CN112157555A - Automatic physical rust removal equipment for iron plate surface for machining large parts - Google Patents
Automatic physical rust removal equipment for iron plate surface for machining large parts Download PDFInfo
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- CN112157555A CN112157555A CN202010959892.3A CN202010959892A CN112157555A CN 112157555 A CN112157555 A CN 112157555A CN 202010959892 A CN202010959892 A CN 202010959892A CN 112157555 A CN112157555 A CN 112157555A
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- rotating shaft
- iron plate
- rust removing
- grinding
- shaped frame
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 188
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 94
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 88
- 238000003754 machining Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000007599 discharging Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 17
- 238000005498 polishing Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims 2
- 239000000126 substance Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a rust removing device, in particular to an automatic physical rust removing device for the surface of an iron plate for machining large parts. The invention provides an automatic physical rust removing device for the surface of an iron plate for machining large-scale parts, which can realize the automatic physical rust removing function and can carry out comprehensive and thorough rust removal on the surface of the iron plate. An automatic physical rust removing device for the surface of an iron plate for processing large parts comprises a bottom plate and a U-shaped frame, wherein the U-shaped frame is arranged on the bottom plate; the U-shaped frame is provided with a front end surface rust removing mechanism and a rear end surface rust removing mechanism; the motor is arranged on the front end face rust removing mechanism and the rear end face rust removing mechanism. According to the invention, through the cooperation of the front end surface rust removing mechanism, the rear end surface rust removing mechanism, the side surface rust removing mechanism and the belt grinding mechanism, automatic physical rust removal on the surface of the iron plate is realized, the rust removing efficiency is improved, and the workload of workers is reduced.
Description
Technical Field
The invention relates to a rust removing device, in particular to an automatic physical rust removing device for the surface of an iron plate for machining large parts.
Background
An iron plate, which is a large part frequently used in machining, is mostly a metal plate, and because it has a high iron content and is easily rusted in an industrial environment where moisture is heavy, it is generally used after the surface of the iron plate is rusted.
The rust removal method generally comprises manual physical rust removal and chemical rust removal, the manual physical rust removal needs to consume a large amount of manpower resources, the burden of workers is heavy, the efficiency is low, the chemical rust removal is not ideal in general rust removal effect, and the chemical pollution is too large, so that the environmental protection is not facilitated.
Patent application CN205630251U, published as 2016.10.12, discloses a rust removing device for iron plates for buildings, which comprises an electromagnet, a motor i, a motor ii, a rack, a gear, a grinding block and a cylinder, wherein the electromagnet is powered on by starting the electromagnet, the iron plate is attracted by the electromagnet, the motor ii is started to rotate anticlockwise, the gear is driven to rotate anticlockwise, the rack is driven to move leftwards, the grinding block is driven to move leftwards, when the grinding block moves leftwards to be right above the left end of the iron plate, the motor ii is turned off, the cylinder is started to extend, the grinding block moves downwards, when the grinding block contacts the iron plate, the cylinder is turned off, the motor ii is started to rotate clockwise, the gear is driven to rotate clockwise, the rack is driven to move rightwards, the grinding block moves rightwards, the grinding block can rub on the iron plate, the rust removing effect is achieved, however, the device needs to consume power resources, and needs, the operation is not complicated but the steps are complicated.
Therefore, in consideration of the factors of environmental protection, efficiency improvement, simple operation and the like, the design of the automatic physical rust removing equipment for the surface of the iron plate for machining the large-sized parts, which not only can realize the automatic physical rust removing function, but also can comprehensively and thoroughly remove the rust on the surface of the iron plate, is needed.
Disclosure of Invention
The invention aims to overcome the defects that manual physical rust removal is low in efficiency, chemical rust removal effect is not ideal, environment is not protected, and some physical rust removal devices are complex to operate in the existing rust removal technology.
The technical scheme is as follows: an automatic physical rust removing equipment for large part processing iron plate surface comprises:
the bottom plate is provided with the U-shaped frame;
the U-shaped frame is provided with a front end surface rust removing mechanism and a rear end surface rust removing mechanism;
the motor is arranged on the front end face rust removing mechanism and the rear end face rust removing mechanism.
Further, front and back terminal surface rust cleaning mechanism includes:
the U-shaped frame is provided with an end frame;
the number of the first column sleeves is 2, and the side wall of the end frame, which is far away from one side of the bottom plate, is provided with the first column sleeve;
the number of the first rotating shafts is 2, the side wall of the end frame, far away from one side of the bottom plate, is rotatably provided with the first rotating shafts, and the first rotating shafts are rotatably connected with the first column sleeves;
2 first straight gears are arranged at the end part of the first rotating shaft at one side far away from the end frame);
a second straight gear is arranged on the output shaft of the motor, and the second straight gear is meshed with the first straight gear;
the large-size grinding cylinders are 2 in number, the side parts of the first rotating shafts far away from one side of the motor are rotatably provided with large-size grinding cylinders for grinding the front end face and the rear end face of the iron plate, and the tops of the large-size grinding cylinders are rotatably connected with the bottoms of the end frames;
the end frame is provided with a second column sleeve;
the second rotating shaft is rotatably arranged on the second column sleeve;
the first belt device is arranged between the upper part of the second rotating shaft and the upper part of the first rotating shaft;
the number of the third column sleeves is 2, and the end frame is provided with the third column sleeves;
a third rotating shaft is rotatably arranged between the two third column sleeves;
the middle part of the third rotating shaft is provided with a first grinding wheel for grinding the top end surface of the iron plate;
first bevel gear, its quantity is 2, all is equipped with first bevel gear on third pivot and the second pivot, and two first bevel gear meshes.
Further, still include:
the side surface rust removing mechanism is arranged on the side part of the top wall of the U-shaped frame;
the U-shaped frame and the end frame are provided with belt grinding mechanisms;
the discharging mechanism is arranged on the bottom plate;
the side wall of the bottom plate, which is far away from one side of the side rust removal mechanism, of the guide block and the material receiving box are provided with the guide block for preventing the iron plate from falling down and the material receiving box for accommodating the iron plate which is well rusted, and the guide block is connected with the belt grinding mechanism in a sliding manner.
Further, side rust cleaning mechanism includes:
the side wall of the U-shaped frame, which is far away from one side of the guide block, is provided with a clamping plate for fixing the position of the downward sliding iron plate;
the number of the fourth column sleeves is 4, and the side wall of the clamping plate, which is far away from one side of the U-shaped frame, is provided with the fourth column sleeve;
a fourth rotating shaft is rotatably arranged between the fourth column sleeves at one side far away from the large-size sanding cylinder;
the fifth rotating shaft is rotatably arranged between the fourth column sleeves at one side close to the large-size sanding cylinder;
the number of the second grinding wheels is 2, and the fourth rotating shaft and the fifth rotating shaft are provided with second grinding wheels for grinding the left end face and the right end face of the iron plate;
a second belt device is arranged between the fourth rotating shaft and the fifth rotating shaft, and another second belt device is arranged between the fifth rotating shaft and the third rotating shaft;
the number of the fifth column sleeves is 4, and the side wall of the clamping plate close to one side of the large-size grinding cylinder is provided with the fifth column sleeve;
the number of the baffles is 2, and baffles for clamping the iron plates are rotatably arranged between the fifth column sleeves on the upper side and the lower side;
and 4 torsion springs are arranged between the two ends of the baffle plate and the fifth column sleeve.
Further, the belt grinding mechanism includes:
the number of the sixth column sleeves is 4, and the U-shaped frame and the end frame are provided with the sixth column sleeves;
a sixth rotating shaft is rotatably arranged between the end frame and a sixth column sleeve on the U-shaped frame, and another first belt device is arranged between the side wall of the sixth rotating shaft far away from one side of the U-shaped frame and the first rotating shaft close to one side of the sixth column sleeve;
the worm is arranged at the end part of the sixth rotating shaft close to one side of the bottom plate;
a seventh rotating shaft is rotatably arranged between the sixth column sleeves on the U-shaped frame;
the side wall of the seventh rotating shaft, which is close to one side of the guide block, is provided with a worm wheel, and the worm wheel is meshed with the worm;
the number of the eighth rotating shafts is 2, and the U-shaped frame is rotatably provided with the eighth rotating shafts;
the number of the second bevel gears is 2, the eighth rotating shaft and the seventh rotating shaft which are far away from one side of the guide block are provided with the second bevel gears, and the two second bevel gears are meshed;
the eighth rotating shaft is provided with a large belt device used for conveying and polishing the bottom surface of the iron plate;
the large belt device is provided with a wedge block used for pushing the iron plate.
Further, discharge mechanism includes:
the number of the brackets is 2, and the brackets are arranged on the bottom plate;
the material discharging box is arranged between the upper parts of the two brackets and used for discharging materials, and a through hole is formed in the side wall of the material discharging box close to one side of the clamping plate;
the push plate is arranged on the material discharging box in a sliding mode.
The beneficial effects are that: 1. according to the invention, through the cooperation of the front end surface rust removing mechanism, the rear end surface rust removing mechanism, the side surface rust removing mechanism and the belt grinding mechanism, automatic physical rust removal on the surface of the iron plate is realized, the rust removing efficiency is improved, and the workload of workers is reduced.
2. Only through the rotation of motor output shaft, just make a large-size dull polish section of thick bamboo, first dull polish wheel, second dull polish wheel and large-size belt unit rotate, and then carry out the omnidirectional rust cleaning of polishing to the iron plate surface.
3. Through the ingenious cooperation of large-size belt means and wedge for the bottom surface that iron plate is the hardest to polish also can realize the rust cleaning.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic perspective view of the U-shaped frame, the motor and the end frame according to the present invention.
FIG. 3 is a schematic perspective view of a large-sized sanding cylinder, a third column sleeve, a third rotating shaft and the like.
Fig. 4 is a schematic perspective view of a third rotating shaft, a clamping plate, a fourth column sleeve and the like.
Fig. 5 is a schematic perspective view of the clamp plate, the baffle plate and the torsion spring according to the present invention.
Fig. 6 is a schematic perspective view of the end frame, worm and wedge of the present invention.
FIG. 7 is a schematic perspective view of the support, the material box and the push plate of the present invention.
Part names and serial numbers in the figure: 1 bottom plate, 2U-shaped frame, 3 motor, 4 front and back end face derusting mechanisms, 41 end frame, 42 first column sleeve, 43 first rotating shaft, 44 first straight gear, 45 second straight gear, 46 first bevel gear, 47 large-size grinding cylinder, 48 second column sleeve, 49 second rotating shaft, 410 first belt device, 411 third column sleeve, 412 third rotating shaft, 413 first grinding wheel, 5 side derusting mechanism, 51 splint, 52 fourth column sleeve, 53 fourth rotating shaft, 54 fifth rotating shaft, 55 second grinding wheel, 56 second belt device, 57 fifth column sleeve, 58 baffle, 59 torsion spring, 6 grinding belt mechanism, 61 sixth column sleeve, 62 sixth rotating shaft, 63, worm 64 seventh rotating shaft, 65 turbine, 66 eighth rotating shaft, 67 second conical gear, 68 large-size belt device, 69 wedge-shaped block, 7 discharging mechanism, 71 bracket, 72 discharging box, 73 push plate, 8 guide block and 9 collecting box.
Detailed Description
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Example 1
An automatic physical rust removing device for the surface of an iron plate for machining large parts is shown in figure 1 and comprises a bottom plate 1, a U-shaped frame 2, a motor 3 and a front end face and rear end face rust removing mechanism 4, wherein the U-shaped frame 2 is arranged on the front side of the left portion of the bottom plate 1, the front end face and rear end face rust removing mechanism 4 is arranged on the right portion of the U-shaped frame 2, and the motor 3 is arranged on the front end face and rear end face rust removing mechanism 4.
When the iron plate is derusted, the iron plate to be derusted is placed at a corresponding position, then the motor 3 is turned on, the output shaft of the motor 3 rotates to drive the front end surface derusting mechanism and the rear end surface derusting mechanism to rotate, so that the front end surface, the rear end surface and the top end surface of the iron plate are polished and derusted, after the iron plate is derusted, the motor 3 is turned off, the output shaft of the motor 3 stops rotating, the front end surface derusting mechanism and the rear end surface derusting mechanism 4 stop polishing and.
Example 2
On the basis of embodiment 1, as shown in fig. 2, 3, 4 and 6, the front and rear end surface rust removing mechanism 4 includes an end frame 41, a first column sleeve 42, a first rotating shaft 43, a first straight gear 44, a second straight gear 45, a first bevel gear 46, a large-size grinding cylinder 47, a second column sleeve 48, a second rotating shaft 49, a first belt device 410, a third column sleeve 411, a third rotating shaft 412 and a first grinding wheel 413, the end frame 41 is provided at the right portion of the U-shaped frame 2, the first column sleeve 42 is provided at both front and rear sides of the top portion of the end frame 41, the first rotating shaft 43 is rotatably connected with the first column sleeve 42, the first straight gear 44 is provided at the top portion of the first rotating shaft 43, the second straight gear 45 is provided on the output shaft of the motor 3, the second straight gear 45 is engaged with the first straight gear 44, the large-size grinding cylinder 47 is provided at the lower portion of the first, the top of a large-size grinding cylinder 47 is connected with end frame 41 bottom rotary type, end frame 41 right side rear portion is equipped with second post cover 48, the last rotation type of second post cover 48 is equipped with second pivot 49, be equipped with first belt means 410 between 49 upper portions of second pivot and the first pivot 43 upper portion of rear side, end frame 41 right side front and back two all are equipped with third post cover 411, third post cover 411 all is located second post cover 48 the place ahead, the rotary type is equipped with third pivot 412 between two third post covers 411, third pivot 412 middle part is equipped with first grinding wheel 413, third pivot 412 rear portion all is equipped with first bevel gear 46 with second pivot 49 lower part, two first bevel gear 46 meshes.
When the device carries out front and rear end face rust removing operation, the output shaft of the motor 3 rotates to drive the second straight gear 45 to rotate, the second straight gear 45 is meshed with the first straight gear 44 to drive the first straight gear 44 to rotate, so as to drive the first rotating shaft 43 to rotate, so as to drive the first belt device 410 and the large-size grinding cylinder 47 to rotate, people manually push the iron plate to enable the iron plate to be slowly conveyed rightwards, when the iron plate reaches the position of the large-size grinding cylinder 47, the iron plate continuously moves rightwards and is gradually clamped between the front large-size grinding cylinder 47 and the rear large-size grinding cylinder 47 to carry out grinding and rust removing on the front and rear end faces of the iron plate, the first belt device 410 at the rear side rotates to drive the first bevel gear 46 at the lower part of the second rotating shaft 49 to rotate, and the first bevel gear 46 at the rear part of the third rotating shaft 412 is meshed with the first bevel gear 46 at the rear part of, and further drives the third rotating shaft 412 to rotate, and drives the first grinding wheel 413 to rotate to remove rust on the top end surface of the iron plate, so that rust can be removed on the front end surface, the rear end surface and the top end surface of the iron plate.
Example 3
On the basis of embodiment 2, as shown in fig. 1, 4, 5, 6 and 7, the device further comprises a side surface rust removing mechanism 5, a belt grinding mechanism 6, a discharging mechanism 7, a guide block 8 and a material receiving box 9, wherein the side surface rust removing mechanism 5 is arranged on the left side of the top of the U-shaped frame 2, the belt grinding mechanism 6 is arranged on the left portion of the U-shaped frame 2 and an end frame 41, the discharging mechanism 7 is arranged on the rear side of the left portion of the bottom plate 1, the guide block 8 and the material receiving box 9 are arranged on the right portion of the bottom plate 1, the left side of the upper portion of the guide block 8 is connected with the right portion of the belt grinding mechanism 6 in a sliding manner, the left portion of the guide block 8 is located right above the material receiving box.
When the device is used for removing rust on the side surface of an iron plate, before a motor 3 is started, the iron plate is firstly placed in a discharging mechanism 7, after the motor 3 is started, the discharging mechanism 7 is pushed forwards, the iron plate slowly slides downwards from the discharging mechanism 7 under the influence of the gravity of the iron plate, passes through a side surface rust removing mechanism 5 and finally falls onto a belt grinding mechanism 6, in the process of sliding the iron plate downwards, a third rotating shaft 412 rotates to drive the side surface rust removing mechanism 5 to rotate, then the left end surface and the right end surface of the iron plate are polished and rust removed, when the iron plate falls onto the belt grinding mechanism 6, a first belt device 410 on the front side rotates to drive the belt grinding mechanism 6 to rotate, so that the bottom surface of the iron plate is polished and rust removed, after polishing for a period of time, the belt grinding mechanism 6 drives the front end surface and the top end surface of the iron plate to move rightwards, after rust removal, and finally, the iron plate falls into the material receiving box 9 due to the influence of gravity, and then the iron plate with the rust removed is taken out, and the operation is repeated when the next iron plate is subjected to rust removal.
The side derusting mechanism 5 comprises a clamping plate 51, a fourth column sleeve 52, a fourth rotating shaft 53, a fifth rotating shaft 54, a second grinding wheel 55, a second belt device 56, a fifth column sleeve 57, a baffle 58 and a torsion spring 59, wherein the clamping plate 51 is arranged on the left side of the top of the U-shaped frame 2, two fourth column sleeves 52 are arranged on the left side and the right side of the top of the clamping plate 51, the fourth rotating shaft 53 is rotatably arranged between the fourth column sleeves 52 on the left side, the fifth rotating shaft 54 is rotatably arranged between the fourth column sleeves 52 on the right side, the second grinding wheel 55 is arranged on the middle part of the fourth rotating shaft 53 and the rear part of the fifth rotating shaft 54, the second belt device 56 is arranged between the front part of the fourth rotating shaft 53 and the middle part of the fifth rotating shaft 54, another second belt device 56 is arranged between the front part of the fifth rotating shaft 54 and the front part of the third rotating shaft 412, two fifth column sleeves 57 are arranged on the front and rear parts on the right, torsion springs 59 are arranged between the two ends of the baffle plate 58 and the fifth column sleeve 57.
When the iron plate slides down into the clamping plate 51, the third rotating shaft 412 rotates to drive the second belt device 56 on the right side to rotate, thereby driving the fifth rotating shaft 54 to rotate, further driving the second belt device 56 on the left side and the second grinding wheel 55 on the fifth rotating shaft 54 to rotate, the second belt device 56 on the left side rotates to drive the fourth rotating shaft 53 to rotate, thereby driving the second grinding wheel 55 on the fourth rotating shaft 53 to rotate, further grinding and derusting the left and right end surfaces of the downwardly sliding iron plate until the iron plate falls onto the grinding belt mechanism 6, the first belt device 410 on the front side rotates to drive the grinding belt mechanism 6 to rotate, because friction exists between the bottom of the iron plate and the grinding belt mechanism 6, the iron plate is driven to move rightwards, when the iron plate moves rightwards to the position of the baffle plate 58, because the rotating force of the grinding belt mechanism 6 is not enough to drive the iron plate to break the baffle plate 58, the grinding belt mechanism 6 is blocked, because, therefore, the bottom surface of the iron plate is polished for rust removal, after the iron plate is polished for a period of time, the belt grinding mechanism 6 rotates to push the iron plate to move rightwards, the baffle plate 58 rotates to be opened, the torsion spring 59 is compressed, the belt grinding mechanism 6 continues to rotate to push the iron plate to move rightwards to remove rust on the front end surface, the rear end surface and the top end surface of the iron plate until the iron plate moves rightwards to be not in contact with the clamping plate 51, the torsion spring 59 resets at the moment, the baffle plate 58 is driven to rotate to be closed, and rust.
The belt grinding mechanism 6 comprises a sixth column sleeve 61, a sixth rotating shaft 62, a worm 63, a seventh rotating shaft 64, a worm wheel 65, an eighth rotating shaft 66, a second bevel gear 67, a large-size belt device 68 and a wedge block 69, the left and right parts of the front side of the U-shaped frame 2, the front side of the upper part of the end frame 41 and the upper part of the front side of the U-shaped frame 2 are all provided with the sixth column sleeve 61, the sixth rotating shaft 62 is rotatably arranged between the front side of the upper part of the end frame 41 and the sixth column sleeve 61 of the upper part of the front side of the U-shaped frame 2, another first belt device 410 is arranged between the upper part of the sixth rotating shaft 62 and the lower part of the first rotating shaft 43 of the front side, the lower part of the sixth rotating shaft 62 is provided with the worm 63, the seventh rotating shaft 64 is rotatably arranged between the sixth column sleeves 61 of the left and right parts of the front side of the U-shaped frame 2, the right part of the seventh rotating shaft 64 is provided with the worm wheel 65, the worm wheel 65 is meshed with the second bevel gear 63, the two second bevel gears 67 are meshed, a large belt device 68 is arranged on the eighth rotating shaft 66, and a wedge block 69 is arranged on the large belt device 68.
Initially, the wedge 69 is located at the right side of the clamp plate 51, when the iron plate slides down to the large belt device 68, the first belt device 410 at the front side rotates to drive the sixth rotating shaft 62 to rotate, and further drive the worm 63 to rotate, the worm wheel 65 is meshed with the worm 63, and thus the worm wheel 65 is driven to rotate, and the seventh rotating shaft 64 is driven to rotate, and further the second bevel gear 67 at the left part of the seventh rotating shaft 64 is driven to rotate, and because the second bevel gear 67 at the left part of the seventh rotating shaft 64 is meshed with the second bevel gear 67 at the front part of the eighth rotating shaft 66, the second bevel gear 67 at the front part of the eighth rotating shaft 66 is driven to rotate, and thus the eighth rotating shaft 66 is driven to rotate, and further the large belt device 68 is driven to rotate, so that the wedge 69 rotates along with the large belt device 68, and because there is friction between the large belt device 68 and the bottom of, at the moment, the large belt device 68 still rotates, so that the bottom surface of the iron plate is polished to remove rust, after a period of polishing, the large belt device 68 rotates to drive the wedge block 69 to rotate to the position of the iron plate, the large belt device 68 continues to rotate to drive the wedge block 69 to push the iron plate rightwards, the baffle plate 58 is pushed away, the large belt device 68 continues to rotate to push the iron plate to move rightwards, and therefore rust removal can be carried out on the bottom surface of the iron plate.
The discharging mechanism 7 comprises a bracket 71, a discharging box 72 and a push plate 73, the bracket 71 is arranged on the left and right parts of the upper rear side of the bottom plate 1, the discharging box 72 is arranged between the upper parts of the two brackets 71, the push plate 73 is arranged on the rear part of the discharging box 72 in a sliding mode, and a through hole is formed in the front side of the bottom of the discharging box 72.
Before the motor 3 is started, the iron plate is placed into the material placing box 72, after the motor 3 is started, the push plate 73 is pushed forwards, so that the iron plate moves forwards to the position of the through hole in the front side of the bottom of the material placing box 72, due to the gravity influence of the iron plate, the iron plate slowly slides downwards from the through hole in the front side of the bottom of the material placing box 72, passes through the clamping plate 51 and finally falls onto the large-size belt device 68, and the operation is repeated when the iron plate is placed again.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Claims (6)
1. An automatic physical rust removal equipment for large part processing iron plate surface is characterized by comprising:
the device comprises a bottom plate (1) and a U-shaped frame (2), wherein the U-shaped frame (2) is arranged on the bottom plate (1);
the front end face and the rear end face rust removing mechanisms (4) are arranged on the U-shaped frame (2);
the motor (3) is arranged on the front end surface rust removing mechanism (4) and the rear end surface rust removing mechanism (4).
2. The automatic physical rust removing apparatus for iron plate surfaces for machining large-sized parts according to claim 1, wherein the front and rear end surface rust removing mechanism (4) comprises:
the U-shaped frame (2) is provided with an end frame (41);
the number of the first column sleeves (42) is 2, and the side wall of the end frame (41) far away from one side of the bottom plate (1) is provided with the first column sleeves (42);
the number of the first rotating shafts (43) is 2, the side wall of the end frame (41) far away from one side of the bottom plate (1) is rotatably provided with the first rotating shafts (43), and the first rotating shafts (43) are rotatably connected with the first column sleeves (42);
the number of the first straight gears (44) is 2, and the end parts of the first rotating shafts (43) far away from one side of the end frame (41) are provided with the first straight gears (44);
a second straight gear (45) is arranged on an output shaft of the motor (3), and the second straight gear (45) is meshed with the first straight gear (44);
the large-size grinding cylinders (47) are 2 in number, the side parts of the first rotating shafts (43) far away from one side of the motor (3) are rotatably provided with the large-size grinding cylinders (47) used for grinding the front end surface and the rear end surface of the iron plate, and the tops of the large-size grinding cylinders (47) are rotatably connected with the bottoms of the end frames (41);
a second column sleeve (48), wherein the end frame (41) is provided with the second column sleeve (48);
a second rotating shaft (49), and a second rotating shaft (49) is rotatably arranged on the second column sleeve (48);
a first belt device (410) is arranged between the upper part of the second rotating shaft (49) and the upper part of the first rotating shaft (43);
the number of the third column sleeves (411) is 2, and the end frame (41) is provided with the third column sleeves (411);
a third rotating shaft (412), wherein a third rotating shaft (412) is rotatably arranged between the two third column sleeves (411);
the middle part of the third rotating shaft (412) is provided with a first grinding wheel (413) for grinding the top end surface of the iron plate;
the number of the first bevel gears (46) is 2, the third rotating shaft (412) and the second rotating shaft (49) are both provided with the first bevel gears (46), and the two first bevel gears (46) are meshed.
3. An automatic physical rust removing apparatus for a surface of an iron plate for machining a large part as claimed in claim 2, further comprising:
the side surface rust removing mechanism (5) is arranged on the side part of the top wall of the U-shaped frame (2);
the belt grinding mechanism (6) is arranged on the U-shaped frame (2) and the end frame (41);
the discharging mechanism (7) is arranged on the bottom plate (1);
guide block (8) and material collecting box (9), keep away from bottom plate (1) lateral wall of side rust cleaning mechanism (5) one side and be equipped with guide block (8) that are used for preventing iron plate from empting and material collecting box (9) that are used for accomodating the iron plate that removes rust, guide block (8) and grinding belt mechanism (6) sliding type are connected.
4. An automatic physical rust removing apparatus for iron plate surfaces for machining large parts as claimed in claim 3, wherein the side rust removing mechanism (5) comprises:
the side wall of the U-shaped frame (2) at one side, which is far away from the guide block (8), of the clamping plate (51) is provided with the clamping plate (51) used for fixing the position of the downward sliding iron plate;
the number of the fourth column sleeves (52) is 4, and the side wall of the clamping plate (51) on one side far away from the U-shaped frame (2) is provided with the fourth column sleeves (52);
a fourth rotating shaft (53) is rotatably arranged between the fourth column sleeves (52) on one side of the fourth rotating shaft (53) far away from the large-size grinding cylinder (47);
a fifth rotating shaft (54) is rotatably arranged between the fourth column sleeves (52) at one side close to the large-size sand grinding cylinder (47);
the number of the second grinding wheels (55) is 2, and the fourth rotating shaft (53) and the fifth rotating shaft (54) are provided with the second grinding wheels (55) used for grinding the left end face and the right end face of the iron plate;
a second belt device (56), wherein a second belt device (56) is arranged between the fourth rotating shaft (53) and the fifth rotating shaft (54), and another second belt device (56) is arranged between the fifth rotating shaft (54) and the third rotating shaft (412);
the number of the fifth column sleeves (57) is 4, and the fifth column sleeves (57) are arranged on the side wall of the clamping plate (51) close to one side of the large-size sand grinding cylinder (47);
the number of the baffles (58) is 2, and baffles (58) for clamping iron plates are rotatably arranged between the fifth column sleeves (57) on the upper side and the lower side;
and 4 torsion springs (59) are arranged, and the torsion springs (59) are arranged between the two ends of the baffle plate (58) and the fifth column sleeve (57).
5. The automatic physical rust removing apparatus for iron plate surface for large parts processing according to claim 4, wherein the belt grinding mechanism (6) comprises:
the number of the sixth column sleeves (61) is 4, and the U-shaped frame (2) and the end frame (41) are provided with the sixth column sleeves (61);
a sixth rotating shaft (62) is rotatably arranged between the end frame (41) and a sixth column sleeve (61) on the U-shaped frame (2), and another first belt device (410) is arranged between the side wall of the sixth rotating shaft (62) far away from one side of the U-shaped frame (2) and the first rotating shaft (43) close to one side of the sixth column sleeve (61);
the worm (63) is arranged at the end part of the sixth rotating shaft (62) close to one side of the bottom plate (1);
a seventh rotating shaft (64) is rotatably arranged between the sixth column sleeve (61) on the U-shaped frame (2);
the side wall of the seventh rotating shaft (64) close to one side of the guide block (8) is provided with a turbine (65), and the turbine (65) is meshed with the worm (63);
the number of the eighth rotating shafts (66) is 2, and the U-shaped frame (2) is rotatably provided with the eighth rotating shafts (66);
the number of the second bevel gears (67) is 2, the eighth rotating shaft (66) and the seventh rotating shaft (64) which are far away from one side of the guide block (8) are provided with the second bevel gears (67), and the two second bevel gears (67) are meshed;
a large belt device (68), wherein the eighth rotating shaft (66) is provided with a large belt device (68) for conveying and polishing the bottom surface of the iron plate;
the wedge block (69) and the large belt device (68) are provided with the wedge block (69) used for pushing the iron plate.
6. The automatic physical rust removing apparatus for iron plate surface for processing large parts according to claim 5, wherein the discharging mechanism (7) comprises:
the number of the brackets (71) is 2, and the brackets (71) are arranged on the bottom plate (1);
the feeding box (72) for feeding is arranged between the upper parts of the two brackets (71), and a through hole is formed in the side wall of the feeding box (72) close to one side of the clamping plate (51);
the push plate (73) is arranged on the material placing box (72) in a sliding way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010959892.3A CN112157555A (en) | 2020-09-14 | 2020-09-14 | Automatic physical rust removal equipment for iron plate surface for machining large parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010959892.3A CN112157555A (en) | 2020-09-14 | 2020-09-14 | Automatic physical rust removal equipment for iron plate surface for machining large parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112157555A true CN112157555A (en) | 2021-01-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010959892.3A Pending CN112157555A (en) | 2020-09-14 | 2020-09-14 | Automatic physical rust removal equipment for iron plate surface for machining large parts |
Country Status (1)
| Country | Link |
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| CN (1) | CN112157555A (en) |
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| CN108714844A (en) * | 2018-08-30 | 2018-10-30 | 河北能源职业技术学院 | A kind of environment protection type sheet material polishing derusting device |
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| CN110181372A (en) * | 2019-06-17 | 2019-08-30 | 马单智 | A kind of metal sheet double-side efficient burnishing device |
| US20190291142A1 (en) * | 2016-12-13 | 2019-09-26 | Sadanand Shingne | Frame cleaning machine |
| CN210938635U (en) * | 2019-11-20 | 2020-07-07 | 江苏瑞成建筑科技有限公司 | Steel beam polishing and derusting device |
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- 2020-09-14 CN CN202010959892.3A patent/CN112157555A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190291142A1 (en) * | 2016-12-13 | 2019-09-26 | Sadanand Shingne | Frame cleaning machine |
| CN107350945A (en) * | 2017-06-28 | 2017-11-17 | 滁州南钢盛达实业有限公司 | A kind of square bar derusting device |
| CN107322444A (en) * | 2017-08-28 | 2017-11-07 | 朱小龙 | A kind of two-sided derusting device of steel plate for being easy to iron rust to clear up |
| CN108714844A (en) * | 2018-08-30 | 2018-10-30 | 河北能源职业技术学院 | A kind of environment protection type sheet material polishing derusting device |
| CN209110788U (en) * | 2018-10-08 | 2019-07-16 | 黄山众友耐磨材料有限公司 | A kind of iron castings high-efficient rust-removing device |
| CN110181372A (en) * | 2019-06-17 | 2019-08-30 | 马单智 | A kind of metal sheet double-side efficient burnishing device |
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