CN112157049A - Porcelain insulator belt cleaning device - Google Patents
Porcelain insulator belt cleaning device Download PDFInfo
- Publication number
- CN112157049A CN112157049A CN202011162616.0A CN202011162616A CN112157049A CN 112157049 A CN112157049 A CN 112157049A CN 202011162616 A CN202011162616 A CN 202011162616A CN 112157049 A CN112157049 A CN 112157049A
- Authority
- CN
- China
- Prior art keywords
- belt wheel
- porcelain insulator
- conveying
- rack
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 45
- 239000012212 insulator Substances 0.000 title claims abstract description 45
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000003860 storage Methods 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 3
- 238000011086 high cleaning Methods 0.000 abstract 1
- 239000007921 spray Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 101100165177 Caenorhabditis elegans bath-15 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 239000003665 fog water Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
Abstract
The invention relates to a porcelain insulator cleaning device which comprises a rack, a conveying mechanism and a cleaning mechanism, wherein the conveying mechanism is arranged on the upper part of the rack, the cleaning mechanism is arranged above the upper part of the conveying mechanism, the conveying mechanism comprises a main belt wheel with a driving unit, a secondary belt wheel, a conveying belt and a fixing unit fixed on the conveying belt, the conveying belt is arranged on the main belt wheel and the secondary belt wheel, the main belt wheel provides power through the driving unit to drive the conveying belt to rotate, and the main belt wheel and the secondary belt wheel are arranged at two ends of the rack; the cleaning mechanism comprises a cleaning box, a steam generator, a conveying pipe and a nozzle, the steam generator is communicated with the nozzle through the conveying pipe, the nozzle is installed on the side wall of the cleaning box, and the steam generator is communicated with the water storage tank through a water inlet pipe; the purposes of convenient use, clean cleaning, low water consumption and high cleaning efficiency can be achieved.
Description
Technical Field
The invention relates to the technical field of porcelain insulator production, in particular to a porcelain insulator cleaning device.
Background
The insulator is a special insulating control and can play an important role in overhead transmission lines, the insulators are various in types and shapes, and porcelain insulators are most commonly used in various insulators; the porcelain insulator is an insulator made of electrical ceramics, the electrical ceramics are formed by baking quartz, feldspar and clay which are used as raw materials, and the surface of the porcelain insulator is usually covered by porcelain glaze so as to improve the mechanical strength, prevent water infiltration and increase the surface smoothness; dust and other dirt can be adhered to the porcelain insulator in the production process, the porcelain insulator is mostly washed by water at present, and a part is taken and placed by stopping the machine, so that a large amount of water is consumed, stubborn stains are not easy to clean, and the efficiency is low; therefore, how to overcome the above technical problems and disadvantages is a problem to be solved.
Disclosure of Invention
The invention aims to overcome the defects described in the background technology, and therefore, the porcelain insulator cleaning device which is clean, low in water consumption and high in cleaning efficiency is realized.
In order to achieve the purpose, the technical scheme of the invention is as follows: a porcelain insulator cleaning device comprises a rack, a conveying mechanism and a cleaning mechanism, wherein the conveying mechanism is mounted on the upper portion of the rack, the cleaning mechanism is arranged above the upper portion of the conveying mechanism, the conveying mechanism comprises a main belt wheel with a driving unit, a secondary belt wheel, a conveying belt and a fixing unit fixed on the conveying belt, the conveying belt is mounted on the main belt wheel and the secondary belt wheel, the main belt wheel provides power through the driving unit to drive the conveying belt to rotate, and the main belt wheel and the secondary belt wheel are mounted at two ends of the rack; cleaning mechanism is including wasing case, steam generator, conveyer pipe and shower nozzle, through the conveyer pipe intercommunication between steam generator and the shower nozzle, the shower nozzle is installed on the lateral wall of wasing the case, steam generator passes through inlet tube and storage water tank intercommunication.
Further, drive unit is including installing the action wheel from the driving wheel on the main band pulley and installing on motor output shaft, the motor is installed in the frame, the action wheel is connected through chain or belt from the driving wheel, uses motor drive conveyer belt to rotate, drives porcelain insulator and loops through the washing case.
Further, fixed unit includes step shaft, fixed column and gear, the step shaft is fixed on the conveyer belt, the step shaft outside has the gear through bearing swivelling joint, the fixed column is fixed at the center of gear, and fixed column upper end processing has the fixed slot, is provided with the elastic rubber cover in the fixed slot for the fixed porcelain insulator of installation, the frame rear side is fixed with the backup pad, the backup pad front side is provided with the rack with gear engagement, makes the conveyer belt when the operation, and the fixed column drives porcelain insulator and rotates.
Further, the position of rack is convenient for adjust through bolt and the bar hole fixed connection in the frame in the backup pad lower part, two tooth heights of the rack leftmost end are half of the rack height, and these two tooth are arris prism up, collide with tooth when avoiding the gear upset, make the tooth of gear can mesh with the rack smoothly.
Further, the conveyer pipe is responsible for, branch pipe and back including preceding, the branch pipe evenly sets up the lower part both sides of being responsible for in the front and being responsible for behind, the branch pipe is connected with the shower nozzle, the preceding front end of being responsible for with the back is responsible for all is provided with the governing valve, the flow and the size of control shower nozzle.
Further, it is provided with the baffle to wash the case middle part, will wash the case and separate into two boxes, washs case right side top and is provided with the cooling tank, and the middle part that highly is less than the preceding person in charge of back and is located the cooling tank is responsible for and is cooled off back person in charge and branch pipe, and the delivery port and the storage water tank intercommunication of cooling tank carry out recycle, using water wisely, the utilization ratio of the high energy.
The porcelain insulator cleaning device has the beneficial effects that:
1. according to the porcelain insulator cleaning device, hot steam is used for spraying and cleaning the porcelain insulator, so that stains which are adhered to the surface of the porcelain insulator and not easy to clean can be cleaned, the steam is used for replacing water to directly spray, water consumption can be saved, finally, the porcelain insulator is washed again by using cooled high-pressure fog water, loose stains on the surface of the porcelain insulator are washed away, and a cleaning effect is achieved;
2. according to the porcelain insulator cleaning device, when the conveying belt runs, the porcelain insulator can be directly installed in the fixing groove, the elastic rubber clamps the porcelain insulator, the porcelain insulator can be taken and placed quickly, the porcelain insulator does not need to be installed in a stopped mode, time is saved, and cleaning efficiency is improved;
3. the porcelain insulator cleaning device provided by the invention has the advantages that the cooling water is recycled into the water storage tank for reuse, so that not only can the water resource be saved, but also the temperature of the water in the water storage tank can be increased, the energy consumption of the steam generator is reduced, and the utilization rate of energy is increased.
Drawings
FIG. 1 is a schematic structural view of a porcelain insulator cleaning apparatus of the present invention;
fig. 2 is a schematic sectional view of a fixing unit in the porcelain insulator cleaning apparatus of the present invention;
FIG. 3 is a partially enlarged schematic view of a rack in the porcelain insulator cleaning apparatus according to the present invention;
in the figure: 1-frame, 2-main belt wheel, 3-auxiliary belt wheel, 4-auxiliary wheel, 5-driving wheel, 6-motor, 7-conveying belt, 8-fixed column, 9-elastic rubber sleeve, 10-gear, 11-stepped shaft, 12-supporting plate, 13-rack, 14-cleaning box, 15-cooling tank, 16-steam generator, 17-water inlet pipe, 18-front main pipe, 19-branch pipe, 20-spray head, 21-rear main pipe, 22-rear branch pipe and 23-partition plate.
Detailed Description
The porcelain insulator cleaning device according to the present invention will be described in more detail by way of specific embodiments with reference to the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1
Referring to fig. 1-2, the porcelain insulator cleaning device of the present embodiment, which is convenient to use, clean, low in water consumption, high in cleaning efficiency, and capable of saving water and energy, mainly includes a frame 1, a conveying mechanism and a cleaning mechanism, wherein the conveying mechanism is installed on the upper portion of the frame 1, the cleaning mechanism is disposed above the upper portion of the conveying mechanism, the conveying mechanism includes a primary pulley 2 with a driving unit, a secondary pulley 2, a conveying belt 7, and a fixing unit fixed on the conveying belt 7, the conveying belt 7 is installed on the primary pulley 2 and the secondary pulley 3, the primary pulley 2 and the secondary pulley 3 are installed at two ends of the frame 1, the primary pulley 2 provides power to drive the conveying belt 7 to rotate through the driving unit, the driving unit includes a secondary pulley 4 installed on the primary pulley 2 and a driving wheel 5 installed on an output shaft of a motor 6, the motor 6 is arranged on the frame 1, the driving wheel 5 and the driven wheel 4 are connected through a chain or a belt, the motor 6 is used for driving the conveyer belt 7 to rotate, and the porcelain insulators are driven to sequentially pass through the cleaning box; the wiper mechanism is including wasing case 14, steam generator 16, conveyer pipe and shower nozzle 20, through the conveyer pipe intercommunication between steam generator 16 and the shower nozzle 20, the conveyer pipe is responsible for 18, branch pipe 19 and back and is responsible for 21 including preceding, branch pipe 19 evenly sets up the lower part both sides of being responsible for 18 and back in the front and being responsible for 21, branch pipe 19 is connected with shower nozzle 20, preceding the front end of being responsible for 18 and back and being responsible for 21 all is provided with the governing valve, controls the flow and the size of shower nozzle, shower nozzle 20 is installed on the lateral wall of wasing case 14, steam generator 16 is through inlet tube 17 and storage water tank intercommunication, it is provided with baffle 23 to wash 14 middle part, will wash the case and separate into two boxes, washs 14 right side top and be provided with cooling bath 15, the back is responsible for 21 highly be less than preceding being responsible for 18 and be located the middle part of, the water outlet of the cooling tank 15 is communicated with the water storage tank, so that hot water in the cooling tank is recycled, water is saved, and the utilization rate of energy is improved.
In this embodiment, referring to fig. 2 in detail, the fixing unit includes a stepped shaft 11, a fixing column 8 and a gear 10, the stepped shaft 11 is fixed on the conveyor belt 7, the outer side of the stepped shaft 11 is rotatably connected with the gear 10 through a bearing, the fixing column 8 is fixed at the center of the gear 10, a fixing groove is processed at the upper end of the fixing column 8, and an elastic rubber sleeve 9 is arranged in the fixing groove and used for installing and fixing the porcelain insulator.
In this embodiment, see fig. 3 in detail, frame 1 rear side is fixed with backup pad 12, backup pad 12 front side is provided with the rack 13 with gear 10 meshing, makes the conveyer belt when the operation, and the fixed column drives the porcelain insulator and rotates, the position to the rack is adjusted to the bar hole fixed connection on backup pad 12 lower part through bolt and the frame 1, two tooth height of the leftmost end of rack 13 are half of rack height, and these two tooth are prism with the arris up, collide with the tooth when avoiding the gear upset, make the tooth of gear can smoothly with rack toothing.
When the automatic cleaning device is used, a workpiece is placed in the fixed column, the workpiece is fixed by utilizing the automatic compression and expansion of the elastic rubber sleeve, when the conveying belt runs, the gear and the rack are in a meshed state, the gear drives the workpiece to automatically rotate, the workpiece is cleaned in the box, and the nozzles symmetrically arranged on two sides of the cleaning box spray steam transmitted from the steam generator to the surface of the workpiece to primarily clean the workpiece;
steam condensate water and steam in the front main pipe enter the rear main pipe and branch pipes thereof, water in the cooling tank cools the rear main pipe and branch pipes thereof, and the cooled water washes the workpiece which passes through the partition plate and enters the rear side of the cleaning box through the spray head, so that stains and sewage adhered to the workpiece are washed off, and the surface of the workpiece is cleaned; after the clearance is finished, the conveyer belt carries the work piece out of washing case, directly take off can, need not to shut down and get and put, it is very convenient.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of the terms "a" or "an" and the like in the description and in the claims of this application do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
Exemplary embodiments of the present invention have been described in detail with reference to the preferred embodiments, however, it will be understood by those skilled in the art that various changes and modifications may be made to the specific embodiments described above, and various combinations of the technical features and structures proposed by the present invention may be made without departing from the concept of the present invention.
Claims (6)
1. The utility model provides a porcelain insulator belt cleaning device, includes frame, conveying mechanism and wiper mechanism, conveying mechanism installs on frame upper portion, wiper mechanism sets up in the top on conveying mechanism upper portion, its characterized in that: the conveying mechanism comprises a main belt wheel with a driving unit, a secondary belt wheel, a conveying belt and a fixing unit fixed on the conveying belt, the conveying belt is arranged on the main belt wheel and the secondary belt wheel, the main belt wheel provides power through the driving unit to drive the conveying belt to rotate, and the main belt wheel and the secondary belt wheel are arranged at two ends of the rack; cleaning mechanism is including wasing case, steam generator, conveyer pipe and shower nozzle, through the conveyer pipe intercommunication between steam generator and the shower nozzle, the shower nozzle is installed on the lateral wall of wasing the case, steam generator passes through inlet tube and storage water tank intercommunication.
2. The porcelain insulator cleaning device according to claim 1, wherein: the driving unit comprises a driven wheel arranged on the main belt wheel and a driving wheel arranged on an output shaft of the motor, the motor is arranged on the rack, and the driving wheel is connected with the driven wheel through a chain or a belt.
3. The porcelain insulator cleaning device according to claim 1, wherein: the fixing unit comprises a stepped shaft, a fixing column and a gear, the stepped shaft is fixed on the conveyor belt, the gear is rotatably connected to the outer side of the stepped shaft through a bearing, the fixing column is fixed at the center of the gear, a fixing groove is machined in the upper end of the fixing column, an elastic rubber sleeve is arranged in the fixing groove, a supporting plate is fixed to the rear side of the rack, and a rack meshed with the gear is arranged on the front side of the supporting plate.
4. The porcelain insulator cleaning device according to claim 3, wherein: the supporting plate lower part passes through bolt and the bar hole fixed connection in the frame, the two tooth heights of rack leftmost end are the half of rack height, and these two tooth are the triangular prism that the arris is up.
5. The porcelain insulator cleaning device according to claim 1, wherein: the conveyer pipe is responsible for, branch pipe and back including preceding, the branch pipe evenly sets up in the front and is responsible for the lower part both sides of being responsible for with the back, the branch pipe is connected with the shower nozzle, the front end of being responsible for with the back in the front all is provided with the governing valve.
6. The porcelain insulator cleaning device according to any one of claims 1 and 6, wherein: the middle part of the cleaning box is provided with a partition plate, the top of the right side of the cleaning box is provided with a cooling pool, the height of the rear main pipe is lower than that of the front main pipe and is located in the middle of the cooling pool, and a water outlet of the cooling pool is communicated with the water storage tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011162616.0A CN112157049A (en) | 2020-10-27 | 2020-10-27 | Porcelain insulator belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011162616.0A CN112157049A (en) | 2020-10-27 | 2020-10-27 | Porcelain insulator belt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112157049A true CN112157049A (en) | 2021-01-01 |
Family
ID=73864750
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011162616.0A Pending CN112157049A (en) | 2020-10-27 | 2020-10-27 | Porcelain insulator belt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112157049A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114260221A (en) * | 2021-12-22 | 2022-04-01 | 江西省萍乡市南坑高压电瓷有限公司 | Porcelain insulator cleaning equipment and cleaning method thereof |
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| US5337438A (en) * | 1992-05-04 | 1994-08-16 | The Babcock & Wilcox Company | Method and apparatus for constant progression of a cleaning jet across heated surfaces |
| US20040265193A1 (en) * | 2003-06-03 | 2004-12-30 | Ron Panice | In-line, automated, duct-washing apparatus |
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2020
- 2020-10-27 CN CN202011162616.0A patent/CN112157049A/en active Pending
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