CN112156781A - Monoatomic VOC oxidation catalyst prepared by combustion method and preparation method and application thereof - Google Patents

Monoatomic VOC oxidation catalyst prepared by combustion method and preparation method and application thereof Download PDF

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CN112156781A
CN112156781A CN202011055350.XA CN202011055350A CN112156781A CN 112156781 A CN112156781 A CN 112156781A CN 202011055350 A CN202011055350 A CN 202011055350A CN 112156781 A CN112156781 A CN 112156781A
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voc
manganese oxide
catalyst
noble metal
oxide carrier
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吉可明
刘平
张侃
荀家瑶
田艳青
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Shanxi Institute of Coal Chemistry of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8678Removing components of undefined structure
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    • B01J35/391Physical properties of the active metal ingredient
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/349Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of flames, plasmas or lasers

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Abstract

The invention relates to the field of catalysts for VOC catalytic oxidation reaction, in particular to a monoatomic VOC oxidation catalyst prepared by a combustion method, which comprises the following components in percentage by weight: 0.01-1.5 wt% of noble metal, and the balance of manganese oxide carrier, wherein the valence of manganese in the manganese oxide carrier is between +2 and + 4. The invention also relates to a preparation method and application of the monatomic VOC oxidation catalyst. The invention has the beneficial effects that: manganese oxide with VOC catalytic oxidation activity is used as an active carrier, so that a precious metal active center can be supplemented, and the reaction activity of the catalyst is improved through a synergistic effect.

Description

Monoatomic VOC oxidation catalyst prepared by combustion method and preparation method and application thereof
Technical Field
The present invention relates to the field of catalysts for catalytic oxidation reactions of VOCs.
Background
Volatile Organic Compounds (VOC) are important air pollutants. At present, the VOC pollution treatment methods mainly comprise a condensation recovery method, an absorption method, an adsorption method, a biological purification method and a catalytic oxidation method. Wherein the condensation recovery method and the biological purification method are respectively suitable for the treatment of high-concentration VOC and low-concentration VOC; the absorption method and the adsorption method are suitable for treating the VOC with medium and high concentration, have large treatment capacity and good effect, but have the problem of saturated absorption and adsorption. Compared with the method, the catalytic oxidation method is suitable for the treatment of the VOC with medium and low concentration, has wide application scenes, high VOC conversion efficiency, large gas treatment capacity, complete treatment without adsorption saturation, lower process energy consumption, no secondary pollution, easy control of operation conditions in practical application and simple process flow, and has become a hotspot of air pollution treatment technical research.
The key to the catalytic oxidation reaction of VOCs is the selection of the active sites of the catalyst and the design of the catalyst structure. As a widely applied catalytic material, the noble metal has an unfilled d-electron orbit, the surface is easy to adsorb reactants, the adsorption strength is moderate, an active intermediate product is favorably formed, the activity and the stability of the catalyst are good, and the noble metal is the most common catalytic material in the VOC catalytic oxidation reaction. However, the precious metals are scarce and expensive, and the amount of the precious metals seriously affects the raw material cost of the catalyst. How to improve the utilization rate of noble metal atoms under the condition of lower loading capacity so as to improve the catalytic efficiency becomes a key problem which needs to be solved urgently for the application of noble metal catalysts.
Previous researches show that the electronic environment, the crystal structure, the interface property and the dispersion condition of an active center can be adjusted to a certain degree through the synthesis of noble metal alloy, the doping of non-noble metal auxiliary agents and the modulation of carrier types and carrier microstructures, and the catalytic efficiency of platinum is improved. However, the characterization results confirm that, in these studies, the obtained noble metal species still exist in the form of nanoclusters in the catalyst, a large number of atoms in the cluster phase do not directly participate in the catalytic reaction, and the utilization rate of noble metal atoms also has the potential of further improvement.
In 2011, the single atom catalysis concept was first proposed by the team of academists, the institute of chemistry and physics, the institute of academy of sciences, China. The method is to load metal atoms with catalytic activity on a catalyst carrier in a monodispersed manner. From the coordination information, no conventional metal-metal bond occurs in the catalyst. The single-molecule catalyst has 100% atom utilization rate and has obvious price advantage when loading noble metal materials. The invention adopts manganese oxide with a porous structure, a variable valence state and certain VOC oxidation activity as a carrier, introduces the preparation mode of a single-atom catalyst into the preparation of a noble metal/manganese oxide catalyst, and designs and synthesizes the single-atom noble metal-based manganese oxide catalyst so as to achieve the aim of high-efficiency catalytic conversion of VOC.
The invention content is as follows:
the invention aims to provide a monoatomic VOC oxidation catalyst prepared by a combustion method and a preparation method and application thereof.
In order to achieve the above object, the present invention prepares a supported noble metal catalyst by an immersion combustion method.
The invention adopts the following scheme: a monoatomic VOC oxidation catalyst prepared by a combustion method comprises the following components in percentage by weight: 0.01-1.5 wt% of noble metal, and the balance of manganese oxide carrier, wherein the valence of manganese in the manganese oxide carrier is between +2 and + 4.
The noble metal is at least 2 of platinum, ruthenium, palladium and gold;
the specific surface area of the manganese oxide carrier is 50-200 m2Per g, pore volume of 0.1-0.5 cm3/g;
A preparation method of a monoatomic VOC oxidation catalyst prepared by a combustion method comprises the steps of dipping a manganese oxide carrier in a solution of 0.5-1.3 g/ml of soluble salt of precious metal and organic fuel for 6-24 hours under the condition of stirring, placing the mixture in a muffle furnace after dipping, heating at 300-400 ℃, roasting at 350-450 ℃ for 1-3 hours after spontaneous combustion, cooling, and granulating to obtain a finished product catalyst.
The soluble salt of the noble metal is nitrate of the noble metal.
The organic fuel comprises at least one of glycol, urea and glycine.
The adding amount of the organic fuel is 10-75 wt% of the mass of the catalyst.
Application of monoatomic VOC oxidation catalyst prepared by combustion method for catalytic conversion of VOC in air at the reaction temperature of 200-450 ℃ and the concentration of VOC in air suitable for environment of 1000-6000 mg/m3
The invention has the beneficial effects that: (1) manganese oxide with VOC catalytic oxidation activity is used as an active carrier, so that a precious metal active center can be supplemented, and the reaction activity of the catalyst is improved through a synergistic effect. (2) Through modulation of a preparation mode, catalyst composition content and relevant key conditions, the distribution of the noble metal active centers of the catalyst is adjusted, the coordination number of noble metal atoms is reduced, and the noble metal active centers with monoatomic distribution are obtained. (3) The characteristics of various valence states of manganese species, rich pore structure and more defect sites are utilized to realize uniform and stable position falling of the noble metal single atom, so that better catalytic activity and stability are obtained. (4) The catalyst is prepared by adopting a combustion method, the migration of noble metal particles is promoted in the high-temperature combustion process, the preparation process is rapid, the noble metal atoms of the finished catalyst are uniformly dispersed, and the catalytic activity is good.
Detailed Description
The preparation process disclosed in this patent is further described below by way of specific examples, but the present invention is not limited by the following examples.
Example 1
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst was charged in a fixed bedIn the reactor, the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be adjusted to 6000mg/m within 24h3Reduced to 0mg/m3The conversion was 100%.
Example 2
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 150m2Per g, pore volume 0.4cm3Manganese is +2 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of glycine, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be controlled from 5000mg/m within 24 hours3Reduced to 0mg/m3The conversion was 100%.
Example 3
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 200m2Per g, pore volume 0.5cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 2.0g/ml, preparing a ruthenium nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the ruthenium nitrate solution, adding 24ml of deionized water, 4ml of ethylene glycol and 4ml of urea, and totaling 34 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be controlled from 4000mg/m within 24h3Reduced to 0mg/m3The conversion was 100%.
Example 4
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2/gPore volume of 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 2.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 1ml of ethylene glycol and 1ml of urea, and totaling 28 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 12h under the stirring condition, placing the mixture in a muffle furnace after soaking, heating to 350 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 5000h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be adjusted to 6000mg/m within 24h3Reduced to 0mg/m3The conversion rate is 100 percent
Example 5
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 12000m2Per g, pore volume 0.3cm3Manganese is +2 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction airspeed is 6000h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be controlled from 4500mg/m within 24 hours3Reduced to 0mg/m3The conversion was 100%.
Example 6
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of glycine, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6 hours under the stirring condition, and finishing the soakingAnd then placing the mixture in a muffle furnace, heating to 300 ℃, roasting at 350 ℃ for 2 hours after spontaneous combustion, and then cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 5000h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be controlled from 5500mg/m within 24 hours3Reduced to 0mg/m3The conversion was 100%.
Example 7
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 200m2Per g, pore volume 0.2cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 3ml of ethylene glycol and 2ml of urea, and totaling 31 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be adjusted to 6000mg/m within 24h3Reduced to 0mg/m3The conversion was 100%.
Example 8
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. Placing 5g of the obtained catalyst in a glass cover with the volume of 10L, reacting at 30 ℃ for 24h to make the VOC concentration in the air from 6000mg/m3Reduced to 0mg/m3The conversion was 100%.
Example 9
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. Placing 5g of the obtained catalyst in a glass cover with the volume of 10L, reacting at 40 ℃ for 24h to make the VOC concentration in the air from 3000mg/m3Reduced to 0mg/m3The conversion was 100%.
Example 10
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. Placing 5g of the obtained catalyst in a glass cover with the volume of 10L, reacting at 50 ℃ for 24h to adjust the VOC concentration in the air to 5000mg/m3Reduced to 0mg/m3The conversion was 100%.
Comparative example 1
Taking 10g of alumina carrier, preparing chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 3ml of ethylene glycol and 2ml of urea, and totaling 31 ml. Adding 10g of alumina carrier into the solution, soaking for 6h under stirring, and mixing after soakingAnd placing the mixture in a muffle furnace, heating to 300 ℃, roasting for 2 hours at 350 ℃ after spontaneous combustion, cooling, and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be controlled from 5000mg/m within 24 hours3Reduce to 4000mg/m3The conversion was 20%.
Comparative example 2
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 800m2Per g, pore volume 0.9cm3Mg, Mn + 7. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 3ml of ethylene glycol and 2ml of urea, and totaling 31 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be controlled from 5000mg/m within 24 hours3Reduce to 4000mg/m3The conversion was 20%.
Comparative example 3
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 800m2Per g, pore volume 0.9cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 6.0g/ml, preparing a gold nitrate solution with gold concentration of 5.0g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 3ml of ethylene glycol and 2ml of urea, and totaling 31 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the VOC concentration in the air can be controlled from 4000mg/m within 24h3Reduced to 3000mg/m3The conversion was 25%.

Claims (9)

1. A monoatomic VOC oxidation catalyst prepared by a combustion method is characterized in that: the catalyst comprises the following components in percentage by weight: 0.01-1.5 wt% of noble metal, and the balance of manganese oxide carrier, wherein the valence of manganese in the manganese oxide carrier is between +2 and + 4.
2. A combustion-prepared monatomic VOC oxidation catalyst according to claim 1, wherein: the noble metal is at least 2 of platinum, ruthenium, palladium and gold.
3. A combustion-prepared monatomic VOC oxidation catalyst according to claim 1, wherein: the specific surface area of the manganese oxide carrier is 50-200 m2Per g, pore volume of 0.1-0.5 cm3/g。
4. A method for preparing a monatomic VOC oxidation catalyst prepared by the combustion method of claim 1, wherein: soaking a manganese oxide carrier in a solution of 0.5-1.3 g/ml of soluble salt of noble metal and organic fuel for 6-24 hours under a stirring condition, placing the mixture in a muffle furnace after soaking, heating at 300-400 ℃, roasting at 350-450 ℃ for 1-3 hours after spontaneous combustion, and then cooling and granulating to obtain the finished catalyst.
5. The method of claim 4, wherein the method comprises the steps of: the soluble salt of the noble metal is nitrate of the noble metal.
6. The method of claim 4, wherein the method comprises the steps of: the organic fuel comprises at least one of glycol, urea and glycine.
7. The method of claim 4, wherein the method comprises the steps of: the adding amount of the organic fuel is 10-75 wt% of the mass of the catalyst.
8. The method of claim 4, wherein the method comprises the steps of: the noble metal is at least 2 of platinum, ruthenium, palladium and gold.
9. Use of a combustion-prepared monatomic VOC oxidation catalyst of claim 1, wherein: the catalyst is used for catalytic conversion of VOC in air, the reaction temperature is 200-450 ℃, and the concentration of VOC in air suitable for environment is 1000-6000 mg/m3
CN202011055350.XA 2020-09-29 2020-09-29 Monoatomic VOC oxidation catalyst prepared by combustion method and preparation method and application thereof Withdrawn CN112156781A (en)

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CN110694690A (en) * 2019-11-01 2020-01-17 苏州大学 Method for preparing metal monatomic catalyst

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Application publication date: 20210101