CN112192155B - Machining method of high-precision shaft bush machining part - Google Patents
Machining method of high-precision shaft bush machining part Download PDFInfo
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- CN112192155B CN112192155B CN202011072765.8A CN202011072765A CN112192155B CN 112192155 B CN112192155 B CN 112192155B CN 202011072765 A CN202011072765 A CN 202011072765A CN 112192155 B CN112192155 B CN 112192155B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Abstract
A machining method of a high-precision bearing bush machining part comprises a machining method based on a machining part; in a machining method, comprising the steps of; g, clamping a boring clamp, namely firstly, transversely moving a clamp profiling telescopic seat (95) to be in positioning contact with an outer convex cambered surface of a to-be-machined boring mark bearing bush piece (21); then, starting a clamp positioning or pushing air tap (99) to adsorb the boring mark bearing bush piece (21) into a clamp profiling positioning arc-shaped groove (97); secondly, the boring mark bearing bush piece (21) is transversely conveyed to the upper part of the clamp auxiliary lower bracket (100) by the clamp profiling telescopic seat (95), and the two boring mark bearing bush pieces (21) are spliced into a circular ring shape; and thirdly, the clamp auxiliary lower bracket (100) ascends to lift the clamp to profile the lower surface of the telescopic seat (95).
Description
Technical Field
The invention relates to a machining method of a high-precision bearing bush machining part, which comprises the following steps: 2018115365961 application date: 20181215, respectively; name: a high-precision bearing bush processing method without human control.
Background
The bearing is a component for fixing and reducing the load friction coefficient in the mechanical transmission process. It can also be said that the other members are used to reduce the friction coefficient during power transmission and to keep the center position of the shaft fixed when they move relative to each other on the shaft. The bearings can be classified into rolling bearings and sliding bearings according to the frictional properties of the moving elements. The bush is a part of the sliding bearing which is directly contacted with the shaft, is very smooth, is generally made of wear-resistant materials such as bronze, antifriction alloy and the like, and is in the shape of a bush-shaped semi-cylindrical surface. The bearing bush has the functions of bearing the acting force applied by the journal, keeping the oil film stable, enabling the bearing to work stably and reducing the friction loss of the bearing. The bearing shell generally comprises: the main bearing bush is arranged on a main bearing seat of the machine body and is used for reducing the friction resistance of the shaft neck and reducing the abrasion of the shaft neck; the thrust bearing bush is arranged on the inner side of the main bearing seat, bears the thrust of axial movement when the crankshaft rotates and has the function of reducing friction; and the crankshaft bearing bush is arranged on the fixed bracket of the crankshaft and the cylinder body.
When the sliding bearing works, a layer of thin oil film is required to be arranged between the bearing bush and the rotating shaft for lubricating. If the lubrication is poor, direct friction exists between the bearing bush and the rotating shaft, and the friction generates high temperature, and although the bearing bush is made of special high-temperature-resistant alloy materials, the high temperature generated by the direct friction is still enough to burn out the bearing bush. In addition, in order to reduce the friction force, the radian of the inner side surface of the bearing bush needs to be ensured, and the inner side surface of the bearing bush is polished to be smooth enough so as to reduce the friction force between the bearing bush and the shaft as much as possible.
In the prior art, the bearing bush is processed, and after the bearing bush needs to be fixed, the inner side face of the bearing bush is processed by using a cutter. The concrete mode is at the pivot front end installation cutter of motor, places the axle bush in accommodation space, and when the motor started, the pivot drove the rotatory counter shaft bush medial surface of cutter and processes. When the cutter rotates around the rotating shaft, the rotating shaft moves along the axis direction of the bearing bush, and the whole inner side surface of the bearing bush is machined.
However, since the machining of the bush by the tool is rough, the inner surface of the bush needs to be polished by using a material such as sandpaper in order to smooth the inner surface. And at present polish manually and realize, even after using the cutter to process the axle bush internal surface into needs shape, take off the axle bush, artifical use abrasive paper to polish the axle bush medial surface, until meeting the demands, not only the cost of labor is high, it is probably inhomogeneous to polish, and efficiency is still very low, awaits the improvement urgently. CN201210230281.0 an automatic processing equipment of axle bush, CN201520604639.0 an automatic beveler of axle bush etc. processing effect is not ideal.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a bearing bush machining system based on automatic control; the technical problems to be solved and the advantages to be achieved are set forth in the description which follows and in the detailed description of the embodiments. The high precision is a precision level above IT 6.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a high-precision and unmanned bearing bush machining method is characterized in that a bearing bush machining system comprises a feeding blanking forming method based on a feeding part and a blanking forming part, a chamfering method based on a chamfering edge milling machine, a pairing method based on a pairing turning machine and/or a machining method based on a machining part which are sequentially carried out.
As a further improvement of the above technical solution:
the method comprises at least one group of steps; wherein the content of the first and second substances,
the feeding, blanking and forming method comprises the following steps,
step A, loading, namely firstly, placing a bimetallic strip coil between a loading outer support roller seat and a loading inner support jacking head, and adjusting the pressure of a loading inner support push rod, a loading inner support radial spring and a loading outer support jacking spring or a disc spring; then, driving the feeding inner support rotating shaft to drive the bimetallic strip coil to output as a linear strip element; secondly, adjusting the pressure of an upper traction adjusting push rod or an air cylinder on the linear strip piece, and pulling a lower rotating shaft to rotate in a single direction to drive the linear strip piece to move forwards synchronously; thirdly, driving the straightening lower rotating roller and the straightening upper staggered roller to rotate in a single direction to straighten the straight line strip piece; finally, the material is output from a second drawing machine;
b, first blanking, namely, firstly, enabling the linear strip output by the step A to enter a first blanking guide groove; secondly, when the left end of the straight strip piece props against a first blanking limiting head, a first blanking machine head is pressed in a first blanking notch, and a first blanking cutter is used for blanking the double-metal strip roll piece into a first cutting piece; thirdly, the first blanking limiting head moves upwards, a first cutting piece of a subsequent bimetal strip coil piece after being blanked is pushed towards the left side, and meanwhile, cuttings fall off from a first blanking neutral position;
step C, second blanking, namely, firstly, the first cut piece falls onto a second blanking die, a second blanking head ascends, and a second horizontal poking head conveys the second blanking die loaded with the first cut piece to the position right below the second blanking head from right to left through contacting with the right-angled edge of a corresponding second right-angled triangular poking block; secondly, the second blanking head descends, the second horizontal shifting head moves rightwards through contacting with the oblique angle side of the corresponding second right-angled triangular shifting block to the right side of the right angle side of the next second blanking die carrying the first cutting piece, and meanwhile, the second blanking upper jacking cylinder or the push rod jacks the lower surface of the second blanking die; thirdly, the second punching head punches the first cut piece into a formed punched piece; then, the blanking head goes upward to convey the second blanking die leftwards at the same time; then, the formed blanking part is output through a second blanking discharging guide plate and scraps fall through a second discharging blanking neutral position;
step D, forming, namely outputting a formed blanking piece to a press circulating transmission die from a second blanking discharging guide plate; then, the second servo linkage mechanism is used for linkage, a press forming pressure head is used for pressing down and forming, feeding of a formed blanking piece is achieved, and meanwhile, a formed bimetal piece is output leftwards; secondly, when the formed bimetal is output, the right side of the formed bimetal is blocked by an output front stop lever of the press, and after the formed bimetal is changed from a horizontal state to a side-standing state with an inward concave surface facing to the left, the formed bimetal is output through a third material receiving conveyor belt of a third conveyor belt which is lower at the left and higher at the right and a third output conveyor belt of the third conveyor belt;
in the chamfering method, the following steps are included;
step E, firstly, the chamfer conveying belt receives the formed bimetal output by the third conveying belt and conveys the formed bimetal to the left; then, the chamfer profiling clamping telescopic arm clamps the formed bimetal and rises; secondly, the chamfering machine head traction cylinder or the push rod drives the chamfering milling head to process the formed bimetal into a chamfering shaft bush piece; thirdly, the chamfering lifting frame puts the chamfering bearing bush piece on a chamfering conveyor belt, and the chamfering conveyor belt conveys the chamfering bearing bush piece leftwards;
in the pairing method, the following steps are included;
f, matching, namely firstly, matching the chamfered bearing bush piece output by the input belt bearing chamfered conveyor belt and conveying the chamfered bearing bush piece to the left; then, the paired swing arms drive the paired central swing arms to contact with the other end faces of the chamfering bearing bush pieces, and meanwhile, the paired left or right swing arms are rightly contacted with the inner concave faces of the chamfering bearing bush pieces which are being shifted; secondly, the matched oscillating head sends the chamfer bearing bush piece to a matched left or right output belt on one side along a corresponding matched arc guide track; thirdly, swinging the paired swinging heads back, repeating the above contents, and sending the next one to the paired left or right output belt on the other side; finally, the paired left or right output belts on the two sides drive the respective chamfering bearing bush pieces to move leftwards;
in a machining method, comprising the steps of;
g, clamping by a boring clamp, namely firstly, transversely moving a clamp profiling telescopic seat to be in positioning contact with an outer convex cambered surface of a to-be-machined boring marking bearing bush piece; then, starting a fixture positioning or pushing air nozzle to adsorb the boring mark bearing bush piece to the fixture profiling positioning arc-shaped groove; secondly, the clamp profiling telescopic seat transversely conveys the boring mark bearing bush piece to the upper part of the clamp auxiliary lower support seat, and the two boring mark bearing bush pieces are spliced into a ring shape; thirdly, the clamp assists the lower bracket to ascend and lift the clamp to profile the lower surface of the telescopic seat;
step H, boring marking, namely firstly, a boring cutter radial supporting roller of the lower auxiliary sleeve of the boring cutter supports against the inner side wall of the circular ring in the step G simultaneously; then, the boring cutter rotation driving motor and the boring cutter lifting cylinder jointly drive a boring cutter double-edge cutter or a single-edge boring cutter to bore the annular inner side wall; secondly, in the descending process, the boring cutter radial supporting roller of the auxiliary supporting assembly on the boring cutter supports against the inner side wall of the circular ring in the step G after processing; thirdly, marking the pair of boring hole marking bearing bush pieces by the boring cutter pairing marking laser head according to the programming; finally, the boring fixture clamps and drives the respective boring mark bearing bush piece to be sent back to the paired left or right output belt, and the fixture positioning or pushing air nozzle is started to send the boring mark bearing bush piece out of the fixture profiling positioning arc-shaped groove;
step J, clamping by an oil groove processing clamp, repeating the step G,
step K, firstly, starting an oil groove drill bit head to drill the boring mark bearing bush piece; then, the oil groove lifts the air cylinder to drive the milling cutter seat to descend; secondly, the oil groove milling cutter rotating head processes the oil groove under the driving of the oil groove milling cutter rotating motor; and finally, conveying the machined bearing bush piece with the bore hole mark to a left output belt or a right output belt in pairing and outputting the machined bearing bush piece through the bearing bush output belt.
Drawings
FIG. 1 is a schematic diagram of the overall pipeline of the present invention. Fig. 2 is a schematic structural diagram of an integral assembly line of the invention. Fig. 3 is a schematic structural diagram of the feeding part of the invention. Fig. 4 is a schematic view of the structure of the blanking member of the present invention. Fig. 5 is a perspective view of the blanking member of the present invention. Fig. 6 is a schematic view showing the structure of the linkage of the blanking member according to the present invention. FIG. 7 is a schematic view of the structure of a mating machined part of the present invention. FIG. 8 is a schematic view of the construction of the chamfer member of the present invention. Fig. 9 is a schematic view of the structure of the counterpart of the present invention. FIG. 10 is a schematic view of the construction of the clamping mechanism of the present invention. Fig. 11 is a schematic view of the structure of the machining tool of the present invention.
Detailed Description
As shown in fig. 1 to 11, the system for machining bearing shells based on automatic control of the present embodiment includes
A loading member for outputting the bi-metal strip coil 2 as a rectilinear strip 6, comprising successive operations of connection
A feeder 1 to which a coiled bimetallic strip coil 2 is attached,
A first drawing machine 3 for outputting the double metal strip coil 2 as a straight strip 6,
A straightening machine 4 for straightening a straight strip piece 6, and
a second tractor 5 that outputs the straightened linear strip 6;
blanking forming part for processing a rectilinear strip 6 into a formed bimetal 14, comprising successive work steps
A first blanking machine 7 for blanking the linear strip 6 into a first cut piece 8,
A second blanking machine 10 for blanking the first cut piece 8 into a formed blanked piece 11,
A first conveyor belt 9 positioned between the first clicker 7 and the second clicker 10,
A forming press 13 for press-forming the formed blanked part 11 into a formed bimetal 14,
A second conveyor belt 12 between the second blanking machine 10 and the forming press 13, and
a third conveyor belt 15 at the output of the forming press 13 for outputting the formed bimetal 14;
the chamfer edge milling machine 16 is used for milling chamfers at two ends of the formed bimetal 14 into chamfer bearing bush pieces 17, and the input end of the chamfer edge milling machine 16 is connected with the output end of the third conveyor belt 15 in a working procedure;
a pair of direction changing machines 18 for distributing the chamfered bush pieces 17 into pairs of bore hole marking bush pieces 21 to be machined;
a machining part for boring marking and machining oil grooves for a bore marking shoe 21, comprising
A boring mark center 20 for boring and marking a bearing bush member 21 to be processed,
A boring clamp machine 19 which is connected with the receiving and matching direction-changing machine 18 in the working procedure and feeds materials to a boring marking center 20,
An oil groove machining center 23 for machining the bore hole marking bush piece 21 into a machined bush piece 24,
A groove milling fixture machine 22 which is connected with the boring fixture machine 19 and feeds materials to an oil groove processing center 23,
And a bush output belt 25 for outputting the machined bush piece 24 output by the groove milling jig 22.
The invention comprises at least one of the following aspects;
in the first scheme, the feeding machine 1 comprises a feeding frame 31, a feeding inner supporting rotating shaft 32 horizontally arranged on the feeding frame 31, at least three feeding inner supporting push rods 33 or air cylinders radially arranged on the feeding inner supporting rotating shaft 32, a feeding inner supporting seat 34 arranged at the end of the feeding inner supporting push rod 33, a feeding inner supporting radial movable seat 35 radially movably arranged on the feeding inner supporting seat 34, a feeding inner supporting top 37 arranged at the end of the feeding inner supporting radial movable seat 35 and used for being in pressure contact with the inner side wall of the bimetallic strip coil 2, a feeding inner supporting radial spring 36 arranged between the feeding inner supporting top 37 and the feeding inner supporting seat 34, a feeding inner supporting process groove 38 arranged on the outer side wall of the feeding inner supporting top 37, at least three feeding outer supporting frames 39 circumferentially distributed on the feeding frame 31 in an array manner, and a feeding outer supporting movable pressing seat 40 radially arranged on the feeding outer supporting frame 39, A feeding outer supporting roller seat 41 which is arranged at the end part of the feeding outer supporting movable pressing seat 40 and is used for rolling contact with the outer side wall of the bimetallic strip coil 2, and a feeding outer supporting top spring 42 or a disc spring between the feeding outer supporting roller seat 41 and the feeding outer supporting frame 39;
the first traction machine 3 has the same structure as the second traction machine 5, and comprises a traction frame 43, a lower traction rotating shaft 44 which is arranged on the traction frame 43 and is used for contacting with the lower surface of the linear strip piece 6, an upper traction adjusting push rod 45 or an air cylinder which is arranged at the upper end of the traction frame 43 in an inverted manner, and an upper traction adjusting rotating shaft 46 which is arranged at the lower end of the upper traction adjusting push rod 45 and is used for contacting with the upper surface of the linear strip piece 6;
the straightening machine 4 comprises a straightening rack 47, a lower straightening rotary roller 48 which is arranged on the straightening rack 47, driven by a motor or a motor and used for contacting with the lower surface of the linear strip 6, and an upper straightening staggered roller 49 which is arranged on the straightening rack 47, used for contacting with the upper surface of the linear strip 6 and has a central line which is different from the central line of the lower straightening rotary roller 48;
the second solution is that the first blanking machine 7 includes a first blanking frame 50, a first blanking die 51 disposed on the first blanking frame 50 and configured to blank the linear strip 6 into the first cut 8, a first blanking guide groove 52 horizontally disposed on the first blanking die 51 in the longitudinal direction and configured to longitudinally convey the first cut 8, a first blanking upper roller 53 or ball or roller disposed on the top wall and/or bottom of the first blanking guide groove 52 and configured to be in rolling contact with the first cut 8 or the linear strip 6, a first blanking notch 54 disposed on the first blanking die 51 and communicated with the first blanking guide groove 52, a first blanking head 55 disposed on the first blanking frame 50 in a lifting manner, a first blanking cutter 58 disposed at the lower end of the first blanking head 55 and configured to blank the linear strip 6 located in the first blanking notch 54 into the first cut 8, and a second blanking cutter 58, A first blanking limiting head 56 arranged to the left of the first blanking cutter 58 for longitudinally positioning the linear strip 6 and for inserting it down into the first blanking slot 54, first blanking indenters 57 arranged to the two sides of the first blanking cutter 58 for pressing down the linear strip 6 and for inserting it down into the first blanking slot 54, and a first blanking clearance 59 arranged on the conveyor at the left exit of the first blanking channel 52 for dropping off the cuttings;
the second blanking machine 10 comprises a second blanking machine frame 60, a second blanking head 62 which is arranged on the upper portion of the second blanking machine frame 60 in a lifting mode and used for blanking the first cut piece 8 into the formed blanking piece 11, a second conveying belt 66 which is arranged on the workbench of the second blanking machine frame 60, the input end of the second conveying belt is connected with the output end of the conveying belt at the left outlet of the first blanking machine 7, the second conveying belt is driven by a ratchet and pawl mechanism to convey leftwards in a one-way mode, a second blanking die 67 which is distributed on the second conveying belt 66 and used for placing the first cut piece 8 output by the conveying belt at the left outlet of the first blanking machine 7 and used for blanking the first cut piece 8 into the formed blanking piece 11, a second blanking upper top cylinder 61 or a push rod which is vertically arranged at the lower end of the workbench of the second blanking machine frame 60 and used for pushing the second blanking upper blanking die 67 positioned above the second blanking top cylinder, a second blanking discharge guide plate which is arranged at the outlet of the second conveying belt 66 and provided with a second blanking 64. And a second servo linkage 63 disposed between the second punching head 62 and the second conveyor belt 66;
the second servo linkage 63 comprises a second up-and-down linkage rod 68, a second up-and-down guide slot 69 or guide sleeve or guide rail, a second up-and-down linkage arm 70, a second horizontal guide slot 71, a second horizontal linkage arm 72, a second right-angle shifting block 74, a second right-angle triangular shifting block 74, a second horizontal shifting block 74 and a second right-angle triangular shifting block, wherein the upper end of the second up-and-down linkage rod 68 is connected with the lower end of the second punching machine frame 60, the second up-and-down linkage rod 68 moves up and down in the second up-and-down guide slot, the second linkage arm 70 is hinged with the lower end of the second up-and-down linkage rod 68, the upper end of the second horizontal linkage arm 70 is hinged with the lower end of the second punching machine frame 60, the second horizontal shifting block 71 is horizontally arranged on the worktable of the second punching machine frame 60, the second horizontal linkage arm 72 is hinged with the lower end of the second linkage, And a second one-way return spring 75 provided between the hypotenuse of the second right-angled triangle paddle 74 and the inner ring side wall of the second conveyor belt 66;
when the second punching head 62 is located at the upper limit position, the second horizontal toggle head 73 sends the second punching die 67 carrying the first cut piece 8 to a position right below the second punching head 62 from right to left by contacting with the right-angled edge of the corresponding second right-angled triangular toggle block 74;
when the second blanking head 62 is located at the lower limit position, the second horizontal toggle head 73 moves to the right of the right-angled side of the next second blanking die 67 carrying the first cut piece 8 by contacting with the right-angled side of the corresponding second right-angled triangular toggle block 74;
the forming press 13 comprises a press forming pressure head 78 for pressing the formed blanking piece 11 into the formed bimetal 14, a press circulating transmission die 77 which is arranged on a workbench below the press forming pressure head 78, is used for placing the formed blanking piece 11 to press the formed bimetal 14 and is driven to carry the formed blanking piece in a leftward one-way transmission manner through a ratchet and pawl mechanism, an upper press top cylinder 76 which is arranged below the workbench below the press forming pressure head 78 and is used for jacking the press circulating transmission die 77, a press linkage mechanism 79 which is arranged between the press forming pressure head 78 and the press circulating transmission die 77 and has the same structure as the second servo linkage mechanism 63, and a press output front stop lever 80 which is arranged at the lower right side of the left outlet of the press circulating transmission die 77 and is used for changing the formed bimetal 14 in a horizontal state into a vertical side standing state;
the third conveyor belt 15 comprises a third material receiving conveyor belt with a right upper input end positioned below the output front stop lever 80 of the press and a left lower output end lower than the right upper input end, and a third output conveyor belt with a right side input end connected with a left side output end of the third material receiving conveyor belt in a working procedure;
the third scheme is that the chamfering edge milling machine 16 comprises a chamfering gantry frame 81, a chamfering conveyor belt 86 arranged on a worktable of the chamfering gantry frame 81, a chamfering crane 82 longitudinally arranged above the worktable of the chamfering gantry frame 81 in a lifting way, a chamfering profiling clamping telescopic arm 83 correspondingly horizontally arranged at the lower end of the chamfering crane 82 and used for clamping the side-erected forming bimetal 14, chamfering machine head drawing cylinders 84 or push rods arranged at two sides of the upper end of the chamfering gantry frame 81 in a lifting way, and a chamfering milling head 85 horizontally arranged on a moving seat of the chamfering machine head drawing cylinders 84 or the push rods and used for milling chamfers at two ends of the forming bimetal 14 into the chamfering shaft bush part 17;
in the fourth scheme, the paired direction changing machine 18 comprises a paired input belt 87 with an inner concave surface facing towards the forward direction chamfer bearing piece 17 arranged on the side stand, a paired rack positioned on the left side of the paired input belt 87, a paired swinging head 90 arranged above the paired rack and swinging on a horizontal plane, a paired left or right output belt 88 symmetrically positioned on two sides of the paired swinging head 90 and with an input end connected with the output end of the paired input belt 87 in a working procedure, the device comprises a pair arc-shaped guide track 89, a pair central swing arm 91 and a pair left or right swing arm 92, wherein the pair arc-shaped guide track 89 is arranged between the input end of the pair left or right output belt 88 and the output end of the pair input belt 87 and is used for turning and conveying the pair input belt 87, the pair central swing arm 91 is horizontally arranged on a pair swing head 90 and is used for shifting the chamfering shaft bush part 17 to one side of the pair arc-shaped guide track 89 and is in contact with the chamfering end face on the other side of the chamfering shaft bush part 17, and the pair left or right swing arm 92 is arranged on two sides of the pair central swing arm;
the boring jig machine 19 comprises two symmetrically arranged jig frames 93, a left output belt 88 or a right output belt 88 with a left end output part and a middle transmission part which are respectively arranged on the corresponding jig frames 93 and used for longitudinally transmitting the boring marking axle bush piece 21, a jig limit baffle 94 which is arranged on the jig frames 93 in a swinging mode and used for preventing the forward movement of the chamfering axle bush piece 17, a jig profiling telescopic seat 95 which is transversely arranged on the jig frames 93, is positioned on the right side of the jig limit baffle 94 and used for transversely and telescopically arranging the jig profiling telescopic seat above the middle part of the left output belt 88 or the right output belt 88, a jig profiling positioning arc-shaped groove 97 which is arranged at the end part of the jig profiling telescopic seat 95 and used for positioning and contacting with the convex arc surface of the boring marking axle bush piece 21 to be machined, a jig lower pressing plate air cylinder 96 which is arranged on the jig profiling telescopic seat 95 and is used for pressing and clamping the upper end side surface of the boring marking, The clamp positioning and pushing device comprises a clamp auxiliary lower bracket 100 vertically arranged on one side of the paired left or right output belt 88, a clamp transverse cylinder 98 arranged on the clamp frame 93 and used for driving a clamp profiling telescopic seat 95 to transversely move to the clamp auxiliary lower bracket 100, and a clamp positioning or pushing air nozzle 99 which is arranged on the clamp profiling telescopic seat 95 and used for adsorbing the outer side wall of a to-be-machined boring mark bearing bush piece 21 in a negative pressure positioning mode or used for pushing the machined boring mark bearing bush piece 21 to the paired left or right output belt 88 on the clamp profiling telescopic seat 95 in a positive pressure mode;
the clamp copying telescopic seats 95 on the two sides move oppositely to mark the half-and-half boring holes in the clamp copying positioning arc-shaped groove 97 with the bearing bush pieces 21;
a tool frame 101 is provided between the two jig frames 93;
the boring mark center 20 includes a boring cutter elevating cylinder 110 vertically disposed on the cutter frame 101; a boring cutter pairing mark laser head 109 for marking pairing marks, an upper boring cutter auxiliary supporting assembly 108 sleeved on the cutter frame 101 through a bearing, a main boring cutter rod 106 and a lower boring cutter auxiliary sleeve 103 sleeved on the cutter frame 101 through a bearing are sequentially arranged on a piston rod of a boring cutter lifting cylinder 110 from top to bottom, and a boring cutter rotation driving motor 102 for driving the main boring cutter rod 106 to rotate is arranged on the cutter frame 101;
a boring cutter double-edge tool 107 or a single-edge boring cutter for boring and splicing the annular inner holes is radially inserted on the boring cutter main boring rod 106, boring cutter radial support push rods 104 are radially arranged on the boring cutter upper auxiliary support assembly 108 and/or the boring cutter lower auxiliary sleeve 103 in an array manner, and boring cutter radial support rollers 105 for pressure contact with the side walls of the spliced annular inner holes are arranged at the end parts of the boring cutter radial support push rods 104;
a groove milling fixture machine 22 with the same structure as the boring fixture machine 19 is arranged at the left output end part of the paired left or right output belt 88;
the oil groove machining center 23 includes an oil groove lifting cylinder 111 disposed on the cutter frame 101 and located on the left side of the boring mark center 20, a milling cutter seat is disposed on a piston rod at the lower end of the oil groove lifting cylinder 111, an oil groove milling cutter telescopic cylinder 114 is radially disposed on the milling cutter seat, an oil groove milling cutter rotating head 113 is disposed at the outer end of the oil groove milling cutter telescopic cylinder 114, an oil groove milling cutter 112 used for milling a groove in the boring mark bearing bush 21 is disposed on the oil groove milling cutter rotating head 113, an oil groove milling cutter rotating motor 115 used for driving the milling cutter seat to rotate around the piston rod of the oil groove lifting cylinder 111 is disposed on the oil groove lifting cylinder 111, an oil groove drill head 117 is disposed at the lower end of the milling cutter seat, and an oil groove drill head tool 116 used for drilling the boring mark bearing.
The assembling method of the bearing bush machining system based on automatic control comprises the following steps of firstly, assembling a feeding part; secondly, assembling, blanking and forming parts; step three, assembling the chamfering and edge milling machine 16; step four, assembling the pairing direction changer 18; step five, processing parts by an assembling machine; step six, assembling a bearing bush output belt 25; and step seven, sequentially connecting the assembling and feeding part, the blanking and forming part, the chamfering and edge milling machine 16, the pairing direction changer 18, the machining part and the bearing bush output belt 25 from right to left.
In steps one to five, at least one set of the following steps; wherein the content of the first and second substances,
the following steps are included in the first step,
step one, assembling the feeding machine 1, firstly, installing a feeding rack 31 on the open ground of a workshop; then, a feeding inner support rotating shaft 32 and a feeding outer support frame 39 are respectively arranged on the feeding rack 31; secondly, a feeding inner support push rod 33 or an air cylinder is radially arranged on the feeding inner support rotating shaft 32, a feeding inner support base 34 is arranged on a moving base of the feeding inner support push rod 33 or the air cylinder, a feeding inner support radial moving base 35 is radially arranged on the feeding inner support base 34, and meanwhile, a feeding outer support moving pressing base 40 is radially arranged on a feeding outer support frame 39; thirdly, mounting a feeding inner supporting ejector 37 at the end part of the feeding inner supporting radial movable seat 35, and simultaneously mounting a feeding outer supporting roller seat 41 at the end part of a feeding outer supporting movable pressure seat 40; next, a feeding inner support radial spring 36 positioned between the feeding inner support seat 34 and the feeding inner support ejector 37 is sleeved on the feeding inner support radial movable seat 35, and meanwhile, a feeding outer support ejector spring 42 or a disc spring positioned between a feeding outer support frame 39 and a feeding outer support roller seat 41 is sleeved on a feeding outer support movable pressure seat 40 to adjust the spring pressure; finally, the bimetallic strip coil 2 is arranged between the feeding outer support roller seat 41 and the feeding inner support top 37;
step two, respectively assembling the first traction machine 3 and the second traction machine 5, firstly, installing a traction frame 43 on the ground; then, horizontally and transversely installing the lower pulling rotating shaft 44 on the pulling rack 43; secondly, installing a traction upper adjusting push rod 45 or an air cylinder on the traction frame 43; thirdly, a pulling upper adjusting push rod 45 or the lower end of the air cylinder is provided with a pulling upper adjusting rotating shaft 46; finally, the bimetallic strip coil 2 is pulled between the pulling lower rotating shaft 44 and the pulling upper adjusting rotating shaft 46, and the lower pressure of the pulling upper adjusting push rod 45 or the air cylinder is adjusted;
step three, assembling the straightening machine 4, firstly, installing a straightening rack 47 on the ground; then, respectively installing a straightening lower rotating roller 48 and a straightening upper staggered roller 49 on a straightening frame 47, and adjusting the included angle of the axial lines of the straightening lower rotating roller 48 and the straightening upper staggered roller 49; finally, the straight strip 6 is passed through the gap between the lower straightening rotating roller 48 and the upper straightening interleaving roller 49;
the second step comprises the following steps of,
step two, assembling the first blanking machine 7, firstly, installing a first blanking machine head 55 and a first blanking die 51 on the first blanking machine frame 50; then, a first blanking limiting head 56, a first blanking ram 57 and a first blanking cutter 58 which are positioned right above the first blanking notch 54 of the first blanking die 51 are respectively installed below the first blanking head 55; secondly, a first blanking upper roller 53 or a ball or a roller is installed at the top and/or the bottom of the first blanking guide groove 52 of the first blanking die 51; again, the rectilinear strip member 6 is threaded into the first blanking guide slot 52; finally, according to the size of the blanking scraps, setting the size of a first blanking neutral position 59 of the conveyor belt at the left outlet of the first blanking guide groove 52;
step two, assembling the second blanking machine 10, firstly, installing a second punching head 62 on the upper part of a second blanking machine frame 60, and installing a second conveyor belt 66 with a ratchet-pawl one-way transmission piece on a workbench of the second blanking machine frame 60; then, a second blanking die 67 for blanking the first cut piece 8 into a formed blanking piece 11 is mounted on the second conveyor belt 66, a second blanking upper ejection cylinder 61 or a push rod for ejecting the corresponding second blanking die 67 is mounted on the workbench and is positioned right below the second blanking head 62, and a second blanking discharge guide plate 64 with a second discharge blanking neutral space 65 for dropping chips is mounted at the outlet of the second conveyor belt 66; secondly, a second servo linkage mechanism 63 for shifting the second conveyor belt 66 in a linkage manner is arranged between the second punching head 62 and the workbench;
step two, assembling a first servo linkage mechanism 63; first, a second upper and lower guide groove 69 or a guide sleeve or a guide rail and a second horizontal guide groove 71 are respectively installed on the second blanking frame 60; then, a second upper and lower linkage rod 68 is installed in a second upper and lower guide groove 69 or a guide sleeve or a guide rail, and the upper end of the second upper and lower linkage rod is hinged with the lower end of the second punching head 62, and meanwhile, a second horizontal linkage arm 72 is horizontally installed in a second horizontal guide groove 71; secondly, the lower end of a second up-and-down linkage rod 68 is hinged with one end of a second horizontal linkage arm 72 through a second linkage connecting arm 70, and a second horizontal toggle head 73 is arranged at the end part of the second horizontal linkage arm 72; thirdly, a right angle part of a second right-angled triangle shifting block 74 is hinged on the side wall of the inner ring of the second conveyor belt 66, and a second one-way return spring 75 is arranged on the side wall of the inner ring of the second conveyor belt 66 and the hypotenuse of the second right-angled triangle shifting block 74 in a right angle; subsequently, the pressure of the second one-way return spring 75 is adjusted; the position of the second horizontal toggle head 73 is adjusted to meet the requirement that when the second punching head 62 is positioned at the upper limit position, the second horizontal toggle head 73 contacts with the right-angled edge of the corresponding second right-angled triangular shifting block 74 to send the second punching die 67 carrying the first cut piece 8 to the right below the second punching head 62 from right to left, and when the second punching head 62 is positioned at the lower limit position, the second horizontal toggle head 73 contacts with the corresponding second right-angled triangular shifting block 74 at the oblique-angled edge to move right to the right of the right-angled edge of the next second punching die 67 carrying the first cut piece 8;
step two, assembling the forming press 13, firstly, installing a press forming pressure head 78, arranging a press circulating transmission die 77 with a one-way ratchet and pawl mechanism on a workbench below the press forming pressure head 78, and installing a press upper ejection cylinder 76 right below the press forming pressure head 78 on the workbench; then, according to the third step, a press linkage mechanism 79 for linkage stirring of the press circular transmission mold 77 is arranged between the press forming pressure head 78 and the workbench; secondly, a press output front stop lever 80 for changing the forming bimetal 14 in a horizontal state into a vertical side standing state is arranged at the lower right part of the left outlet of the press circulating conveying die 77;
step two, firstly, a first conveyor belt 9 is arranged between the first blanking machine 7 and the second blanking machine 10; then, a second conveyor belt 12 is installed between the second clicker 10 and the forming press 13; thirdly, a third material receiving conveyor belt of a third conveyor belt 15 is obliquely arranged below the output front stop lever 80 of the press in a left-low and right-high mode; next, a third output conveyor belt of a third conveyor belt 15 is arranged at the right end of the third material receiving conveyor belt;
in the third step, the following steps are included, firstly, a chamfering conveyor belt 86 is installed on the workbench of the chamfering gantry frame 81; then, a chamfering crane 82 positioned above the chamfering conveyor belt 86 is longitudinally arranged on the chamfering gantry frame 81; secondly, chamfer profiling clamping telescopic arms 83 for clamping the side-standing formed bimetal 14 are symmetrically arranged at the lower end of the chamfer lifting frame 82; thirdly, chamfering machine head traction cylinders 84 or push rods are arranged on the two sides of the chamfering gantry frame 81; then, a chamfering milling head 85 for milling and chamfering the two ends of the formed bimetal 14 into the chamfer bearing bush part 17 is arranged at the end part of the chamfering machine head pulling cylinder 84 or the push rod; finally, connecting the input end of the chamfering conveyor belt 86 with a third output conveyor belt process of the third conveyor belt 15;
in step four there is included the step of,
first, the mating input belt 87 is connected to the output end of the chamfering conveyor belt 86; then, a mating swing head 90 is installed on the left side of the mating input belt 87, and a mating left or right output belt 88 is installed on both sides of the mating swing head 90; secondly, a pair of arc-shaped guide rails 89 are installed between the pair of input belts 87 and the pair of left or right output belts 88; thirdly, a matched center swing arm 91 and a matched left or right swing arm 92 which are used for shifting the chamfer bearing bush part 17 to the matched arc-shaped guide track 89 on one side are arranged on the matched swing head 90;
the following steps are included in the step five,
step five, assembling the boring jig machine 19, firstly, symmetrically installing two jig racks 93 at the outer sides of the middle parts of the paired left or right output belts 88, and meanwhile, installing the jig auxiliary lower brackets 100 at the inner sides of the middle parts of the paired left or right output belts 88; then, a fixture limiting baffle 94 for stopping the forward movement of the chamfer bearing bush piece 17 is transversely arranged on the fixture frame 93, and meanwhile, a fixture transverse cylinder 98 is arranged on the fixture frame 93; secondly, a clamp lower pressure plate cylinder 96 of a piston rod seat for pressing and clamping the side surface of the upper end of the to-be-machined boring mark bearing bush piece 21 is installed on a clamp profiling telescopic seat 95, and meanwhile, a clamp positioning or pushing air nozzle 99 for pushing the to-be-machined boring mark bearing bush piece 21 to a paired left or right output belt 88 on the clamp profiling telescopic seat 95 is installed on the clamp profiling telescopic seat 95, wherein the clamp positioning or pushing air nozzle is used for positioning and adsorbing the outer side wall of the to-be-machined boring mark bearing bush piece 21 by negative pressure or for pushing the machined boring mark bearing bush piece 21 by; thirdly, adjusting the positioning of the clamp or pushing the pressure of the air nozzle 99 to meet the requirement that the clamp profiling positioning arc-shaped groove 97 adsorbs the convex arc surface of the to-be-machined boring mark bearing bush piece 21; finally, adjusting the fixture profiling telescopic seats 95 to meet the requirement that the two fixture profiling telescopic seats 95 move oppositely to splice the half-and-half boring mark bearing bush pieces 21 positioned in the fixture profiling positioning arc-shaped grooves 97 into a circular ring shape;
step two, assembling the boring mark center 20, firstly, installing the cutter frame 101 between the two fixture frames 93; then, the boring cutter lifting cylinder 110 is mounted on the cutter frame 101; secondly, a boring cutter pairing mark laser head 109 for printing pairing marks, an upper boring cutter auxiliary supporting assembly 108 sleeved on the cutter frame 101 through a bearing, a main boring cutter rod 106 of the boring cutter, and a lower boring cutter auxiliary sleeve 103 sleeved on the cutter frame 101 through a bearing are sequentially arranged on a piston rod of a boring cutter lifting cylinder 110 from top to bottom; thirdly, a boring cutter rotation driving motor 102 which drives a boring cutter main boring rod 106 to rotate is installed on the cutter frame 101, meanwhile, a boring cutter double-blade cutter 107 or a single-blade boring cutter which is used for boring and splicing the annular inner hole is installed on the boring cutter main boring rod 106 in the radial direction, and meanwhile, a boring cutter radial supporting push rod 104 is installed on an upper boring cutter auxiliary supporting component 108 and/or a lower boring cutter auxiliary sleeve 103 in the radial direction and in an array mode; then, the contact pressure of the boring cutter radial supporting roller 105 and the side wall of the spliced circular inner hole is adjusted through the boring cutter radial supporting push rod 104;
step five, referring to step five, assembling a groove milling fixture machine 22 on the left side of the boring fixture machine 19;
fifthly, assembling the oil groove machining center 23, namely firstly, installing an oil groove lifting cylinder 111 positioned on the left side of the assembling boring hole marking center 20 on the cutter frame 101; then, a milling cutter seat is installed at the lower end of the oil groove lifting cylinder 111; secondly, an oil groove drill head 117 is arranged below the milling cutter seat; thirdly, an oil groove milling cutter rotary motor 115 which is driven by key connection or gear rack driving to horizontally swing a milling cutter seat is installed on the cutter frame 101, an oil groove milling cutter telescopic cylinder 114 is installed on the milling cutter seat, an oil groove milling cutter rotary head 113 is installed at the end of the oil groove milling cutter telescopic cylinder 114, and an oil groove drill cutter 116 is installed on an oil groove drill head 117.
The high-precision and unmanned bearing bush machining method of the embodiment includes a feeding blanking forming method based on a feeding part and a blanking forming part, a chamfering method based on a chamfer milling machine 16, a pairing method based on a pairing turning machine 18 and/or a machining method based on a machining part, which are sequentially performed by means of a bearing bush machining system.
The method comprises at least one group of steps; wherein the content of the first and second substances,
the feeding, blanking and forming method comprises the following steps,
step A, loading, namely firstly, placing the bimetallic strip coil part 2 between a loading outer support roller seat 41 and a loading inner support jacking head 37, and adjusting the pressure of a loading inner support push rod 33, a loading inner support radial spring 36 and a loading outer support jacking spring 42 or a disc spring; then, the feeding inner support rotating shaft 32 is driven to drive the bimetallic strip coil 2 to output as a linear strip 6; secondly, adjusting the pressure of the upper traction adjusting push rod 45 or the cylinder on the linear strip piece 6, and driving the linear strip piece 6 to move forwards synchronously by drawing the lower rotating shaft 44 to rotate in a single direction; thirdly, driving a straightening lower rotating roller 48 and a straightening upper staggered roller 49 to rotate in a single direction to straighten the straight strip piece 6; finally, the material is output from the second traction machine 5;
step B, first blanking, namely, firstly, the linear strip 6 output in the step A enters a first blanking guide groove 52; secondly, when the left end of the rectilinear strip 6 abuts against the first blanking limiting head 56, the first blanking head 55 presses in the first blanking notch 54, and the first blanking cutter 58 blanks the bimetallic coil 2 into the first trim 8; the first blanking limiting head 56 moves upwards, the first cut piece 8 of the subsequent bimetallic strip coil piece 2 after being blanked is pushed towards the left side, and meanwhile, the cutting scraps fall from the first blanking neutral position 59;
step C, second blanking, namely firstly, the first cut piece 8 falls into a second blanking die 67, the second blanking head 62 goes upwards, and the second horizontal toggle head 73 contacts with the right-angled edge of a corresponding second right-angled triangular toggle block 74 to send the second blanking die 67 loaded with the first cut piece 8 to the position right below the second blanking head 62 from right to left; secondly, the second punching head 62 moves downwards, the second horizontal toggle head 73 moves rightwards through contacting with the bevel edge of the corresponding second right-angled triangular toggle block 74 to the right of the bevel edge of the next second punching die 67 carrying the first cut piece 8, and meanwhile, the second punching upper jacking cylinder 61 or the push rod jacks up the lower surface of the second punching die 67; again, the second punch head 62 punches the first cut piece 8 into the formed punched piece 11; still later, the blanking head 62 goes up to feed the second blanking die 67 to the left simultaneously; subsequently, the formed punched part 11 is discharged via the second punch discharging guide plate 64 and the chips are dropped through the second discharging blanking gap 65;
step D, forming, in which first, the formed punched part 11 is output from the second blanking discharging guide plate 64 to the press circular transfer die 77; then, through the linkage of the second servo linkage mechanism 63, the press forming pressure head 78 presses down to form and simultaneously realize the feeding of the formed blanking part 11, and simultaneously the formed bimetal part 14 is output leftwards; secondly, when the formed bimetal 14 is output, the right side of the formed bimetal is blocked by the front output stop lever 80 of the press, and after the formed bimetal 14 is changed from a horizontal state to a side-standing state with an inward concave surface facing to the left, the formed bimetal is output through a third material receiving conveyor belt of a third conveyor belt 15 with a lower left and a higher right and a third output conveyor belt of the third conveyor belt 15;
in the chamfering method, the following steps are included;
step E, firstly, the chamfer conveying belt 86 receives the formed bimetal 14 output by the third conveying belt 15 and conveys the formed bimetal to the left; then, the chamfered copying gripping telescopic arm 83 grips the formed bimetal 14 and rises; secondly, the chamfering machine head traction cylinder 84 or the push rod drives the chamfering milling head 85 to process the formed bimetal 14 into the chamfering shaft bush part 17; thirdly, the chamfering crane 82 puts the chamfering bearing bush piece 17 on the chamfering conveyor belt 86, and the chamfering conveyor belt 86 conveys to the left;
in the pairing method, the following steps are included;
step F, matching, namely firstly, a matching input belt 87 receives the chamfering bearing bush piece 17 output by the chamfering conveyor belt 86 and transmits the chamfering bearing bush piece to the left; then, the paired swing head 90 drives the paired central swing arm 91 to contact with the other end face of the chamfering bearing bush piece 17, and simultaneously, the paired left or right swing arm 92 contacts with the inner concave face of the chamfering bearing bush piece 17 which is being shifted; secondly, the counter-oscillating head 90 feeds the chamfered bearing bush pieces 17 along the corresponding counter-arcuate guide tracks 89 onto the left or right counter-output belts 88 on one side; thirdly, the paired swinging head 90 swings back, the above contents are repeated, and the next one is sent to the paired left or right output belt 88 on the other side; finally, the paired left or right output belts 88 on both sides drive the respective chamfered bearing bush pieces 17 to move leftward;
in a machining method, comprising the steps of;
g, clamping by a boring clamp, namely firstly, transversely moving a clamp profiling telescopic seat 95 to be in positioning contact with the outer convex cambered surface of the to-be-machined boring mark bearing bush piece 21; then, starting the fixture positioning or pushing air nozzle 99 to absorb the boring mark bearing bush piece 21 into the fixture profiling positioning arc-shaped groove 97; secondly, the clamp profiling telescopic seat 95 transversely conveys the boring mark bearing bush piece 21 to the upper part of the clamp auxiliary lower bracket 100, and the two boring mark bearing bush pieces 21 are spliced into a circular ring shape; thirdly, the clamp auxiliary lower bracket 100 lifts up to lift the clamp profiling telescopic seat 95 lower surface;
step H, boring marking, namely firstly, the boring cutter radial supporting roller 105 of the boring cutter lower auxiliary sleeve 103 supports against the inner side wall of the circular ring in the step G at the same time; then, the boring cutter rotation driving motor 102 and the boring cutter lifting cylinder 110 together drive the boring cutter double-edge cutter 107 or the single-edge boring cutter to bore the circular inner side wall; secondly, in the descending process, the boring cutter radial supporting roller 105 of the boring cutter upper auxiliary supporting assembly 108 supports against the inner side wall of the circular ring in the step G after processing; thirdly, the boring tool pairing-marking laser head 109 marks the pair of boring marking shoe pieces 21 according to the programming; finally, the boring fixture clamps and drives the respective boring mark bearing bush piece 21 to be sent back to the paired left or right output belt 88, and the fixture positioning or pushing air nozzle 99 is started to send the boring mark bearing bush piece 21 out of the fixture profiling positioning arc-shaped groove 97;
step J, clamping by an oil groove processing clamp, repeating the step G,
step K, firstly, the oil groove drill head 117 is started to drill the boring mark bearing bush piece 21; then, the oil groove lifting cylinder 111 drives the milling cutter seat to descend; secondly, the oil groove mill rotating head 113 processes the oil groove under the driving of the oil groove mill rotating motor 115; finally, the machined bore hole marking shoe element 21 is fed to the machined shoe element 24 on the mating left or right output belt 88 and out through the shoe output belt 25.
The feeding machine 1 is used for installing the bimetallic strip coiled part 2, the first traction machine 3 is used for preventing the bimetallic strip coiled part 2 from reversing, the ratchet and pawl can be adopted for preventing reversing, the double effects of looseness prevention and traction of the linear strip 6 are achieved, the straightening machine 4 is used for straightening complete strips, subsequent processing and positioning are facilitated, the second traction machine 5 is used for achieving the double effects of looseness prevention and traction, the linear strip 6 is changed into a sheet-shaped first cutting part 8 through the first blanking machine 7, the first conveying belt 9 and the second conveying belt 12 can be in chain transmission or belt transmission and the like, and the second blanking machine 10 is used for cutting in a fixed size mode to form a formed blanking part 11.
The feeding device comprises a feeding frame 31, a feeding inner support rotating shaft 32, a feeding inner support push rod 33, a feeding inner support seat 34, a feeding inner support radial movable seat 35, a feeding inner support radial spring 36, a feeding inner support jacking head 37, a feeding inner support process groove 38, a feeding outer support 39, a feeding outer support movable pressure seat 40, a feeding outer support roller seat 41 and a feeding outer support jacking spring 42, wherein the feeding inner support seat is used as a pressure seat, the feeding inner support radial movable seat 35 realizes guiding, the feeding inner support radial spring 36 realizes pressure compression to prevent a workpiece from collapsing, the feeding inner support jacking head 37 realizes static friction compression, the feeding inner support process groove 38 improves manufacturability through compression effect, the feeding outer support 39 is used as a support, the feeding outer support movable pressure seat. The pulling frame 43 is used as a reference, the pulling lower rotating shaft 44 is synchronously and unidirectionally driven, a ratchet pawl can be added to prevent reverse rotation, the pulling upper adjusting push rod 45 is used, and the pulling upper adjusting rotating shaft 46 realizes rolling pressure contact and is convenient for adjusting positive pressure. The straightening frame 47 is used for supporting, the lower straightening rotary roller 48 and the upper straightening staggered roller 49 are arranged in a staggered mode, so that the rigidity of the rollers is improved, uneven stress caused by gravity and flexibility is reduced, and the straightening effect is improved.
First blanking frame 50 is as supporting, first blanking mould 51 is the mould commonly used, first blanking guide slot 52 guarantees that the straight line of work piece vertically promotes to move ahead and fix a position, gyro wheel 53 reduces the resistance on the first blanking, first blanking notch 54 makes things convenient for the blanking, first blanking aircraft nose 55 lifting control, first blanking spacing head 56 realizes the scaling-off, righting when first blanking pressure head 57 realizes the blanking, first blanking cutter 58 carries out the blanking, first blanking neutral 59 makes the automatic collection that falls of smear metal, second blanking frame 60 is the benchmark, the top mould on the top cylinder 61 is gone up on the second blanking, avoid the conveyer belt atress, reasonable in design, second blanking head 62 is the standard component, second servo link gear 63 realizes the coordinated drive, the location is accurate, therefore, the carrier wave prepaid electric energy meter is low in cost, the simplified structure. The second blanking discharging guide plate 64 realizes output, the second discharging blanking neutral position 65 automatically drops cuttings, the second conveying belt 66 realizes conveying, the second blanking die 67 is common knowledge, the second upper and lower guide grooves 69 and the second horizontal guide groove 71 realize guiding, the second upper and lower linkage rods 68, the second linkage connecting arm 70, the second horizontal linkage arm 72 and the second horizontal toggle head 73 realize synchronous driving to change the up-and-down motion into left-and-right motion, the second right-angled triangle shifting block 74 and the second one-way reset spring 75 realize the effect of one-way driving and automatic reset.
The forming press 13 bends the strip into a forming bimetal 14 with an arc-shaped structure, and the third conveyor belt 15 realizes automatic reverse rotation of the forming bimetal 14, so that the forming bimetal is better erected in an inclined mode, and the subsequent processing is convenient. The upper top cylinder 76 of the press avoids the stress of the conveyor belt, the circular conveying die 77 of the press is an obvious conventional technology, the forming pressure head 78 of the press realizes the forming and pressing, the linkage mechanism 79 of the press is linked, and the output front stop lever 80 of the press changes the output state of the workpiece.
The chamfer edge milling machine 16 processes the inclined side edge of the workpiece after pressing into a chamfer bearing bush piece 17 in the radial direction, thereby facilitating the later assembly. The chamfering gantry frame 81 is used for supporting, the chamfering lifting frame 82 achieves lifting, the chamfering profiling clamping telescopic arm 83 achieves clamping, the chamfering machine head traction cylinder 84 and the chamfering milling head 85 achieve chamfering, and the chamfering conveyor belt 86 achieves conveying.
The pairing direction changing machine 18 realizes automatic pairing, manual selection is omitted, the mechanism is ingenious, and the cost is low;
the paired input belt 87 is used as a main input, the paired left or right output belt 88 is used as a branch conveying, the paired arc guide tracks 89 realize guide and direction change, the paired swing heads 90-the paired central swing arms 91 realize lateral pushing, the paired left or right swing arms 92 realize auxiliary righting, the reverse operation is prevented, no idle stroke exists in the back-and-forth action,
the groove milling fixture machine 22 and the oil groove processing center 23 realize that oil hole drilling of a workpiece is simultaneously used as a groove milling process hole, and the bearing bush piece 24 is subjected to surface quenching or qualitative treatment or directly put in storage after the bearing bush output belt 25 is output and processed.
The fixture frame 93 is used as a reference, the fixture limiting baffle 94 realizes positioning, the fixture profiling telescopic seat 95 realizes feeding, the fixture lower pressing plate air cylinder 96 realizes clamping of a workpiece, the fixture profiling positioning arc-shaped groove 97 and the fixture transverse air cylinder 98 realize positioning of the workpiece, the fixture positioning or pushing air nozzle 99 realizes adsorption and outward pushing of the workpiece, automatic operation is realized, the fixture auxiliary lower support seat 100 realizes auxiliary righting in machining, and the stress of the fixture profiling telescopic seat 95 hydraulic cylinder is avoided.
The boring fixture machine 19 and the boring mark center 20 realize the inner hole processing and mark of the boring mark bearing bush piece 21.
The boring tool is supported by a tool rack 101, a boring tool rotary driving motor 102 realizes rotary boring driving, a lower auxiliary sleeve 103 of the boring tool realizes lower end fixing and centering, a boring tool radial supporting push rod 104, a boring tool radial supporting roller 105 realizes adjustment of centering pressure and reduces friction force through rolling, a main boring rod 106 of the boring tool is used as a reference, a boring tool double-edge tool 107 bores an inner hole, an upper auxiliary supporting component 108 of the boring tool realizes auxiliary centering of a hole after boring, a boring tool pairing marking laser head 109 is convenient to distinguish, and a boring tool lifting cylinder 110 realizes downward driving of a hole auxiliary centering tool and cutting.
The oil groove lifting cylinder 111 realizes downward driving, the oil groove drill head 117 processes oil holes and serves as a groove milling process hole, and the combined motion of the oil groove milling cutter rotating head 113, the oil groove milling cutter telescopic cylinder 114 and the oil groove milling cutter rotating motor 115 realizes oil groove processing.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Claims (1)
1. A machining method of a high-precision bearing bush machining component is characterized in that a bearing bush machining system is used, and the machining method comprises a machining method based on a machining component;
in a machining method, comprising the steps of;
g, clamping a boring clamp, namely firstly, transversely moving a clamp profiling telescopic seat (95) to be in positioning contact with an outer convex cambered surface of a to-be-machined boring mark bearing bush piece (21); then, starting a clamp positioning or pushing air tap (99) to adsorb the boring mark bearing bush piece (21) into a clamp profiling positioning arc-shaped groove (97); secondly, the boring mark bearing bush piece (21) is transversely conveyed to the upper part of the clamp auxiliary lower bracket (100) by the clamp profiling telescopic seat (95), and the two boring mark bearing bush pieces (21) are spliced into a circular ring shape; thirdly, the clamp auxiliary lower bracket (100) ascends to lift the lower surface of the clamp profiling telescopic seat (95);
step H, boring marking, namely firstly, a boring cutter radial supporting roller (105) of a lower boring cutter auxiliary sleeve (103) supports against the inner side wall of the circular ring in the step G; then, a boring cutter rotation driving motor (102) and a boring cutter lifting cylinder (110) jointly drive a boring cutter double-edge cutter (107) or a single-edge boring cutter to bore the circular inner side wall; secondly, in the descending process, a boring cutter radial supporting roller (105) of an auxiliary supporting component (108) on the boring cutter supports against the inner side wall of the circular ring in the step G after processing; thirdly, the boring cutter pairing mark laser head (109) marks the pair of boring hole mark bearing bush pieces (21) according to the programming; finally, the boring fixture clamps and drives the respective boring mark bearing bush piece (21) to be sent back to the paired left or right output belt (88), and the fixture positioning or pushing air nozzle (99) is started to send the boring mark bearing bush piece (21) out of the fixture profiling positioning arc-shaped groove (97);
step J, clamping by an oil groove processing clamp, repeating the step G,
step K, firstly, starting an oil groove drill head (117) to drill a boring mark bearing bush piece (21); then, an oil groove lifting cylinder (111) drives the milling cutter seat to descend; secondly, the oil groove milling cutter rotating head (113) is driven by an oil groove milling cutter rotating motor (115) to process an oil groove; finally, the machined bore hole marking shoe element (21) is sent to a machined shoe element (24) which is delivered to a mating left or right output belt (88) and out through a shoe output belt (25).
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| CN113829076A (en) * | 2019-07-17 | 2021-12-24 | 烟台大丰轴瓦有限责任公司 | Processing axle bush system based on advanced boring and milling inner hole technology |
| CN113843593A (en) * | 2019-07-17 | 2021-12-28 | 烟台大丰轴瓦有限责任公司 | Improved process for boring and milling inner hole of bearing bush |
| CN111112684B (en) * | 2020-01-21 | 2021-01-26 | 杭州轴瓦有限公司 | Bearing bush inner hole milling equipment |
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| Publication number | Publication date |
|---|---|
| CN109604956A (en) | 2019-04-12 |
| CN109604956B (en) | 2020-11-24 |
| CN112192155A (en) | 2021-01-08 |
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Denomination of invention: Machining method of high precision bearing bush machining parts Effective date of registration: 20220609 Granted publication date: 20210706 Pledgee: China Everbright Bank Limited by Share Ltd. Yantai branch Pledgor: YANTAI DAFENG PLAIN BEARING Co.,Ltd. Registration number: Y2022980007364 |