CN112156985A - Stepless adjustable rapeseed sorting device - Google Patents

Stepless adjustable rapeseed sorting device Download PDF

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Publication number
CN112156985A
CN112156985A CN202011019662.5A CN202011019662A CN112156985A CN 112156985 A CN112156985 A CN 112156985A CN 202011019662 A CN202011019662 A CN 202011019662A CN 112156985 A CN112156985 A CN 112156985A
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CN
China
Prior art keywords
fixed
screen
rapeseed
shell
stepless adjustable
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
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CN202011019662.5A
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Chinese (zh)
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CN112156985B (en
Inventor
林蜀云
刘伟
齐兴源
张宁洁
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GUIZHOU INSTITUTE OF MOUNTAIN AGRICULTURAL MACHINERY
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GUIZHOU INSTITUTE OF MOUNTAIN AGRICULTURAL MACHINERY
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Priority to CN202011019662.5A priority Critical patent/CN112156985B/en
Publication of CN112156985A publication Critical patent/CN112156985A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/4609Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00Separating solids from solids by subjecting their mixture to gas currents
    • B07B4/02Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall

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  • Combined Means For Separation Of Solids (AREA)

Abstract

The invention discloses a stepless adjustable rapeseed sorting device, and belongs to agricultural machinery. It comprises a frame, a transmission part, a screening part, a vibration part and a feeding part, the machine comprises a discharging part and a winnowing part, wherein the machine frame is composed of a machine shell (3) fixed on a base (7), a transmission part is composed of a main shaft (19) which is arranged in the machine shell (3) through a shaft sleeve (20) and is provided with a material blocking plate (22), and a main motor (10) which drives the main shaft to rotate through a belt transmission device, the screening part is composed of a screen cylinder (17) of which the end surface is provided with a surface flange (29) and the inner surface is provided with screen slots (28), a vibration part is composed of two eccentric blocks (15) supported on the shaft sleeve (20) and a vibration motor (16) driving the two eccentric blocks to rotate, the feeding part is composed of a feeding pipe (24) of which the upper end is communicated with a hopper (1) and the lower end extends into the screen cylinder (17), the discharging part is composed of a plurality of discharging grooves (4) and a tail material groove (5), and the winnowing part.

Description

Stepless adjustable rapeseed sorting device
Technical Field
The invention relates to a round seed sorting device, in particular to a stepless adjustable sorting device for rapeseeds; belongs to agricultural machinery.
Background
Rapeseed is a raw material for pressing rapeseed oil, and solid impurities such as broken soil, broken leaves and broken rods are mixed in the rapeseed harvesting process, so that the rapeseed is generally rinsed and dried before oil pressing. Because the grains of the rapeseeds are different in size, uneven heating is easily caused in the drying process. Rapeseeds with large particles are heated less, the temperature is lower, and the drying is slower; rapeseeds with small particles are heated more and are heated at higher temperature, so that grease is easy to overflow to form adhesion. In order to ensure the drying quality, the rapeseeds are preferably cleaned and graded by adopting a multi-stage vibration screening device before rinsing.
For this reason, CN209791978U discloses a vibrating screening device for rapeseed, which comprises a fine screen, a middle screen, a coarse screen, and cams located on the back of the screens. The device can realize multi-stage vibration screening of rapeseeds, and has a simpler structure; but has the following disadvantages:
1) the motion path of the rapeseeds is zigzag, so that the sorting time is long and the efficiency is low.
2) The movement of rapeseeds is long, so that the whole machine is not compact enough and has large volume.
3) The mesh size of each grade of screen mesh is fixed, and the rapeseeds with three grain sizes can only be screened, but the rapeseeds with various grain sizes can not be selected steplessly according to the requirement.
4) Because the meshes of the screen are easy to block, the screen needs to be cleaned and dredged frequently.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a rapeseed stepless adjustable sorting device which integrates winnowing, impurity removal and stepless regulation of a screening range.
In order to achieve the purpose, the invention adopts the following technical scheme: the device comprises a frame, a transmission part, a screening part, a vibration part, a feeding part, a discharging part and a wind selection part; the machine frame is composed of a cylindrical machine shell fixed on a base; the transmission part consists of a shaft sleeve fixed in the shell, a main shaft supported in the shaft sleeve, a material blocking disc which is fixed on the main shaft and takes the shape of a bamboo hat, and a main motor which is fixed on the base and drives the main shaft to rotate through a belt transmission device; the screening part consists of a circular truncated cone-shaped screen cylinder and a flange plate, wherein the circular truncated cone-shaped screen cylinder is positioned in the shell, the flange plate is fixed on the small end surface of the screen cylinder, the flange plate is fixedly connected with the material blocking plate, and a plurality of wedge-shaped strip-shaped screen gaps are distributed on the inner surface of the screen cylinder; the vibration part consists of a bearing seat fixed on the shaft sleeve, two eccentric blocks supported on the bearing seat and a vibration motor fixed in the shell and fixedly connected with one of the eccentric blocks through a coupling; the feeding part is composed of a hopper fixed on the shell, and a feeding pipe with the upper end communicated with the hopper and the lower end extending into the screen drum; the discharging part consists of a plurality of discharging grooves arranged along the length direction of the screen slot and a tailing groove positioned below the large end surface of the screen cylinder; the winnowing part consists of a fan fixed on the side surface of the hopper and a slag discharge pipe which is positioned on the opposite side of the fan and fixed on the hopper.
The technical scheme can also comprise a material distribution device, wherein the material distribution device is composed of a trumpet-shaped material distribution cover fixedly connected with the lower port of the feeding pipe and a conical material homogenizing cap fixed on the surface of the material blocking plate; the material homogenizing cap extends into the material distribution cover and is spaced from the inner surface of the material distribution cover by a certain distance.
The cross section of the screen slot in the width direction is in a trumpet-shaped structure from inside to outside.
The shell is fixedly connected with the base through a first damping spring.
The shell is fixedly connected with the shaft sleeve through a second damping spring.
The two groups of vibration parts are symmetrically distributed by taking the central line of the shaft sleeve as the center.
Compared with the prior art, the invention has the following advantages due to the adoption of the technical scheme:
1) the vibration screening device and the winnowing device are organically combined, so that winnowing, impurity removal and screening can be completed through one-time operation, the operation is simplified, and the efficiency is improved.
2) The winnowing device is arranged on a channel below the hopper, so that the rapeseeds can be subjected to primary selection treatment before entering the screen drum, and blockage caused by mixing broken leaves, broken rods and empty and shriveled grains into the screen drum is avoided.
3) Because the horizontally arranged squirrel-cage type screen drum with the taper replaces a multi-stage plane screen with the stacked arrangement, and the screen slots with the widths in the wedge-shaped strip structures replace traditional meshes with fixed sizes, the movement path of rapeseeds can be shortened, the screening time can be shortened, the efficiency can be improved, stepless adjustment of the screening size can be realized (the sorting interval can be set according to different grading requirements), and the screening precision can be improved; meanwhile, the volume of the equipment can be reduced, and the structure is more compact.
4) Because the width direction of the back of the screen slot (namely the cross section shape of the screen slot) adopts a trumpet-shaped or splayed structure, the screen slot is not easy to be blocked.
5) Set up the distributing device in a sieve section of thick bamboo not only can with the material dispersion, avoid piling up the jam, but also can further improve screening effect, improve screening efficiency.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a sectional view A-A of FIG. 2;
FIG. 4 is a schematic perspective view of a portion of the transmission part and a portion of the vibration part of the present invention;
FIG. 5 is a schematic view of the left side view of FIG. 4 rotated 90 in a counterclockwise direction;
FIG. 6 is a cross-sectional view B-B of FIG. 5;
FIG. 7 is a schematic top view of a portion of the transmission portion and a portion of the vibration portion of the present invention;
FIG. 8 is a schematic structural view of a screen cylinder of the present invention;
FIG. 9 is a cross-sectional view C-C of FIG. 8;
FIG. 10 is an enlarged view of the screen slot of the screen cylinder of the present invention;
FIG. 11 is a cross-sectional view D-D of FIG. 10;
FIG. 12 is a schematic view of the structure of the feed section of the present invention.
In the figure: hopper 1, fan 2, casing 3, blown down tank 4, tail silo 5, first damping spring 6, base 7, belt 8, belt pulley 9, main motor 10, big belt pulley 11, supporting ring 12, scum pipe 13, backup pad 14, eccentric block 15, vibrating motor 16, sieve section of thick bamboo 17, second damping spring 18, main shaft 19, axle sleeve 20, connecting plate 21, striker plate 22, homocline cap 23, conveying pipe 24, bearing frame 25, shaft coupling 26, brim of a hat 27, sieve seam 28, ring flange 29.
Detailed Description
The invention is further described with reference to the following figures and specific examples.
As shown in FIGS. 1-12: the frame consists of a drum-shaped casing 3 fixed to a base 7, the inner wall of which is welded four support plates 14 and a support ring 12.
The transmission part comprises a shaft sleeve 20, four connecting plates 21 welded on the surface of the shaft sleeve, a main shaft 19 supported in the shaft sleeve 20 through a bearing (not shown), a material blocking disc 22 which is fixed at the right end of the main shaft and has a bamboo hat-shaped structure and a brim 27, and a main motor 10 which is fixed on the base 7 and drives the main shaft 19 to rotate through a belt transmission device, wherein the belt transmission device comprises a small belt pulley 9 fixed on the main motor 10, a large belt pulley 11 fixed at the left end of the main shaft 19, and a belt 8 connecting the large belt pulley and the small belt pulley 9. The right end of the sleeve 20 is supported on the support ring 12, and the left end of the sleeve is fixedly connected with the corresponding support plate 14 through four connecting plates 21.
The screening part is composed of a screen drum 17 which is positioned in the shell 3 and is in a circular truncated cone shape and a flange 29 which is fixed on the small end surface of the screen drum, and the inner surface of the screen drum 17 is provided with a plurality of screen gaps 28 which are in a wedge-shaped strip structure and are distributed along the bus direction; the left end of the screen cylinder 17 is fixedly connected with the brim 27 of the material blocking disk 22 through a flange 29, and the right end of the screen cylinder 17 is in a cantilever state.
The oscillating portion is formed by a bearing housing 25 welded to the sleeve 20, two eccentric masses 15 supported on the bearing housing by a rotating shaft (not shown), and an oscillating motor 16 fixed in the casing 3 and fixedly connected to one of the eccentric masses 15 by a coupling 26.
The feeding part is composed of a hopper 1 fixed on the top of the machine shell 3, a material control gate plate (not shown in the figure) arranged below the hopper, and a feeding pipe 24 with the upper end communicated with the hopper and the lower end extending into the screen drum 17.
The discharge part is composed of a plurality of discharge chutes 4 (only two are shown in the figure) which are arranged below the screen drum 17 and arranged along the length direction of the screen slot 28, and a tail chute 5 which is positioned below the large end surface of the screen drum 17.
The air separation part is composed of a fan 2 which is positioned below the material control gate plate and fixed on the side surface of the hopper 1 and a slag discharge pipe 13 which is positioned on the opposite side of the fan and fixed on the hopper 1.
In order to ensure smooth feeding and avoid material accumulation, a material distribution device is also arranged in the screen drum 17. The material distributing device is composed of a trumpet-shaped or splayed material distributing cover (not marked in the figure) welded at the lower end opening of the feeding pipe 24 and a conical material homogenizing cap 23 fixed on the surface of the material blocking plate 22 through screws, wherein the material homogenizing cap extends into the material distributing cover and is spaced from the inner surface of the material distributing cover by a certain distance.
In order to prevent the screen slot 28 from being clogged, the cross-sectional shape of the back surface of the screen slot 28 in the width direction is formed in a trumpet-like or "figure-eight" shape.
In order to reduce the vibration of the whole machine, the machine shell 3 and the base 7 are fixedly connected through a first damping spring 6 respectively; in order to reduce the vibration of the housing 3, each support plate 14 is fixedly connected to the corresponding connecting plate 21 by a second damping spring 18.
In order to maintain balance, the vibrating portion has two sets of structures symmetrically distributed about the center line of the sleeve 20.
The working principle is as follows: under the action of vibration, when the materials in the hopper 1 continuously fall to the position of the air separation part, light impurities such as crushed leaves, crushed rods, empty and shriveled grains and the like mixed in the materials can be discharged through the slag discharge pipe 13; the remaining material enters the distribution device through the feeding pipe 24. Under the blocking and dispersing action of the material homogenizing cap 23, the material is uniformly scattered in the screen drum 17 along the gap between the material homogenizing cap 23 and the material distributing cover. The main motor 10 drives the screen drum 17 to rotate through the belt transmission device, the main shaft 19 and the material blocking disc 22 in sequence. Under the combined action of vibration, rolling and gravity, the materials in the screen drum 17 firstly fall from the screen slit area with narrow width and enter the small-particle-diameter collecting discharge chute 4, the materials with large particle diameter slide down to the screen slit area with large width along the taper of the screen drum 17 and fall into the large-particle-diameter collecting discharge chute 4, and the residues with larger size continue to slide down and fall into the tail chute 5 from the large port of the screen drum 17.

Claims (6)

1. A stepless adjustable rapeseed sorting device comprises a rack, a transmission part, a screening part, a vibration part, a feeding part, a discharging part and a wind selection part; the method is characterized in that:
the frame is composed of a barrel-shaped casing (3) fixed on a base (7);
the transmission part consists of a shaft sleeve (20) fixed in the shell (3), a main shaft (19) supported in the shaft sleeve, a bamboo hat-shaped material blocking disc (22) fixed on the main shaft, and a main motor (10) which is fixed on the base (7) and drives the main shaft (19) to rotate through a belt transmission device;
the screening part consists of a circular truncated cone-shaped screen drum (17) positioned in the shell (3) and a flange plate (29) fixed on the small end surface of the screen drum, a plurality of wedge-shaped strip-shaped screen slits (28) are distributed on the inner surface of the screen drum (17), and the flange plate (29) is fixedly connected with the material blocking plate (22);
the vibration part consists of a bearing seat (25) fixed on the shaft sleeve (20), two eccentric blocks (15) supported on the bearing seat, and a vibration motor (16) which is fixed in the shell (3) and fixedly connected with one of the eccentric blocks (15) through a coupling (26);
the feeding part is composed of a hopper (1) fixed on the shell (3), and a feeding pipe (24) with the upper end communicated with the hopper and the lower end extending into the screen cylinder (17);
the discharging part consists of a plurality of discharging grooves (4) arranged along the length direction of the screen slot (28) and a tail material groove (5) positioned below the large end surface of the screen cylinder (17);
the winnowing part is composed of a fan (2) fixed on the side surface of the hopper (1) and a slag discharge pipe (13) positioned on the opposite side of the fan and fixed on the hopper (1).
2. The stepless adjustable rapeseed sorting apparatus of claim 1, characterized in that: the device also comprises a material distribution device, wherein the material distribution device consists of a trumpet-shaped material distribution cover fixedly connected with the lower port of the feeding pipe (24) and a conical material equalizing cap (23) fixed on the surface of the material blocking plate (22); the material homogenizing cap extends into the material distribution cover and is spaced from the inner surface of the material distribution cover by a certain distance.
3. The stepless adjustable rapeseed sorting apparatus of claim 1, characterized in that: the cross section of the screen slot (28) in the width direction is in a trumpet-shaped structure from inside to outside.
4. The stepless adjustable rapeseed sorting apparatus of claim 1, characterized in that: the shell (3) is fixedly connected with the base (7) through a first damping spring (6).
5. The stepless adjustable rapeseed sorting apparatus of claim 1, characterized in that: the shell (3) is fixedly connected with the shaft sleeve (20) through a second damping spring (18).
6. The stepless adjustable rapeseed sorting device according to any one of claims 1-5, characterized in that: the two groups of vibration parts are symmetrically distributed by taking the central line of the shaft sleeve (20) as the center.
CN202011019662.5A 2020-09-24 2020-09-24 Stepless adjustable sorting device for rapeseeds Active CN112156985B (en)

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Application Number Priority Date Filing Date Title
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CN112156985B CN112156985B (en) 2023-08-01

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114985268A (en) * 2022-08-01 2022-09-02 江苏华绿生物科技股份有限公司 Domestic fungus classified screening machine

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US5181616A (en) * 1991-03-08 1993-01-26 Star Partners Grain processor
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CN209222623U (en) * 2018-11-08 2019-08-09 江苏苏垦种业有限公司 A kind of grain cleaner
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Publication number Priority date Publication date Assignee Title
CN114985268A (en) * 2022-08-01 2022-09-02 江苏华绿生物科技股份有限公司 Domestic fungus classified screening machine
CN114985268B (en) * 2022-08-01 2022-10-18 江苏华绿生物科技股份有限公司 Domestic fungus classified screening machine

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