CN204988096U - Mould slip rotation measurement device - Google Patents
Mould slip rotation measurement device Download PDFInfo
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- CN204988096U CN204988096U CN201520704704.7U CN201520704704U CN204988096U CN 204988096 U CN204988096 U CN 204988096U CN 201520704704 U CN201520704704 U CN 201520704704U CN 204988096 U CN204988096 U CN 204988096U
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Abstract
本实用新型涉及一种模具滑动旋转测量装置,由导轨、滑动表架、千分表、芯轴、圆盘、一对调整杆组件、三个磁力脚座和两个水平仪组成;所述芯轴一端安装在磁力脚座上,另一端由下至上同轴安装圆盘和导轨,导轨和圆盘上各装有水平仪,且导轨可以沿芯轴在圆盘上旋转;所述滑动表架安装在导轨上,其上装有千分表;所述一对调整杆组件对称安装在圆盘两侧,一对调整杆组件的另一端分别安装在两个磁力脚座上。本实用新型具有结构简单、操作方便、使用灵活和维修便利等特点,适用于各种生产环境且测量时判断准确。
The utility model relates to a mold sliding and rotating measuring device, which is composed of a guide rail, a sliding table frame, a dial indicator, a mandrel, a disc, a pair of adjusting rod assemblies, three magnetic feet and two level gauges; the mandrel One end is installed on the magnetic foot, and the other end is coaxially installed with a disk and a guide rail from bottom to top. Level gauges are installed on the guide rail and the disk, and the guide rail can rotate on the disk along the mandrel; the sliding table frame is installed on the The guide rail is equipped with a dial gauge; the pair of adjusting rod assemblies are symmetrically installed on both sides of the disc, and the other ends of the pair of adjusting rod assemblies are respectively installed on two magnetic feet. The utility model has the characteristics of simple structure, convenient operation, flexible use, convenient maintenance, etc., is suitable for various production environments and has accurate judgment during measurement.
Description
技术领域technical field
本实用新型属于模具工艺装备及零件检修的技术领域,特别涉及一种模具滑动旋转测量装置。The utility model belongs to the technical field of mold process equipment and part maintenance, in particular to a mold sliding rotation measuring device.
背景技术Background technique
汽车的模具制造是一门综合的造型艺术,它占整车成本的30%~40%,是企业增产、增效的关键。目前,国内外模具厂家主要采取三坐标检测手段对模具进行三维形面检测确认是否最终合格,且模具在使用磨损或出现事故造成的质量缺陷也采用三坐标进行检测判定缺陷位置及尺寸值。然而,三坐标检测设备投资费用高,需要配置相应的厂房及专业人员进行操作。所以,在车型调试、模具和零件检测中,需要引入便携式测量工具。Automobile mold manufacturing is a comprehensive plastic art, which accounts for 30% to 40% of the cost of a complete vehicle, and is the key to increasing production and efficiency for enterprises. At present, domestic and foreign mold manufacturers mainly use three-dimensional coordinate detection methods to test the three-dimensional surface of the mold to confirm whether it is finally qualified, and the quality defects caused by the wear or accident of the mold in use are also detected by three-coordinate detection to determine the defect position and size value. However, the investment cost of three-coordinate detection equipment is high, and it needs to be equipped with corresponding workshops and professionals for operation. Therefore, it is necessary to introduce portable measurement tools in model debugging, mold and part inspection.
发明内容Contents of the invention
本实用新型目的是提供一种模具滑动旋转测量装置,装置结构简单、便于携带。The purpose of the utility model is to provide a mold sliding and rotating measuring device, which has a simple structure and is easy to carry.
本实用新型的目的是通过以下技术方案实现的,结合附图说明如下:The purpose of this utility model is achieved through the following technical solutions, described as follows in conjunction with the accompanying drawings:
一种模具滑动旋转测量装置,其特征在于:由导轨1、滑动表架2、千分表3、芯轴4、圆盘5、一对调整杆组件、三个磁力脚座9和两个水平仪10组成;所述芯轴4一端安装在磁力脚座9上,另一端由下至上同轴安装圆盘5和导轨1,导轨1和圆盘5上各装有水平仪10,且导轨1可以沿芯轴4在圆盘5上旋转;所述滑动表架2安装在导轨1上,其上装有千分表3;所述一对调整杆组件对称安装在圆盘5两侧,一对调整杆组件的另一端分别安装在两个磁力脚座9上。A mold sliding and rotating measuring device, characterized in that it consists of a guide rail 1, a sliding table frame 2, a dial indicator 3, a mandrel 4, a disc 5, a pair of adjustment rod assemblies, three magnetic feet 9 and two level gauges 10; one end of the mandrel 4 is installed on the magnetic foot 9, and the other end is coaxially installed with the disk 5 and the guide rail 1 from bottom to top. The mandrel 4 rotates on the disc 5; the sliding table frame 2 is installed on the guide rail 1, on which the dial gauge 3 is housed; the pair of adjusting rod assemblies are symmetrically installed on both sides of the disc 5, and a pair of adjusting rod The other end of the assembly is installed on two magnetic feet 9 respectively.
所述滑动表架2为中空的工字型结构,套在导轨1上。The sliding table frame 2 is a hollow I-shaped structure, which is sleeved on the guide rail 1 .
所述调整杆组件由上调整杆6、调整螺杆7和下调整杆8组成;调整螺杆7两端分别与上调整杆6和下调整杆8螺纹连接,上调整杆6和下调整杆8的另一端分别与圆盘5和磁力脚座9转动连接。The adjusting rod assembly is composed of an upper adjusting rod 6, an adjusting screw 7 and a lower adjusting rod 8; the two ends of the adjusting screw 7 are respectively threaded with the upper adjusting rod 6 and the lower adjusting rod 8, and The other end is rotatably connected with the disc 5 and the magnetic foot 9 respectively.
所述圆盘5上面带有角度值。The disc 5 has an angle value on it.
所述磁力脚座9为凸台结构,上底面设有槽和孔,下底面装有磁铁。The magnetic force base 9 is a boss structure, the upper bottom surface is provided with grooves and holes, and the lower bottom surface is equipped with magnets.
本实用新型具有结构简单、操作方便、使用灵活和维修便利等特点,适用于各种生产环境且测量时判断准确。The utility model has the characteristics of simple structure, convenient operation, flexible use, convenient maintenance, etc., is suitable for various production environments and has accurate judgment during measurement.
附图说明Description of drawings
图1为本实用新型的模具滑动旋转测量装置结构示意图。Fig. 1 is a structural schematic diagram of a mold sliding rotation measuring device of the present invention.
图中,1.导轨2.滑动表架3.千分表4.芯轴5.圆盘6.上调整杆7.调整螺杆8.下调整杆9.磁力脚座10.水平仪In the figure, 1. guide rail 2. sliding table frame 3. dial indicator 4. mandrel 5. disc 6. upper adjustment rod 7. adjustment screw 8. lower adjustment rod 9. magnetic foot 10. spirit level
具体实施方式detailed description
下面结合附图描述本实用新型的实施例,但本实用新型并不局限于此:Describe the embodiment of the utility model below in conjunction with accompanying drawing, but the utility model is not limited thereto:
一种模具滑动旋转测量装置,由导轨1、滑动表架2、千分表3、芯轴4、圆盘5、一对调整杆组件、三个磁力脚座9和两个水平仪10组成;A mold sliding and rotating measuring device, which is composed of a guide rail 1, a sliding table frame 2, a dial indicator 3, a mandrel 4, a disk 5, a pair of adjustment rod assemblies, three magnetic feet 9 and two level gauges 10;
所述磁力脚座9为凸台型结构,上底面设有槽和孔,下底面装有磁铁;芯轴4一端安装在磁力脚座9上,另一端由下至上同轴安装圆盘5和导轨1;圆盘5上面刻有360°角度值,并设有三个安装槽,120°等分圆盘5;导轨1呈工字型,其一端设有轴孔;圆盘5和导轨1上各装有水平仪10,且导轨1可以沿芯轴4在圆盘5上旋转;The magnetic foot 9 is a boss-shaped structure, the upper bottom surface is provided with grooves and holes, and the lower bottom surface is equipped with magnets; one end of the mandrel 4 is installed on the magnetic foot 9, and the other end is coaxially installed with the disc 5 and the Guide rail 1; disc 5 is engraved with 360° angle value, and is provided with three installation grooves, 120° equally divided disc 5; guide rail 1 is I-shaped, and one end is provided with a shaft hole; Each is equipped with a level 10, and the guide rail 1 can rotate on the disc 5 along the mandrel 4;
所述滑动表架2为中空的工字型结构,套在导轨1上,滑动表架2上设有圆孔,用于安装千分表3;The sliding table frame 2 is a hollow I-shaped structure, which is set on the guide rail 1, and the sliding table frame 2 is provided with a round hole for installing the dial gauge 3;
所述一对调整杆组件分别由上调整杆6、调整螺杆7和下调整杆8组成;上调整杆6为螺纹,一端铣扁带有孔;调整螺杆7两端为螺纹,中间设有圆孔,用于调整高度扳手插孔;下调整杆8为螺纹,一端铣扁带有孔;上调整杆6安装在圆盘5上,调整螺杆7一端与上调整杆6连接,另一端与下调整杆8的一端连接,下调整杆8的另一端安装在磁力脚座9上。The pair of adjusting rod assemblies is composed of an upper adjusting rod 6, an adjusting screw 7 and a lower adjusting rod 8; the upper adjusting rod 6 is threaded, and one end is milled with a hole; The hole is used to adjust the height wrench socket; the lower adjusting rod 8 is threaded, and one end is milled flat with a hole; One end of the adjustment rod 8 is connected, and the other end of the lower adjustment rod 8 is installed on the magnetic foot 9.
使用模具滑动旋转测量装置对模具进行测量前,要对安装好的模具滑动旋转测量装置进行精度检查,将模具滑动旋转测量装置放在待测模具上,选择模具基面与水平面一致,圆盘5底面与基面一平为好,观测水平仪10的气泡,如不平,将磁力脚座9吸好,分别调整一对调整杆组件的上调整杆6和下调整杆8的高度,达到导轨1的水平仪10中气泡在中间位置上,根据实际需要滑动滑动表架2上的千分表3或旋转导轨1做长度、角度方向上的测量。Before using the mold sliding and rotating measuring device to measure the mold, it is necessary to check the accuracy of the installed mold sliding and rotating measuring device. Place the mold sliding and rotating measuring device on the mold to be tested. It is better if the bottom surface is level with the base surface. Observe the air bubbles on the level 10. If it is not level, suck the magnetic foot 9 well, and adjust the heights of the upper adjustment rod 6 and the lower adjustment rod 8 of a pair of adjustment rod assemblies respectively to reach the level of the guide rail 1. The air bubbles in 10 are in the middle position, and the dial indicator 3 or the rotating guide rail 1 on the sliding table frame 2 are slid to measure the length and angle according to actual needs.
测量的具体步骤如下:The specific steps of measurement are as follows:
a.在模具质量缺陷位置上画坐标线,每5mm为间距做等分点,缺陷面积在50×50mm划两条测量线,间距25mm,面积100×100mm划三条测量线,间距50mm;a. Draw a coordinate line on the position of the mold quality defect, and make an equal point every 5mm, draw two measurement lines at a defect area of 50×50mm, with a distance of 25mm, and draw three measurement lines with an area of 100×100mm, with a distance of 50mm;
b.选择基点,在等分线上前后滑动滑动表架2,将千分表3的测量值读数按点的位置记录在图表中;b. Select the base point, slide the sliding meter holder 2 back and forth on the equisector, and record the measured value reading of the dial indicator 3 in the chart according to the position of the point;
c.根据测量图表中的数值,绘制变形点的曲线,作图表后分析变形量分布情况;c. According to the values in the measurement chart, draw the curve of the deformation point, and analyze the distribution of deformation after making the chart;
d.根据变形曲线确认质量缺陷的尺寸范围,制定模具修理方案。d. Confirm the size range of quality defects according to the deformation curve, and formulate a mold repair plan.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520704704.7U CN204988096U (en) | 2015-09-11 | 2015-09-11 | Mould slip rotation measurement device |
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| CN201520704704.7U CN204988096U (en) | 2015-09-11 | 2015-09-11 | Mould slip rotation measurement device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106425689A (en) * | 2016-09-29 | 2017-02-22 | 北京京科兴业科技发展有限公司 | Machine tool level capable of realizing quick leveling of special-shaped parts |
| CN105890504B (en) * | 2016-04-01 | 2018-08-24 | 哈尔滨飞机工业集团有限责任公司 | A kind of helicopter duct deflection measuring device and measuring method |
| CN112161544A (en) * | 2020-09-28 | 2021-01-01 | 东风汽车集团有限公司 | Simple detection tool for limiter position and detection method thereof |
| CN113483637A (en) * | 2021-08-06 | 2021-10-08 | 上海菲利华石创科技有限公司 | Temporary rapid detection device and method for thick quartz plate groove for semiconductor |
-
2015
- 2015-09-11 CN CN201520704704.7U patent/CN204988096U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105890504B (en) * | 2016-04-01 | 2018-08-24 | 哈尔滨飞机工业集团有限责任公司 | A kind of helicopter duct deflection measuring device and measuring method |
| CN106425689A (en) * | 2016-09-29 | 2017-02-22 | 北京京科兴业科技发展有限公司 | Machine tool level capable of realizing quick leveling of special-shaped parts |
| CN112161544A (en) * | 2020-09-28 | 2021-01-01 | 东风汽车集团有限公司 | Simple detection tool for limiter position and detection method thereof |
| CN112161544B (en) * | 2020-09-28 | 2021-12-17 | 东风汽车集团有限公司 | Simple detection tool for limiter position and detection method thereof |
| CN113483637A (en) * | 2021-08-06 | 2021-10-08 | 上海菲利华石创科技有限公司 | Temporary rapid detection device and method for thick quartz plate groove for semiconductor |
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Granted publication date: 20160120 |