CN100386147C - Catalyst for transforming No into N2 and its prepn process - Google Patents

Catalyst for transforming No into N2 and its prepn process Download PDF

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CN100386147C
CN100386147C CNB2005100342601A CN200510034260A CN100386147C CN 100386147 C CN100386147 C CN 100386147C CN B2005100342601 A CNB2005100342601 A CN B2005100342601A CN 200510034260 A CN200510034260 A CN 200510034260A CN 100386147 C CN100386147 C CN 100386147C
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CN1706547A (en
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郭锡坤
陈庆生
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Shantou University
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Abstract

The present invention provides a catalyst with a gamma-Al2O3 carrier and for the selective reduction of NO by propylene under a rich oxygen condition, and a preparation method thereof. The catalyst comprises the gamma-Al2O3 carrier and 1 to 5 wt% of Cu 2+ as active components, and is characterized in that the carrier is modified with SO4 <2->. The preparation method comprises the major steps: firstly, the carrier gamma-Al2 O3 is modified with SO4 <2->, soaked in a La 3+ solution, dried, calcined, soaked in a Cu 2+ solution, dried and calcined. The catalyst of the present invention has the advantages of NO conversion rate reaching over 83 %, hydrothermal stability and wide operating temperature range, and provides a feasible way for the manufacture of oxygen-rich tail gas NO purifiers in vehicles.

Description

A kind of NO is converted into N 2Catalysts and its preparation method
Technical field
The present invention relates to the catalyst of a kind of selecting reduction of NO by propylene (nitric oxide), relate to a kind of catalyst in particular at propylene in oxygen-rich condition selective reduction NO.
The invention still further relates to above-mentioned Preparation of catalysts method.
Background technology
Because lean burn technology can significantly improve the utilization rate of fuel on the one hand, save the energy, can reduce emission of harmful substances such as CO, HC in the tail gas significantly on the other hand, so the design and the application of lean-burn gasoline engine, Diesel engine are continuous ascendant trend in the world from the nineties.Yet the lean-burn process unavoidably can produce more nitrogen oxide (NO x, wherein NO accounts for more than 90%), cause NO xPollution to atmosphere is serious day by day, directly endangers people's healthy and ecological environment.Therefore, eliminate NO xPollution become current global urgent task, the catalyst development that NO is converted into non-toxic gas becomes at present the focus of catalyst research in the world.
Hydro carbons selective reduction NO Study of Catalyst is one of current direction under the excess oxygen.That is developed at present mainly concentrates on molecular sieve catalyst and metal oxide catalyst, because metal oxide catalyst has better hydrothermal stability than molecule sieve catalyst, so more favored.Al wherein 2O 3The catalyst of load copper has the lower advantage of optimum activity temperature to hydro carbons selective reduction NO under the excess oxygen, and cheap and easy to get, thereby causes extensive studies interest.Yet prepared so far Al 2O 3The activity of copper-loading catalyst is still lower, fails to obtain practical application.For example: " SCI " the 25th volume the 1st phase (in January, 2004) " Cu/Al under the excess oxygen 2O 3C on the catalyst 3H 6The research of selective reduction NO " (author: Zhang Changbin, He Hong, Yu Yunbo, Zhang Runduo, 136-139 page or leaf) introduced Al 2O 3Copper-loading catalyst has been reported the Cu/Al that adopts immersion process for preparing to the research method of propylene in oxygen-rich condition selective reduction NO catalytic activity 2O 3The NO maximum conversion rate only has an appointment 40% on the catalyst." environmental science " the 25th volume the 4th phase (in July, 2004) " Ag, Co and Cu/Al under the excess oxygen 2O 3The research of Selective Catalytic Reduction of NO " (author: Cui Xiangyu, Hao Jiming, Fourier are new, Li Junhua, Zhu Tianle, Liu Zhiming, the 18-22 page or leaf) also have similar report, the Cu/Al that promptly adopted immersion process for preparing 2O 3Catalyst, the NO maximum conversion rate is less than 40% on this catalyst.
The inventor takes Al through conscientiously research 2O 3Carry out the method for modification, the conversion ratio of NO on the catalyst that makes is increased substantially, demonstrate good catalytic activity and hydrothermal stability.
Summary of the invention
The purpose of this invention is to provide a kind of effective catalyst that under excess oxygen, the reaction of selecting reduction of NO by propylene is had high catalytic activity and hydrothermal stability.
Another object of the present invention provides a kind of aforementioned Preparation of catalysts method.
For achieving the above object, catalyst provided by the invention is with γ-Al 2O 3Be carrier, with Cu 2+Being active component, is benchmark with the vehicle weight, Cu 2+Content is 1-5%, and this catalyst carrier is to be matrix with the boehmite, makes γ-Al through 500 ℃ of roastings 5 hours 2O 3, then by per 100 gram γ-Al 2O 3Add 20-40 gram SO 4 2-Ratio, with γ-Al 2O 3Be added to (the NH that concentration is 0.5mol/L 4) 2SO 4In the solution, slowly stirred 1-3 hour down in 40-80 ℃, suction filtration, oven dry, grinding is sieved, and then at 300-500 ℃ of following roasting 1-3 hour, makes SO 4 2-γ-the Al of modification 2O 3, use Cu at last again 2+Solution impregnation, dry, roasting.
Described catalyst activity component Cu 2+Optimum content be 3%.
With the vehicle weight is benchmark, and described catalyst contains the auxiliary agent La of 1-3% 3+, auxiliary agent La 3+Optimum content be 2%;
The present invention also provides a kind of method for preparing catalyst of the present invention, and this method comprises the steps:
(1) preparation γ-Al 2O 3: with boehmite roasting 5 hours under 500 ℃ of conditions;
(2) preparation SO 4 2-γ-the Al of modification 2O 3: by per 100 gram γ-Al 2O 3Add 20-40 gram SO 4 2-Ratio γ-Al that (1) is made 2O 3Be added to (the NH that concentration is 0.5mol/L 4) 2SO 4In the solution, slowly stirred 1-3 hour down in 40-80 ℃, suction filtration, oven dry, grinding is sieved, and then at 300-500 ℃ of following roasting 1-3 hour, makes SO 4 2-γ-the Al of modification 2O 3
(3) make catalyst: the SO that (2) are made 4 2-γ-the Al of modification 2O 3Use Cu 2+Solution incipient impregnation 12-24 hour, the oven dry back made catalyst and (is abbreviated as Cu/SO in 400-600 ℃ of roasting 1-3 hour 4 2-/ Al 2O 3).
Described step (3) preparation SO 4 2-γ-the Al of modification 2O 3After, use La earlier 3+Solution incipient impregnation 12-24 hour is dried the back in 400-600 ℃ of roasting 1-3 hour, and then is carried out (3) described step process.
Described step (3) SO 4 2-γ-Al after the modification 2O 3La (NO with 0.3mol/L 3) 3Solution floods, 80 ℃ of dryings 6 hours, in the air atmosphere in 500 ℃ of roastings 2 hours.
Described step (3) adopts the Cu (NO of 0.62mol/L 3) 2The solution incipient impregnation, the time is 12-24 hour, then in 80 ℃ of dryings, the time is 6 hours, again in air atmosphere in 500 ℃ of roastings, the time is 2 hours, heating rate is 5 ℃ of per minutes.
Catalyst of the present invention is under the situation of water steam not, and the conversion ratio of NO was the highest when reaction temperature was 300 ℃, can reach more than 83%; Under the situation that has 10% steam to exist in the reaction mixture gas, the conversion ratio of NO still reaches about 80% in the time of 300 ℃, shows that catalyst of the present invention has fabulous catalytic activity and hydrothermal stability.
Below in conjunction with embodiment the present invention is done further detailed description:
Of the present invention NO is converted into N 2γ-Al 2O 3The activity of copper-loading catalyst and study on the stability carry out in fixed bed continuous-flow reaction system, and reaction unit is made with quartz ampoule (diameter 8mm), and reaction bed temperature is controlled by thermocouple.Reacted product adopts GC9790 gas chromatograph and online each components contents of detection gaseous mixture of FGA-4100 five component automobile exhaust analyzers via six-way valve.Packed column is 5A molecular sieve and Porapak-N.The former is used for detecting N 2, CO, O 2And NO, the latter is used for detecting C 3H 6, CO 2And N 2O.Initial concentration and N with NO 2Generation be calculated as follows the conversion ratio of NO, with the activity of the conversion ratio evaluate catalysts of NO.
C NO = 2 [ N 2 ] [ NO ] 0 &times; 100 %
Reaction condition: temperature 200-600 ℃, air speed 20000h -1, catalyst is the 60-80 order, and loading amount is 0.3g, and each component of reactor feed gas is controlled separately flow with mass flowmenter and is mixed to blender, and it is as follows that control mixes the back gas composition: NO, 2000ppm; C 3H 6, 1200ppm; O 2, 2.0%, do carrier gas with high-purity He.When the investigation water vapour influences catalytic activity, add 10% water vapour, by adjusting the He throughput, it is constant to keep air speed and other each reactive component concentration.
The specific embodiment
Example 1:Cu/Al 2O 3Catalyst is to the changing effect of NO
γ-Al 2O 3The preparation of copper-loading catalyst:
1. with boehmite roasting 5 hours under 500 ℃ of conditions;
2. use the Cu (NO of 0.62mol/L 3) 2Solution impregnation γ-Al 2O 324 hours, make Cu 2+Load capacity be 3%, in 80 ℃ of dryings 6 hours, in air atmosphere, 500 ℃ of roastings 2 hours, heating rate was 5 ℃ of per minutes, makes γ-Al 2O 3Copper-loading catalyst (is abbreviated as Cu/Al 2O 3).
Utilize the Cu/Al of the cupric 3% of method for preparing 2O 3Catalyst is 100-600 ℃ in reaction temperature, and air speed is 20000h -1, react under the catalyst loading amount 0.3g.In helium atmosphere, heat up before the reaction, heating rate is 10 ℃ of per minutes, and under 500 ℃ of temperature, catalyst was carried out activation processing 2 hours with hydrogen, switch to helium then, naturally cooling, when temperature is reduced to 90 ℃, switch unstripped gas and react NO conversion data such as table 1 under each reaction temperature.
Table 1 NO is at Cu/Al 2O 3Conversion results on the catalyst
Reaction temperature (℃) NO conversion ratio (%)
200 3.19
250 18.65
300 50.45
350 36.43
400 25.83
450 16.62
500 4.47
550 0
600 0
As can be seen from Table 1: when reaction temperature was 300 ℃, the conversion ratio of NO reached maximum, was 50.45%, and the rising with reaction temperature then descends.When reaction temperature was 400 ℃, the NO conversion ratio was 25.83%; When reaction temperature was 500 ℃, the NO conversion ratio was 4.47%.
Example 2:Cu/SO 4 2-/ Al 2O 3Catalyst is to the changing effect of NO
Press the γ-Al of example 1 preparation 2O 3Be added to (the NH that concentration is 0.5mol/L 4) 2SO 4In the solution, slowly stirred 60 minutes down in 60 ℃, suction filtration, 80 ℃ of oven dry down, grinding is sieved, and then 400 ℃ of following roastings 2 hours, makes SO 4 2-γ-the Al of modification 2O 3, press Cu in the method load of example 1 then 2+, obtain SO 4 2-Modification γ-Al 2O 3Copper-loading catalyst (is abbreviated as Cu/SO 4 2-/ Al 2O 3).
The conversion reaction conditions of NO is with example 1, reaction result such as table 2
Table 2 NO is at Cu/SO 4 2-/ Al 2O 3Conversion results on the catalyst
Reaction temperature (℃) NO conversion ratio (%)
200 5.10
250 26.74
300 79.88
350 62.92
400 48.98
450 41.20
500 24.60
550 21.24
600 16.42
Can be seen that by table 2 when reaction temperature was 300 ℃, the conversion ratio of NO reached maximum, be 79.88%, and the rising with reaction temperature then descends.When reaction temperature was 400 ℃, the NO conversion ratio was 48.98%; When reaction temperature was 500 ℃, the NO conversion ratio still remained 24.60%.This shows, adopt SO 4 2-To γ-Al 2O 3Modification can make catalyst that the catalytic activity of the conversion reaction of NO is increased substantially.
Example 3:Cu/La/SO 4 2-/ Al 2O 3Catalyst is to the changing effect of NO
Press the SO of example 2 preparations 4 2-Modification γ-Al 2O 3Catalyst is with the La (NO of 0.3mol/L 3) 3Solution floods, and makes La 3+Load capacity be 2%, 80 ℃ of drying 6 hours, in the air atmosphere in 500 ℃ of roastings 2 hours, and then with the Cu (NO of 0.62mol/L 3) 2Solution floods, and makes Cu 2+Load capacity be 3%, 80 ℃ of drying 6 hours, in 500 ℃ of following roastings 2 hours, can obtain the SO that contains the auxiliary agent lanthanum of the present invention in the air atmosphere 4 2-Modification on Al 2O 3Copper-loading catalyst (is abbreviated as Cu/La/SO 4 2-/ Al 2O 3).
The conversion reaction conditions of NO is with example 1, reaction result such as table 3.
Table 3 NO is at Cu/La/SO 4 2-/ Al 2O 3Conversion results on the catalyst
Reaction temperature (℃) NO conversion ratio (%)
200 6.63
250 28.27
300 83.72
350 67.57
400 55.58
450 48.03
500 30.86
550 24.27
600 19.76
As can be seen from Table 3, when reaction temperature was 300 ℃, the conversion ratio of NO reached maximum, was 83.72%, and the rising with reaction temperature then descends.When reaction temperature was 400 ℃, the NO conversion ratio was 55.58%; When reaction temperature was 500 ℃, the NO conversion ratio still remained 30.86%.This shows that auxiliary agent La can make catalyst that the catalytic activity of the conversion reaction of NO is further improved, and widens operating temperature range.
Example 4:Cu/La/SO 4 2-/ Al 2O 3Catalyst in the presence of steam to the changing effect of NO
For investigating the wet-hot aging performance of catalyst, utilize the Cu/La/SO of example 3 methods preparation 4 2-/ Al 2O 3Catalyst is 100-600 ℃ in reaction temperature, and air speed is 20000h -1, catalyst loading amount 0.3g reacts under the 10% steam existence condition in the reaction mixture gas.In helium atmosphere, heat up before the reaction, heating rate is 10 ℃ of per minutes, and under 500 ℃ of temperature, catalyst was carried out activation processing 2 hours with hydrogen, then switch to helium, naturally cooling, when temperature is reduced to 90 ℃, switch unstripped gas and react NO conversion data such as table 4 under each reaction temperature.
NO was at Cu/La/SO under table 4 steam existed 4 2-/ Al 2O 3Conversion results on the catalyst
Reaction temperature (℃) NO conversion ratio (%)
200 1.96
250 22.95
300 80.20
350 65.62
400 53.53
450 45.20
500 28.68
550 22.36
600 17.82
As can be seen from Table 4, Cu/La/SO 4 2-/ Al 2O 3Catalyst has hydrothermal stability preferably, and the maximum conversion of NO has only descended 3.52%.
Example 5: the Cu/La/SO of different sintering temperature preparations 4 2-/ Al 2O 3Changing effect to NO
Prepared Catalysts Cu/La/SO by example 3 4 2-/ Al 2O 3Method, just sintering temperature is changed to 400 ℃ and 600 ℃, prepare the Cu/La/SO of different sintering temperatures respectively 4 2-/ Al 2O 3, and with the same NO conversion reaction conditions of example 3 under, measure its catalytic activity, result such as table 5 to the NO conversion reaction.
Table 5 NO is at the Cu/La/SO of different sintering temperature preparations 4 2-/ Al 2O 3Conversion results on the catalyst
Figure C20051003426000121
As can be seen from Table 5, when reaction temperature was 300 ℃, the conversion ratio of NO reached maximum, was respectively 82.12% and 82.26%, and the rising with reaction temperature then descends.When reaction temperature was 500 ℃, the NO conversion ratio was respectively 26.49% and 26.32%.This shows, at 400 ℃ and 600 ℃ of Cu/La/SO that roasting makes 4 2-/ Al 2O 3Catalytic activity make not as 500 ℃ of roastings.
Example 6: the Cu/La/SO of different roasting time preparations 4 2-/ Al 2O 3Changing effect to NO
Prepared Catalysts Cu/La/SO by example 3 4 2-/ Al 2O 3Method, just roasting time was changed to 1 hour and 3 hours, prepare the Cu/La/SO of different roasting time respectively 4 2-/ Al 2O 3, and with the same NO conversion reaction conditions of example 3 under, measure its catalytic activity, result such as table 6 to the NO conversion reaction.
Table 6 NO is at the Cu/La/SO of different roasting time preparations 4 2-/ Al 2O 3Conversion results on the catalyst
Figure C20051003426000122
Figure C20051003426000131
As can be seen from Table 6, when reaction temperature was 300 ℃, the conversion ratio of NO reached maximum, was respectively 81.86% and 82.67%, and the rising with reaction temperature then descends.When reaction temperature was 500 ℃, the NO conversion ratio was respectively 26.12% and 27.78%.This shows, be 1 hour and the Cu/La/SO that made under the condition in 3 hours in roasting time 4 2-/ Al 2O 3Catalytic activity be to make in 2 hours not as roasting time.
Example 7: different Cu 2+The Cu/La/SO of load capacity 4 2-/ Al 2O 3Changing effect to NO
Prepared Catalysts Cu/La/SO by example 3 4 2-/ Al 2O 3Method, just Cu 2+Load capacity change to 2% and 4%, prepare different Cu respectively 2+The Cu/La/SO of load capacity 4 2-/ Al 2O 3, and with the same NO conversion reaction conditions of example 3 under, measure its catalytic activity, result such as table 7 to the NO conversion reaction.
Table 7 NO is at different Cu 2+The Cu/La/SO of load capacity 4 2-/ Al 2O 3Conversion results on the catalyst
Figure C20051003426000132
Figure C20051003426000141
As can be seen from Table 7, when reaction temperature was 300 ℃, the conversion ratio of NO reached maximum, was respectively 82.66% and 83.30%, and the rising with reaction temperature then descends.When reaction temperature was 500 ℃, the NO conversion ratio was respectively 29.76% and 30.36%.This shows Cu 2+Load capacity is 2% and 4% Cu/La/SO 4 2-/ Al 2O 3Catalytic activity not as Cu 2+Load capacity is 3%.
Example 8 Different L a 3+The Cu/La/SO of load capacity 4 2-/ Al 2O 3Changing effect to NO
Prepared Catalysts Cu/La/SO by example 3 4 2-/ Al 2O 3Method, just La 3+Load capacity change to 1% and 3%, prepare Different L a respectively 3+The Cu/La/SO of load capacity 4 2-/ Al 2O 3, and with the same NO conversion reaction conditions of example 3 under, measure its catalytic activity, result such as table 8 to the NO conversion reaction.
Table 8 NO is at Different L a 3+The Cu/La/SO of load capacity 4 2-/ Al 2O 3Conversion results on the catalyst
Figure C20051003426000142
As can be seen from Table 8, when reaction temperature was 300 ℃, the conversion ratio of NO reached maximum, was respectively 82.08% and 82.52%, and the rising with reaction temperature then descends.When reaction temperature was 500 ℃, the NO conversion ratio was respectively 26.11% and 26.36%.This shows La 3+Load capacity is 1% and 3% Cu/La/SO 4 2-/ Al 2O 3Catalytic activity not as La 3+Load capacity is 2%.
Example 9: different SO 4 2-The Cu/La/SO of pickup preparation 4 2-/ Al 2O 3Changing effect to NO
Prepared Catalysts Cu/La/SO by example 3 4 2-/ Al 2O 3Method, just SO 4 2-Pickup change to 20% and 40%, prepare different SO respectively 4 2-The Cu/La/SO of pickup 4 2-/ Al 2O 3, and with the same NO conversion reaction conditions of example 3 under, measure its catalytic activity, result such as table 9 to the NO conversion reaction.
Table 9 NO is at different SO 4 2-The Cu/La/SO of pickup preparation 4 2-/ Al 2O 3Conversion results on the catalyst
Figure C20051003426000152
Figure C20051003426000161
As can be seen from Table 9, when reaction temperature was 300 ℃, the conversion ratio of NO reached maximum, was respectively 79.29% and 79.41%, and the rising with reaction temperature then descends.When reaction temperature was 500 ℃, the NO conversion ratio was respectively 23.12% and 24.35%.This shows SO 4 2-Pickup is the Cu/La/SO that makes under 20% and 40% condition 4 2-/ Al 2O 3Catalytic activity not as SO 4 2-Pickup is 30% to make.

Claims (10)

1. one kind is converted into N with NO 2Catalyst, comprise carrier γ-Al 2O 3, active component Cu 2+, be benchmark with the vehicle weight, Cu 2+Content is 1-5%, it is characterized in that:
A. described γ-Al 2O 3Made in 5 hours by boehmite roasting under 500 ℃ of conditions, and adopt SO 4 2-Modification: by per 100 gram γ-Al 2O 3Add 20-40 gram SO 4 2-Ratio, with γ-Al 2O 3Be added to (the NH that concentration is 0.5mol/L 4) 2SO 4In the solution, slowly stirred 1-3 hour down in 40-80 ℃, suction filtration, oven dry, grinding is sieved, and then at 300-500 ℃ of following roasting 1-3 hour, makes SO 4 2-γ-the Al of modification 2O 3
B. the SO that makes through step a 4 2-γ-the Al of modification 2O 3, use Cu 2+Solution incipient impregnation 12-24 hour, the oven dry back made described catalyst in 400-600 ℃ of roasting 1-3 hour.
2. catalyst according to claim 1 is characterized in that: with the vehicle weight benchmark, and described active component Cu 2+Content be 3%.
3. catalyst according to claim 1 is characterized in that: described catalyst also contains auxiliary agent La 3+, be benchmark with the vehicle weight, auxiliary agent La 3+Content be 1-3%, step b replaces with: the SO that makes through step a 4 2-γ-the Al of modification 2O 3Use La earlier 3+Solution incipient impregnation 12-24 hour is dried the back in 400-600 ℃ of roasting 1-3 hour, and then is used Cu 2+Solution incipient impregnation 12-24 hour, the oven dry back made catalyst in 400-600 ℃ of roasting 1-3 hour.
4. catalyst according to claim 3 is characterized in that: with the vehicle weight benchmark, and described auxiliary agent La 3+Content is 2%.
5. catalyst according to claim 1 is characterized in that: with the vehicle weight benchmark, and SO 4 2-Content is 30%.
6. method for preparing the described catalyst of claim 1 in turn includes the following steps:
(1) preparation γ-Al 2O 3: with boehmite roasting 5 hours under 500 ℃ of conditions;
(2) preparation SO 4 2-γ-the Al of modification 2O 3: by per 100 gram γ-Al 2O 3Add 20-40 gram SO 4 2-Ratio, γ-Al that (1) is made 2O 3Be added to (the NH that concentration is 0.5mol/L 4) 2SO 4In the solution, slowly stirred 1-3 hour down in 40-80 ℃, suction filtration, oven dry, grinding is sieved, and then at 300-500 ℃ of following roasting 1-3 hour, makes SO 4 2-γ-the Al of modification 2O 3
(3) make catalyst: the SO that (2) are made 4 2-Modification γ-Al 2O 3Use Cu 2+Solution incipient impregnation 12-24 hour, the oven dry back made catalyst in 400-600 ℃ of roasting 1-3 hour.
7. method according to claim 6 is characterized in that: step (3) replaces with: the SO that (2) are made 4 2-Modification γ-Al 2O 3Use La earlier 3+Solution incipient impregnation 12-24 hour is dried the back in 400-600 ℃ of roasting 1-3 hour, and then is used Cu 2+Solution incipient impregnation 12-24 hour, the oven dry back made catalyst in 400-600 ℃ of roasting 1-3 hour.
8. method according to claim 7 is characterized in that: SO 4 2-γ-the Al of modification 2O 3La (NO with 0.3mol/L 3) 3Solution floods, 80 ℃ of dryings 6 hours, in the air atmosphere in 500 ℃ of roastings 2 hours.
9. method according to claim 6 is characterized in that: described step (3) adopts the Cu (NO of 0.62mol/L 3) 2The solution incipient impregnation, the time is 12-24 hour.
10. method according to claim 9 is characterized in that: described step (3) baking temperature is 80 ℃, 6 hours time; Sintering temperature is 500 ℃, and the time is 2 hours, and heating rate is 5 ℃ of per minutes.
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