CN112185685B - Three-dimensional iron core winding machine - Google Patents
Three-dimensional iron core winding machine Download PDFInfo
- Publication number
- CN112185685B CN112185685B CN201910590768.1A CN201910590768A CN112185685B CN 112185685 B CN112185685 B CN 112185685B CN 201910590768 A CN201910590768 A CN 201910590768A CN 112185685 B CN112185685 B CN 112185685B
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- plate
- welded
- fixed plate
- side wall
- fixed
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 238000004804 winding Methods 0.000 title claims abstract description 26
- 238000003466 welding Methods 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims 6
- 238000009434 installation Methods 0.000 abstract description 7
- 230000008093 supporting effect Effects 0.000 abstract description 6
- 238000004904 shortening Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a three-dimensional iron core winding machine which comprises a winding machine, wherein a first baffle and a first supporting rod are respectively welded on the upper surface of the winding machine, the top of the first supporting rod is fixedly connected with a sliding rail, two arc-shaped fixing pieces are sleeved on the side wall of the first supporting rod, a first clamping plate and a second clamping plate are respectively welded on the arc-shaped fixing pieces, the first clamping plate and the second clamping plate clamp an iron core, a first fixing plate is welded on the left side surface of the winding machine, a fixing rod is welded on the bottom of the first fixing plate, the left end of the rear side wall of the first fixing plate is hinged with the second fixing plate, a pulley is fixedly installed on the bottom of the second fixing plate, a second baffle is welded on the left end of the upper surface of the second fixing plate, a spring is fixedly connected on the right side wall of the second baffle, a clamping column is welded on the upper surface of the second fixing plate, and a sliding device is sleeved on the side wall of the clamping column, so that the purposes of shortening the installation and the disassembly time of the iron core and simplifying the installation and disassembly steps of the iron core are achieved.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a three-dimensional iron core winding machine.
Background
The three-dimensional wound core transformer iron core is a triangular three-dimensional arrangement iron core formed by splicing three winding type iron core single frames with the same geometric dimension, and because the three-dimensional wound core is in an annular closed structure, winding of a coil can be clamped on an iron column core only through two half gears, and an insulating cylinder is additionally arranged in the gears. And forming a coil framework, and finishing winding of the lead by rotating the gear. The three-dimensional wound core transformer iron core processed on the existing wound core winding machine is quite heavy, special equipment is needed for installation and disassembly, installation time is long, financial resources are extremely consumed for purchase, the iron core installation and disassembly time is long, and the problem of complicated operation steps exists.
Disclosure of Invention
The invention aims to provide a three-dimensional iron core winding machine which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a three-dimensional wound core coiling machine, includes coiling machine, its characterized in that: the winding machine is characterized in that a first baffle and a first supporting rod are welded on the upper surface of the winding machine respectively, a first sliding rail is fixedly connected to the top of the first supporting rod, two arc-shaped fixing pieces are sleeved on the side wall, a first clamping plate and a second clamping plate are welded on the arc-shaped fixing pieces respectively, an iron core is clamped by the first clamping plate and the second clamping plate, a first fixing plate is welded on the left side surface of the winding machine, a fixing rod is welded on the bottom of the first fixing plate, a second fixing plate is hinged to the left end of the rear side wall of the first fixing plate, a pulley is fixedly installed at the bottom of the second fixing plate, a second baffle is welded on the left end of the upper surface of the second fixing plate, a spring is fixedly connected to the right side wall of the second baffle, a clamping column is welded on the upper surface of the second fixing plate, and a sliding device is sleeved on the side wall of the clamping column.
Preferably, the right end of the spring is fixedly connected with a rubber pad.
Preferably, the second support rod is welded on the upper surface of the second fixing plate, the second slide rail is welded on the top of the second support rod, and the left end of the second slide rail is attached to the first slide rail.
Preferably, the first fixing ring is welded on the front side wall of the second fixing plate, the second fixing ring is welded on the front side wall of the first fixing plate, and the limit nails are sleeved on the first fixing ring and the side wall of the first fixing plate.
Preferably, the bottom of the sliding device is attached with a base plate.
Preferably, the sliding device comprises a third fixing ring, the side wall of the third fixing ring is welded with a first sliding plate, and the left end and the right end of the upper surface of the first sliding plate are welded with third baffles.
Preferably, the sliding device comprises a fourth fixed ring, a second sliding plate is welded on the side wall of the fourth fixed ring, fourth baffles are welded at the left end and the right end of the upper surface of the second sliding plate, a groove is formed in the middle of the upper surface of the second sliding plate, and a sliding rod is rotatably installed on the side wall of the groove.
Preferably, the lower edges of the front surfaces of the first clamping plate and the second clamping plate are provided with circular arcs.
Compared with the prior art, the invention has the beneficial effects that: the device has the advantages that the device is provided with the first sliding rail, the second sliding rail and the arc-shaped fixing piece structure, the first clamping plate and the second clamping plate can slide downwards along the first sliding rail and the second sliding rail, the purpose of reducing the height of the iron core is achieved, the device is provided with the rubber pad and the spring, the kinetic energy of the iron core sliding downwards can be effectively absorbed, direct collision is prevented from happening, the internal structure of the device is injured, the first fixing plate and the second fixing plate adopt a hinged connection mode, the first fixing plate and the second fixing plate can be folded when working is not needed, the occupied equipment space is reduced, the first fixing ring and the second fixing ring are spliced and fixed by the limit nails, the operation of workers is facilitated, the purposes of shortening the iron core installation and disassembling time and simplifying the iron core installation and disassembling steps are achieved.
Drawings
FIG. 1 is a schematic diagram of a front view of the present invention;
FIG. 2 is a schematic rear view of the present invention;
fig. 3 is a schematic rear view of the present invention.
In the figure: the wire winding machine comprises a wire winding machine, a first baffle plate, a first support rod 3, a first slide rail 4, an arc-shaped fixing piece 5, a first clamping plate 6, a second clamping plate 7, an iron core 8, a first fixing plate 9, a fixing rod 10, a second fixing plate 11, a pulley 12, a second baffle plate 13, a spring 14, a clamping column 15, a sliding device 16, a third fixing ring 161a, a first slide plate 162a, a third baffle plate 163a, a fourth fixing ring 161b, a second slide plate 162b, a fourth baffle plate 163b, a groove 164b, a slide rod 165b, a rubber pad 17, a second support rod 18, a first fixing ring 19, a second fixing ring 20, a limit nail 21, a backing plate 22, a backing plate 23 and a second slide rail 24.
Detailed Description
Example 1:
referring to fig. 1 and 2, the present invention provides a technical solution: the utility model provides a three-dimensional wound core coiling machine, includes coiling machine 1, its characterized in that: the winding machine 1 upper surface welds first baffle 2 and first bracing piece 3 respectively, first slide rail 4 of first bracing piece 3 top fixed connection, two arc mounting 5 are cup jointed to the lateral wall, arc mounting 5 welds first splint 6 and second splint 7 respectively, first splint 6 and second splint 7 centre gripping iron core 8, winding machine 1 left surface welds first fixed plate 9, first fixed plate 9 bottom welded fastening pole 10, first fixed plate 9 trailing side wall left end hinge connection second fixed plate 11, second fixed plate 11 bottom fixed mounting pulley 12, second fixed plate 11 upper surface left end welding second baffle 13, second baffle 13 right side wall fixed connection spring 14, second fixed plate 11 upper surface welding draw-in column 15, draw-in column 15 lateral wall cup joints landing gear 16, first slide rail 4 adopts two modes of duplex side by side, can increase stability, adopt arc mounting 5 to cup joint first slide rail 4, can prevent arc mounting 5 and first bracing piece 3 production effect in the slip process, the steady operation of device has been guaranteed, because first fixed plate 9 trailing side wall hinge connection second fixed plate 11 is unnecessary when the second hinge connection second fixed plate 1 is folded to a fixed plate, the side wall is not laminated completely.
Specifically, the right end of the spring 14 is fixedly connected with the rubber pad 17, and the rubber pad 17 can effectively absorb the kinetic energy of the first clamping plate 6 during collision, and the noise of the rubber pad 17 is smaller than that of steel when the steel receives impact.
Specifically, the second support rod 18 is welded to the upper surface of the second fixing plate 11, the second slide rail 24 is welded to the top of the second support rod 18, the left end of the second slide rail 24 is attached to the first slide rail 4, and the second support rod 18 can provide a good supporting effect on the second half section of the second slide rail 24, so that deformation of the second slide rail 24 during long-term use is prevented.
Specifically, the first fixing ring 19 is welded on the front side wall of the second fixing plate 11, the second fixing ring 20 is welded on the front side wall of the first fixing plate 9, and the limiting nails 21 are sleeved on the first fixing ring 19 and the side wall of the first fixing plate 9, so that the arc-shaped fixing piece 5 is separated from the first sliding rail 4 and the second sliding rail 24 due to the fact that the second fixing plate 11 and the first fixing plate 9 are connected in a single-side hinge mode, the pulley 12 is installed at the bottom of the second fixing plate 11, and rotation can occur in the working process.
Specifically, the bottom of the sliding device 16 is attached to the pad 22, so that the height of the sliding device 16 can be changed to better receive the processed iron core 6 in order to match with transformer iron cores with different sizes.
Specifically, the sliding device 16 includes a third fixing ring 161a, the side wall of the third fixing ring 161a is welded with a first slide plate 162a, the left and right ends of the upper surface of the first slide plate 162a are welded with a third baffle plate 163a, and then the processed iron core 6 slides on the transportation board vehicle by using the upper surface of the first slide plate 162a, so that a lifting device is omitted, and the economic benefit is improved.
Specifically, the lower edges of the front surfaces of the first clamping plate 6 and the second clamping plate 7 are provided with the circular arcs 23, and the circular arcs 23 are additionally arranged to shorten the cross sectional areas of the first clamping plate 6 and the second clamping plate 7, so that the first clamping plate 6 and the second clamping plate 7 are prevented from interfering with the sliding device 16 under the condition of reducing the structural space of equipment as much as possible.
Working principle: the starting device rotates the second fixed plate 11 after processing is completed, the right end of the second fixed plate 11 is attached to the left end of the first fixed plate 9, the limiting nails 21 are used for inserting the first fixed ring 19 and the second fixed ring 20, the first fixed plate 19 and the second fixed plate 20 are spliced, the second clamping plate 7 is pushed, the first clamping plate 6, the iron core 8 and the second clamping plate 7 slide downwards along the first sliding rail 4 and the second sliding rail 24, finally the rubber pad 17 and the spring 14 are impacted, the iron core 8 is detached after the iron core 8 is stationary, the iron core 8 slides downwards along the sliding device 16, and the iron core 8 slides to an external conveying device through the limiting of the third baffle 163a on the upper surface of the first sliding plate 162 a.
Example 2:
referring to fig. 1 and 3, the present invention provides a technical solution: the utility model provides a three-dimensional wound core coiling machine, includes coiling machine 1, its characterized in that: the winding machine 1 upper surface welds first baffle 2 and first bracing piece 3 respectively, first slide rail 4 of first bracing piece 3 top fixed connection, two arc mounting 5 are cup jointed to the lateral wall, arc mounting 5 welds first splint 6 and second splint 7 respectively, first splint 6 and second splint 7 centre gripping iron core 8, winding machine 1 left surface welds first fixed plate 9, first fixed plate 9 bottom welded fastening pole 10, first fixed plate 9 trailing side wall left end hinge connection second fixed plate 11, second fixed plate 11 bottom fixed mounting pulley 12, second fixed plate 11 upper surface left end welding second baffle 13, second baffle 13 right side wall fixed connection spring 14, second fixed plate 11 upper surface welding draw-in column 15, draw-in column 15 lateral wall cup joints landing gear 16, first slide rail 4 adopts two modes of duplex side by side, can increase stability, adopt arc mounting 5 to cup joint first slide rail 4, can prevent arc mounting 5 and first bracing piece 3 production effect in the slip process, the steady operation of device has been guaranteed, because first fixed plate 9 trailing side wall hinge connection second fixed plate 11 is unnecessary when the second hinge connection second fixed plate 1 is folded to a fixed plate, the side wall is not laminated completely.
Specifically, the sliding device 16 includes a fourth fixing ring 161b, the side wall of the fourth fixing ring 161b is welded with a second sliding plate 162b, the left end and the right end of the upper surface of the second sliding plate 162b are welded with a fourth baffle 163b, a groove 164b is formed in the middle of the upper surface of the second sliding plate 162b, a sliding rod 165b is rotatably mounted on the side wall of the groove 164b, and the sliding manner of the sliding rod 165b is adopted, so that sliding friction between a processed part and the sliding device 16 is reduced, and damage to the processed part during transferring is reduced.
Working principle:
the starting device rotates the second fixed plate 11 after the processing is finished, the right end of the second fixed plate 11 is attached to the left end of the first fixed plate 9, the limiting nails 21 are used for inserting the first fixed ring 19 and the second fixed ring 20, the first fixed plate 19 and the second fixed plate 20 are spliced, the second clamping plate 7 is pushed, the first clamping plate 6, the iron core 8 and the second clamping plate 7 slide downwards along the first sliding rail 4 and the second sliding rail 24, finally the rubber pad 17 and the spring 14 are impacted, the iron core 8 is detached after the iron core 8 is stationary, the iron core 8 slides downwards along the sliding device 16, and the sliding rod 165b rotating and rotating on the side wall of the groove 164b limited on the upper surface of the first sliding plate 162b through the fourth baffle 163b finally slides to the external conveying device.
Claims (4)
1. The utility model provides a three-dimensional wound core coiling machine, includes coiling machine (1), its characterized in that: the utility model discloses a winding machine, including first baffle (2) and first bracing piece (3) of coiling machine (1), first bracing piece (3) top fixed connection first slide rail (4) respectively, two arc mounting (5) are cup jointed to the lateral wall of first slide rail, arc mounting (5) welding first splint (6) and second splint (7) respectively, first splint (6) and second splint (7) centre gripping iron core (8), first fixed plate (9) of coiling machine (1) left surface welding, first fixed plate (9) bottom welded fastening pole (10), second fixed plate (11) are connected in first fixed plate (9) rear side wall left end hinge, second fixed plate (11) bottom fixed mounting pulley (12), second baffle (13) are welded to second fixed plate (11) upper surface left end, second baffle (13) right side wall fixed connection spring (14), second fixed plate (11) upper surface welding draw-in post (15), draw-in post (16) and second support bar (24) are cup jointed on second slide rail (24) top welded fastening pole (18), the welding of lateral wall before second fixed plate (11) is first solid fixed ring (19), lateral wall welding second solid fixed ring (20) before first fixed plate (9), spacing nail (21) are cup jointed to first solid fixed ring (19) and first fixed plate (9) lateral wall, circular arc (23) are offered to first splint (6) and second splint (7) front surface lower arris.
2. The three-dimensional solid core winding machine according to claim 1, wherein: the bottom of the sliding device (16) is attached with a backing plate (22).
3. The three-dimensional solid core winding machine according to claim 1, wherein: the sliding device (16) comprises a third fixing ring (161 a), a first sliding plate (162 a) is welded on the side wall of the third fixing ring (161 a), and third baffles (163 a) are welded at the left end and the right end of the upper surface of the first sliding plate (162 a).
4. The three-dimensional solid core winding machine according to claim 1, wherein: the sliding device (16) comprises a fourth fixed ring (161 b), a second sliding plate (162 b) is welded on the side wall of the fourth fixed ring (161 b), a fourth baffle (163 b) is welded at the left end and the right end of the upper surface of the second sliding plate (162 b), a groove (164 b) is formed in the middle of the upper surface of the second sliding plate (162 b), and a sliding rod (165 b) is rotatably mounted on the side wall of the groove (164 b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910590768.1A CN112185685B (en) | 2019-07-02 | 2019-07-02 | Three-dimensional iron core winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910590768.1A CN112185685B (en) | 2019-07-02 | 2019-07-02 | Three-dimensional iron core winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112185685A CN112185685A (en) | 2021-01-05 |
| CN112185685B true CN112185685B (en) | 2024-04-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910590768.1A Active CN112185685B (en) | 2019-07-02 | 2019-07-02 | Three-dimensional iron core winding machine |
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| CN (1) | CN112185685B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105151844A (en) * | 2015-07-07 | 2015-12-16 | 苏州博众精工科技有限公司 | Automatic sheet stock feeding mechanism |
| CN109243806A (en) * | 2018-11-13 | 2019-01-18 | 长兴水木机电有限公司 | Clutch inductance coil processing production equipment |
| CN109621435A (en) * | 2018-12-19 | 2019-04-16 | 南京壹久软件科技有限公司 | A kind of municipal administration leisure children open air composite slide |
| CN109904544A (en) * | 2017-12-08 | 2019-06-18 | 天津猛狮新能源再生科技有限公司 | A kind of automation step dismantling of lithium battery and recyclable device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103996507B (en) * | 2014-05-26 | 2016-02-24 | 中国铁路总公司 | Volume iron core traction transformer |
-
2019
- 2019-07-02 CN CN201910590768.1A patent/CN112185685B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105151844A (en) * | 2015-07-07 | 2015-12-16 | 苏州博众精工科技有限公司 | Automatic sheet stock feeding mechanism |
| CN109904544A (en) * | 2017-12-08 | 2019-06-18 | 天津猛狮新能源再生科技有限公司 | A kind of automation step dismantling of lithium battery and recyclable device |
| CN109243806A (en) * | 2018-11-13 | 2019-01-18 | 长兴水木机电有限公司 | Clutch inductance coil processing production equipment |
| CN109621435A (en) * | 2018-12-19 | 2019-04-16 | 南京壹久软件科技有限公司 | A kind of municipal administration leisure children open air composite slide |
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| Publication number | Publication date |
|---|---|
| CN112185685A (en) | 2021-01-05 |
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