CN112156780A - Monoatomic formaldehyde oxidation catalyst prepared by combustion method and preparation method and application thereof - Google Patents

Monoatomic formaldehyde oxidation catalyst prepared by combustion method and preparation method and application thereof Download PDF

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CN112156780A
CN112156780A CN202011051550.8A CN202011051550A CN112156780A CN 112156780 A CN112156780 A CN 112156780A CN 202011051550 A CN202011051550 A CN 202011051550A CN 112156780 A CN112156780 A CN 112156780A
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noble metal
formaldehyde
manganese oxide
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刘平
吉可明
荀家瑶
张侃
田艳青
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Shanxi Institute of Coal Chemistry of CAS
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/349Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of flames, plasmas or lasers

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Abstract

The invention belongs to a catalyst for formaldehyde catalytic oxidation reaction and a preparation method and application thereof, and particularly relates to a manganese oxide loaded noble metal monatomic formaldehyde oxidation catalyst and a preparation method and application thereof. The invention takes manganese oxide with formaldehyde catalytic oxidation activity as an active carrier, can supplement precious metal active centers, and improves the catalyst reaction activity through synergistic effect. Through modulation of a preparation mode, catalyst composition content and relevant key conditions, the distribution of the noble metal active centers of the catalyst is adjusted, the coordination number of noble metal atoms is reduced, and the noble metal active centers with monoatomic distribution are obtained. The characteristics of various valence states of manganese species, rich pore structure and more defect sites are utilized to realize uniform and stable position falling of the noble metal single atom, so that better catalytic activity and stability are obtained.

Description

Monoatomic formaldehyde oxidation catalyst prepared by combustion method and preparation method and application thereof
Technical Field
The invention belongs to a catalyst for formaldehyde catalytic oxidation reaction and a preparation method and application thereof, and particularly relates to a noble metal monoatomic formaldehyde oxidation catalyst prepared by a combustion method and a preparation method and application thereof.
Background
Formaldehyde has definite carcinogenic and teratogenic effects and is an important indoor pollutant. At present, the formaldehyde pollution is mainly treated by ventilation, biological purification, physical adsorption, plasma, photocatalytic oxidation, catalytic oxidation and the like. The application scenes of the ventilation method and the biological purification method are limited, and the purification effect is unstable; the physical adsorption method has the problems of saturated regeneration of the adsorption material and difficult long-term continuous work; the plasma method and the photocatalytic oxidation method have good treatment effect, but the treated product may have secondary pollution. Compared with the method, the catalytic oxidation method has the advantages of high formaldehyde conversion efficiency, large gas treatment capacity, complete treatment, no adsorption saturation, low process energy consumption, no secondary pollution, easy control of operation conditions in practical application and simple process flow, and becomes a hotspot of indoor air pollution treatment technology research.
The key of the formaldehyde catalytic oxidation reaction lies in the selection of the active center of the catalyst and the design of the catalyst structure. As a widely applied catalytic material, the noble metal has unfilled d-electron orbitals, the surface is easy to adsorb reactants, the adsorption strength is moderate, an active intermediate product is favorably formed, the activity and the stability of the catalyst are good, and the catalyst is the most common catalytic material in the catalytic oxidation reaction of formaldehyde. However, the precious metals are scarce and expensive, and the amount of the precious metals seriously affects the raw material cost of the catalyst. How to improve the utilization rate of noble metal atoms under the condition of lower loading capacity so as to improve the catalytic efficiency becomes a key problem which needs to be solved urgently for the application of noble metal catalysts.
Previous researches show that the electronic environment, the crystal structure, the interface property and the dispersion condition of an active center can be adjusted to a certain degree through the synthesis of noble metal alloy, the doping of non-noble metal auxiliary agents and the modulation of carrier types and carrier microstructures, and the catalytic efficiency of platinum is improved. However, the characterization results confirm that, in these studies, the obtained noble metal species still exist in the form of nanoclusters in the catalyst, a large number of atoms in the cluster phase do not directly participate in the catalytic reaction, and the utilization rate of noble metal atoms also has the potential of further improvement.
In 2011, the single atom catalysis concept was first proposed by the team of academists, the institute of chemistry and physics, the institute of academy of sciences, China. The method is to load metal atoms with catalytic activity on a catalyst carrier in a monodispersed manner. From the coordination information, no conventional metal-metal bond occurs in the catalyst. The single-molecule catalyst has 100% atom utilization rate and has obvious price advantage when loading noble metal materials. The invention adopts manganese oxide with a porous structure, a variable valence state and certain formaldehyde oxidation activity as a carrier, introduces the preparation mode of a single-atom catalyst into the preparation of the noble metal/manganese oxide catalyst, and designs and synthesizes the single-atom noble metal-based manganese oxide catalyst so as to achieve the aim of high-efficiency catalytic conversion of formaldehyde.
The invention content is as follows:
the invention aims to provide a catalyst for formaldehyde catalytic oxidation reaction and a preparation method and application thereof, and particularly relates to a manganese oxide-loaded noble metal monatomic formaldehyde oxidation catalyst and a preparation method and application thereof.
The technical scheme adopted by the invention is as follows: a monoatomic formaldehyde oxidation catalyst prepared by a combustion method comprises the following components in percentage by weight: 0.01-1.5 wt% of noble metal, and the balance of manganese oxide carrier, wherein the valence of manganese in the manganese oxide carrier is between +2 and + 4.
The noble metal is at least 2 of platinum, ruthenium, palladium and gold;
the specific surface area of the manganese oxide carrier is 50-200 m2Per g, pore volume of 0.1-0.5 cm3/g;
A preparation method of a monatomic formaldehyde oxidation catalyst prepared by a combustion method comprises the steps of dipping a manganese oxide carrier in a solution of 0.5-1.3 g/ml of soluble salt of noble metal and organic fuel for 6-24 hours, placing a mixture in a muffle furnace after dipping, heating at 300-400 ℃, roasting at 350-450 ℃ for 1-3 hours after spontaneous combustion, cooling, and granulating to obtain a finished product catalyst.
The soluble salt of the noble metal is nitrate of the noble metal;
the organic fuel is at least one of glycol, urea and glycine;
the adding amount of the organic fuel is 10-75 wt% of the mass of the catalyst.
The application of the monatomic formaldehyde oxidation catalyst prepared by the combustion method is used for catalytic conversion of formaldehyde in air under a static or forced ventilation state, the reaction temperature is-15-100 ℃, and the air formaldehyde concentration applicable to the environment is 0.01-1.0 mg/m3
The invention has the beneficial effects that: (1) manganese oxide with formaldehyde catalytic oxidation activity is used as an active carrier, so that a precious metal active center can be supplemented, and the catalyst reaction activity is improved through a synergistic effect. (2) Through modulation of a preparation mode, catalyst composition content and relevant key conditions, the distribution of the noble metal active centers of the catalyst is adjusted, the coordination number of noble metal atoms is reduced, and the noble metal active centers with monoatomic distribution are obtained. (3) The characteristics of various valence states of manganese species, rich pore structure and more defect sites are utilized to realize uniform and stable position falling of the noble metal single atom, so that better catalytic activity and stability are obtained. (4) The catalyst is prepared by adopting a combustion method, the migration of noble metal particles is promoted in the high-temperature combustion process, the preparation process is rapid, the noble metal atoms of the finished catalyst are uniformly dispersed, and the catalytic activity is good.
Detailed Description
The preparation process disclosed in this patent is further described below by way of specific examples, but the present invention is not limited by the following examples.
Example 1
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing chloroplatinic acid solution with platinum concentration of 1.0g/ml and preparing nitric acid with gold concentration of 0.5g/mlAnd (3) adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea into 1ml of platinum nitrate solution and 1ml of gold nitrate solution to obtain 30ml of gold solution in total. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the concentration of formaldehyde in the air can be controlled from 0.8mg/m within 24 hours3Reduced to 0mg/m3The conversion was 100%.
Example 2
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 150m2Per g, pore volume 0.4cm3Manganese is +2 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of glycine, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the formaldehyde concentration in the air can be controlled from 1.0mg/m within 24 hours3Reduced to 0mg/m3The conversion was 100%.
Example 3
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 200m2Per g, pore volume 0.5cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 2.0g/ml, preparing a ruthenium nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the ruthenium nitrate solution, adding 24ml of deionized water, 4ml of ethylene glycol and 4ml of urea, and totaling 34 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the manganese oxide-manganese-And (4) preparing a catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the concentration of formaldehyde in the air can be controlled from 0.9mg/m within 24 hours3Reduced to 0mg/m3The conversion was 100%.
Example 4
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 2.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 1ml of ethylene glycol and 1ml of urea, and totaling 28 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 12h under the stirring condition, placing the mixture in a muffle furnace after soaking, heating to 350 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 5000h-1The reaction temperature is 30 ℃, and the formaldehyde concentration in the air can be controlled from 1.0mg/m within 24 hours3Reduced to 0mg/m3The conversion was 100%.
Example 5
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 12000m2Per g, pore volume 0.3cm3Manganese is +2 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction airspeed is 6000h-1The reaction temperature is 30 ℃, and the formaldehyde concentration in the air can be controlled from 1.0mg/m within 24 hours3Reduced to 0mg/m3The conversion was 100%.
Example 6
Taking manganese oxide10g of carrier, and the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of glycine, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 5000h-1The reaction temperature is 30 ℃, and the concentration of formaldehyde in the air can be controlled from 0.5mg/m within 24 hours3Reduced to 0mg/m3The conversion was 100%.
Example 7
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 200m2Per g, pore volume 0.2cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 3ml of ethylene glycol and 2ml of urea, and totaling 31 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the formaldehyde concentration in the air can be controlled from 1.0mg/m within 24 hours3Reduced to 0.05mg/m3The conversion was 95%.
Example 8
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea, and totaling 30 ml. Into the solutionAdding 10g of manganese oxide carrier, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. Placing 5g of the obtained catalyst in a glass cover with the volume of 10L, reacting at 30 ℃ for 24h to control the formaldehyde concentration in the air from 1.0mg/m3Reduced to 0mg/m3The conversion was 100%.
Example 9
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. Placing 5g of the obtained catalyst in a glass cover with the volume of 10L, reacting at 40 ℃ for 24h to control the formaldehyde concentration in the air from 1.0mg/m3Reduced to 0mg/m3The conversion was 100%.
Example 10
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 100m2Per g, pore volume 0.1cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 2ml of ethylene glycol and 2ml of urea, and totaling 30 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. Placing 5g of the obtained catalyst in a glass cover with the volume of 10L, reacting at 50 ℃ for 24h to adjust the formaldehyde concentration in the air from 1.0mg/m3Reduced to 0mg/m3Conversion rate of100%。
Comparative example 1
Taking 10g of alumina carrier, preparing chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 3ml of ethylene glycol and 2ml of urea, and totaling 31 ml. Adding 10g of alumina carrier into the solution, dipping for 6h under the stirring condition, placing the mixture in a muffle furnace after dipping, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the formaldehyde concentration in the air can be controlled from 1.0mg/m within 24 hours3Reduced to 0.95mg/m3The conversion was 5%.
Comparative example 2
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 800m2Per g, pore volume 0.9cm3Mg, Mn + 7. Preparing a chloroplatinic acid solution with platinum concentration of 1.0g/ml, preparing a gold nitrate solution with gold concentration of 0.5g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 3ml of ethylene glycol and 2ml of urea, and totaling 31 ml. Adding 10g of manganese oxide carrier into the solution, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the formaldehyde concentration in the air can be controlled from 1.0mg/m within 24 hours3Reduced to 0.60mg/m3The conversion was 40%.
Comparative example 3
Taking 10g of manganese oxide carrier, wherein the specific surface area of the manganese oxide carrier is 800m2Per g, pore volume 0.9cm3Manganese is +4 in valence/g. Preparing a chloroplatinic acid solution with platinum concentration of 6.0g/ml, preparing a gold nitrate solution with gold concentration of 5.0g/ml, taking 1ml of the platinum nitrate solution and 1ml of the gold nitrate solution, adding 24ml of deionized water, 3ml of ethylene glycol and 2ml of urea, and totaling 31 ml. Into the solutionAdding 10g of manganese oxide carrier, soaking for 6h under the condition of stirring, placing the mixture in a muffle furnace after soaking, heating to 300 ℃, roasting for 2h at 350 ℃ after spontaneous combustion, cooling and granulating to obtain the finished catalyst. 5g of the obtained catalyst is filled into a fixed bed reactor, and the reaction space velocity is 3600h-1The reaction temperature is 30 ℃, and the formaldehyde concentration in the air can be controlled from 1.0mg/m within 24 hours3Reduced to 0.70mg/m3The conversion was 30%.

Claims (9)

1. A monoatomic formaldehyde oxidation catalyst prepared by a combustion method is characterized in that: the catalyst comprises the following components in percentage by weight: 0.01-1.5 wt% of noble metal, and the balance of manganese oxide carrier, wherein the valence of manganese in the manganese oxide carrier is between +2 and + 4.
2. The combustion-prepared monatomic formaldehyde oxidation catalyst of claim 1, wherein: the noble metal is at least 2 of platinum, ruthenium, palladium and gold.
3. The combustion-prepared monatomic formaldehyde oxidation catalyst of claim 1, wherein: the specific surface area of the manganese oxide carrier is 50-200 m2Per g, pore volume of 0.1-0.5 cm3/g。
4. A method for preparing a monatomic formaldehyde oxidation catalyst prepared by a combustion method according to claim 1, which is characterized in that: soaking a manganese oxide carrier in a solution of 0.5-1.3 g/ml of soluble salt of a noble metal and an organic fuel for 6-24 hours, placing the mixture in a muffle furnace after the soaking is finished, heating at 300-400 ℃, roasting at 350-450 ℃ for 1-3 hours after spontaneous combustion, and then cooling and granulating to obtain the finished catalyst.
5. The method for preparing a monatomic formaldehyde oxidation catalyst according to claim 4, which is produced by a combustion method, wherein: the soluble salt of the noble metal is nitrate of the noble metal.
6. The method for preparing a monatomic formaldehyde oxidation catalyst according to claim 4, which is produced by a combustion method, wherein: the organic fuel is at least one of glycol, urea and glycine.
7. The method for preparing a monatomic formaldehyde oxidation catalyst according to claim 4, which is produced by a combustion method, wherein: the adding amount of the organic fuel is 10-75 wt% of the mass of the catalyst.
8. The method for preparing a monatomic formaldehyde oxidation catalyst according to claim 4, which is produced by a combustion method, wherein: the noble metal is at least 2 of platinum, ruthenium, palladium and gold.
9. The use of a combustion-prepared monatomic formaldehyde oxidation catalyst of claim 1, wherein: the catalyst is used for catalytic conversion of formaldehyde in air under a static or forced ventilation state, the reaction temperature is-15-100 ℃, and the formaldehyde concentration of the air applicable to the environment is 0.01-1.0 mg/m3
CN202011051550.8A 2020-09-29 2020-09-29 Monoatomic formaldehyde oxidation catalyst prepared by combustion method and preparation method and application thereof Withdrawn CN112156780A (en)

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