CN210847760U

CN210847760U - Leveling equipment device of heavy ring piece of wind-powered electricity generation flange

Info

Publication number: CN210847760U
Application number: CN201921882897.XU
Authority: CN
Inventors: 樊慧峰
Original assignee: Shanxi Fuxingtong Heavy Ring Forging Co ltd
Current assignee: Shanxi Fuxingtong Heavy Ring Forging Co ltd
Priority date: 2019-11-04
Filing date: 2019-11-04
Publication date: 2020-06-26
Anticipated expiration: 2029-11-04

Abstract

The utility model belongs to the technical field of wind-powered electricity generation flange processing technique and specifically relates to a leveling equipment device of heavy ring spare of wind-powered electricity generation flange, including the hydraulic press, hydraulic press bottom fixed mounting has the bottom plate, fixed surface installs two tracks on the bottom plate, two place the track automobile body of looks adaptation with it on the track, track automobile body top fixed mounting has the workstation, fixed surface installs the support column on the workstation, support column top fixed mounting has the roof, the rotatable pivot of installing in roof lower surface one side, pivot bottom fixed mounting has the diaphragm, diaphragm lower surface both sides fixed mounting has the spring that the symmetry set up, the equal fixed mounting in spring bottom has the absorption piece, the transmission is connected with actuating mechanism in the pivot. The utility model has the advantages of good leveling effect and convenient operation.

Description

Leveling equipment device of heavy ring piece of wind-powered electricity generation flange

Technical Field

The utility model relates to a wind-powered electricity generation flange processing technology field especially relates to a leveling equipment device of heavy ring piece of wind-powered electricity generation flange.

Background

Wind power is generally 65 meters, 70 meters and 85 meters. For ease of transportation, the tower is typically manufactured and transported in three sections. The tower drum flange is divided into an upper section, a middle section and a lower section, a flange is required to be used for connecting each section in the manufacturing process, the requirement of the tower drum flange on welding deformation is high, and the flange is required to be turned inwards generally. And then to the site for assembly. In the production process of the wind power flange, due to the reasons of the precision, the operation level and the like of a machine, the produced annular forging cannot meet the requirements on the aspects of roundness, flatness and the like, only the machining allowance needs to be increased to ensure machining, and the material consumption and the manufacturing cost are increased. The existing leveling equipment device for the heavy ring piece of the wind power flange is adjusted by mostly using external lifting equipment when the flange position under a shaping hydraulic machine is adjusted, and the lifting equipment is large in size and complex in operation, so that the efficiency of the whole shaping machining process is very low, and when the flange ring after being machined is pushed away from the hydraulic machine, the flange ring is also required to be conveyed away by means of the external lifting equipment, and the flange ring is very inconvenient.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the existing inefficiency among the prior art, operate inconvenient shortcoming, and the flattening equipment device of the heavy ring piece of wind-powered electricity generation flange that proposes.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a leveling equipment device of heavy ring spare of wind-powered electricity generation flange, includes the hydraulic press, hydraulic press bottom fixed mounting has the bottom plate, fixed surface installs two tracks on the bottom plate, two the track automobile body of placing looks adaptation with it on the track, track automobile body top fixed mounting has the workstation, fixed surface installs the support column on the workstation, support column top fixed mounting has the roof, the rotatable pivot of installing in roof lower surface one side, pivot bottom fixed mounting has the diaphragm, diaphragm lower surface both sides fixed mounting has the spring that the symmetry set up, the equal fixed mounting in spring bottom has the absorption piece, the transmission connection has actuating mechanism in the pivot.

Preferably, the driving mechanism comprises a motor, a first gear and a second gear, the motor is fixedly mounted on the lower surface of the top plate, the second gear is fixedly mounted on the output end of the motor, and the first gear meshed with the second gear is fixedly mounted on the shaft body of the rotating shaft.

Preferably, fixed surface installs stop gear on the workstation, stop gear includes screw thread post, clamp plate, cardboard, nut, fixed surface installs the screw thread post on the workstation, the cover is equipped with the clamp plate on the screw thread post, clamp plate lower surface one side fixed mounting has the cardboard, the nut is installed to the screw thread post screw thread of clamp plate top.

Preferably, the pressing plate and the clamping plate are both sprayed with rubber coatings, and a rubber sleeve is sleeved on the threaded column below the pressing plate.

The utility model provides a leveling equipment device of heavy ring piece of wind-powered electricity generation flange, beneficial effect lies in: the integral movement of the flange ring is facilitated by arranging the rail vehicle body; through setting up pivot and two absorption pieces, the position that the adjustment flange ring that can be convenient quick more is located the hydraulic press has improved plastic machining efficiency.

Drawings

Fig. 1 is a schematic structural view of a leveling device for a heavy ring of a wind power flange according to the present invention;

FIG. 2 is a schematic view of a portion of the structure of FIG. 1 at A;

fig. 3 is a schematic view of a partial structure at B of fig. 1.

In the figure: the hydraulic press comprises a hydraulic press 1, a bottom plate 2, a rail 3, a rail vehicle body 4, a workbench 5, a support column 6, a top plate 7, a rotating shaft 8, a transverse plate 9, a spring 10, an adsorption piece 11, a motor 12, a first gear 13, a second gear 14, a threaded column 15, a pressing plate 16, a clamping plate 17, a nut 18 and a rubber sleeve 19.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Example 1

Referring to fig. 1-2, a leveling equipment device of heavy ring piece of wind-powered electricity generation flange, including hydraulic press 1, fixed mounting has bottom plate 2 in hydraulic press 1 bottom, fixed surface installs two tracks 3 on bottom plate 2, place the track automobile body 4 of looks adaptation with it on two tracks 3, 4 top fixed mounting of track automobile body has workstation 5, fixed surface installs support column 6 on workstation 5, 6 top fixed mounting of support column has roof 7, rotatable pivot 8 of installing in roof 7 lower surface one side, 8 bottom fixed mounting of pivot have diaphragm 9, diaphragm 9 lower surface both sides fixed mounting has the spring 10 of symmetry setting, the equal fixed mounting in spring 10 bottom has adsorption part 11, adsorption part 11 is for can electromagnet sucking disc or vacuum chuck. The rotating shaft 8 is in transmission connection with a driving mechanism.

The driving mechanism comprises a motor 12, a first gear 13 and a second gear 14, the motor 12 is fixedly mounted on the lower surface of the top plate 7, the second gear 14 is fixedly mounted on the output end of the motor 12, and the first gear 13 meshed with the second gear 14 is fixedly mounted on the shaft body of the rotating shaft 8.

The utility model discloses when using, the flange ring that will treat processing is half placed on workstation 5, the unsettled placing of second half, promote track automobile body 4 to hydraulic press 1 motion afterwards, place unsettled flange ring body on hydraulic press 1's workstation, start hydraulic press 1 afterwards and extrude the flattening to the flange ring terminal surface, accomplish the back when this terminal surface plastic, utilize two to adsorb 11 and mention the flange ring, and it is rotatory to utilize actuating mechanism drive pivot 8, thereby the adjustment flange ring is located the terminal surface under hydraulic press 1, in order to aim at hydraulic press 1 with the terminal surface of not plastic, put down the flange ring afterwards, in order to carry out the plastic once more, just can accomplish the plastic processing of whole flange ring after operating many times like this, promote track automobile body 4 to the outside at last, just can push away the flange ring of accomplishing processing.

Example 2

Referring to fig. 3, as another preferred embodiment of the present invention, the difference from embodiment 1 lies in that fixed surface installs stop gear on the workstation 5, and stop gear includes threaded post 15, clamp plate 16, cardboard 17, nut 18, and fixed surface installs threaded post 15 on the workstation 5, and the cover is equipped with clamp plate 16 on threaded post 15, and clamp plate 16 lower surface one side fixed mounting has cardboard 17, and threaded post 15 threaded mounting above clamp plate 16 has nut 18. Through setting up the spacing frame mechanism, place back on workstation 5 at the flange ring, utilize nut 18 to compress tightly clamp plate 16 on the flange ring to utilize cardboard 17 to block the internal diameter of flange ring, can prevent like this when the railcar transports the flange ring that the flange ring from owing to rock the condition that the emergence accident fell, add man-hour in carrying out the plastic, lift clamp plate 16 and cardboard 17 off both can.

Example 3

Referring to fig. 3, as another preferred embodiment of the present invention, the difference from embodiment 2 is that a rubber coating is sprayed on both the pressing plate 16 and the clamping plate 17, and a rubber sleeve 19 is sleeved on the threaded post 15 below the pressing plate 16. Both the rubber coating and the rubber sleeve 19 prevent the stop mechanism from scratching the flange ring.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The leveling equipment device for the heavy ring of the wind power flange comprises a hydraulic machine (1) and is characterized in that a bottom plate (2) is fixedly installed at the bottom of the hydraulic machine (1), two rails (3) are fixedly installed on the upper surface of the bottom plate (2), a rail vehicle body (4) matched with the rails (3) is placed on the two rails (3), a workbench (5) is fixedly installed at the top of the rail vehicle body (4), supporting columns (6) are fixedly installed on the upper surface of the workbench (5), a top plate (7) is fixedly installed at the top ends of the supporting columns (6), a rotating shaft (8) is rotatably installed on one side of the lower surface of the top plate (7), a transverse plate (9) is fixedly installed at the bottom end of the rotating shaft (8), springs (10) which are symmetrically arranged are fixedly installed on two sides of the lower surface of the transverse plate (9, and a driving mechanism is in transmission connection with the rotating shaft (8).

2. The flattening device for the heavy ring of the wind power flange according to claim 1, characterized in that the driving mechanism comprises a motor (12), a first gear (13) and a second gear (14), the motor (12) is fixedly installed on the lower surface of the top plate (7), the second gear (14) is fixedly installed on the output end of the motor (12), and the first gear (13) meshed with the second gear (14) is fixedly installed on the shaft body of the rotating shaft (8).

3. The leveling equipment device for the heavy ring of the wind power flange as claimed in claim 1, wherein a limiting mechanism is fixedly mounted on the upper surface of the workbench (5), the limiting mechanism comprises a threaded column (15), a pressing plate (16), a clamping plate (17) and a nut (18), the threaded column (15) is fixedly mounted on the upper surface of the workbench (5), the pressing plate (16) is sleeved on the threaded column (15), the clamping plate (17) is fixedly mounted on one side of the lower surface of the pressing plate (16), and the nut (18) is mounted on the threaded column (15) above the pressing plate (16) in a threaded manner.

4. The leveling equipment device of the wind power flange heavy ring according to claim 3, wherein the pressing plate (16) and the clamping plate (17) are both coated with rubber coatings, and a threaded column (15) below the pressing plate (16) is sleeved with a rubber sleeve (19).