CN114260221A - Porcelain insulator cleaning equipment and cleaning method thereof - Google Patents
Porcelain insulator cleaning equipment and cleaning method thereof Download PDFInfo
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- CN114260221A CN114260221A CN202111577390.5A CN202111577390A CN114260221A CN 114260221 A CN114260221 A CN 114260221A CN 202111577390 A CN202111577390 A CN 202111577390A CN 114260221 A CN114260221 A CN 114260221A
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Abstract
The invention discloses a porcelain insulator cleaning device and a cleaning method thereof, wherein the porcelain insulator cleaning device comprises: the cleaning device comprises a main body, a cleaning inner cavity is arranged in the main body, a feeding hole and a discharging hole are respectively formed in two ends of the main body, and the feeding hole and the discharging hole are communicated with the cleaning inner cavity; the transmission mechanism is arranged at the upper end of the cleaning inner cavity and comprises a transmission motor, four groups of transmission wheels and a transmission belt, and the transmission motor is arranged at the upper end of the main body. According to the invention, the cleaning mechanism, the drying mechanism and the transmission mechanism are arranged, the clamping mechanism mounted on the porcelain insulator is driven by the transmission mechanism to move in the main body, so that the porcelain insulator sequentially passes through the cleaning area, the cleaning area and the drying area, and the surface of the porcelain insulator is respectively subjected to primary cleaning, deep cleaning and drying treatment, so that dust on the surface of the porcelain insulator is effectively cleaned, and the treated porcelain insulator is in a dry state and can be directly used, thereby being convenient and rapid.
Description
Technical Field
The invention relates to the technical field related to porcelain insulators, in particular to porcelain insulator cleaning equipment and a porcelain insulator cleaning method.
Background
The insulator that runs in the open air among the electric power system exposes in the nature for a long time and can receive the pollution of different degrees, especially in industry, coastal and saline and alkaline land region, receives industrial waste gas, sea water or the influence of environment such as nature saline and alkaline, sand and dust condition, can produce the deposit on insulator body surface, and the deposit probably has electric conductivity, and the insulating properties of insulator body can receive the influence under the intensive condition of deposit, causes great influence to electric power transmission's safety. When the insulator is in humid climatic conditions such as fog, overcast and rainy, a dirt layer on the surface of the insulator is wetted, the conductance is increased, the insulating property is reduced, the leakage current is increased rapidly, the flashover voltage is greatly reduced, and dirt flashover can occur at the moment. Especially, when the creepage specific distance designed by the insulator is not enough or the adopted insulator can not meet the pollution requirement, pollution flashover inevitably occurs. Meanwhile, the reclosing success rate after pollution flashover tripping is very low, and insulator pollution flashover is easily developed into a large-area and long-time vicious power failure accident, so the harmfulness of pollution flashover is very high, and the pollution flashover is a main hidden danger influencing the safe operation of power grid equipment.
The existing porcelain insulator cleaning equipment has the following defects: 1. the surface of the porcelain insulator is cleaned only by arranging the brush, so that the cleaning effect is poor; 2. after the dust on the surface of the porcelain insulator is cleaned, the dust needs to be cleaned regularly, and the times are frequent.
Disclosure of Invention
The invention aims to provide a porcelain insulator cleaning device and a cleaning method thereof, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a porcelain insulator cleaning device and a cleaning method thereof comprise:
the cleaning device comprises a main body, a cleaning inner cavity is arranged in the main body, a feeding hole and a discharging hole are respectively formed in two ends of the main body, and the feeding hole and the discharging hole are communicated with the cleaning inner cavity;
the transmission mechanism is arranged at the upper end of the cleaning inner cavity and comprises a transmission motor, four groups of transmission wheels and a transmission belt, the transmission motor is arranged at the upper end of the main body, the four groups of transmission wheels are respectively arranged in the middle of the top end of the inner side of the main body and on one side of the top end of the inner side of the main body, the upper end of one group of transmission wheels is connected with the output shaft end of the transmission motor, and the transmission belt is arranged on the outer sides of the four groups of transmission wheels;
the clamping mechanism comprises a plurality of clamping plates, a fixed rod, a rotating sleeve, a connecting rod and a placing seat, the plurality of clamping plates are fixedly arranged on the outer side of the transmission belt, the fixed rod is connected with the clamping plates through bolts, the connecting rod is connected with the fixed rod through the rotating sleeve, a pressing sleeve is sleeved on the outer side of the upper end of the connecting rod, the upper end of the pressing sleeve is connected with the connecting rod through a compression spring, and the placing seat is arranged at the lower end of the connecting rod;
the cleaning mechanism is arranged in the cleaning area and is used for preliminarily cleaning dust on the surface of the porcelain insulator;
the cleaning mechanism is arranged in the cleaning area and used for spraying and cleaning the surface of the porcelain insulator so as to further remove dust on the surface;
the drying mechanism is arranged in the drying area and used for drying water stains on the surface of the porcelain insulator so as to facilitate the subsequent spraying process;
the spraying area is internally provided with a spraying mechanism and is used for spraying oil-stain-proof and dust-proof paint on the surface of the porcelain insulator so as to improve the dustproof performance of the porcelain insulator;
the cleaning zone, the drying zone and the spraying zone are sequentially arranged in the cleaning inner cavity from right to left, and the cleaning mechanism, the drying mechanism and the spraying mechanism are at least provided with a group.
In a further preferred embodiment of the present invention, the cleaning mechanism includes a cleaning frame, a plurality of mounting plates, and a brush, the cleaning frame is disposed inside the main body via a holder, the plurality of mounting plates are disposed inside the cleaning frame, and a dust collecting groove is disposed below the cleaning mechanism.
As a further preferred of this technical scheme, clean mechanism is including clean frame, water pump, connecting tube and first shower nozzle, clean frame passes through the support setting in the inside of main part, the water pump sets up the inboard bottom in the main part, connecting tube installs the one side at clean frame, connecting tube's lower extreme is connected with the play water end of water pump, first shower nozzle setting is at the opposite side surface that cleans the frame, first shower nozzle all communicates with connecting tube, the below of clean mechanism is provided with the catch basin, the end of intaking of water pump passes through connecting pipe and catch basin intercommunication.
As a further preferred of this technical scheme, stoving mechanism includes stoving frame, air-blower, warm braw case and gas shower nozzle, the inlet end of air-blower and the outside intercommunication of main part, the end of giving vent to anger of air-blower is connected with the gas shower nozzle through warm braw case, air duct.
As a further optimization of the technical scheme, the included angle between the gas nozzle and the connecting line of the feed inlet and the discharge outlet on the horizontal plane is 45-60 degrees.
As a further preferred of this technical scheme, the spraying mechanism includes spray pump, spray pipe and second shower nozzle, the spray pipe is provided with two, two the spray pipe passes through the inside parallel arrangement of support in the main part, the lower extreme of spray pipe passes through the discharge end of material pipe and spray pump and is connected, the inside intercommunication of second shower nozzle and spray pipe, the lower extreme of spraying mechanism is provided with the workbin, the inlet pipe of spray pump and the inside intercommunication of workbin.
As a further preferred aspect of the present technical solution, the cleaning apparatus further includes a self-rotating mechanism, the self-rotating mechanism is composed of a steering plate and a steering gear, the steering plate is disposed at the lower end of the inner side of the main body through a bracket, a rack is disposed on one side of the steering plate, the steering gear is mounted at the lower end of the connecting rod, and the steering gear is engaged with the rack.
As a further preferred aspect of the present technical solution, two ends of the turning plate are respectively located below the feed inlet and the discharge outlet, and the turning plate and the turning gear are located on the same horizontal plane.
As a further preferred aspect of this technical scheme, the cleaning apparatus further includes a control box, the control box is disposed at the outer upper end of the main body, and the output end of the control box is electrically connected to the input ends of the transmission mechanism, the cleaning mechanism, the drying mechanism and the spraying mechanism, respectively.
A porcelain insulator cleaning method comprises the following steps:
step 2, performing preliminary cleaning, namely driving the porcelain insulator to move in the main body through the clamping mechanism by the transmission mechanism, so that the surface of the porcelain insulator and a brush of the cleaning mechanism perform relative motion, and performing preliminary cleaning on dust on the surface of the porcelain insulator by the brush;
step 4, drying, namely blowing warm air to the surface of the porcelain insulator through a blower, a warm air box and an air nozzle to rapidly dry the surface of the porcelain insulator;
and 5, spraying a coating, namely spraying the coating on the surface of the porcelain insulator through a spraying pump and a second spray head, wherein the coating is a self-cleaning coating.
The invention provides a porcelain insulator cleaning device and a cleaning method thereof, which have the following beneficial effects:
(1) according to the invention, the cleaning mechanism, the drying mechanism and the transmission mechanism are arranged, the clamping mechanism mounted on the porcelain insulator is driven by the transmission mechanism to move in the main body, so that the porcelain insulator sequentially passes through the cleaning area, the cleaning area and the drying area, and the surface of the porcelain insulator is respectively subjected to primary cleaning, deep cleaning and drying treatment, so that dust on the surface of the porcelain insulator is effectively cleaned, and the treated porcelain insulator is in a dry state as a whole, can be directly used, and is convenient and rapid.
(2) According to the invention, the spraying mechanism is arranged, and the coating in the material box is pumped to the second spray head by the spraying pump of the spraying mechanism, so that the surface of the porcelain insulator passing through the spraying area is sprayed with the self-cleaning coating, and the self-cleaning coating can be antifouling and easy to clean by virtue of the hydrophobic and hydrophilic physical characteristics of the coating, thereby improving the antifouling property of the surface of the porcelain insulator and reducing the cleaning times;
(3) according to the porcelain insulator cleaning device, the pressing sleeve and the compression spring are arranged on the outer side of the upper end of the connecting rod, when the porcelain insulator is installed on the placing seat, the pressing sleeve is adjusted up and down, the porcelain insulator is effectively fixed under the action of the compression spring, the porcelain insulator can be conveniently and quickly installed and disassembled, and porcelain insulators of different models can be installed, so that different porcelain insulators can be cleaned.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the mounting of the drive wheel of the present invention;
FIG. 3 is a schematic structural diagram of a clamping mechanism of the present invention;
FIG. 4 is a schematic view of the installation of the brush of the present invention;
FIG. 5 is a schematic view of the cleaning mechanism of the present invention;
FIG. 6 is a schematic view of the installation of the first showerhead of the present invention;
FIG. 7 is a schematic structural diagram of a drying mechanism according to the present invention;
FIG. 8 is a schematic view of the installation of the gas shower head of the present invention;
fig. 9 is an enlarged view at a in fig. 1 of the present invention.
In the figure:
1. a main body; 11. a feed inlet; 12. a discharge port;
2. a transmission mechanism; 21. a drive motor; 22. a driving wheel; 23. a transmission belt;
3. a clamping mechanism; 31. a clamping plate; 32. fixing the rod; 33. rotating the sleeve; 34. a connecting rod; 35. a placing seat; 36. pressing the sleeve; 37. a compression spring;
4. a cleaning area; 41. a cleaning frame; 42. mounting a plate; 43. a brush; 44. a dust collecting groove;
5. a cleaning zone; 51. a cleaning frame; 52. a water pump; 53. connecting a conduit; 54. a first nozzle; 55. water storage tank
6. A drying zone; 61. a drying rack; 62. a blower; 63. a warm air box; 64. a gas shower head;
7. a spraying area; 71. a spray pump; 72. a spray pipe; 73. a material box;
81. a steering plate; 82. a steering gear;
9. and a control box.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1 to 9, the present invention provides the technical solutions: a porcelain insulator cleaning device and a cleaning method thereof comprise:
the cleaning device comprises a main body 1, wherein a cleaning inner cavity is formed in the main body 1, a feeding hole 11 and a discharging hole 12 are formed in two ends of the main body 1 respectively, and the feeding hole 11 and the discharging hole 12 are communicated with the cleaning inner cavity;
the transmission mechanism 2 is arranged at the upper end of the cleaning inner cavity, the transmission mechanism 2 comprises a transmission motor 21, four groups of transmission wheels 22 and a transmission belt 23, the transmission motor 21 is arranged at the upper end of the main body 1, the four groups of transmission wheels 22 are respectively arranged at the middle part and one side of the top end of the inner side of the main body 1, the upper end of one group of transmission wheels 22 is connected with the output shaft end of the transmission motor 21, and the transmission belt 23 is arranged at the outer side of the four groups of transmission wheels 22;
the clamping mechanism 3 comprises a plurality of clamping plates 31, a fixed rod 32, a rotating sleeve 33, a connecting rod 34 and a placing seat 35, wherein the plurality of clamping plates 31 are fixedly arranged on the outer side of the transmission belt 23, the fixed rod 32 is connected with the clamping plates 31 through bolts, the connecting rod 34 is connected with the fixed rod 32 through the rotating sleeve 33, a pressing sleeve 36 is sleeved on the outer side of the upper end of the connecting rod 34, the upper end of the pressing sleeve 36 is connected with the connecting rod 34 through a compression spring 37, the placing seat 35 is arranged at the lower end of the connecting rod 34, the upper end of the rotating sleeve 33 is fixedly connected with the lower end of the fixed rod 32, the lower end of the rotating sleeve 33 is sleeved on the outer side of the upper end of the connecting rod 34, and the rotating sleeve 33 and the connecting rod 34 can rotate relatively;
the cleaning device comprises a cleaning area 4, wherein a cleaning mechanism is arranged in the cleaning area 4 and is used for preliminarily cleaning dust on the surface of the porcelain insulator;
the cleaning device comprises a cleaning area 5, wherein a cleaning mechanism is arranged in the cleaning area 5 and is used for spraying and cleaning the surface of the porcelain insulator and further removing dust on the surface;
the drying area 6 is internally provided with a drying mechanism for drying water stains on the surface of the porcelain insulator, so that the subsequent spraying process is convenient to carry out;
the spraying area 7 is internally provided with a spraying mechanism which is used for spraying oil stain and dust-proof paint on the surface of the porcelain insulator so as to improve the dustproof performance of the porcelain insulator;
cleaning zone 4, cleaning zone 5, drying zone 6 and spraying zone 7 set gradually in clean inner chamber from right side to left side, cleaning mechanism, wiper mechanism, stoving mechanism, spraying mechanism are provided with a set ofly at least.
In this embodiment, specifically: cleaning the mechanism including cleaning frame 41, a plurality of mounting panel 42 and brush 43, cleaning frame 41 and passing through the support setting in the inside of main part 1, it is a plurality of mounting panel 42 sets up the inboard at cleaning frame 41, the below of cleaning the mechanism is provided with dust collecting tank 44, and wherein two liang of a set of settings of a plurality of mounting panels 42, two single-group mounting panels 42 are the angle setting, can make better contact in brush 43 and porcelain insulator surface, improve and clean the effect.
In this embodiment, specifically: the cleaning mechanism comprises a cleaning frame 51, a water pump 52, a connecting pipe 53 and a first spray nozzle 54, wherein the cleaning frame 51 is arranged inside the main body 1 through a support, the water pump 52 is arranged at the bottom of the inner side of the main body 1, the connecting pipe 53 is arranged on one side of the cleaning frame 51, the lower end of the connecting pipe 53 is connected with the water outlet end of the water pump 52, the first spray nozzle 54 is arranged on the surface of the other side of the cleaning frame 41, the first spray nozzle 54 is communicated with the connecting pipe 53, a water storage tank 55 is arranged below the cleaning mechanism, the water inlet end of the water pump 52 is communicated with the water storage tank 55 through a connecting pipe, a blocking-proof ball is arranged inside the connecting pipe at the water inlet end of the water pump 52, a filter screen is arranged at the upper end of the water storage tank 55, and dirt flowing to the water storage tank 55 can be effectively prevented from being sprayed to the surface of the porcelain insulator through the water pump 52 again.
In this embodiment, specifically: drying mechanism is including drying frame 61, air-blower 62, warm braw case 63 and gas shower nozzle 64, the inlet end of air-blower 62 and the outside intercommunication of main part 1, the end of giving vent to anger of air-blower 62 is connected with gas shower nozzle 64 through warm braw case 63, air duct, wherein is provided with electric heating wire in the warm braw case 63, and through electric heating wire work heat production, the air that flows in warm braw case 63 heats to make through gas shower nozzle 64 spun gas for the gas after the heating, realize the quick drying to porcelain insulator surface.
In this embodiment, specifically: the included angle of the gas spray head 64, the connecting line of the feed inlet 11 and the discharge outlet 12 on the horizontal plane is 45-60 degrees, and the gas flow spraying distance is increased to the maximum degree under the condition that the size of the gas flow blowing to the surface of the porcelain insulator and the temperature of the gas flow are not lost, so that the current porcelain insulator can be dried, and the subsequent porcelain insulator can be pre-dried.
In this embodiment, specifically: the spraying mechanism comprises a spraying pump 71, two spraying pipes 72 and a second sprayer, the two spraying pipes 72 are arranged in parallel in the main body 1 through a bracket, the lower end of the spraying pipe 72 is connected with the discharge end of the spraying pump 71 through a material pipe, the second nozzle is communicated with the inside of the spraying pipe 72, the lower end of the spraying mechanism is provided with a feed box 73, a feed pipe of the spraying pump 71 is communicated with the interior of the feed box 73, the lower end of the spraying pipe 72 is provided with an electromagnetic valve, one side of the lower end of the spraying pipe 72, which faces the circulation of the porcelain insulator, is provided with a distance sensor, the distance of the porcelain insulator is detected in real time through a distance sensor, the detected data is sent to a control box 9, the control box 9 controls an electromagnetic valve, therefore, the coating can be effectively saved, wherein the distance sensor is a chip with the model of LTR 553-ASW.
In this embodiment, specifically: cleaning device still includes from slewing mechanism, from slewing mechanism comprises steering panel 81 and steering gear 82, steering panel 81 passes through the support setting at the inboard lower extreme of main part 1, one side of steering panel 81 is provided with the rack, steering gear 82 installs the lower extreme at connecting rod 34, steering gear 82 with the rack toothing drives fixture 3 at the inside removal in-process of main part 1 at drive mechanism 2, steering gear 82 and the rack toothing of steering panel 81 one side to make fixture 3 wholly take place rotatoryly in the inside of main part, thereby be convenient for carry out no dead angle to porcelain insulator surface and handle.
In this embodiment, specifically: two ends of the steering plate 81 are respectively positioned below the feed inlet 11 and the discharge outlet 12, and the steering plate 81 and the steering gear 82 are positioned on the same horizontal plane.
In this embodiment, specifically: cleaning device still includes control box 9, control box 9 sets up in the outside upper end of main part 1, the output of control box 9 respectively with drive mechanism 2, wiper mechanism, stoving mechanism and spraying mechanism's input electric connection.
A porcelain insulator cleaning method comprises the following steps:
step 2, performing preliminary cleaning, namely driving the porcelain insulator to move in the main body through the clamping mechanism by the transmission mechanism, so that the surface of the porcelain insulator and a brush of the cleaning mechanism perform relative motion, and performing preliminary cleaning on dust on the surface of the porcelain insulator by the brush;
step 4, drying, namely blowing warm air to the surface of the porcelain insulator through a blower, a warm air box and an air nozzle to rapidly dry the surface of the porcelain insulator;
and 5, spraying a coating, namely spraying the coating on the surface of the porcelain insulator through a spraying pump and a second spray head, wherein the coating is a self-cleaning coating.
The working principle is as follows: when using, place the porcelain insulator in the inside of main part 1 through feed port 11, and carry out the centre gripping through fixture 3 to the porcelain insulator and fix, drive the porcelain insulator by drive mechanism 2 and pass through in proper order and clean district 4, wash district 5, drying area 6, spraying district 7, by cleaning the mechanism, the wiper mechanism, drying mechanism and spraying mechanism clean the magnetic insulator surface respectively, wash, dry, spraying coating, thereby realize the cleanness to the porcelain insulator surface, and at the in-process of porcelain insulator motion, through autogyration mechanism, can make the porcelain insulator rotate, it is clean to the no dead angle on porcelain insulator surface to realize.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A porcelain insulator cleaning device, comprising:
the cleaning device comprises a main body (1), wherein a cleaning inner cavity is formed in the main body (1), a feeding hole (11) and a discharging hole (12) are formed in two ends of the main body (1) respectively, and the feeding hole (11) and the discharging hole (12) are communicated with the cleaning inner cavity;
the transmission mechanism (2) is arranged at the upper end of the cleaning inner cavity, the transmission mechanism (2) comprises a transmission motor (21), four groups of transmission wheels (22) and a transmission belt (23), the transmission motor (21) is arranged at the upper end of the main body (1), the four groups of transmission wheels (22) are respectively arranged in the middle of the top end of the inner side of the main body (1) and on one side of the inner side of the main body, the upper end of one group of transmission wheels (22) is connected with the output shaft end of the transmission motor (21), and the transmission belt (23) is arranged on the outer side of the four groups of transmission wheels (22);
the clamping mechanism (3) comprises a plurality of clamping plates (31), a fixing rod (32), a rotating sleeve (33), a connecting rod (34) and a placing seat (35), the clamping plates (31) are arranged, the clamping plates (31) are all fixedly arranged on the outer side of a transmission belt (23), the fixing rod (32) is connected with the clamping plates (31) through bolts, the connecting rod (34) is connected with the fixing rod (32) through the rotating sleeve (33), a pressing sleeve (36) is sleeved on the outer side of the upper end of the connecting rod (34), the upper end of the pressing sleeve (36) is connected with the connecting rod (34) through a compression spring (37), and the placing seat (35) is arranged at the lower end of the connecting rod (34);
the cleaning device comprises a cleaning area (4), wherein a cleaning mechanism is arranged in the cleaning area (4) and is used for preliminarily cleaning dust on the surface of the porcelain insulator;
the cleaning device comprises a cleaning area (5), wherein a cleaning mechanism is arranged in the cleaning area (5) and is used for spraying and cleaning the surface of the porcelain insulator so as to further remove dust on the surface;
the drying device comprises a drying area (6), wherein a drying mechanism is arranged in the drying area (6) and is used for drying water stains on the surface of the porcelain insulator, so that the subsequent spraying process is convenient to carry out;
the spraying area (7) is internally provided with a spraying mechanism which is used for spraying oil stain and dust-proof paint on the surface of the porcelain insulator so as to improve the dustproof performance of the porcelain insulator;
the cleaning zone (4), the cleaning zone (5), the drying zone (6) and the spraying zone (7) are sequentially arranged in the cleaning inner cavity from right to left, and the cleaning mechanism, the drying mechanism and the spraying mechanism are at least provided with one group.
2. The porcelain insulator cleaning device according to claim 1, characterized in that: the cleaning mechanism comprises a cleaning frame (41), a plurality of mounting plates (42) and a brush (43), the cleaning frame (41) is arranged inside the main body (1) through a support, the mounting plates (42) are arranged on the inner side of the cleaning frame (41), and a dust collecting groove (44) is arranged below the cleaning mechanism.
3. The porcelain insulator cleaning device according to claim 1, characterized in that: the cleaning mechanism comprises a cleaning frame (51), a water pump (52), a connecting pipe (53) and a first spray head (54), wherein the cleaning frame (51) is arranged inside the main body (1) through a support, the water pump (52) is arranged at the bottom of the inner side of the main body (1), the connecting pipe (53) is arranged on one side of the cleaning frame (51), the lower end of the connecting pipe (53) is connected with the water outlet end of the water pump (52), the first spray head (54) is arranged on the surface of the other side of the cleaning frame (41), the first spray head (54) is communicated with the connecting pipe (53), a water storage tank (55) is arranged below the cleaning mechanism, and the water inlet end of the water pump (52) is communicated with the water storage tank (55) through a connecting pipe.
4. The porcelain insulator cleaning device according to claim 1, characterized in that: the drying mechanism comprises a drying frame (61), a blower (62), a warm air box (63) and an air nozzle (64), the air inlet end of the blower (62) is communicated with the outside of the main body (1), and the air outlet end of the blower (62) is connected with the air nozzle (64) through the warm air box (63) and an air duct.
5. The porcelain insulator cleaning device according to claim 4, wherein: the included angle between the gas spray head (64) and the connecting line of the feed inlet (11) and the discharge outlet (12) on the horizontal plane is 45-60 degrees.
6. The porcelain insulator cleaning device according to claim 1, characterized in that: spraying mechanism includes spray pump (71), spray pipe (72) and second shower nozzle, spray pipe (72) are provided with two, two spray pipe (72) are through the inside parallel arrangement of support in main part (1), the lower extreme of spray pipe (72) passes through the discharge end of material pipe and spray pump (71) and is connected, the inside intercommunication of second shower nozzle and spray pipe (72), the lower extreme of spraying mechanism is provided with workbin (73), the inlet pipe of spray pump (71) and the inside intercommunication of workbin (73).
7. The porcelain insulator cleaning device according to claim 1, characterized in that: cleaning device still includes from slewing mechanism, from slewing mechanism comprises steering panel (81) and steering gear (82), steering panel (81) pass through the support setting at the inboard lower extreme of main part (1), one side of steering panel (81) is provided with the rack, the lower extreme at connecting rod (34) is installed in steering gear (82), steering gear (82) with rack toothing.
8. The porcelain insulator cleaning device according to claim 7, wherein: the two ends of the steering plate (81) are respectively positioned below the feed inlet (11) and the discharge outlet (12), and the steering plate (81) and the steering gear (82) are positioned on the same horizontal plane.
9. The porcelain insulator cleaning device according to claim 1, characterized in that: cleaning device still includes control box (9), control box (9) set up the outside upper end in main part (1), the output of control box (9) respectively with drive mechanism (2), wiper mechanism, stoving mechanism and spraying mechanism's input electric connection.
10. A porcelain insulator cleaning method is characterized by comprising the following steps:
step 1, mounting the porcelain insulator, namely placing the porcelain insulator in cleaning equipment and effectively fixing the porcelain insulator through a clamping mechanism;
step 2, performing preliminary cleaning, namely driving the porcelain insulator to move in the main body through the clamping mechanism by the transmission mechanism, so that the surface of the porcelain insulator and a brush of the cleaning mechanism perform relative motion, and performing preliminary cleaning on dust on the surface of the porcelain insulator by the brush;
step 3, deep cleaning, wherein in the moving process of the porcelain insulator, water in a water storage tank is pumped to a first spray head through a water pump, and is sprayed to the surface of the porcelain insulator through the first spray head, so that the deep cleaning of dust on the surface of the porcelain insulator is realized, wherein the temperature of the water in the water storage tank is kept between 50 and 70 ℃;
step 4, drying, namely blowing warm air to the surface of the porcelain insulator through a blower, a warm air box and an air nozzle to rapidly dry the surface of the porcelain insulator;
and 5, spraying a coating, namely spraying the coating on the surface of the porcelain insulator through a spraying pump and a second spray head, wherein the coating is a self-cleaning coating.
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| CN202111577390.5A CN114260221A (en) | 2021-12-22 | 2021-12-22 | Porcelain insulator cleaning equipment and cleaning method thereof |
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| CN202111577390.5A CN114260221A (en) | 2021-12-22 | 2021-12-22 | Porcelain insulator cleaning equipment and cleaning method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115356604A (en) * | 2022-10-19 | 2022-11-18 | 广东电网有限责任公司佛山供电局 | Insulating rod defect detecting device for electric power operation |
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| CN115356604B (en) * | 2022-10-19 | 2023-01-20 | 广东电网有限责任公司佛山供电局 | Insulating rod defect detecting device for electric power operation |
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Application publication date: 20220401 |