CN112170551B - Automatic shaping mechanism for front disc of large fan impeller - Google Patents
Automatic shaping mechanism for front disc of large fan impeller Download PDFInfo
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- CN112170551B CN112170551B CN202010936384.3A CN202010936384A CN112170551B CN 112170551 B CN112170551 B CN 112170551B CN 202010936384 A CN202010936384 A CN 202010936384A CN 112170551 B CN112170551 B CN 112170551B
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- impeller
- shaping
- force arm
- jack
- base
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/10—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/78—Making other particular articles propeller blades; turbine blades
Abstract
The invention discloses an automatic shaping mechanism for a front disk of an impeller of a large fan, which is characterized by comprising a base, an impeller fixing seat and a shaping cushion block, wherein the impeller fixing seat and the shaping cushion block are arranged on the base, and a shaping pressing mechanism is also arranged on the base and matched with the shaping cushion block to extrude and shape the front disk of the impeller fixed on the impeller fixing seat.
Description
Technical Field
The invention relates to the field of machining tools, in particular to an automatic shaping mechanism for a front disc of a large fan impeller.
Background
The impeller of the centrifugal fan is mainly formed by welding and processing thin-wall steel plates, but the impeller is deformed in size and has large size error due to the size error, welding deformation and the like of the processes such as bending, spinning and the like in the manufacturing process in the welding process. The method of hammering is often adopted for rough shaping in the manufacturing process, and the size is difficult to ensure, the noise is large, and the method is labor-consuming and time-consuming.
In order to solve the problems, the invention designs an automatic shaping mechanism.
Disclosure of Invention
The invention aims to provide an automatic shaping mechanism for a front disc of a large fan impeller, aiming at overcoming the defects and shortcomings in the prior art and solving the problems.
The technical problem solved by the invention can be realized by adopting the following technical scheme:
the utility model provides an automatic plastic mechanism of large-scale fan impeller front bezel, includes the base and sets up impeller fixing base and the plastic cushion on the base, still be provided with the plastic on the base and push down the mechanism, the plastic pushes down the mechanism and cooperates with the plastic cushion, extrudes the plastic to fixing the impeller front bezel on the impeller fixing base.
In a preferred embodiment of the invention, the shaping pressing mechanism comprises a jacking mechanism arranged on the base, a force arm seat and a force arm with the middle part rotatably arranged on the force arm seat, one end of the force arm is connected with the moving end of the jacking mechanism, and the other end of the force arm is provided with a shaping pressing block matched with the shaping cushion block.
In a preferred embodiment of the present invention, the jacking mechanism comprises a jack, the bottom of the jack is fixed on the base, and the head of the jack is connected with one end of the moment arm.
In a preferred embodiment of the invention, the shaping press block is movably connected to the force arm by a first connecting block which is arranged on the force arm in a sliding manner.
In a preferred embodiment of the invention, the head of the jack is movably connected to the moment arm through a second connecting block which is arranged on the moment arm in a sliding manner, and the head of the jack is movably connected with the second connecting block.
In a preferred embodiment of the invention, a ball head connecting structure is arranged between the head of the jack and the second connecting block.
In a preferred embodiment of the invention, a hydraulic jacking device is arranged in the middle of the impeller fixing seat, and a rotatable supporting seat connected with the middle of the impeller is arranged at the top of the hydraulic jacking device.
In a preferred embodiment of the invention, the bottom of the shaping compact is of a spherical structure.
In a preferred embodiment of the invention, the top of the shaping cushion block is of a cambered surface structure matched with the shape of the front disk of the impeller.
In a preferred embodiment of the present invention, the base is provided with a plurality of mounting slots, which facilitate the mounting and position adjustment of each component.
Due to the adoption of the technical scheme, the impeller front disc shaping device can rapidly shape the impeller front disc, further utilize the lever principle, facilitate operation and improve shaping efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural view of fig. 1 with the impeller omitted.
Fig. 3 is a front view of one embodiment of the present invention.
FIG. 4 is a top view of one embodiment of the present invention.
Fig. 5 is a side view of one embodiment of the present invention.
Fig. 6 is a sectional view B-B of fig. 3.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below.
Referring to fig. 1 to 6, the automatic shaping mechanism for the front disk of the large fan impeller includes a base 100, an impeller fixing seat 111 and a shaping cushion block 110, wherein the impeller fixing seat 111 and the shaping cushion block are arranged on the base 100. In order to facilitate the installation and position adjustment of the components, a plurality of installation grooves 115 are formed on the base 100. The base 100 must be firmly secured to ensure that the ground or platform is sufficiently strong when subjected to shaping forces.
The base 100 is further provided with a shaping pressing mechanism, and the shaping pressing mechanism is matched with the shaping cushion block 110 to extrude and shape the front disc of the impeller 114 fixed on the impeller fixing seat 111. In this embodiment, the top of the shaping pad 110 is an arc surface structure 110a adapted to the shape of the front disk of the impeller 114. The shaping pressing mechanism comprises a jacking mechanism arranged on the base 100, a force arm seat 106 and a force arm 107, wherein the middle part of the force arm seat is rotatably arranged on the top part 105 of the force arm seat through a rotating shaft 104, one end of the force arm 107 is connected with the moving end of the jacking mechanism, and the other end of the force arm is provided with a shaping pressing block 109 matched with a shaping cushion block 110. Preferably, the jacking mechanism is a jack 101, which can be an electric hydraulic jack, the bottom of the jack 101 is fixed on the base 100, and the head of the jack 101 is connected with one end of the force arm 107. The force on the front disc of the impeller is determined by the length of the arm 107 and the size of the jack 101, and the jack 101 can be selected according to the size of the impeller by changing the pressure by changing the length of the arm. The head of the jack 101 is movably connected to the force arm 107 through a second connecting block 103 which is arranged on the force arm 107 in a sliding mode, the head of the jack 101 is movably connected with the second connecting block 103, and specifically, a ball head connecting structure 102 is arranged between the head of the jack 101 and the second connecting block 103. The shaping pressing block 109 is movably connected to the force arm 107 through a first connecting block 108 which is arranged on the force arm 107 in a sliding mode, the bottom of the shaping pressing block 109 is of a spherical structure 109a, when the force arm 107 swings, the shaping pressing block 109 swings, but the spherical structure 109a can still extrude and shape the front disc of the impeller, and the purpose of adjusting the position of the front disc of the impeller to be shaped is achieved by adjusting the position of the shaping pressing block 109. When the impeller is stressed and shaped, the stress of the front disc of the impeller 114 finally acts on the impeller supporting seat 111 and the shaping cushion block 110 through the impeller.
In order to facilitate operation and ensure that the front disc of the impeller can be shaped completely, a hydraulic jacking device 112 is arranged in the middle of the impeller fixing seat 111, and a rotatable supporting seat 113 connected with the middle of the impeller 114 is arranged at the top of the hydraulic jacking device 112. When other positions need to be shaped, the impeller 114 is jacked up by the hydraulic jacking device 112, the impeller 114 can be rotated to a proper position at the moment due to the connection of the impeller 114 and the rotatable supporting seat 113, and then the impeller 114 is put down by the hydraulic jacking device 112, so that the impeller 114 is supported on the impeller fixing seat 111. The outer periphery of the top of the impeller fixing seat 111 in this embodiment is provided with a positioning step 111a, which not only can be in positioning fit with the middle of the impeller 114, so that the impeller 114 can be kept stable during shaping, but also can play a centering role with the impeller 114.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The automatic shaping mechanism for the front disk of the impeller of the large fan is characterized by comprising a base, an impeller fixing seat and a shaping cushion block, wherein the impeller fixing seat and the shaping cushion block are arranged on the base; the shaping pressing mechanism comprises a jacking mechanism arranged on the base, a force arm seat and a force arm the middle part of which is rotatably arranged on the force arm seat, one end of the force arm is connected with the moving end of the jacking mechanism, and the other end of the force arm is provided with a shaping pressing block matched with the shaping cushion block; the middle part of the impeller fixing seat is provided with a hydraulic jacking device, and the top of the hydraulic jacking device is provided with a rotatable supporting seat connected with the middle part of the impeller; the jacking mechanism comprises a jack; the head of the jack is movably connected to the force arm through a second connecting block which is arranged on the force arm in a sliding mode, and the head of the jack is movably connected with the second connecting block; the shaping pressing block is movably connected to the force arm through a first connecting block which is arranged on the force arm in a sliding mode; the bottom of the shaping pressing block is of a spherical structure; the top of the shaping cushion block is of a cambered surface structure matched with the shape of the front disc of the impeller; the outer periphery of the top of the impeller fixing seat is provided with a positioning step, and the positioning step is matched with the middle of the impeller in a positioning mode.
2. The automatic large fan impeller front disc reshaping mechanism of claim 1, wherein the bottom of the jack is fixed on a base, and the head of the jack is connected with one end of the force arm.
3. The automatic reshaping mechanism for the front disk of the large fan impeller as claimed in claim 1, wherein a ball head connecting structure is provided between the head of the jack and the second connecting block.
4. The automatic shaping mechanism for the front disc of the large fan impeller according to claim 1, wherein a plurality of mounting grooves are formed in the base, so that the mounting and position adjustment of each component are facilitated.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010936384.3A CN112170551B (en) | 2020-09-08 | 2020-09-08 | Automatic shaping mechanism for front disc of large fan impeller |
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CN202010936384.3A CN112170551B (en) | 2020-09-08 | 2020-09-08 | Automatic shaping mechanism for front disc of large fan impeller |
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CN112170551A CN112170551A (en) | 2021-01-05 |
CN112170551B true CN112170551B (en) | 2021-09-14 |
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CN114952154A (en) * | 2022-05-13 | 2022-08-30 | 上海瑞晨环保科技股份有限公司 | Blade shaping mechanism for assembling fan impeller |
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SU657887A1 (en) * | 1978-01-04 | 1979-04-25 | Калининградский технический институт рыбной промышленности и хозяйства | Unit for straightening blades of ship propeller screws |
JPS58205617A (en) * | 1982-05-25 | 1983-11-30 | Toshiba Corp | Correcting device of metallic blade |
SU1228938A1 (en) * | 1983-12-08 | 1986-05-07 | Калининградский технический институт рыбной промышленности и хозяйства | Test bed for straightening blades |
JP4028442B2 (en) * | 2002-06-26 | 2007-12-26 | 株式会社東芝 | Apparatus and method for correcting deformation of gas turbine blade |
FR2921572B1 (en) * | 2007-09-28 | 2009-12-11 | Snecma | DEVICE FOR CIRCULAR CONFORMATION OF A REVOLUTION PART, IN PARTICULAR AN EXHAUST CASE OF A TURBOMACHINE |
CN203936163U (en) * | 2014-05-06 | 2014-11-12 | 上汽通用五菱汽车股份有限公司 | U-shaped beam class workpiece resilience means for correcting |
CN107127960B (en) * | 2017-05-09 | 2023-07-07 | 四川朗迪塑胶电器有限公司 | Multistation fan flabellum shaping device |
CN207325649U (en) * | 2017-09-19 | 2018-05-08 | 湖北太岳园林古建工程股份有限公司 | A kind of sunken inside metallic cultural relics reshaper |
CN210847760U (en) * | 2019-11-04 | 2020-06-26 | 山西富兴通重型环锻件有限公司 | Leveling equipment device of heavy ring piece of wind-powered electricity generation flange |
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