CN112192768B - Composite trimming device and production process thereof - Google Patents

Composite trimming device and production process thereof Download PDF

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Publication number
CN112192768B
CN112192768B CN202011093097.7A CN202011093097A CN112192768B CN 112192768 B CN112192768 B CN 112192768B CN 202011093097 A CN202011093097 A CN 202011093097A CN 112192768 B CN112192768 B CN 112192768B
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China
Prior art keywords
sliding
rod
sleeve
telescopic
rotating
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CN202011093097.7A
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Chinese (zh)
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CN112192768A (en
Inventor
许坤
张汝刚
王雪冰
刘加明
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Jinan Jilong Forging Co ltd
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Jinan Jilong Forging Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
    • B28D7/046—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work the supporting or holding device being of the vacuum type

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Mining & Mineral Resources (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a composite edge cutting device and a production process thereof, wherein the composite edge cutting device comprises a sample clamping system, a sample placing system, a sample moving system, an opening system, a cooling system, a fixed cutting system, a movable cutting system, a cleaning system and a polishing system; the invention adopts manual intervention, thereby greatly reducing the occurrence probability of production accidents on one hand, standardizing and unifying the sampling and material moving processes on the other hand, and ensuring the quality control of the subsequent processing process. According to the ceramic material plate opening device, the ceramic material plate is subjected to opening operation by adopting the opening system before cutting and trimming, and the opening is formed on the surface of the ceramic material plate, so that not only is a great deal of losses of cutting lines and the like caused by factors such as surface stress and the like in the subsequent cutting process avoided, but also the phenomenon that the material plate is damaged by a great deal of extra heat generated in the machining process due to the abraded cutting lines is avoided.

Description

Composite trimming device and production process thereof
Technical Field
The invention belongs to the technical field of trimming equipment, and particularly relates to a composite trimming device and a production process thereof.
Background
With the rapid development of national economy and the increasing living standard of people, people have increasingly vigorous demands on new material products, wherein ceramic materials have the advantages of high melting point, high hardness, high wear resistance, oxidation resistance and the like. Can be used as structural material and cutter material. Most structural ceramic materials are processed starting from a starting ceramic slab, for example by trimming or the like to achieve a design dimension or the like.
However, most of the current devices in the field have the following problems: (1) the existing equipment needs manual intervention in the process of sample introduction and material transfer, so that on one hand, the probability of production accidents is increased, and on the other hand, the manual intervention is very dependent on the technical level and experience of operators; (2) the existing related device generally directly cuts the ceramic plate, on one hand, the cutting consumables such as a cutting line and the like are easily worn and even broken due to the surface stress and the like at the initial cutting edge part, and on the other hand, the subsequent cutting process is not smooth or even generates a large amount of extra heat due to the cutting line wear; (3) the existing equipment is basically not provided with a corresponding warning mechanism when opening and cutting operations are carried out, and the equipment still continues to operate when the cutting or opening operation process is not smooth or the resistance is too large, so that the processing materials are easily scrapped, the equipment is easily damaged and the like; (4) the existing device is less cleaned and cleaned after finishing preliminary opening or cutting to carry out the next procedure, the objects such as scraps attached to the surface of the material plate at the moment easily cause irreversible influence in subsequent processing, and the section of the processed material plate is extremely rough and is not beneficial to subsequent application.
Therefore, based on the above defects, in the technical field of ceramic material deep processing, there is still a need for research and improvement on a novel composite edge cutting device, which is also a research focus and a focus in the field at present, and is a starting point and a power point for completing the invention.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a composite edge cutting device and a production process thereof.
In order to achieve the purpose, the invention provides the following technical scheme:
in one aspect, the invention provides a composite edge cutting device, which comprises a sample clamping system, a sample placing system, a sample moving system, an opening system, a cooling system, a fixed cutting system, a movable cutting system, a cleaning system and a polishing system, wherein the sample clamping system is arranged on the sample placing system; the lofting system is arranged on one side of the sample clamping system, the opening system is arranged on one side of the sample moving system, and the cooling system is arranged on the other side of the sample moving system;
the sample clamping system comprises a first sliding chute, a roller, a first steering knuckle, a first telescopic rod, a first sliding sleeve, a first sliding rod, a second steering knuckle, a first rotating shaft, a first connecting rod, a second sliding sleeve, a first telescopic sleeve rod and a chuck; the bottom end of the telescopic rod I is connected with a plurality of idler wheels through a knuckle I, the idler wheels are arranged on a sliding groove I in a sliding mode, a sliding sleeve I is arranged at the top end of the telescopic rod I, a sliding rod I is arranged on the sliding sleeve I in a sliding mode, one end of the sliding rod I is connected with a steering knuckle II, the steering knuckle II is connected with a rotating shaft I, two ends of the sliding rod II are connected with the rotating shaft I through a connecting rod I, two sliding sleeves II are arranged on the sliding rod II in a sliding mode, and one end of the sliding sleeve II is sequentially connected with a telescopic sleeve rod I and a chuck;
the sample moving system comprises a sliding track, a sliding sleeve I, a rotary table I, a joint arm I, a ball head steering knuckle, an air gun, a telescopic rod II, a sliding groove I, a sliding block I, a sucking disc and a hose I; the first sliding sleeve is arranged on the sliding track in a sliding mode, the first rotating disc is arranged on the first sliding sleeve, the first joint arm is arranged on the first rotating disc, one end of a ball head steering knuckle is connected with the first joint arm, the other end of the ball head steering knuckle is connected with a second telescopic rod, two ends of the second telescopic rod are respectively connected with a first sliding groove, the first sliding groove is provided with a plurality of first sliding blocks in a sliding mode, a sucking disc is arranged on the first sliding block, the bottom of the sucking disc is connected with an air gun through a first hose, and the air gun is fixed on the ball head steering knuckle;
the opening system comprises a sliding chute II, a pulley, a sliding rail I, a sliding sleeve II, a rotary table II, a bending pipe, a telescopic rod III, a spring I, a rod and a cutter head; the two ends of the first sliding rail are arranged on the pulley, the pulley is arranged on the second sliding groove in a sliding mode, the second sliding sleeve is arranged on the first sliding rail in a sliding mode, the second rotating disc is arranged at the top of the second sliding sleeve, the second rotating disc is provided with a bending pipe, one end of the bending pipe is connected with the third telescopic rod, the rod is arranged at the upper end of the third telescopic rod, the first elastic spring is arranged in the middle of the rod, and the cutter head is arranged at the upper end of the rod;
the cooling system comprises a sliding groove II, a sliding block II, a steering wheel, a working plate, a liquid tank, a hose II, a rack, a sliding rod, a sliding sleeve III, a frame II, a sliding sleeve IV, a track, a sliding sleeve V and a spray head I; the second sliding block is arranged on the second sliding groove in a sliding mode, the steering wheel is arranged on the second sliding block, a working plate is arranged on the steering wheel, a liquid tank and a rack are arranged on the working plate, two sliding rods are arranged on the rack, the second frame is arranged on the sliding rods in a sliding mode through a third sliding sleeve, two ends of the track are arranged on the second frame in a sliding mode through a fourth sliding sleeve, the first spray head is arranged on the track in a sliding mode through a fifth sliding sleeve, and the first spray head is communicated with the liquid tank through a second hose;
the fixed cutting system comprises a sliding groove III, a sliding block III, a lifting sleeve rod, a rotating joint I, a sliding sleeve I, a sliding rod, a rotating joint II, a spring II, a connecting rod II, an engine case I, a wheel disc I and a cutting line I; the three sliding blocks are arranged on the three sliding grooves in a sliding mode, the upper ends of the three sliding blocks are sequentially connected with a lifting sleeve rod, a first rotating joint and a first sliding sleeve, a sliding rod is arranged on the first sliding sleeve in a sliding mode, one end of the sliding rod is connected with a second rotating joint, one end of the second rotating joint is connected with a second connecting rod, a second elastic pressing spring is arranged on the lower portion of the second connecting rod, a first three engine case is arranged on the second connecting rod, the first engine case is connected with a first wheel disc, and a first cutting line is arranged on the first three wheel disc.
Preferably, the lofting system comprises a base, a first lifting column, a third steering knuckle, a first frame and a sliding plate; the lifting column I is arranged on the base, a steering knuckle III is arranged at the upper end of the lifting column I, the frame I is arranged on the steering knuckle III, and a sliding plate is arranged in the frame I in a sliding mode.
Preferably, the movable cutting system comprises a first track rod, a second sliding sleeve, a second track rod, a first sliding table, a rotating table, a first telescopic column, a second joint arm, a third rotating section, a third spring, a second engine case, a second wheel disc and a second cutting line; the sliding sleeve II is arranged on the track rod I in a sliding mode, the track rod II is arranged on the sliding sleeve II, the sliding table I is arranged on the track rod II in a sliding mode, the rotating table is arranged on the sliding table I, the telescopic column I is arranged on the rotating table, the second joint arm is arranged at the upper end of the telescopic column I, one end of the second joint arm is connected with the third rotary joint, the third rotary joint is connected with the second engine case, the second engine case is respectively and electrically connected with the two wheel discs, the second cutting line is arranged on the two wheel discs, and the third elastic pressing spring is arranged on the second engine case.
Preferably, the cleaning system comprises a first cleaning mechanism and a second cleaning mechanism; the first cleaning mechanism and the second cleaning mechanism are symmetrically arranged on two sides of the sliding track.
Preferably, the first cleaning mechanism comprises a first sliding groove, a second sliding groove, a steering table, a second telescopic column, a liquid storage bin, a liquid inlet pipe, a first pipe network and a spraying head; the sliding groove II is arranged on the sliding groove I in a sliding mode, the steering table is arranged on the sliding groove II, the telescopic column II and the liquid storage bin are sequentially arranged on the steering table, the liquid storage bin is connected with the pipe network I through a plurality of liquid inlet pipes, and a plurality of spraying heads are arranged on the pipe network I.
Preferably, the second cleaning mechanism comprises a gas tank, a pipeline, a first telescopic pipe, a second pipe network and a gas nozzle; the gas tank is connected with a first telescopic pipe through a pipeline, the first telescopic pipe is connected with a second pipe network, and the second pipe network is provided with a plurality of gas nozzles.
Preferably, the polishing system comprises a first polishing mechanism and a second polishing mechanism; the polishing mechanism I and the polishing mechanism II are symmetrically arranged on two sides of the sliding track.
Preferably, the first polishing mechanism comprises a third sliding groove, a fourth sliding block, a sliding rod, a second sliding table, a second lifting column, a second rotating shaft, a second telescopic sleeve rod and a grinding wheel; the sliding groove III is provided with two sliding blocks IV in a sliding mode, two ends of a sliding rod are arranged on the sliding blocks IV respectively, the sliding table II is arranged on the sliding rod in a sliding mode, the sliding table II is sequentially provided with a lifting column II, a rotating shaft II and a telescopic sleeve rod II, and two ends of a grinding wheel are arranged on the telescopic sleeve rod II.
Preferably, the second polishing mechanism comprises a wiping head, a third telescopic sleeve rod, a vibration array, a sixth sliding sleeve, a lifting sliding rod, a sleeve head, a second sliding rail, a second spray head, a rotating pipe, a second telescopic sleeve and a liquid bin; the two ends of the telescopic sleeve rod are respectively connected with the wiping head and the oscillation array, the oscillation array is connected with the sliding sleeve six, the sliding sleeve six is arranged on the lifting sliding rod in a sliding mode, the two ends of the lifting sliding rod are respectively connected with the sleeve head, the sleeve head is arranged on the sliding rail two in a sliding mode, the spray head two is arranged at one end of the rotating pipe, the other end of the rotating pipe is connected with the telescopic sleeve pipe two, and the telescopic sleeve pipe two is arranged on the liquid bin.
Preferably, the number of the fixed cutting systems is two, and the fixed cutting systems are respectively arranged at two sides of the sample moving system.
On the other hand, the invention also provides a production process for producing by using the composite edge cutting device, which comprises the following steps:
placing a ceramic plate needing to be subjected to edge cutting on a lofting system;
clamping and transferring the material plate through a sample clamping system, and placing and fixing the material plate on a sample moving system to perform edge cutting operation;
after the trimming operation is finished, the flitch is transferred to a polishing system, the flitch is preliminarily polished by a grinding wheel rotating at a high speed, and the flitch is finely polished by a wiping head oscillating at a high speed; wherein:
when the flitch is clamped and transferred, the clamping condition of the chuck is adjusted by controlling the sliding of the sliding sleeve II on the sliding rod II; and adjusting the retraction length of the first telescopic sleeve rod to change the clamping depth. The vertical clamping angle of the system is changed by changing the angle of the first rotating shaft, the horizontal clamping angle can be changed by adjusting the rotating angle of the second steering knuckle, the sliding distance of the first sliding rod along the first sliding sleeve is adjusted, the length of the first telescopic rod is changed, the working height, the horizontal position and the like of the sample clamping system are integrally changed by adjusting the movement of the first sliding rod along the first sliding groove, and meanwhile, the angle of the first steering knuckle is adjusted to enable the sample clamping system to move along the first sliding groove;
when the flitch is placed and fixed on the sample moving system, the air gun vacuumizes the flitch through the pair of suckers through the hose to enable the flitch to be adsorbed on the suckers, the distance between different suckers is enlarged by adjusting the length of the telescopic rod II, and the position and the orientation of the adsorbing flitch are adjusted by adjusting the position of the sliding block I on the sliding groove I, the rotation orientation of the ball head steering knuckle and the bending degree of the joint arm I;
when the edge cutting operation is carried out, when the cutting process is not smooth or the cutting advancing resistance is overlarge, the elastic spring bears overlarge pressure for a moment, and the cutter head stops working when the situation occurs, wherein the working position of the opening system can be controlled by controlling the retraction degree of the telescopic rod III, the bending degree of the bending pipe, the rotating angle of the rotary disc II, the sliding condition of the sliding sleeve II on the sliding rail I and the position of the pulley on the sliding groove II;
meanwhile, in the process of trimming operation, the cooling system conveys the cooling liquid stored in the liquid tank to the first spray head through the second hose, then the cooling liquid is sprayed to an operation area through the first spray head, and the cooling system cools and cools the opening system or different cutting systems by controlling the second sliding block to move on the second sliding groove; adjusting the angle of a steering wheel to control the overall working direction of the cooling system; the position of the sliding sleeve III on the sliding rod is changed, the position of the sliding sleeve IV on the frame II is adjusted, and the position of the sliding sleeve V on the track is changed, so that the working position of the spray head I is controlled;
when the polishing system works, the working position of the wiping head can be adjusted by adjusting the telescopic length of the telescopic sleeve rod III, the sliding position of the sliding sleeve six on the lifting sliding rod and the position of the sleeve head on the sliding rail II, and the oscillation generated by the oscillation array is transmitted to the wiping head through the telescopic sleeve rod III so that the wiping head oscillates.
Compared with the prior art, the invention has the following beneficial effects:
(1) according to the invention, the ceramic plate is subjected to sample introduction and material moving through the sample clamping system and the sample placing system respectively, manual intervention is not required, on one hand, the probability of production accidents is greatly reduced, on the other hand, the sample introduction and material moving processes are standardized and unified, and the quality control guarantee can be obtained in the subsequent processing process.
(2) According to the ceramic material plate opening device, the ceramic material plate is subjected to opening operation by adopting the opening system before cutting and trimming, and the opening is formed on the surface of the ceramic material plate, so that on one hand, a large amount of losses of cutting lines and the like caused by factors such as surface stress in the subsequent cutting process are avoided, and on the other hand, the phenomenon that the material plate is damaged by a large amount of extra heat generated in the machining process due to the abraded cutting lines is avoided.
(3) According to the invention, the elastic springs are arranged on the opening system and each cutting system, so that when the cutting process is not smooth or the cutting resistance is too large, the equipment stops working, on one hand, the function of protecting the equipment can be achieved, and on the other hand, the processed materials can be prevented from being damaged to the greatest extent.
(4) According to the invention, by arranging the cleaning system, the device can be cleaned after finishing primary opening or cutting, debris and other objects attached to the surface of the material plate are removed, so that irreversible influence on subsequent processing is avoided, and meanwhile, the polishing system is adopted to perform primary polishing and finish polishing on the cutting section, so that the subsequent application is facilitated.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a sample clamping system according to the present invention;
FIG. 3 is a schematic diagram of the lofting system of the present invention;
FIG. 4 is a schematic diagram of the sample transfer system of the present invention;
FIG. 5 is a schematic view of the opening system of the present invention;
FIG. 6 is a schematic diagram of the cooling system of the present invention;
FIG. 7 is a schematic view of a stationary cutting system according to the present invention;
FIG. 8 is a schematic view of the construction of the mobile cutting system of the present invention;
FIG. 9 is a schematic structural diagram of a first cleaning mechanism of the present invention;
FIG. 10 is a schematic structural view of a second cleaning mechanism of the present invention;
FIG. 11 is a schematic view of a first polishing mechanism according to the present invention;
FIG. 12 is a schematic structural view of a second polishing mechanism according to the present invention;
wherein: the device comprises a first sliding chute 1, a roller 101, a first steering knuckle 102, a first telescopic rod 103, a first sliding sleeve 104, a first sliding rod 105, a second steering knuckle 106, a first rotating shaft 107, a first connecting rod 108, a second sliding rod 109, a second sliding sleeve 1010, a first telescopic sleeve rod 1011, a first chuck 1012, a base 2, a first lifting column 201, a third steering knuckle 202, a first frame 203, a sliding plate 204, a sliding track 3, a first sliding sleeve 301, a first rotating disk 302, a first joint arm 303, a ball steering knuckle 304, an air gun 305, a second telescopic rod 306, a first sliding groove 307, a first slider 308, a suction cup 309, a first hose 3010, a second sliding groove 4, a pulley 401, a first sliding rail 402, a second sliding sleeve 403, a second rotating disk 404, a bent pipe 405, a third 406, a first spring pressing spring 407, a rod 408, a cutter head 409, a second sliding groove 5, a second slider 501, a steering wheel 502, a working plate 503, a liquid tank 504, a second hose 505, a rack 506, a sliding rod 507, a third sliding sleeve 508, a second sliding sleeve 509, a sliding sleeve 0, a sliding sleeve, The device comprises a track 5011, a sliding sleeve five 5012, a first spray head 5013, a sliding groove three 6, a sliding block three 601, a lifting sleeve rod 602, a first rotating joint 603, a sliding sleeve one 604, a sliding rod 605, a second rotating joint 606, a second spring 607, a second connecting rod 608, a first engine case 609, a first wheel disc 6010, a first cutting line 6011, a first track rod 7, a second sliding sleeve 701, a second track rod 702, a first sliding table 703, a rotating table 704, a first telescopic column 705, a second articulated arm 706, a third rotating joint 707, a third spring 708, a second engine case 709, a second wheel disc 7010, a second cutting line 7011, a first sliding groove 8, a second sliding groove 801, a steering table 802, a second telescopic column 803, a liquid storage bin 804, a liquid inlet pipe 805, a first pipe network 806, a spraying head 1006, a gas tank 9, a pipeline 901, a first telescopic sleeve 902, a second pipe network 903, a gas nozzle 904, a third sliding groove 10, a fourth sliding block 1001, a sliding rod 1002, a second sliding table 1003, a second lifting column 1005, a second rotating shaft 1004, a second telescopic sleeve 1006, a rotating shaft 1006, a second telescopic sleeve rod 1006, a telescopic sleeve rod 1004, a sliding rod 1006, a sliding rod 1004, a sliding rod 601, a sliding rod 603, a sliding groove 1006, a sliding rod 603, a sliding groove 1006, a sliding rod and a sliding rod 603, a sliding rod and a sliding rod 604, The device comprises a grinding wheel 1007, a wiping head 11, a telescopic sleeve rod 1101, a vibration array 1102, a sliding sleeve hexa 1103, a lifting sliding rod 1104, a sleeve 1105, a sliding rail II 1106, a spray head II 12, a rotary pipe 1201, a telescopic sleeve II 1202 and a liquid bin 1203.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, a composite trimming apparatus and a manufacturing process thereof includes a sample clamping system, a sample placing system, a sample moving system, an opening system, a cooling system, a fixed cutting system, a movable cutting system, a cleaning system, and a polishing system; the lofting system is arranged on one side of the sample clamping system, the opening system is arranged on one side of the sample moving system, and the cooling system is arranged on the other side of the sample moving system; the number of the fixed cutting systems is two, and the fixed cutting systems are respectively arranged on two sides of the sample moving system.
The sample clamping system comprises a first sliding groove 1, a roller 101, a first steering knuckle 102, a first telescopic rod 103, a first sliding sleeve 104, a first sliding rod 105, a second steering knuckle 106, a first rotating shaft 107, a first connecting rod 108, a second sliding rod 109, a second sliding sleeve 1010, a first telescopic sleeve 1011 and a clamping head 1012; the bottom end of the first telescopic rod 103 is connected with a plurality of idler wheels 101 through a first steering knuckle 102, the idler wheels 101 are arranged on the first sliding groove 1 in a sliding mode, the first sliding sleeve 104 is arranged at the top end of the first telescopic rod 103, the first sliding rod 105 is arranged on the first sliding sleeve 104 in a sliding mode, one end of the first sliding rod 105 is connected with the second steering knuckle 106, the second steering knuckle 106 is connected with the first rotating shaft 107, two ends of the second sliding rod 109 are connected with the first rotating shaft 107 through a first connecting rod 108, two second sliding sleeves 1010 are arranged on the second sliding rod 109 in a sliding mode, and one ends of the second sliding sleeves 1010 are sequentially connected with a first telescopic sleeve rod 1011 and a chuck 1012;
the sample moving system comprises a sliding track 3, a sliding sleeve I301, a turntable I302, a joint arm I303, a ball head steering knuckle 304, an air gun 305, a telescopic rod II 306, a sliding groove I307, a sliding block I308, a sucker 309 and a hose I3010; the first sliding sleeve 301 is arranged on the sliding track 3 in a sliding mode, the first rotating disc 302 is arranged on the first sliding sleeve 301, the first joint arm 303 is arranged on the first rotating disc 302, one end of the ball head steering knuckle 304 is connected with the first joint arm 303, the other end of the ball head steering knuckle is connected with the second telescopic rod 306, two ends of the second telescopic rod 306 are respectively connected with a first sliding groove 307, a plurality of first sliding blocks 308 are arranged on the first sliding grooves 307 in a sliding mode, sucking discs 309 are arranged on the first sliding blocks 308, the bottoms of the sucking discs 309 are connected with air guns 305 through first hoses 3010, and the air guns 305 are fixed on the ball head steering knuckle 304;
the opening system comprises a second sliding chute 4, a pulley 401, a first sliding rail 402, a second sliding sleeve 403, a second rotating disc 404, a bent pipe 405, a third telescopic rod 406, a first spring 407, a rod 408 and a cutter head 409; the two ends of the first sliding rail 402 are arranged on the pulley 401, the pulley 401 is arranged on the second sliding groove 4 in a sliding mode, the second sliding sleeve 403 is arranged on the first sliding rail 402 in a sliding mode, the second rotating disc 404 is arranged at the top of the second sliding sleeve 403, the second rotating disc 404 is provided with a bending pipe 405, one end of the bending pipe 405 is connected with the third telescopic rod 406, the rod 408 is arranged at the upper end of the third telescopic rod 406, the first elastic spring 407 is arranged in the middle of the rod 408, and the cutter head 409 is arranged at the upper end of the rod 408;
the cooling system comprises a second sliding groove 5, a second sliding block 501, a steering wheel 502, a working plate 503, a liquid tank 504, a second hose 505, a rack 506, a sliding rod 507, a third sliding sleeve 508, a second frame 509, a fourth sliding sleeve 5010, a track 5011, a fifth sliding sleeve 5012 and a first spray head 5013; the second sliding block 501 is arranged on the second sliding groove 5 in a sliding mode, the steering wheel 502 is arranged on the second sliding block 501, the steering wheel 502 is provided with a working plate 503, the working plate 503 is provided with a liquid tank 504 and a rack 506, the rack 506 is provided with two sliding rods 507, the second frame 509 is arranged on the sliding rods 507 in a sliding mode through a third sliding sleeve 508, two ends of the track 5011 are arranged on the second frame 509 in a sliding mode through four sliding sleeves 5010, the first spray head 5013 is arranged on the track 5011 in a sliding mode through five sliding sleeves 5012, and the first spray head 5013 is communicated with the liquid tank 504 through a second hose 505;
the fixed cutting system comprises a sliding groove III 6, a sliding block III 601, a lifting sleeve rod 602, a rotating joint I603, a sliding sleeve I604, a sliding rod 605, a rotating joint II 606, a spring pressing spring II 607, a connecting rod II 608, an engine case I609, a wheel disc I6010 and a cutting line I6011; the third sliding block 601 is arranged on the third sliding groove 6 in a sliding mode, the upper end of the third sliding block 601 is sequentially connected with a lifting sleeve rod 602, a first rotating joint 603 and a first sliding sleeve 604, a sliding rod 605 is arranged on the first sliding sleeve 604 in a sliding mode, one end of the sliding rod 605 is connected with a second rotating joint 606, one end of the second rotating joint 606 is connected with a second connecting rod 608, a second spring 607 is arranged at the lower portion of the second connecting rod 608, three first engine boxes 609 are arranged on the second connecting rod 608, the first engine boxes 609 are connected with a first wheel 6010, and a first cutting line 6011 is arranged on the first three wheel 6010.
The lofting system comprises a base 2, a first lifting column 201, a third steering knuckle 202, a first frame 203 and a sliding plate 204; the lifting column I201 is arranged on the base 2, a third steering knuckle 202 is arranged at the upper end of the lifting column I201, a first frame 203 is arranged on the third steering knuckle 202, and a sliding plate 204 is arranged in the first frame 203 in a sliding mode.
The movable cutting system comprises a first track rod 7, a second sliding sleeve 701, a second track rod 702, a first sliding table 703, a rotating table 704, a first telescopic column 705, a second articulated arm 706, a third rotating joint 707, a third spring 708, a second engine case 709, a second wheel disc 7010 and a second cutting line 7011; the second sliding sleeve 701 is arranged on the first rail rod 7 in a sliding mode, the second rail rod 702 is arranged on the second sliding sleeve 701, the first sliding table 703 is arranged on the second rail rod 702 in a sliding mode, the first sliding table 703 is provided with a rotating table 704, the rotating table 704 is provided with a first telescopic column 705, the second joint arm 706 is arranged at the upper end of the first telescopic column 705, one end of the second joint arm 706 is connected with the third rotating joint 707, the third rotating joint 707 is connected with the second engine case 709, the second engine case 709 is respectively electrically connected with the second two rotary discs 7010, the second cutting line 7011 is arranged on the second two rotary discs 7010, and the third spring 708 is arranged on the second engine case 709.
The cleaning system comprises a first cleaning mechanism and a second cleaning mechanism; the first cleaning mechanism and the second cleaning mechanism are symmetrically arranged on two sides of the sliding track 3. The first cleaning mechanism comprises a first sliding groove 8, a second sliding groove 801, a steering table 802, a second telescopic column 803, a liquid storage bin 804, a liquid inlet pipe 805, a first pipe network 806 and a spraying head 807; the second sliding groove 801 is arranged on the first sliding groove 8 in a sliding mode, the steering table 802 is arranged on the second sliding groove 801, the second telescopic column 803 and the liquid storage bin 804 are sequentially arranged on the steering table 802, the liquid storage bin 804 is connected with the first pipe network 806 through a plurality of liquid inlet pipes 805, and a plurality of spraying heads 807 are arranged on the first pipe network 806. The second cleaning mechanism comprises an air tank 9, a pipeline 901, a first telescopic pipe 902, a second pipe network 903 and an air tap 904; the gas tank 9 is connected with a first telescopic pipe 902 through a pipeline 901, the first telescopic pipe 902 is connected with a second pipe network 903, and the second pipe network 903 is provided with a plurality of gas nozzles 904.
The polishing system comprises a first polishing mechanism and a second polishing mechanism; the first polishing mechanism and the second polishing mechanism are symmetrically arranged on two sides of the sliding track 3. The first polishing mechanism comprises a third sliding groove 10, a fourth sliding block 1001, a sliding rod 1002, a second sliding table 1003, a second lifting column 1004, a second rotating shaft 1005, a second telescopic loop bar 1006 and a grinding wheel 1007; the sliding groove III 10 is provided with two sliding blocks IV 1001 in a sliding mode, two ends of a sliding rod 1002 are arranged on the sliding blocks IV 1001 respectively, a sliding table II 1003 is arranged on the sliding rod 1002 in a sliding mode, a lifting column II 1004, a rotating shaft II 1005 and a telescopic sleeve rod II 1006 are sequentially arranged on the sliding table II 1003, and two ends of a grinding wheel 1007 are arranged on the telescopic sleeve rod II 1006. The second polishing mechanism comprises a wiping head 11, a telescopic sleeve rod third 1101, a vibration array 1102, a sliding sleeve six 1103, a lifting sliding rod 1104, a sleeve 1105, a sliding rail two 1106, a spray head two 12, a rotating pipe 1201, a telescopic sleeve two 1202 and a liquid bin 1203; two ends of the telescopic sleeve rod three 1101 are respectively connected with the wiping head 11 and the oscillation array 1102, the oscillation array 1102 is connected with the sliding sleeve six 1103, the sliding sleeve six 1103 is arranged on the lifting sliding rod 1104 in a sliding mode, two ends of the lifting sliding rod 1104 are respectively connected with the sleeve head 1105, the sleeve head 1105 is arranged on the sliding rail two 1106 in a sliding mode, the spray head two 12 is arranged at one end of the rotary pipe 1201, the other end of the rotary pipe 1201 is connected with the telescopic sleeve two 1202, and the telescopic sleeve two 1202 is arranged on the liquid bin 1203.
The working process of the invention is as follows: the ceramic flitch that will carry out the side cut is placed on lofting system, and wherein the flitch is placed on the sliding plate 204, and on the one hand the position of accessible adjustment sliding plate 204 on frame 203 and then the position of adjustment flitch, and on the other hand the orientation of flitch can be changed through the angle of adjusting knuckle three 202, through the height of the adjustable flitch position that locates of adjustment lift post one 201. After the lofting system preliminarily finishes the adjustment of the position and the orientation of the flitch, the flitch can be clamped and transferred through the lofting system, wherein the clamping condition of the clamping head 1012 can be adjusted by controlling the sliding of the sliding sleeve II 1010 on the sliding rod II 109, and then the operation process of clamping the flitch is finished. The clamping depth can be changed by adjusting the retraction length of the telescopic sleeve rod I1011. The vertical clamping angle of the system can be changed by changing the angle of the first rotating shaft 107, the horizontal clamping angle can be changed by adjusting the rotating angle of the second steering knuckle 106, the working height, the horizontal position and the like of the sample clamping system can be integrally changed by adjusting the sliding distance of the first sliding rod 105 along the first sliding sleeve 104, changing the length of the first telescopic rod 103 and adjusting the movement of the roller 101 along the first sliding chute 1, and meanwhile, the sample clamping system can move along the first sliding chute 1 with a certain amplitude by properly adjusting the angle of the first steering knuckle 102. After the sample clamping is completed through the two systems, the part of the flitch to be processed is adjusted and optimally oriented to each processing system. At the moment, the material plate is placed and fixed on the sample moving system through the sample clamping system. The flitch is placed on the suction cups 309, wherein the air guns 305 evacuate the suction cups 309 through the hoses 3010 so that the flitch is stably adsorbed on the suction cups 309. If the area of the material plate is larger, the length of the second telescopic rod 306 needs to be adjusted to enlarge the distance between the different suction cups 309. The precise position and orientation of the adsorption plate can be adjusted by adjusting the position of the first sliding block 308 on the first sliding groove 307, the rotating orientation of the ball head steering knuckle 304 and the bending degree of the first articulated arm 303. When the processed flitch needs to be switched among different processes, on one hand, the position of the sliding sleeve I301 on the sliding track 3 can be moved, and on the other hand, the orientation angle of the rotating disc I302 can be changed. At first, the flitch is transferred to the opening system through the sample moving system, the cutter head 409 is driven to rotate at a high speed through the rod 408, so that a cut is left on the edge of the flitch, no matter whether the cutter head 409 performs cutting from top to bottom or from bottom to top, when the cutting process is not smooth or the cutting advancing resistance is too large, the first elastic spring 407 can bear too large pressure, and when the condition occurs, the cutter head 409 stops working. The working position of the shedding system can be accurately controlled by controlling the retraction degree of the telescopic rod three 406, the bending degree of the bending pipe 405, the rotating angle of the rotating disc two 404, the sliding condition of the sliding sleeve two 403 on the sliding rail one 402 and the position of the pulley 401 on the sliding chute two 4. In the opening system, the subsequent fixed cutting system and the movable cutting system, a large amount of heat is generated in the operation process, on one hand, the mechanical property of the ceramic flitch and the property of the material can be influenced, and at the same time, the existence of the large amount of heat at the notch can cause the notch section to be rough and even to be molten. Therefore, a cooling system is required to be matched in the operation process, the cooling liquid stored in the liquid tank 504 is conveyed to the first spray nozzle 5013 through the second hose 505, and then the cooling liquid is sprayed to an operation area through the first spray nozzle 5013 to achieve the purpose of cooling. The second sliding block 501 is controlled to move on the second sliding groove 5, so that the cooling system can cool the opening system or different cutting systems. Adjusting the angle of the steering wheel 502 controls the overall operating orientation of the cooling system. Changing the position of sliding sleeve three 508 on sliding rod 507, adjusting the position of sliding sleeve four 5010 on frame two 509, and changing the position of sliding sleeve five 5012 on track 5011 allows the operating position of spray head one 5013 to be precisely controlled. When the flitch is opened and then is transferred to a fixed cutting system, a cutting line 6011 rotating at a high speed can cut the flitch along the cut, especially for processing at the edge of the flitch. Wherein the first engine case 609 drives the first wheel disc 6010 to rotate at a high speed so as to drive the first cutting line 6011 to rotate at a high speed. If the cutting process is not smooth or the resistance is too large during the cutting process, the second elastic spring 607 can bear too large elastic force, and if the first cutting line 6011 stops working, wherein the cutting position and angle of the system can be precisely adjusted by adjusting the rotation angle of the first rotating joint 603, the retraction length of the lifting sleeve 602, the position of the third sliding block 601 on the third sliding groove 6, the sliding degree of the sliding rod 605 along the first sliding sleeve 604 and the rotation angle of the second rotating joint 606. After the fixed cutting of the flitch is finished, the flitch can be transferred to a movable cutting system, the flitch is accurately cut through the cutting line II 7011 which rotates at a high speed, wherein the engine case II 709 drives the wheel disc II 7010 to rotate at a high speed, and finally the cutting line II 7011 is driven to rotate at a high speed. If the cutting process is not smooth or the resistance is too large during the cutting process, the third elastic spring 708 can bear too large elastic force, and if the situation occurs, the second cutting line 7011 can stop working. The cutting position and angle of the system can be accurately adjusted by adjusting the rotating angle of the third rotating joint 707, the bending degree of the second articulated arm 706, the telescopic length of the first telescopic column 705, the rotating angle of the rotating platform 704, the position of the first sliding table 703 on the second track rod 702 and the sliding position of the second sliding sleeve 701 along the first track rod 7. A large amount of grease, crushed aggregates and the like are generated in the opening and cutting processes, the cleaning system can clean the cleaning liquid, on one hand, the cleaning liquid in the liquid storage bin 804 is conveyed into the first pipe network 806 through the liquid inlet pipe 805, and then the cleaning liquid is sprayed to an area needing operation through the spraying head 807, and the spraying position and angle can be changed by adjusting the sliding of the second sliding groove 801 on the first sliding groove 8, the sliding of the steering table 802 on the second sliding groove 801, the rotating angle of the steering table 802, the telescopic length of the second telescopic column 803 and the like. And cleaning by a high-speed air blowing process after the spraying of the cleaning liquid is finished. The nitrogen stored in the gas tank 9 is conveyed to the gas nozzle 904 through the pipeline 901, the first telescopic pipe 902, the second pipe network 903 and the like in sequence, and then is sprayed out through the gas nozzle 904, and the gas spraying position can be adjusted by adjusting the length of the first telescopic pipe 902. When the trimming operation is finished, the material plate is transferred to a polishing system, the material plate is firstly subjected to primary polishing through a grinding wheel 1007 rotating at a high speed, and the working position of the grinding wheel 1007 can be accurately adjusted by adjusting the telescopic length of the telescopic loop bar II 1006, the rotating angle of the rotating shaft II 1005, the lifting height of the lifting column II 1004, the position of the sliding table II 1003 on the sliding rod 1002 and the sliding degree of the sliding block IV 1001 on the sliding groove III 10. After the preliminary polishing is finished, the required processing area of the material plate is switched to the position right facing the wiping head 11 through the sample moving system, and the material plate is subjected to fine polishing through the wiping head 11 which vibrates at a high speed. The working position of the wiping head 11 can be accurately adjusted by adjusting the telescopic length of the telescopic sleeve rod three 1101, the sliding position of the sliding sleeve six 1103 on the lifting sliding rod 1104 and the position of the sleeve head 1105 on the sliding rail two 1106, and the oscillation generated by the oscillation array 1102 can be transmitted to the wiping head 11 through the telescopic sleeve rod three 1101, so that the wiping head 11 can oscillate at a high speed. And in the fine polishing process, wet polishing can be adopted, the polishing liquid stored in the liquid bin 1203 is conveyed to the second spray head 12 through the rotating pipe 1201 and the second telescopic pipe 1202, and then the polishing liquid is sprayed on the area to be processed through the second spray head 12. The working angle and height of the second spray head 12 can be controlled by rotating the angle of the rotating pipe 1201 and adjusting the length of the second telescopic pipe 1202.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a compound side cut device which characterized in that: the automatic sample removing and polishing device comprises a sample clamping system, a sample placing system, a sample moving system, an opening system, a cooling system, a fixed cutting system, a movable cutting system, a cleaning system and a polishing system; the lofting system is arranged on one side of the sample clamping system, the opening system is arranged on one side of the sample moving system, and the cooling system is arranged on the other side of the sample moving system;
the sample clamping system comprises a first sliding chute (1), a roller (101), a first steering knuckle (102), a first telescopic rod (103), a first sliding sleeve (104), a first sliding rod (105), a second steering knuckle (106), a first rotating shaft (107), a first connecting rod (108), a second sliding rod (109), a second sliding sleeve (1010), a first telescopic sleeve rod (1011) and a chuck (1012); the bottom end of the first telescopic rod (103) is connected with a plurality of idler wheels (101) through a first steering knuckle (102), the idler wheels (101) are arranged on the first sliding groove (1) in a sliding mode, the first sliding sleeve (104) is arranged at the top end of the first telescopic rod (103), the first sliding rod (105) is arranged on the first sliding sleeve (104) in a sliding mode, one end of the first sliding rod (105) is connected with a second steering knuckle (106), the second steering knuckle (106) is connected with a first rotating shaft (107), two ends of the second sliding rod (109) are connected with the first rotating shaft (107) through a first connecting rod (108), two second sliding sleeves (1010) are arranged on the second sliding rod (109) in a sliding mode, and one ends of the second sliding sleeves (1010) are sequentially connected with a first telescopic sleeve rod (1011) and a chuck (1012);
the sample moving system comprises a sliding track (3), a sliding sleeve I (301), a turntable I (302), a joint arm I (303), a ball head steering knuckle (304), an air gun (305), a telescopic rod II (306), a sliding groove I (307), a sliding block I (308), a sucking disc (309) and a hose I (3010); the first sliding sleeve (301) is arranged on the sliding track (3) in a sliding mode, the first rotating disc (302) is arranged on the first sliding sleeve (301), the first joint arm (303) is arranged on the first rotating disc (302), one end of the ball head steering knuckle (304) is connected with the first joint arm (303), the other end of the ball head steering knuckle is connected with the second telescopic rod (306), two ends of the second telescopic rod (306) are respectively connected with a first sliding groove (307), a plurality of first sliding blocks (308) are arranged on the first sliding grooves (307) in a sliding mode, a sucking disc (309) is arranged on the first sliding blocks (308), the bottom of the sucking disc (309) is connected with an air gun (305) through a first hose (3010), and the air gun (305) is fixed on the ball head steering knuckle (304);
the opening system comprises a second sliding groove (4), a pulley (401), a first sliding rail (402), a second sliding sleeve (403), a second rotating disc (404), a bent pipe (405), a third telescopic rod (406), a first elastic spring (407), a rod (408) and a cutter head (409); the two ends of the first sliding rail (402) are arranged on the first sliding rail (401), the second sliding rail (401) is arranged on the second sliding groove (4) in a sliding mode, the second sliding sleeve (403) is arranged on the first sliding rail (402) in a sliding mode, the second rotating disc (404) is arranged at the top of the second sliding sleeve (403), the second rotating disc (404) is provided with a bending pipe (405), one end of the bending pipe (405) is connected with the third telescopic rod (406), the rod (408) is arranged at the upper end of the third telescopic rod (406), the first elastic pressing spring (407) is arranged in the middle of the rod (408), and the cutter head (409) is installed at the upper end of the rod (408);
the cooling system comprises a second sliding groove (5), a second sliding block (501), a steering wheel (502), a working plate (503), a liquid tank (504), a second hose (505), a rack (506), a sliding rod (507), a third sliding sleeve (508), a second frame (509), a fourth sliding sleeve (5010), a track (5011), a fifth sliding sleeve (5012) and a first spray head (5013); the second sliding block (501) is arranged on the second sliding groove (5) in a sliding mode, the steering disc (502) is arranged on the second sliding block (501), the working plate (503) is arranged on the steering disc (502), the liquid tank (504) and the rack (506) are arranged on the working plate (503), two sliding rods (507) are installed on the rack (506), the second frame (509) is arranged on the sliding rods (507) in a sliding mode through a third sliding sleeve (508), two ends of the track (5011) are arranged on the second frame (509) in a sliding mode through a fourth sliding sleeve (5010), the first spray head (5013) is arranged on the track (5011) in a sliding mode through a fifth sliding sleeve (5012), and the first spray head (5013) is communicated with the liquid tank (504) through a second hose (505);
the fixed cutting system comprises a sliding groove III (6), a sliding block III (601), a lifting sleeve rod (602), a rotating joint I (603), a sliding sleeve I (604), a sliding rod (605), a rotating joint II (606), a spring pressing spring II (607), a connecting rod II (608), an engine case I (609), a wheel disc I (6010) and a cutting line I (6011); the sliding block III (601) is arranged on the sliding groove III (6) in a sliding mode, the upper end of the sliding block III (601) is sequentially connected with a lifting sleeve rod (602), a rotating joint I (603) and a sliding sleeve I (604), a sliding rod (605) is arranged on the sliding sleeve I (604) in a sliding mode, one end of the sliding rod (605) is connected with a rotating joint II (606), one end of the rotating joint II (606) is connected with a connecting rod II (608), a spring pressing spring II (607) is arranged on the lower portion of the connecting rod II (608), three engine boxes I (609) are arranged on the connecting rod II (608), the engine boxes I (609) are connected with a wheel disc I (6010), and a cutting line I (6011) is arranged on the three wheel disc I (6010).
2. A composite trimming apparatus according to claim 1, wherein: the lofting system comprises a base (2), a first lifting column (201), a third steering knuckle (202), a first frame (203) and a sliding plate (204); the lifting column I (201) is arranged on the base (2), a steering knuckle III (202) is arranged at the upper end of the lifting column I (201), a frame I (203) is arranged on the steering knuckle III (202), and a sliding plate (204) is arranged in the frame I (203) in a sliding mode.
3. A composite trimming apparatus according to claim 2, wherein: the movable cutting system comprises a first rail rod (7), a second sliding sleeve (701), a second rail rod (702), a first sliding table (703), a rotating table (704), a first telescopic column (705), a second joint arm (706), a third rotating joint (707), a third spring (708), a second engine case (709), a second wheel disc (7010) and a second cutting line (7011); the sliding sleeve II (701) is arranged on the track rod I (7) in a sliding mode, the track rod II (702) is arranged on the sliding sleeve II (701), the sliding table I (703) is arranged on the track rod II (702) in a sliding mode, the sliding table I (703) is provided with the rotating table (704), the rotating table (704) is provided with the telescopic column I (705), the joint arm II (706) is installed at the upper end of the telescopic column I (705), one end of the joint arm II (706) is connected with the rotating joint III (707), the rotating joint III (707) is connected with the engine case II (709), the engine case II (709) is electrically connected with the two wheel disc II (7010) respectively, the cutting line II (7011) is installed on the two wheel disc II (7010), and the spring pressing spring III (708) is arranged on the engine case II (709).
4. A composite trimming apparatus according to claim 3 wherein: the cleaning system comprises a first cleaning mechanism and a second cleaning mechanism; the first cleaning mechanism and the second cleaning mechanism are symmetrically arranged on two sides of the sliding track (3).
5. A composite trimming device according to claim 4, characterized in that: the first cleaning mechanism comprises a first sliding groove (8), a second sliding groove (801), a steering table (802), a second telescopic column (803), a liquid storage bin (804), a liquid inlet pipe (805), a first pipe network (806) and a spraying head (807); the sliding groove II (801) is arranged on the sliding groove I (8) in a sliding mode, the steering table (802) is arranged on the sliding groove II (801), the telescopic column II (803) and the liquid storage bin (804) are sequentially arranged on the steering table (802), the liquid storage bin (804) is connected with the pipe network I (806) through a plurality of liquid inlet pipes (805), and a plurality of spraying heads (807) are arranged on the pipe network I (806).
6. A composite trimming device according to claim 5, characterized in that: the second cleaning mechanism comprises a gas tank (9), a pipeline (901), a first telescopic pipe (902), a second pipe network (903) and an air tap (904); the gas tank (9) is connected with a first telescopic pipe (902) through a pipeline (901), the first telescopic pipe (902) is connected with a second pipe network (903), and the second pipe network (903) is provided with a plurality of gas nozzles (904).
7. A composite trimming device according to claim 6, characterized in that: the polishing system comprises a first polishing mechanism and a second polishing mechanism; the polishing mechanism I and the polishing mechanism II are symmetrically arranged on two sides of the sliding track (3);
the number of the fixed cutting systems is two, and the fixed cutting systems are respectively arranged on two sides of the sample moving system.
8. A composite trimming apparatus according to claim 7 wherein: the first polishing mechanism comprises a third sliding groove (10), a fourth sliding block (1001), a sliding rod (1002), a second sliding table (1003), a second lifting column (1004), a second rotating shaft (1005), a second telescopic sleeve rod (1006) and a grinding wheel (1007); the sliding groove III (10) is provided with two sliding blocks IV (1001) in a sliding mode, two ends of a sliding rod (1002) are arranged on the sliding blocks IV (1001) respectively, a sliding table II (1003) is arranged on the sliding rod (1002) in a sliding mode, a lifting column II (1004), a rotating shaft II (1005) and a telescopic sleeve rod II (1006) are sequentially arranged on the sliding table II (1003), and two ends of a grinding wheel (1007) are arranged on the telescopic sleeve rod II (1006).
9. A composite trimming apparatus according to claim 8 wherein: the second polishing mechanism comprises a wiping head (11), a telescopic sleeve rod III (1101), a vibration array (1102), a sliding sleeve VI (1103), a lifting sliding rod (1104), a sleeve head (1105), a sliding rail II (1106), a spray head II (12), a rotating pipe (1201), a telescopic sleeve II (1202) and a liquid bin (1203); two ends of a third telescopic sleeve rod (1101) are respectively connected with the wiping head (11) and the oscillation array (1102), the oscillation array (1102) is connected with a sixth sliding sleeve (1103), the sixth sliding sleeve (1103) is arranged on the lifting sliding rod (1104) in a sliding mode, two ends of the lifting sliding rod (1104) are respectively connected with the sleeve head (1105), the sleeve head (1105) is arranged on a second sliding rail (1106) in a sliding mode, the second spray head (12) is arranged at one end of the rotary pipe (1201), the other end of the rotary pipe (1201) is connected with the second telescopic sleeve (1202), and the second telescopic sleeve (1202) is arranged on the liquid bin (1203).
10. The production process of using the composite trimming device according to claim 9, wherein: the method comprises the following steps:
placing a ceramic plate needing to be subjected to edge cutting on a lofting system;
clamping and transferring the material plate through a sample clamping system, and placing and fixing the material plate on a sample moving system to perform edge cutting operation;
after the trimming operation is finished, the material plate is transferred to a polishing system, the material plate is subjected to primary polishing through a grinding wheel (1007) rotating at a high speed, and the material plate is subjected to finish polishing through a wiping head (11) oscillating at a high speed; wherein:
when the flitch is clamped and transferred, the clamping condition of the clamping head (1012) is adjusted by controlling the sliding of the sliding sleeve II (1010) on the sliding rod II (109); the retracting length of a first telescopic sleeve rod (1011) is adjusted to change the clamping depth, the vertical clamping angle of the system is changed by changing the angle of a first rotating shaft (107), the horizontal clamping angle is changed by adjusting the rotating angle of a second steering knuckle (106), the sliding distance of a first sliding rod (105) along a first sliding sleeve (104), the length of a first telescopic rod (103) and the movement of an adjusting roller (101) along a first sliding chute (1) are adjusted to integrally change the working height and the horizontal position of the sample clamping system, and meanwhile, the angle of a first steering knuckle (102) is adjusted to enable the sample clamping system to move along the first sliding chute (1);
when the flitch is placed and fixed on the sample moving system, the air gun (305) vacuumizes the suction cups (309) through the first hose (3010) to enable the flitch to be adsorbed on the suction cups (309), the distance between different suction cups (309) is enlarged by adjusting the length of the second telescopic rod (306), and the position and the orientation of the adsorption flitch are adjusted by adjusting the position of the first sliding block (308) on the first sliding groove (307), the rotating orientation of the ball head steering knuckle (304) and the bending degree of the first articulated arm (303);
when the edge cutting operation is carried out, when the cutting process is not smooth or the cutting running resistance is overlarge, the elastic spring I (407) bears overlarge pressure, and when the situation occurs, the cutter head (409) stops working, wherein the working position of the opening system can be controlled by controlling the retraction degree of the telescopic rod III (406), the bending degree of the bending pipe (405), the rotating angle of the rotary disc II (404), the sliding condition of the sliding sleeve II (403) on the sliding rail I (402) and the position of the pulley (401) on the sliding chute II (4);
meanwhile, in the process of trimming operation, the cooling system conveys the cooling liquid stored in the liquid tank (504) to the first spray nozzle (5013) through the second hose (505), then the cooling liquid is sprayed to an operation area through the first spray nozzle (5013), and the second slide block (501) is controlled to move on the second slide groove (5), so that the cooling system can cool the opening system or different cutting systems; adjusting the angle of a steering wheel (502) to control the overall working direction of the cooling system; changing the position of the sliding sleeve III (508) on the sliding rod (507), adjusting the position of the sliding sleeve IV (5010) on the frame II (509) and changing the position of the sliding sleeve V (5012) on the track (5011) enables the working position of the spray head I (5013) to be controlled;
when the polishing system works, the working position of the wiping head (11) can be adjusted by adjusting the telescopic length of the telescopic sleeve rod III (1101), the sliding position of the sliding sleeve six (1103) on the lifting sliding rod (1104) and the position of the sleeve head (1105) on the sliding rail II (1106), and the vibration generated by the vibration array (1102) is transmitted to the wiping head (11) through the telescopic sleeve rod III (1101), so that the wiping head (11) vibrates.
CN202011093097.7A 2020-10-13 2020-10-13 Composite trimming device and production process thereof Active CN112192768B (en)

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CN113524518B (en) * 2021-08-03 2022-11-18 中铁十四局集团建筑科技有限公司 Auxiliary assembling device for prefabricated part mold
CN113798797B (en) * 2021-09-26 2022-06-17 山东省建设建工（集团）有限责任公司 Production system and recycling method of steel structure fixing fastener of engineering auxiliary facility

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