Active CN112193640B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115817725A (en) * 2022-12-12 2023-03-21 中太海事技术(上海)有限公司 Arrangement form of corrugated membrane

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2739675A1 (en) * 1995-10-05 1997-04-11 Gaztransport Et Technigaz Ground storage tank for low=temperature liquids e.g. liquefied gases
JPH10252989A (en) * 1997-03-10 1998-09-22 Kawasaki Heavy Ind Ltd Assembly unit membrane panel of membrane inner vessel for low temperature tank, and its manufacture
CN2654547Y (en) * 2003-11-11 2004-11-10 吴一凡 New tank type container sealing and tank type container

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2739675A1 (en) * 1995-10-05 1997-04-11 Gaztransport Et Technigaz Ground storage tank for low=temperature liquids e.g. liquefied gases
JPH10252989A (en) * 1997-03-10 1998-09-22 Kawasaki Heavy Ind Ltd Assembly unit membrane panel of membrane inner vessel for low temperature tank, and its manufacture
CN2654547Y (en) * 2003-11-11 2004-11-10 吴一凡 New tank type container sealing and tank type container

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115817725A (en) * 2022-12-12 2023-03-21 中太海事技术(上海)有限公司 Arrangement form of corrugated membrane

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