CN112161544A - Simple detection tool and detection method for position of stopper - Google Patents

Simple detection tool and detection method for position of stopper Download PDF

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Publication number
CN112161544A
CN112161544A CN202011043687.9A CN202011043687A CN112161544A CN 112161544 A CN112161544 A CN 112161544A CN 202011043687 A CN202011043687 A CN 202011043687A CN 112161544 A CN112161544 A CN 112161544A
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China
Prior art keywords
stopper
arm
detection tool
fixed body
simple detection
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CN202011043687.9A
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CN112161544B (en
Inventor
陈传永
宫仲坤
李希顺
郑溢
余勇
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Dongfeng Motor Corp
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Dongfeng Motor Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/0025Measuring of vehicle parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/14Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

The invention relates to the field of automobile door assembly detection, and discloses a simple detection tool for a position of a stopper, which comprises a vertical fixing body and is characterized in that: still include the horizontally digging arm, the one end of digging arm articulates through the articulated shaft the top of fixed body is wound the articulated shaft is rotatory on the horizontal plane, be equipped with on the digging arm with the same sliding tray of digging arm length direction, the sliding tray interpolation has vertical dipperstick. The invention also discloses a detection method of the simple detection tool for the position of the stopper. The simple position detection tool and the detection method for the position of the stopper can specifically measure the position of the main arm of the stopper relative to the stopper base on a real vehicle, and are convenient for subsequent analysis strategy designation.

Description

Simple detection tool and detection method for position of stopper
Technical Field
The invention relates to the field of automobile door assembly detection, in particular to a simple detection tool for a position of a stopper and a detection method thereof.
Background
After the vehicle door limiter is installed, the friction state of a main arm in contact with an internal sliding block is inconsistent in the using process, and the specific summary is basically divided into two situations.
The first is that the main arm is contacted with the upper and lower sliding blocks at two sides respectively, wherein friction traces at one side are few, and traces at the other side are distributed over the full stroke, even the abrasion condition occurs; the second is that on the surface of the same side of the main arm, the friction conditions at two sides are not consistent, and the phenomenon that one side is more and the other side is less occurs. The long-time friction can cause the abnormal sound of opening and closing the door, can seriously make stopper function lose (can't play limiting displacement).
After the whole vehicle is assembled, the relative position of the vehicle door and the side wall is ensured through the hinge and the door lock, and the relative clearance and the surface difference can only be evaluated by the integral state. The position of the limiter relative to the car door end and the side wall end is detected by a proper tool, and the position of the limiter is ensured only by the self-precision of each mounting hole. In practice, however, the main arm of the stopper and the base are deformed relatively and always exist along with the vehicle due to tolerance accumulation and moment tightening during installation.
At present, the problem can be resolved only by replacing the material of the sliding block or the main arm, the matching with better wear resistance is adopted, no proper tool and tool is used for detecting the relative positions of the body end and the door end of the stopper at present, and the specific state of the stopper on the whole vehicle can not be obtained through analysis: twisting is also a flipping.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a simple position detection tool for a position limiter and a detection method thereof, which can be used for specifically measuring the position of a main arm of the position limiter relative to a base of the position limiter on a real vehicle and facilitating subsequent analysis strategy designation.
In order to achieve the purpose, the simple position detection tool for the limiter comprises a vertical fixed body and a horizontal movable arm, wherein one end of the movable arm is hinged to the top of the fixed body through a hinge shaft and rotates on the horizontal plane around the hinge shaft, a sliding groove in the same length direction as the movable arm is formed in the movable arm, and a vertical measuring scale is inserted in the sliding groove.
Preferably, the upper portion of one side of the fixed body is provided with a first round hole, and the other side perpendicular to the side is provided with a first groove and a second groove from top to bottom, the first round hole plays a main positioning role and is matched with one stopper bolt arranged on the inner plate of the vehicle door, meanwhile, the second groove is in surface contact with the other stopper bolt on the inner plate of the vehicle door in the Y direction of the whole vehicle to realize full restraint on the fixed body, and the first groove is used for avoiding a main arm of a stopper pre-hung on the inner plate of the vehicle door.
Preferably, the side surface of the fixing body, on which the round hole is formed, is provided with a first magnet, and the fixing body is magnetically attracted to the inner plate of the vehicle door through the first magnet.
Preferably, the first magnet is provided with a third groove matched with the first groove and used for avoiding a main arm of a stopper pre-hung on the inner plate of the vehicle door.
Preferably, the articulated shaft is arranged at the top end of the fixed body, one end of the movable arm is provided with a second round hole, and the movable arm is articulated on the articulated shaft through the second round hole.
Preferably, a boss is arranged below the movable arm close to the second round hole, and the boss is attached to the upper surface of the fixed body, so that the surface of the movable arm is limited, and only one rotational degree of freedom of the movable arm is left.
Preferably, the cross section of the measuring scale is square, a supporting block is sleeved on the measuring scale, a square hole is formed in the supporting block, the supporting block is placed above the movable arm, the supporting block restrains the measuring scale from deflecting in the sliding direction, and the sliding groove and the square hole in the supporting block are used for limiting the rotation of the measuring scale in each direction and the movement of the measuring scale in one direction, so that the measuring scale only has two degrees of freedom of sliding and moving up and down.
Preferably, the lower surface of the supporting block is provided with a second magnet, and the second magnet is attracted to the upper surface of the movable arm through magnetism, so that the supporting block is prevented from transmitting unexpected displacement when in use.
Preferably, the top of dipperstick is equipped with the end, the width of end is greater than the width of sliding tray, avoids the dipperstick drops when measuring.
A detection method of the simple position detection tool for the position of the position limiter comprises the steps of opening a vehicle door, pre-hanging the position limiter on a vehicle door inner plate through at least two position limiter bolts, installing the fixing body on the vehicle door inner plate, abutting the measuring scale against a main arm of the position limiter and moving the measuring scale in the sliding groove, carrying out surface detection in the length direction, obtaining a gap difference value in the front-back direction, judging whether the main arm of the position limiter is overturned, calculating the overturning amount, fixing the position of the measuring scale, rotating the movable arm, measuring gaps on two sides in a target area of the main arm of the position limiter to obtain a torsional gap value, sliding the measuring scale, measuring a plurality of groups of torsional gap values, judging whether the main arm of the position limiter is twisted through comparison, and obtaining the torsional gap value which is the torsional amount.
Compared with the prior art, the invention has the following advantages:
1. through the tool, the relative clearance of the main arm of the limiter close to the end of the vehicle body can be measured in the state of the whole vehicle, so that the state of the main arm, namely torsion or overturn, can be judged;
2. the tool is fixed on the inner plate of the vehicle door, the positioning principle is consistent with the installation of the limiting stopper, and the positioning principle is also directly positioned with the bolt of the limiting stopper, so that the tolerance accumulation is reduced, the measurement precision is improved, and the error caused by the fixation is effectively eliminated;
3. the movable arm can rotate around the hinged shaft at the upper end of the fixed body, so that the tool can be used in different opening degrees and different vehicle types, and the application range is wider;
4. the measurement can be carried out on two sides of the upper surface of the main arm to judge whether the main arm is twisted;
5. the clearance value can be directly obtained by measuring the ruler, and compared with the method that the clearance value is measured on the tool by using a vernier caliper and other tools, the measurement error is reduced, and the operation is simple and convenient;
6. analyzing the working state of the main arm (theoretically, the main arm is in a central position relative to a stopper base) by a tool for solving the problem of abrasion of the main arm of the stopper in a vehicle model in the development process, and quantizing the state by using a gap value;
7. in the improvement stage, the measured values can be used for guiding a process optimization or installation method, so that the actual production problem is solved;
8. the method can also be used for vehicle models in the competitive product market, and establishing a main arm state database of the stopper of other vehicle models, and can be used as a reference when analyzing the current production problems.
Drawings
FIG. 1 is a schematic structural view of a simple position detection tool for a position limiter according to the present invention;
FIG. 2 is a schematic structural view of another angle of the simple position detecting tool for the position limiter according to the present invention;
FIG. 3 is a schematic structural view of a third angle of the simple position detecting tool for a position limiter according to the present invention;
FIG. 4 is a schematic view of the mounting of the fixing body of FIG. 1 to the inner panel of the door;
FIG. 5 is a schematic view of the installation of the whole simple position detection tool for the limiter on the inner plate of the vehicle door;
fig. 6 is a schematic view of the simple position detection tool for the position limiter of the present invention when used as a whole.
The components in the figures are numbered as follows:
the automobile door limiting device comprises a fixed body 1, a movable arm 2, a hinge shaft 3, a sliding groove 4, a measuring scale 5, a first round hole 6, a first groove 7, a second groove 8, a first magnet 9, a third groove 10, a second round hole 11, a boss 12, a supporting block 13, a second magnet 14, an end head 15, a limiter 16, a limiter bolt 17, an automobile door inner plate 18 and a main arm 19.
Detailed Description
The invention is described in further detail below with reference to the figures and the specific embodiments.
As shown in fig. 1, the simple position detection tool for the limiter comprises a vertical fixed body 1 and a horizontal movable arm 2, wherein one end of the movable arm 2 is hinged to the top of the fixed body 1 through a hinge shaft 3 and rotates on the horizontal plane around the hinge shaft 3, a sliding groove 4 which is the same as the movable arm 2 in length direction is arranged on the movable arm 2, and a vertical measuring scale 5 is inserted in the sliding groove 4.
When the simple position detection tool for the limiter is used for detecting the position of the limiter, a vehicle door is opened, as shown in fig. 4 and 5, the limiter 16 is pre-hung on a vehicle door inner plate 18 through at least two limiter bolts 17, the fixing body 1 is installed on the vehicle door inner plate 18, as shown in fig. 6, the measuring scale 5 is abutted against a main arm 19 of the limiter 16 and moves in a sliding groove 4, surface detection is carried out on the main arm 19 in the length direction of a target area, the general length of the target area is more than 20mm, a gap difference value in the front-back direction is obtained, whether the main arm of the limiter 16 is overturned or not is judged, the overturning amount is calculated, and then the overturning value of the fixed position on the vehicle side can be calculated, and the value can be used as a suggested value for adjusting the mounting fixing hole of. And fixing the position of the measuring scale 5, rotating the movable arm 2, measuring the gaps on the two sides in the target area of the main arm 19 of the stopper 16 to obtain a torsional gap value, sliding the measuring scale 5, measuring a plurality of groups of torsional gap values, and judging whether the main arm 19 of the stopper 16 is twisted or not by comparison, wherein the torsional gap value is the torsion amount.
In addition, as shown in fig. 1, 2 and 3, a first round hole 6 is opened at the upper part of one side surface of the fixing body 1, the first round hole 6 plays a main positioning role, is matched with a stopper bolt 17 arranged on a vehicle door inner plate 18, and a first groove 7 and a second groove 8 are dug from top to bottom on the other side surface vertical to the side surface, the second groove 8 is contacted with the other stopper bolt 17 on the vehicle door inner plate 18 in the whole vehicle Y-direction surface, the fixed body 1 is fully constrained, the first groove 7 is used for avoiding a main arm 19 of a stopper 16 pre-hung on the inner plate 18 of the vehicle door, a first magnet 9 is arranged on the side surface of the fixed body 1 with the round hole 6, the fixed body 1 is magnetically attracted on the inner plate 18 of the vehicle door through the first magnet 9, and a third groove 10 matched with the first groove 7 is formed in the first magnet 9 and used for avoiding the main arm 19 of the stopper 16 pre-hung on the inner plate 18 of the vehicle door.
In the embodiment, the hinge shaft 3 is arranged at the top end of the fixed body 1, one end of the movable arm 2 is provided with a second round hole 11, the movable arm 2 is hinged on the hinge shaft 3 through the second round hole 11, a boss 12 is arranged below the position of the movable arm 2 close to the second round hole 11, the boss 12 is attached to the upper surface of the fixed body 1, the surface limit of the movable arm 2 is realized, so that only one rotational degree of freedom of the movable arm 2 is left, the cross section of the measuring scale 5 is square, the measuring scale 5 is sleeved with a supporting block 13, a square hole is formed on the supporting block 13, the supporting block 13 is arranged above the movable arm 2, the deflection of the measuring scale 5 in the sliding direction is restrained through the supporting block 13, the rotation of the measuring scale 5 in each direction and the movement of one direction are limited through the sliding groove 4 and the square hole on the supporting block 13, so that only two degrees of freedom of sliding and up-down movement of, the second magnet 14 is magnetically attracted to the upper surface of the movable arm 2 to prevent the support block 13 from transmitting an accidental displacement when in use.
In addition, the top of dipperstick 5 is equipped with end 15, and the width of end 15 is greater than the width of sliding tray 4, avoids dipperstick 5 to drop when measuring.
The embodiment is processed and realized by the modes of wire cutting and the like, the size precision can be guaranteed to be +/-0.01 mm, the size chains are few, and the overall precision is high.
In the design of the present embodiment, the height design of the second groove 8 directly affects the application range of the tool, and the tool suitable for multiple types of stoppers 16 is designed by using more spans of the stopper bolts 17 as competitive products. In addition, when the length of the movable arm 2 is too long, the rotation is restricted during measurement, and the movable arm is easily collided with a vehicle body, and when the length is too short, the measurement of the position of the main arm 19 of the stopper 16 close to the vehicle body end can be realized only by a small opening degree of the vehicle door, which affects the convenience of operation during measurement. Therefore, the overall length of the movable arm 2 is designed with reference to the leakage length of the main arm 19 at the maximum opening degree of the main arm 19 of the stopper 16. The support block 13 is designed together with the measuring scale 5, so that the two are matched more accurately, the measuring scale 5 is provided with scales, and the suggested precision is set to be 0.2 mm.
According to the simple detection tool and the detection method for the position of the stopper, disclosed by the invention, the relative clearance of the main arm 19 of the stopper 16 close to the end of the vehicle body can be measured in the state of the whole vehicle through the tool, so that the state, namely torsion or overturning, of the main arm 19 is judged; the tool is fixed on the inner plate 18 of the vehicle door, the positioning principle is consistent with the installation of the limiting stopper 16, and the positioning principle is also directly positioned with the bolt 17 of the limiting stopper, so that the tolerance accumulation is reduced, the measurement precision is improved, and the error caused by the fixation is effectively eliminated; the movable arm 2 can rotate around the hinge shaft 3 at the upper end of the fixed body 1, so that the tool can be used in different opening degrees and different vehicle types, and the application range is wider; measurements can be made on both sides of the upper surface of the main arm 19 to determine whether the main arm 19 is twisted; the clearance value can be directly obtained by the measuring scale 5, and compared with the measurement on the tool by using tools such as a vernier caliper and the like, the measuring error is reduced, and the operation is simple and convenient; according to the invention, for the problem of abrasion of the main arm 19 of the stopper 16 in a vehicle model in the development process, the working state of the main arm 19 is analyzed through a tool (theoretically, the main arm is in a central position relative to a stopper base), and the state is quantized by using a gap value; in the improvement stage, the measured values can be used for guiding a process optimization or installation method, so that the actual production problem is solved; the method can also be used for model competition of market models, and establishing a state database of the main arm 19 of the limiter 16 of other vehicle models, and can be used as a reference when analyzing the production problems.

Claims (10)

1. The utility model provides a stopper position simply detects frock, includes vertical fixed body (1), its characterized in that: still include horizontally digging arm (2), the one end of digging arm (2) is passed through articulated shaft (3) and is articulated the top of fixed body (1) is wound articulated shaft (3) are rotatory on the horizontal plane, be equipped with on digging arm (2) with the same sliding tray (4) of digging arm (2) length direction, vertical dipperstick (5) have been inserted in sliding tray (4).
2. The simple detection tool for the position of the stopper according to claim 1, characterized in that: the upper part of one side of the fixed body (1) is provided with a first round hole (6), and the other side vertical to the side is provided with a first groove (7) and a second groove (8) dug from top to bottom.
3. The simple detection tool for the position of the stopper according to claim 2, characterized in that: the side surface of the fixed body (1) provided with the round hole (6) is provided with a first magnet (9).
4. The simple detection tool for the position of the stopper according to claim 3, characterized in that: and a third groove (10) matched with the first groove (7) is formed in the first magnet (9).
5. The simple detection tool for the position of the stopper according to claim 1, characterized in that: articulated shaft (3) set up the top of fixed body (1), open the one end of digging arm (2) has second round hole (11), digging arm (2) pass through second round hole (11) articulate on articulated shaft (3).
6. The simple detection tool for the position of the stopper according to claim 5, characterized in that: the movable arm (2) is close to the lower part of the position of the second round hole (11) and is provided with a boss (12), and the boss (12) is attached to the upper surface of the fixed body (1).
7. The simple detection tool for the position of the stopper according to claim 6, characterized in that: the cross section of the measuring scale (5) is square, a supporting block (13) is sleeved on the measuring scale (5), a square hole is formed in the supporting block (13), and the supporting block (13) is placed above the movable arm (2).
8. The simple detection tool for the position of the stopper according to claim 7, characterized in that: the lower surface of the supporting block (13) is provided with a second magnet (14), and the second magnet (14) is adsorbed on the upper surface of the movable arm (2) through magnetism.
9. The simple detection tool for the position of the stopper according to claim 7, characterized in that: the top of dipperstick (5) is equipped with end (15), the width of end (15) is greater than the width of sliding tray (4).
10. The detection method of the simple detection tool for the position of the stopper according to claim 1, characterized by comprising the following steps: opening a vehicle door, pre-hanging a stopper (16) on a vehicle door inner plate (18) through at least two stopper bolts (17), installing the fixed body (1) on the vehicle door inner plate (18), abutting the measuring scale (5) against a main arm (19) of the stopper (16) and moving in the sliding groove (4), carrying out surface detection in the length direction, obtaining a gap difference value in the front-back direction, judging whether the main arm of the stopper (16) is overturned, calculating the overturning amount, fixing the position of the measuring scale (5), rotating the movable arm (2), measuring gaps on two sides in a target area of the main arm (19) of the stopper (16) to obtain a torsional gap value, sliding the measuring scale (5), measuring a plurality of groups of torsional gap values, and judging whether the main arm (19) of the stopper (16) is twisted by comparison, the torsion gap value is the torsion amount.
CN202011043687.9A 2020-09-28 2020-09-28 Simple detection tool and detection method for position of stopper Active CN112161544B (en)

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