CN112172277A - 一种新能源汽车用玻璃及其制备方法 - Google Patents

一种新能源汽车用玻璃及其制备方法 Download PDF

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CN112172277A
CN112172277A CN202010890892.2A CN202010890892A CN112172277A CN 112172277 A CN112172277 A CN 112172277A CN 202010890892 A CN202010890892 A CN 202010890892A CN 112172277 A CN112172277 A CN 112172277A
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energy automobile
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沈翠凤
裴玉兵
杨汉华
段文勇
陈冲
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Yancheng Institute of Technology
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Abstract

一种新能源汽车用玻璃及其制备方法,该玻璃由内而外依次包括基层、胶层和耐磨层,所述耐磨层由以下按重量份的组分制成,改性氟碳树脂20‑30份、乙酸乙酯1‑3份、氯化钙2‑5份、硅烷偶联剂0.2‑0.8份、羟基氧化铁5‑15份、聚氧化乙烯4‑8份、纳米硫化锌5‑10份、氨基醇2‑5份、氯化橡胶8‑12份、二甲苯5‑8份、石蜡油1‑5份、超分散剂0.5‑1份、无水乙醇20‑30份。将改性氟碳树脂、乙酸乙酯、氯化钙、硅烷偶联剂、羟基氧化铁、聚氧化乙烯、纳米硫化锌、氨基醇、氯化橡胶、二甲苯、石蜡油、超分散剂、无水乙醇;将基层与耐磨层通过透光胶粘黏成一体即可。本发明玻璃透光好,耐磨性高,且制备方法简单。

Description

一种新能源汽车用玻璃及其制备方法
技术领域
本发明涉及新能源汽车领域,具体涉及一种新能源汽车用玻璃及其制备方法。
背景技术
新能源汽车是指除汽车、柴油发动机之外所有其它能源汽车,包括燃料电池汽车、混合动力汽车、氢能源动力汽车和太阳能汽车等。因为利用能源的特殊性,使得该汽车前景一片光明。只是现有的科技发展不成熟,新能源汽车总是存在这或者那的小问题,需要逐渐去改善。
玻璃作为汽车的必要配件,常规的普通玻璃的化学组成是硅酸钠、硅酸钙、二氧化硅等,主要成分是硅酸盐复盐,是一种无规则结构。选用何种功能的玻璃用于新能源汽车,减少因为外界因素给内置电池带来的影响,是一项值得研究的课题。
发明内容
针对现有技术的不足,本发明的目的在于提供一种新能源汽车用玻璃及其制备方法,该玻璃采用多层结构制成,玻璃的外表面耐磨性强,成本低廉,具有良好的耐磨效果,且制备方法简单,易于产业化。
一种新能源汽车用玻璃,由内而外依次包括基层、胶层和耐磨层,所述耐磨层由以下按重量份的组分制成,改性氟碳树脂20-30份、乙酸乙酯1-3份、氯化钙2-5份、硅烷偶联剂0.2-0.8份、羟基氧化铁5-15份、聚氧化乙烯4-8份、纳米硫化锌5-10份、氨基醇2-5份、氯化橡胶8-12份、二甲苯5-8份、石蜡油1-5份、超分散剂0.5-1份、无水乙醇20-30份。
作为改进的是,所述耐磨层由以下按重量份的组分制成,改性氟碳树脂25份、乙酸乙酯2份、氯化钙3份、硅烷偶联剂0.5份、羟基氧化铁8份、聚氧化乙烯6份、纳米硫化锌8份、氨基醇4份、氯化橡胶10份、二甲苯7份、石蜡油3份、超分散剂0.8份、无水乙醇28份。
作为改进的是,所述改性氟碳树脂由氟碳树脂、多巴胺溶液和玻璃纤维按照摩尔比为20-30:1:5-8混合而成。
作为改进的是,所述基层为玻璃层,所述玻璃层包括以下按重量份数计的组分:二氧化硅25-38份、氨基树脂45-60份、纳米碳纤维5-10份、六甲基苯1-3份、三氧化二铝12-18份。
进一步改进的是,所述玻璃层包括以下按重量份数计的组分:二氧化硅35份、氨基树脂52份、纳米碳纤维8份、六甲基苯2份、三氧化二铝15份。
上述新能源汽车用玻璃的制备方法,包括以下步骤:
步骤1,称取耐磨层和基层所需的各组分;
步骤2,将改性氟碳树脂、乙酸乙酯、氯化钙、硅烷偶联剂、羟基氧化铁、聚氧化乙烯、纳米硫化锌、氨基醇、氯化橡胶、二甲苯、石蜡油、超分散剂、无水乙醇;
步骤3,将基层与耐磨层通过透光胶粘黏成一体,即得汽车用玻璃。
作为改进的是,所述透光胶为荧光胶,所述荧光胶由荧光粉与硅胶混合而成。
有益效果:
与现有技术相比,本发明一种新能源汽车用玻璃及其制备方法具有如下优势:
本发明玻璃结构简单,易于制备,且所得玻璃耐磨层硬度高,耐磨度高,且能单面透光,保证了车内的私密性和行车安全性,另外该玻璃蓄光时间短,不易引起车内长久高温,提高了新能源汽车内置电池的安全性。
具体实施方式
实施例1
一种新能源汽车用玻璃,由内而外依次包括基层、胶层和耐磨层,所述耐磨层由以下按重量份的组分制成,改性氟碳树脂20份、乙酸乙酯1份、氯化钙2份、硅烷偶联剂0.2份、羟基氧化铁5份、聚氧化乙烯4份、纳米硫化锌5份、氨基醇2份、氯化橡胶8份、二甲苯5份、石蜡油1份、超分散剂0.5份、无水乙醇20份。
所述改性氟碳树脂由氟碳树脂、多巴胺溶液和玻璃纤维按照摩尔比为20:1:5混合而成。
所述基层为玻璃层,所述玻璃层包括以下按重量份数计的组分:二氧化硅25份、氨基树脂45份、纳米碳纤维5份、六甲基苯1份、三氧化二铝12份。
上述新能源汽车用玻璃的制备方法,包括以下步骤:
步骤1,称取耐磨层和基层所需的各组分;
步骤2,将改性氟碳树脂、乙酸乙酯、氯化钙、硅烷偶联剂、羟基氧化铁、聚氧化乙烯、纳米硫化锌、氨基醇、氯化橡胶、二甲苯、石蜡油、超分散剂、无水乙醇;
步骤3,将基层与耐磨层通过透光胶粘黏成一体,即得汽车用玻璃。
其中,所述透光胶为荧光胶,所述荧光胶由荧光粉与硅胶混合而成。
按照国标的检测方法对实施例1制备的玻璃进行检测,蓄光时间短,有利于减少车内温度,耐磨层的维氏硬度为925HV,单面透光,从耐磨层往基层看,透光率为25-30%,反过来看,透光率为92-95%,保证了行车安全,以及车内的私密性。
实施例2
一种新能源汽车用玻璃,由内而外依次包括基层、胶层和耐磨层,所述耐磨层由以下按重量份的组分制成,改性氟碳树脂25份、乙酸乙酯2份、氯化钙3份、硅烷偶联剂0.5份、羟基氧化铁8份、聚氧化乙烯6份、纳米硫化锌8份、氨基醇4份、氯化橡胶10份、二甲苯7份、石蜡油3份、超分散剂0.8份、无水乙醇28份。
所述改性氟碳树脂由氟碳树脂、多巴胺溶液和玻璃纤维按照摩尔比为25:1:7混合而成。
所述基层为玻璃层,所述玻璃层包括以下按重量份数计的组分:二氧化硅35份、氨基树脂52份、纳米碳纤维8份、六甲基苯2份、三氧化二铝15份。
上述新能源汽车用玻璃的制备方法,包括以下步骤:
步骤1,称取耐磨层和基层所需的各组分;
步骤2,将改性氟碳树脂、乙酸乙酯、氯化钙、硅烷偶联剂、羟基氧化铁、聚氧化乙烯、纳米硫化锌、氨基醇、氯化橡胶、二甲苯、石蜡油、超分散剂、无水乙醇;
步骤3,将基层与耐磨层通过透光胶粘黏成一体,即得汽车用玻璃。
其中,所述透光胶为荧光胶,所述荧光胶由荧光粉与硅胶混合而成。
按照国标的检测方法对实施例2制备的玻璃进行检测,蓄光时间短,有利于减少车内温度,耐磨层的维氏硬度为952HV,单面透光,从耐磨层往基层看,透光率为25-32%,反过来看,透光率为93-96%,保证了行车安全,以及车内的私密性。
实施例3
一种新能源汽车用玻璃,由内而外依次包括基层、胶层和耐磨层,所述耐磨层由以下按重量份的组分制成,改性氟碳树脂30份、乙酸乙酯3份、氯化钙5份、硅烷偶联剂0.8份、羟基氧化铁15份、聚氧化乙烯8份、纳米硫化锌10份、氨基醇5份、氯化橡胶12份、二甲苯8份、石蜡油5份、超分散剂1份、无水乙醇30份。
所述改性氟碳树脂由氟碳树脂、多巴胺溶液和玻璃纤维按照摩尔比为30:1: 8混合而成。
所述基层为玻璃层,所述玻璃层包括以下按重量份数计的组分:二氧化硅38份、氨基树脂60份、纳米碳纤维10份、六甲基苯3份、三氧化二铝18份。
上述新能源汽车用玻璃的制备方法,包括以下步骤:
步骤1,称取耐磨层和基层所需的各组分;
步骤2,将改性氟碳树脂、乙酸乙酯、氯化钙、硅烷偶联剂、羟基氧化铁、聚氧化乙烯、纳米硫化锌、氨基醇、氯化橡胶、二甲苯、石蜡油、超分散剂、无水乙醇;
步骤3,将基层与耐磨层通过透光胶粘黏成一体,即得汽车用玻璃。
其中,所述透光胶为荧光胶,所述荧光胶由荧光粉与硅胶混合而成。
按照国标的检测方法对实施例3制备的玻璃进行检测,蓄光时间短,有利于减少车内温度,耐磨层的维氏硬度为936HV,单面透光,从耐磨层往基层看,透光率为21-28%,反过来看,透光率为90-94%,保证了行车安全,以及车内的私密性。
对比例1
除改性氟碳树脂更改为氟碳树脂外,其余同实施例2。
按照国标的检测方法对对比例1制备的玻璃进行检测,蓄光时间短,有利于减少车内温度,耐磨层的维氏硬度为624HV,单面透光,从耐磨层往基层看,透光率为42-52%,反过来看,透光率为86-89%。
从上述结果可以看出,本发明玻璃结构简单,易于制备,且所得玻璃耐磨层硬度高,耐磨度高,且能单面透光,保证了车内的私密性和行车安全性,另外该玻璃蓄光时间短,不易引起车内长久高温,提高了新能源汽车内置电池的安全性。
以上所述,仅为本发明较佳的具体实施方式,本发明的保护范围不限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可显而易见地得到的技术方案的简单变化或等效替换均落入本发明的保护范围内。

Claims (7)

1.一种新能源汽车用玻璃,其特征在于,由内而外依次包括基层、胶层和耐磨层,所述耐磨层由以下按重量份的组分制成,改性氟碳树脂20-30份、乙酸乙酯1-3份、氯化钙2-5份、硅烷偶联剂0.2-0.8份、羟基氧化铁5-15份、聚氧化乙烯4-8份、纳米硫化锌5-10份、氨基醇2-5份、氯化橡胶8-12份、二甲苯5-8份、石蜡油1-5份、超分散剂0.5-1份、无水乙醇20-30份。
2.根据权利要求1所述的一种新能源汽车用玻璃,其特征在于,由以下按重量份的组分制成,改性氟碳树脂25份、乙酸乙酯2份、氯化钙3份、硅烷偶联剂0.5份、羟基氧化铁8份、聚氧化乙烯6份、纳米硫化锌8份、氨基醇4份、氯化橡胶10份、二甲苯7份、石蜡油3份、超分散剂0.8份、无水乙醇28份。
3.根据权利要求1所述的一种新能源汽车用玻璃,其特征在于,所述改性氟碳树脂由氟碳树脂、多巴胺溶液和玻璃纤维按照摩尔比为20-30:1:5-8混合而成。
4.根据权利要求1所述的一种新能源汽车用玻璃,其特征在于,所述基层为玻璃层,所述玻璃层包括以下按重量份数计的组分:二氧化硅25-38份、氨基树脂45-60份、纳米碳纤维5-10份、六甲基苯1-3份、三氧化二铝12-18份。
5.根据权利要求4所述的一种新能源汽车用玻璃,其特征在于,所述玻璃层包括以下按重量份数计的组分:二氧化硅35份、氨基树脂52份、纳米碳纤维8份、六甲基苯2份、三氧化二铝15份。
6.基于权利要求1所述的新能源汽车用玻璃的制备方法,其特征在于,包括以下步骤:
步骤1,称取耐磨层和基层所需的各组分;
步骤2,将改性氟碳树脂、乙酸乙酯、氯化钙、硅烷偶联剂、羟基氧化铁、聚氧化乙烯、纳米硫化锌、氨基醇、氯化橡胶、二甲苯、石蜡油、超分散剂、无水乙醇;
步骤3,将基层与耐磨层通过透光胶粘黏成一体,即得汽车用玻璃。
7.根据权利要求6所述的新能源汽车用玻璃的制备方法,其特征在于,所述透光胶为荧光胶,所述荧光胶由荧光粉与硅胶混合而成。
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