CN112161804A - Method and device for measuring amount of lubricating grease in bearing and intelligent grease changing system of bearing - Google Patents

Method and device for measuring amount of lubricating grease in bearing and intelligent grease changing system of bearing Download PDF

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Publication number
CN112161804A
CN112161804A CN202011080240.9A CN202011080240A CN112161804A CN 112161804 A CN112161804 A CN 112161804A CN 202011080240 A CN202011080240 A CN 202011080240A CN 112161804 A CN112161804 A CN 112161804A
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China
Prior art keywords
bearing
grease
inner cavity
measuring
inflating
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CN202011080240.9A
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Chinese (zh)
Inventor
赵大平
张英强
钟伯录
闫进旺
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Autol Technology Co ltd
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Autol Technology Co ltd
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Priority to CN202011080240.9A priority Critical patent/CN112161804A/en
Publication of CN112161804A publication Critical patent/CN112161804A/en
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00—Testing of machine parts
    • G01M13/04—Bearings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16N—LUBRICATING
    • F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16N—LUBRICATING
    • F16N31/00—Means for collecting, retaining, or draining-off lubricant in or on machines or apparatus
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16N—LUBRICATING
    • F16N37/00—Equipment for transferring lubricant from one container to another
    • F16N37/003—Equipment for transferring lubricant from one container to another for filling bearings
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F17/00—Methods or apparatus for determining the capacity of containers or cavities, or the volume of solid bodies
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F22/00—Methods or apparatus for measuring volume of fluids or fluent solid material, not otherwise provided for
    • G01F22/02—Methods or apparatus for measuring volume of fluids or fluent solid material, not otherwise provided for involving measurement of pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16N—LUBRICATING
    • F16N37/00—Equipment for transferring lubricant from one container to another
    • F16N2037/006—Filling

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The invention relates to a method and a device for measuring the amount of lubricating grease in a bearing and an intelligent grease changing system for the bearing. The invention provides a device for measuring the amount of lubricating grease in a bearing, which can realize the measurement of the amount of the lubricating grease in the bearing without disassembling the bearing, a method for measuring the amount of the lubricating grease in the bearing, and an intelligent grease changing system of the bearing using the device for measuring the amount of the lubricating grease in the bearing.

Description

Method and device for measuring amount of lubricating grease in bearing and intelligent grease changing system of bearing
Technical Field
The invention relates to the technical field of bearing safety, in particular to a method and a device for measuring the amount of lubricating grease in a bearing and an intelligent grease changing system for the bearing.
Background
The bearing is an important part in the modern mechanical equipment, and the main function of the bearing is to support a mechanical rotating body, reduce the friction coefficient in the movement process and ensure the rotation precision of the mechanical rotating body. The bearing is used in various industries, for example, in the field of wind driven generators, the bearing is a key component for maintaining the normal operation of a rotating component, the lubricating grease in the bearing is an important medium for maintaining the normal operation of the bearing, and the content of the lubricating grease in the bearing has great influence on the safe operation and the service life of the bearing.
The existing bearing lubrication control scheme is basically characterized in that grease is injected into a bearing at regular time and fixed quantity according to the annual lubrication grease injection quantity of the bearing, and the quantity of the grease in the bearing cannot be kept in a reasonable range. When the lubricating grease in the bearing is excessive, the temperature rise of the bearing is increased, so that the lubricating grease is softened to cause leakage or oxidative deterioration to cause reduction of the lubricating performance; when the amount of grease filled is too small, the grease cannot form an oil film, resulting in poor lubrication of the bearing and premature wear, which leads to a reduction in the life of the bearing. Therefore, the measurement of the amount of grease in the bearing is particularly important, and a method and a device capable of directly measuring the amount of grease in the bearing on line are lacked in the prior art, for example, chinese patent CN2008101457964 discloses "a method for checking whether grease exists in the bearing and a detection device adopting the method", which can only detect whether grease exists in the bearing and cannot detect the content of grease in the bearing. In order to complete the detection of the amount of the lubricating grease in the bearing, the bearing needs to be disassembled after being stopped, and the lubricating grease is collected and metered, so that the normal operation of equipment can be influenced on the one hand when the bearing is stopped and detected; bearing disassembly also affects bearing life.
Disclosure of Invention
The invention aims to provide a device and a method for measuring the amount of lubricating grease in a bearing, which can realize the measurement of the amount of lubricating grease in the bearing without disassembling the bearing; the invention also aims to provide an intelligent bearing grease changing system using the device for measuring the lubricating grease in the bearing and a method for measuring the cavity volume of the inner cavity of the bearing.
In order to solve the technical problems, the technical scheme of the method for measuring the amount of the lubricating grease in the bearing is as follows:
the inflating cylinder of the lubricating grease quantity measuring device in the bearing is used for inflating the inner cavity of the bearing m times, m is a positive integer larger than or equal to 1, and the volume of the inflating chamber is V at each time of inflating1The pressure of the gas in the pumping chamber is P1When the bearing is pressed for the first time, the pressure of the inner cavity of the bearing is P0The temperature of the inner cavity of the bearing is T0Then the cavity volume V of the bearing cavity to be measuredQi (Qi)＝mP1V1/T1/(P/T-P0/T0) Wherein P represents the pressure of the bearing cavity after the mth pressing, T1The temperature of the inner cavity of the pumping chamber when the pressure is pressed for the mth time is shown, the temperature of the inner cavity of the bearing after the pressure is pressed for the mth time is shown by T, and the grease amount of the inner cavity of the bearing to be tested is equal to (1-V)Qi (Qi)/VShaft) 100% of a compound of formula (I), wherein VShaftThe bearing cavity volume of the bearing to be measured is shown.
The pressing times m are obtained in such a way that after the mth pressing, P is less than Pmax，PmaxAnd representing the maximum pressure resistance value of the bearing to be tested.
The technical scheme of the other method for measuring the amount of the lubricating grease in the bearing comprises the following steps:
the inflating cylinder of the lubricating grease quantity measuring device in the bearing is used for inflating the inner cavity of the bearing m times, m is a positive integer larger than or equal to 1, and the volume of the inflating chamber is V at each time of inflating1The pressure of the gas in the pumping chamber is P1When the bearing is pressed for the first time, the pressure of the inner cavity of the bearing is P0Then the cavity volume V of the bearing cavity to be measuredQi (Qi)＝mP1V1/(P-P0) In the formula, P represents the pressure in the bearing bore after the mth pressing, and the amount of grease in the bearing bore of the test bearing is (1-V)Qi (Qi)/VShaft) 100% of a compound of formula (I), wherein VShaftThe bearing cavity volume of the bearing to be measured is shown.
The pressing times m are obtained in such a way that after the mth pressing, P is less than Pmax，PmaxAnd representing the maximum pressure resistance value of the bearing to be tested.
The technical scheme of the method for measuring the cavity volume of the bearing inner cavity comprises the following steps:
the inflating cylinder of the lubricating grease quantity measuring device in the bearing is used for inflating the inner cavity of the bearing m times, m is a positive integer larger than or equal to 1, and the volume of the inflating chamber is V at each time of inflating1The pressure of the gas in the pumping chamber is P1When the bearing is pressed for the first time, the pressure of the inner cavity of the bearing is P0The temperature of the inner cavity of the bearing is T0Then the cavity volume V of the bearing cavity to be measuredQi (Qi)＝mP1V1/T1/(P/T-P0/T0) Wherein P represents the pressure of the bearing cavity after the mth pressing, T1The temperature of the inner cavity of the inflating chamber is shown when the pressure is pressed for the mth time, and the temperature of the inner cavity of the bearing after the pressure is pressed for the mth time is shown by T.
The pressing times m are obtained in such a way that after the mth pressing, P is less than Pmax，PmaxAnd representing the maximum pressure resistance value of the bearing to be tested.
The technical scheme of the other method for measuring the cavity volume of the inner cavity of the bearing comprises the following steps:
the inflating cylinder of the lubricating grease quantity measuring device in the bearing is used for inflating the inner cavity of the bearing m times, m is a positive integer larger than or equal to 1, and the volume of the inflating chamber is V at each time of inflating1The pressure of the gas in the pumping chamber is P1When the bearing is pressed for the first time, the pressure of the inner cavity of the bearing is P0Then the cavity volume V of the bearing cavity to be measuredQi (Qi)＝mP1V1/(P-P0) In the formula, P represents the pressure of the bearing cavity after the mth pressing.
The pressing times m are obtained in such a way that after the mth pressing, P is less than Pmax，PmaxIndicating the axis to be measuredThe maximum pressure resistance value of the bearing.
The technical scheme of the device for measuring the lubricating grease in the bearing comprises the following steps:
lubricating grease measuring device in bearing, including inflating the cylinder, inflate the cylinder include the cylinder body and with cylinder body direction sliding fit's piston, one side of piston is for inflating the room, be provided with on the cylinder body with inflate communicating air inlet and gas outlet of room, be connected with the admit air switch valve that opens when admitting air, closes when giving vent to anger on the air inlet, be connected with the switch valve that gives vent to anger that opens when giving vent to anger on the gas outlet, close when admitting air, the switch valve that gives vent to anger links to each other through the bearing inner chamber of intercommunication pipeline with corresponding bearing that awaits measuring, lubricating grease measuring device still includes the bearing inner chamber pressure sensor who is used for detecting bearing inner chamber.
The device for measuring the lubricating grease in the bearing further comprises an inflating chamber temperature sensor for detecting the temperature of the inflating chamber and a bearing inner cavity temperature sensor for detecting the temperature of the bearing inner cavity.
The communicating pipeline is provided with a plurality of measuring ports for realizing connection with the inner cavity of the bearing to be measured, and the measuring ports are arranged at intervals along the circumferential direction of the bearing to be measured.
The air inlet switch valve and the air outlet switch valve are both one-way valves.
And a communicating pipeline switching valve for releasing the pressure of the inner cavity of the bearing is arranged on the communicating pipeline.
The air inlet is used for communicating with the atmosphere.
The air pumping cylinder is an automatic air pumping cylinder.
The technical scheme of the intelligent grease changing system for the bearing comprises the following steps:
including the notes fat grease discharging device that is used for annotating new lubricating grease and old lubricating grease of suction in to the bearing, still include lubricating grease measuring device in the bearing, including beating the cylinder, beat the cylinder include the cylinder body and with cylinder body direction sliding fit's piston, one side of piston is for the room of inflating, be provided with on the cylinder body with inflate communicating air inlet and gas outlet of room, be connected with the admit air switch valve that opens when admitting air on the air inlet, closes when giving vent to anger, be connected with the switch valve that gives vent to anger that opens when giving vent to anger, closes when admitting air on the gas outlet, the switch valve that gives vent to anger links to each other through the bearing inner chamber that communicates the pipeline and corresponding bearing that awaits measuring, lubricating grease measuring device in the bearing still includes the.
The device for measuring the lubricating grease in the bearing further comprises an inflating chamber temperature sensor for detecting the temperature of the inflating chamber and a bearing inner cavity temperature sensor for detecting the temperature of the bearing inner cavity.
The communicating pipeline is provided with a plurality of measuring ports for realizing connection with the inner cavity of the bearing to be measured, and the measuring ports are arranged at intervals along the circumferential direction of the bearing to be measured.
The air inlet switch valve and the air outlet switch valve are both one-way valves.
And a communicating pipeline switching valve for releasing the pressure of the inner cavity of the bearing is arranged on the communicating pipeline.
The air inlet is used for communicating with the atmosphere.
The air pumping cylinder is an automatic air pumping cylinder.
The intelligent bearing grease changing system further comprises a vibration sensor and/or a lubricating grease quality detection sensor which are connected with the bearing to be detected.
The invention has the beneficial effects that: according to the invention, the cavity volume V of the bearing to be tested is obtained by pumping air into the bearing inner cavity of the bearing to be tested by using the pumping cylinderQi (Qi)＝mP1V1/T1/(P/T-P0/T0) Then the lubricating grease amount of the bearing inner cavity of the bearing to be tested is equal to (1-V)Qi (Qi)/VShaft) 100%, the grease amount in the invention refers to the volume of the grease in the inner cavity of the bearing, and can be calculated, in the measuring process of the grease amount, the bearing does not need to be disassembled, the damage to the bearing caused by disassembly is avoided, and the detection of the grease amount in the bearing can be completed without stopping the machine; of course, the temperature change is not particularly large after the bearing is continuously filled with air, that is, T in the above formula1T and T0The value difference is not large, when the requirement on the measurement accuracy of the lubricating grease is not high, the influence of the temperature on the volume can be ignored, and the V is usedQi (Qi)＝mP1V1/(P-P0) To calculate the measuredCavity volume of the bearing cavity.
Drawings
FIG. 1 is a schematic structural view of example 1 of a method of measuring the amount of grease in a bearing according to the present invention;
FIG. 2 is a logic diagram of the detection of example 1 of the method for measuring the amount of grease in a bearing;
FIG. 3 is a schematic structural view of embodiment 2 of a method of measuring the amount of grease in a bearing according to the present invention;
FIG. 4 is a graph showing the change of the pressure of the bearing cavity with time in example 2 of the method for measuring the amount of bearing grease;
FIG. 5 is a control logic diagram of example 2 of the bearing grease amount measuring method;
FIG. 6 is a schematic structural view of example 3 of a bearing grease amount measuring method;
FIG. 7 is a schematic structural diagram of an embodiment of the intelligent grease changing system for the bearing in the invention;
FIG. 8 is a logic diagram of the detection of the intelligent grease changing system of the bearing in the present invention;
FIG. 9 is a control logic diagram of the intelligent grease changing system for the bearing in the invention.
Detailed Description
The method for measuring the amount of grease in the bearing in example 1 is shown in FIGS. 1 to 2: the inflating cylinder of the lubricating grease quantity measuring device in the bearing is used for inflating the inner cavity of the bearing m times, m is a positive integer larger than or equal to 1, and the volume of the inflating chamber is V at each time of inflating1The pressure of the gas in the pumping chamber is P1When the bearing is pressed for the first time, the pressure of the inner cavity of the bearing is P0Then the cavity volume V of the bearing cavity to be measuredQi (Qi)＝mP1V1/(P-P0) In the formula, P represents the pressure in the bearing bore after the mth pressing, and the amount of grease in the bearing bore of the test bearing is (1-V)Qi (Qi)/VShaft) 100% of a compound of formula (I), wherein VShaftThe bearing cavity volume of the bearing to be measured is shown.
The lubricating grease measuring device in the bearing comprises an inflating cylinder 1, the inflating cylinder comprises a cylinder body 2 and a piston 3 which is in guide sliding fit with the cylinder body, one side of the piston is a rodless cavity, the other side of the piston is a rod cavity, the rodless cavity forms an inflating chamber 11, the cylinder body is provided with an air inlet and an air outlet which are communicated with the inflating chamber, the other end of the air inlet is communicated with the atmosphere through a body dedusting and dehumidifying device 6, the air inlet switch valve F4 which is opened when air enters and closed when air exits is arranged on the air inlet, the air outlet switch valve F3 which is opened when air exits and closed when air enters is arranged on the air outlet, and in the embodiment, the air inlet switch valve and the air outlet switch valve are one-. The air outlet switch valve F3 is connected with a bearing inner cavity of a corresponding bearing 10 to be measured through a communication pipeline 9, the communication pipeline is provided with a plurality of measuring ports for realizing connection with the bearing inner cavity to be measured, the measuring ports are arranged at intervals along the circumferential direction of the bearing to be measured, in the embodiment, the measuring ports are called a first measuring port S1, a second measuring port S2 … and an nth measuring port Sn, and n is more than or equal to 3. And a communicating pipeline switching valve F2 for releasing the pressure of the bearing inner cavity is arranged on the communicating pipeline.
The device for measuring the lubricating grease in the bearing further comprises an inflating chamber temperature sensor 4 for detecting the temperature of the inflating chamber, a bearing inner chamber temperature sensor 7 for detecting the temperature of the bearing inner chamber, and a bearing inner chamber pressure sensor 8 for detecting the pressure of the bearing inner chamber. The inflating chamber temperature sensor is arranged on the cylinder body, and the bearing inner cavity temperature sensor is arranged on the communicating pipe.
In the invention VQi (Qi)The derivation of the formula is as follows:
the krabbelolon equation for an ideal gas state is:
PV-nRT or PV/T-nR
Where n is the amount of material of the ideal gas, R is the Reidberg constant, P is the pressure of the gas, V is the volume of the gas, and T is the temperature of the gas.
Two gases in different states are mixed together, and for each gas, according to the Clapper's equation, there is P0V0/T0＝n0R P1V1/T1＝n2R is represented by the formula P0Indicating the pressure, V, of the first gas0Indicating the volume of the gas in the first state, T0Denotes the temperature of the first gas, n0Denotes the amount of the first gas, P1、V1、T1、n2The gas in the second state is not described in detail.
Mixing m +1 different states of gas together, and for each state of gas, according to the Clapper's equation, there are
P0V0/T0＝n0R P1V1/T1＝n1R P2V2/T2＝n2R P3V3/T3＝n3R…PmVm/Tm＝nmR
Adding the above formulas to obtain
P0V0/T0+P1V1/T1+P2V2/T2+P3V3/T3+…+PmVm/Tm＝(n1+n2+n3+…nm)R
In the mixed gas, the amount of the mixed substance is equal to the sum of the amounts of the substances before mixing, so that n is equal to n1+ n2+n3+…nmThen P is0V0/T0+P1V1/T1+P2V2/T2+P3V3/T3+…PmVm/Tm＝nR (1)
In the formula (1), P is set1＝P2＝P3＝…＝Pm＝P0 V1＝V2＝V3＝…＝Vm T1＝T2＝T3＝…＝TmThen equation (1) can be combined as: mP1V1/T1+P0V0/T0＝nR(2)
For m mixed gases, the following can be obtained according to the Claperon equation: nR ═ PV/T (3)
The state equation of the available mixed gas is carried out by the step (3) into the step (2): mP1V1/T1+P0V0/T0＝PV/T(4)
If a volume ofV1, by pressurizing a closed space with a volume V0So equation (4) may be changed to: mP1V1/T1+P0V0/T0＝PV0/T(5)
In the formula (5), P corresponds to the embodiment1Is the pressure of the atmospheric chamber before each pressing, and is filled with the outside air, so P is1At atmospheric pressure, V1Is the volume of the atmospheric chamber, P0Before the air is not in the air, the initial atmospheric pressure value, V, of the inner cavity of the bearing0The volume of a cavity in the inner cavity of the bearing is shown, P is the gas pressure in the bearing to be tested after m times of pressurization, and m is the number of pressurization operations to the interior of the bearing to be tested.
By volume V1At a pressure of P1Pressurizing the interior of the bearing to be tested, wherein after m times of pressurizing operation, the pressure value is P, and in the formula (5), P is P0、P1P can be measured by a sensor, V1The volume of the air cavity is known or measured by measuring the stroke of the air cavity, so that the unknown volume V of the cavity in the bearing can be calculated by a formula0Thereby calculating the gas capacity in the bearing and further calculating the amount of lubricating grease in the bearing.
In the formula (5), let V0Is the volume V of air in the inner cavity of the bearingQi (Qi)Then (5) may become: mP1V1/T1+P0V Qi (Qi)/T0＝PVQi (Qi)/T(6)
When the detection is started, the switch valve F2 disconnects the bearing from the outside, the push rod is pulled outwards by external force to increase the volume of the inflating chamber, external gas enters the inflating chamber through the check valve F4, the push rod stops being pulled outwards when reaching a set stroke, the gas temperature in the inflating chamber is detected through the inflating chamber temperature sensor, the push rod is pushed by the external force to compress the volume of the inflating chamber, the gas in the inflating chamber is pumped into the bearing inner cavity of the bearing to be detected through each measuring port, and the relative temperature and pressure of the pressurized bearing are measured through the bearing inner cavity temperature sensor and the bearing inner cavity pressure sensor which are installed on the communication pipeline.
In the formula (6), P0、P1P can pass throughMeasured by a sensor, V1The unknown volume V of the cavity in the bearing can be calculated by a formula0Thereby calculating the gas capacity V in the bearingQi (Qi)And further calculates the amount of grease in the bearing.
The test is repeated for many times according to the steps, and the maximum reasonable value of the test is the cavity volume V of the bearing inner cavityQi (Qi)And for a specific type of bearing, its internal volume VShaftIf the lubricating grease is determined, the amount of the lubricating grease in the bearing can be further calculated, and the value is (1-V)Qi (Qi)/VShaft)100 percent (7), and the formula (6) shows that the more the pressing times are, the greater the pressure P of the final mixed gas is, the more the pressing times m (m is more than or equal to 1) are, and the principle that the final mixed pressure P is less than the pressure resistance Pmax of the bearing is taken as a principle. The amount of grease in the present invention refers to the volume of grease in the bearing cavity. After the measurement of the atmosphere in the bearing is finished, the three-way valve is used for deflating the bearing, the state that the bearing is communicated with the atmosphere is recovered, and the pressure in the bearing is ensured to be proper.
In other embodiments of the invention: the air inlet switch valve and the air outlet switch valve can also be electromagnetic valves; the air inlet of the inflating chamber is not communicated with the atmosphere, and when the air inlet of the inflating chamber is communicated with other air sources, an inflating chamber pressure sensor capable of measuring the internal gas pressure of the inflating chamber is required to be arranged.
Examples 2 of the method for measuring the amount of grease in the bearing are shown in FIGS. 3 to 5: example 2 differs from example 1 in that the gas mixture is T after the gas is injected into the bearing boreBalancingReach equilibrium pressure P2Delaying for a period of time delta t to t2, and calculating the pressure variation value P in delta t by the MCUFinal (a Chinese character of 'gan')-P2And judging the sealing performance of the bearing according to the preset threshold k of the bearing under different sealing conditions of the detection device, and displaying the sealing performance through a main control display screen. The method for measuring the amount of the grease in the bearing is an extension of the embodiment 1, and the tightness of the bearing to be measured can be judged by referring to the time from delta t to t2 and the pressure change value of the mixed gas. In this embodiment, the setting value 1 is 1KPa, the setting value 2 is 3KPa, and the setting value 3 is 5 KPa.
Amount of grease in bearingExample 3 of the measurement method is shown in fig. 6: embodiment 3 is different from embodiment 1 in that the method for measuring the grease in the bearing does not involve an air-pumping chamber temperature sensor for detecting the air-pumping chamber temperature and a bearing inner cavity temperature sensor for detecting the bearing inner cavity temperature, because the temperature change values at the positions before and after the atmosphere are not particularly large, when the requirement on the measurement accuracy of the grease in the bearing is not high, the influence of the temperature in the formula (6) can be ignored, and the formula (6) and mP are used1V1/T1+P0VQi (Qi)/T0＝PVQi (Qi)T, neglecting T1、T0After difference of T, VQi (Qi)＝mP1V1/(P-P0)。
Examples of the device for measuring the amount of grease in a bearing are shown in FIGS. 1 to 6: the specific structure of the device for measuring the amount of grease in the bearing is the same as that of the device for measuring the amount of grease in the bearing described in the above embodiments of the method for measuring the amount of grease in the bearing, and the detailed description thereof is omitted.
Embodiment 1 of the method for measuring the cavity volume of the inner cavity of the bearing is shown in figures 1-2, wherein the cavity volume V of the inner cavity of the bearingQi (Qi)Measurement procedure of (1) and measurement method of grease in bearingQi (Qi)The measurement process is the same and will not be described in detail here.
Embodiment 2 of the cavity volume measurement method of the bearing inner cavity is shown in fig. 6: cavity volume V of bearing inner cavityQi (Qi)Measurement procedure of (1) and measurement method of grease in bearing in example 3Qi (Qi)The measurement process is the same and is not described in detail here.
The embodiment of the intelligent bearing grease changing system is shown in FIGS. 7-9: the intelligent bearing grease changing system comprises a bearing internal grease measuring device and a grease injecting and discharging device, wherein the bearing internal grease measuring device is the same as the bearing internal grease measuring devices, and the detailed description is omitted.
The grease injecting and discharging device comprises a lubricating pump 12 and a waste grease collecting pump 13 which are connected with a bearing to be detected, the intelligent bearing grease changing system further comprises an electrifying system MCU, an alarm device, a vibration sensor 11 and a lubricating grease quality detection sensor 14 which are connected with the bearing to be detected 10, the lubricating grease quality detection sensor 13 is used for detecting moisture and scrap iron of lubricating grease so as to judge the quality of the lubricating grease in the inner cavity of the bearing, for example, a Sheffler lubricating grease sensor.
The working mode is that the lubricating grease amount in the inner cavity of the bearing to be detected is detected by the lubricating grease amount measuring device in the bearing, and the lubricating grease amount is measured according to P2And P0If the bearing is not air-tight, when the amount V/V of the lubricating grease in the bearing is larger than a set value of the amount of the lubricating grease, and the amount of the lubricating grease in the bearing is too large, a grease discharging command is sent, a waste grease collecting pump works, when the amount V/V of the lubricating grease in the bearing is equal to the set value of the amount of the lubricating grease, a grease discharging stopping command is sent, when the amount V/V of the lubricating grease in the bearing is smaller than the set value of the amount of the lubricating grease, the amount of the lubricating grease in the bearing is too small, a grease injecting command is sent, the lubricating pump works, and if the temperature of the bearing is too high, the bearing does not vibrate so much, a cooling grease injecting command is sent, and the like, so. In this embodiment, the grease amount setting 1 may be 0.98, the grease amount setting 2 may be 0.3, the bearing temperature rise setting 3 may be 20 ℃, and the bearing amplitude setting 4 may be 1 mm.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (21)

1. Lubricating grease volume measuring device in bearing, its characterized in that: including inflating the cylinder, inflate the cylinder and include the cylinder body and with cylinder body direction sliding fit's piston, one side of piston is for inflating the room, be provided with on the cylinder body with inflate communicating air inlet and gas outlet of room, be connected with the admit air switch valve that opens when admitting air, closes when giving vent to anger on the air inlet, be connected with the switch valve that gives vent to anger that opens when giving vent to anger, closes when admitting air on the gas outlet, the switch valve that gives vent to anger links to each other with the bearing inner chamber of corresponding bearing that awaits measuring through the intercommunication pipeline, lubricating grease measuring device still includes the bearing inner chamber pressure sensor who is used for detecting bearing inner.
2. The device for measuring the amount of grease lubricant inside a bearing according to claim 1, characterized in that: the device for measuring the lubricating grease in the bearing further comprises an inflating chamber temperature sensor for detecting the temperature of the inflating chamber and a bearing inner cavity temperature sensor for detecting the temperature of the bearing inner cavity.
3. The device for measuring the amount of grease lubricant inside a bearing according to claim 1, characterized in that: the communicating pipeline is provided with a plurality of measuring ports for realizing connection with the inner cavity of the bearing to be measured, and the measuring ports are arranged at intervals along the circumferential direction of the bearing to be measured.
4. The device for measuring the amount of grease lubricant inside a bearing according to claim 1, characterized in that: the air inlet switch valve and the air outlet switch valve are both one-way valves.
5. The device for measuring the amount of grease lubricant inside a bearing according to claim 1, characterized in that: and a communicating pipeline switching valve for releasing the pressure of the inner cavity of the bearing is arranged on the communicating pipeline.
6. The device for measuring the amount of grease lubricant inside a bearing according to claim 1, characterized in that: the air inlet is used for communicating with the atmosphere.
7. The device for measuring the amount of grease lubricant inside a bearing according to claim 1, characterized in that: the air pumping cylinder is an automatic air pumping cylinder.
8. A method for measuring the amount of grease in a bearing using the device for measuring the amount of grease in a bearing according to any one of claims 1 to 7, characterized in that: the air pumping cylinder of the lubricating grease quantity measuring device in the bearing presses the inner cavity of the bearing for m times, wherein m is a positive integer larger than or equal to 1, and the volume of the air pumping chamber is formed by pressing each timeIs a V1The pressure of the gas in the pumping chamber is P1When the bearing is pressed for the first time, the pressure of the inner cavity of the bearing is P0The temperature of the inner cavity of the bearing is T0Then the cavity volume V of the bearing cavity to be measuredQi (Qi)＝m P1 V1/T1/(P/T-P0/T0) Wherein P represents the pressure of the bearing cavity after the mth pressing, T1The temperature of the inner cavity of the inflating chamber during the mth inflation, T the temperature of the inner cavity of the bearing after the mth inflation,
the lubricating grease amount of the bearing inner cavity of the bearing to be tested is equal to (1-V)Qi (Qi)/VShaft) 100% of a compound of formula (I), wherein VShaftThe bearing cavity volume of the bearing to be measured is shown.
9. The method of claim 8, wherein: the pressing times m are obtained in such a way that after the mth pressing, P is less than Pmax，PmaxAnd representing the maximum pressure resistance value of the bearing to be tested.
10. A method for measuring the amount of grease in a bearing using the device for measuring the amount of grease in a bearing according to any one of claims 1 to 7, characterized in that: the inflating cylinder of the lubricating grease quantity measuring device in the bearing is used for inflating the inner cavity of the bearing m times, m is a positive integer larger than or equal to 1, and the volume of the inflating chamber is V at each time of inflating1The pressure of the gas in the pumping chamber is P1When the bearing is pressed for the first time, the pressure of the inner cavity of the bearing is P0Then the cavity volume V of the bearing cavity to be measuredQi (Qi)＝m P1 V1/(P-P0) In the formula, P represents the pressure of the inner cavity of the bearing after the mth pressing,
the lubricating grease amount of the bearing inner cavity of the bearing to be tested is equal to (1-V)Qi (Qi)/VShaft) 100% of a compound of formula (I), wherein VShaftThe bearing cavity volume of the bearing to be measured is shown.
11. A method of measuring the amount of grease in a bearing according to claim 10, wherein: the pressing times m are obtained in such a way that after the mth pressing, P is less than Pmax，PmaxAnd representing the maximum pressure resistance value of the bearing to be tested.
12. A method for measuring the volume of a cavity in a bearing inner cavity using the device for measuring the amount of grease contained in a bearing according to any one of claims 1 to 7, wherein: the inflating cylinder of the lubricating grease quantity measuring device in the bearing is used for inflating the inner cavity of the bearing m times, m is a positive integer larger than or equal to 1, and the volume of the inflating chamber is V at each time of inflating1The pressure of the gas in the pumping chamber is P1When the bearing is pressed for the first time, the pressure of the inner cavity of the bearing is P0The temperature of the inner cavity of the bearing is T0Then the cavity volume V of the bearing cavity to be measuredQi (Qi)＝m P1 V1/T1/(P/T-P0/T0) Wherein P represents the pressure of the bearing cavity after the mth pressing, T1The temperature of the inner cavity of the inflating chamber is shown when the pressure is pressed for the mth time, and the temperature of the inner cavity of the bearing after the pressure is pressed for the mth time is shown by T.
13. A method for measuring the volume of a cavity in a bearing inner cavity using the device for measuring the amount of grease contained in a bearing according to any one of claims 1 to 7, wherein: the inflating cylinder of the lubricating grease quantity measuring device in the bearing is used for inflating the inner cavity of the bearing m times, m is a positive integer larger than or equal to 1, and the volume of the inflating chamber is V at each time of inflating1The pressure of the gas in the pumping chamber is P1When the bearing is pressed for the first time, the pressure of the inner cavity of the bearing is P0Then the cavity volume V of the bearing cavity to be measuredQi (Qi)＝m P1 V1/(P-P0) In the formula, P represents the pressure of the bearing cavity after the mth pressing.
14. Bearing intelligence system of changing fat, including being used for annotating new lubricating grease and the notes fat grease discharging device of pumping old lubricating grease to the bearing in, its characterized in that: the lubricating grease measuring device comprises a cylinder body and a piston which is in guide sliding fit with the cylinder body, wherein one side of the piston is an inflating chamber, the cylinder body is provided with an air inlet and an air outlet which are communicated with the inflating chamber, the air inlet is connected with an air inlet switch valve which is opened when air enters and closed when air exits, the air outlet switch valve is connected with an air outlet switch valve which is opened when air exits and closed when air enters, the air outlet switch valve is connected with a bearing inner cavity of a corresponding bearing to be measured through a communicating pipeline, and the lubricating grease measuring device further comprises a bearing inner cavity pressure sensor for detecting the pressure of the bearing inner cavity.
15. The intelligent bearing grease changing system according to claim 14, wherein: the device for measuring the lubricating grease in the bearing further comprises an inflating chamber temperature sensor for detecting the temperature of the inflating chamber and a bearing inner cavity temperature sensor for detecting the temperature of the bearing inner cavity.
16. The intelligent bearing grease changing system according to claim 14, wherein: the communicating pipeline is provided with a plurality of measuring ports for realizing connection with the inner cavity of the bearing to be measured, and the measuring ports are arranged at intervals along the circumferential direction of the bearing to be measured.
17. The intelligent bearing grease changing system according to claim 14, wherein: the air inlet switch valve and the air outlet switch valve are both one-way valves.
18. The intelligent bearing grease changing system according to claim 14, wherein: and a communicating pipeline switching valve for releasing the pressure of the inner cavity of the bearing is arranged on the communicating pipeline.
19. The intelligent bearing grease changing system according to claim 14, wherein: the air inlet is used for communicating with the atmosphere.
20. The intelligent bearing grease changing system according to claim 14, wherein: the air pumping cylinder is an automatic air pumping cylinder.
21. The intelligent bearing grease changing system according to any one of claims 14 to 20, wherein: the intelligent bearing grease changing system further comprises a vibration sensor and/or a lubricating grease quality detection sensor which are connected with the bearing to be detected.
CN202011080240.9A 2020-10-10 2020-10-10 Method and device for measuring amount of lubricating grease in bearing and intelligent grease changing system of bearing Pending CN112161804A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011080240.9A CN112161804A (en) 2020-10-10 2020-10-10 Method and device for measuring amount of lubricating grease in bearing and intelligent grease changing system of bearing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011080240.9A CN112161804A (en) 2020-10-10 2020-10-10 Method and device for measuring amount of lubricating grease in bearing and intelligent grease changing system of bearing

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4139581B1 (en) * 2020-04-21 2024-10-09 Vestas Wind Systems A/S Bearing monitoring by pressure sensor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4139581B1 (en) * 2020-04-21 2024-10-09 Vestas Wind Systems A/S Bearing monitoring by pressure sensor

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