Full-automatic intelligent terminal crimping device for electronic wire harness
Technical Field
The invention relates to the technical field of terminal punching devices, in particular to a full-automatic intelligent terminal punching device for an electronic wire harness.
Background
Along with the economic development of China, automobiles slowly become mainstream travel tools for people, along with the popularization of automobiles, the development of many parts of the automobiles is accelerated and updated due to market requirements, electronic parts of the automobiles are one of the parts, the electronic times of the automobiles appear in the world at present, compared with other parts of the automobiles, the electronic parts of the automobiles have more development potential, the use requirements of automobile electronic wire harnesses are more various, and the automobile electronic wire harnesses need to be pressed on terminals in the processing process.
The terminal of present electron pencil needs many people's multiple operation to accomplish in extrusion process, generally need artifical manual the cup joint of carrying out the terminal, take again to beat the terminal machine below and extrude, then the electron pencil after the terminal has been beaten in manual transfer, this kind of mode makes whole course of working time longer, artifical intensity of labour is higher, is restricting production efficiency, because everyone's operation mode difference can have the operation error in addition in operation process, has influenced electron pencil's yield and quality.
Disclosure of Invention
The invention aims to solve the problems, and provides a full-automatic intelligent terminal crimping device for an electronic wire harness.
In order to achieve the purpose, the invention adopts the following technical scheme: a full-automatic intelligent terminal crimping device for an electronic wire harness comprises a platform, wherein at least two wire feeding rollers are respectively connected to the outer surface wall of the front side of the platform in a rotating manner along the horizontal direction through support plates, the wire harness is wound on the wire feeding rollers, a wire guide seat is fixedly connected to the outer surface wall of the top of the platform, at least two first wire holes matched with the wire harness are arranged on the outer surface wall of the front side of the wire guide seat in the horizontal direction, the first wire holes penetrate through the wire guide seat along the horizontal direction, a first transmission group and a second transmission group are connected to the outer surface wall of the top of the platform on the side, away from the wire feeding rollers, of the wire guide seat through at least two supports, an assembly seat is fixedly connected to the outer surface wall of the top of the platform on the side, away from the wire guide seat, at least two second wire holes matched with the wire harness are arranged on the outer surface wall of the front side of, the second lead hole penetrates through the assembly base along the horizontal direction, a storage box is fixedly connected to the outer surface wall of the top of the assembly base, a plurality of terminals are arranged in the storage box, at least two blanking holes matched with the terminals are formed in the inner surface wall of the bottom of the storage box, the blanking holes penetrate through the storage box and the assembly base to the second lead hole along the vertical direction, a sliding plate in a conical structure is fixedly connected to the inner surface wall of the bottom of the storage box between the two blanking holes, at least two lead pipes corresponding to the second lead holes are fixedly connected to the outer surface wall of the rear side of the assembly base along the horizontal direction, a cutting mechanism, a terminal punching mechanism and a transfer mechanism are arranged on the outer surface wall of the top of the platform, far away from one side of the support, of the assembly base, and the transfer mechanism is provided with a sleeve, a sleeve ring, a rotary rod and a pneumatic finger, the rotary rod is located the sleeve with in the cover ring and with the sleeve with lantern ring sliding connection, the sleeve rotates to be connected on the outer table wall in platform top and on the outer table wall fixedly connected with a plurality of be the tooth that circumference distributes, tooth top be equipped with the through-hole of "V" shape structure on the cover side table wall, fixedly connected with on the rotary rod side table wall with through-hole assorted slider, the slider runs through along the horizontal direction the through-hole and with through-hole sliding connection, the slider top be equipped with the arc recess of "U" font structure on the outer wall of rotary rod, the cover ring is located the sleeve top and through the bracing piece with outer table wall fixed connection in platform top, on the lantern ring side table wall along horizontal direction fixedly connected with arc recess assorted stopper, the stopper is close to rotary rod one end runs through along the horizontal direction the lantern ring extremely arc recess and with the stopper is gone up to the lantern ring Arc recess sliding connection, the rotary rod top is through fixed block along horizontal direction fixedly connected with pneumatic stem, the flexible end of pneumatic stem pass through the fixed plate along vertical direction with pneumatic finger fixed connection.
As a further description of the above technical solution:
the gear meshed with the teeth is rotatably connected to the outer surface wall of the top of the platform on one side of the sleeve, a first servo motor is fixedly connected to the outer surface wall of the bottom of the platform below the gear, and an output shaft of the first servo motor penetrates through the platform in the vertical direction and is fixedly connected with the gear.
As a further description of the above technical solution:
the first conveying group and the second conveying group are respectively provided with at least three first conveying rollers which are distributed at equal intervals along the horizontal direction and at least three second conveying rollers which are distributed at equal intervals along the horizontal direction, the first conveying roller and the second conveying roller correspond to each other, and the gap between the first conveying roller and the second conveying roller is matched with the wiring harness, the first conveying roller and the second conveying roller are rotatably connected with the platform and the bracket through rotating shafts, at least two second servo motors and at least two third servo motors are respectively and fixedly connected on the outer surface wall of the bottom of the platform, an output shaft of the second servo motor penetrates through the platform and is fixedly connected with a rotating shaft on one first conveying roller, and an output shaft of the third servo motor penetrates through the platform and is fixedly connected with one rotating shaft on the second conveying roller, and at least three first conveying rollers and at least three second conveying rollers are respectively connected through belt transmission.
As a further description of the above technical solution:
the cutting mechanism is provided with cutting knives, a cutting box is fixedly connected to the outer surface wall of the top of the platform on one side, away from the support, of the assembly seat through a first supporting column, a fourth servo motor is fixedly connected to the outer surface wall of the front side of the cutting box, an output shaft of the fourth servo motor penetrates through the outer surface wall of the front side of the cutting box along the horizontal direction and is fixedly connected with a rotary table, an eccentrically arranged lug is fixedly connected to the outer surface wall of one side, away from the fourth servo motor, of the rotary table, the outer side of the lug is slidably connected with a rectangular frame matched with the lug, a first movable rod is fixedly connected to the outer surface wall of the bottom of the rectangular frame, the open end of the first movable rod penetrates through the cutting box along the vertical direction and is slidably connected with the cutting box, a first movable plate is fixedly connected to the outer surface wall of the bottom of the first movable rod, and the outer surface wall of the bottom of, at least two cutting seats matched with the cutting knives are fixedly connected to the outer surface wall of the top of the platform below the cutting knives.
As a further description of the above technical solution:
the terminal crimping mechanism is provided with terminal crimping heads, a box body is fixedly connected onto the outer surface wall of the top of the platform on one side, far away from the assembling seat, of the cutting box through a second supporting column, a fifth servo motor is fixedly connected onto the outer surface wall of the front side of the box body, an output shaft of the fifth servo motor penetrates through the outer surface wall of the front side of the box body along the horizontal direction and is fixedly connected with a cam, an arc-shaped plate is connected below the cam in a sliding manner, a second movable rod is fixedly connected onto the outer surface wall of the bottom of the arc-shaped plate, the open end of the second movable rod penetrates through the box body along the vertical direction and is connected with the box body in a sliding manner, a compression spring is fixedly connected between the arc-shaped plate and the inner surface wall of the bottom of the box body, a second movable plate is fixedly connected onto the outer surface wall of the bottom of the second movable rod, and, at least two terminal crimping seats matched with the terminal crimping heads are fixedly connected to the outer surface wall of the top of the platform below the terminal crimping heads.
As a further description of the above technical solution:
the wire feeding roller and the wire leading seat are connected with at least two supporting rollers matched with the wire harness in a rotating mode on the outer surface wall of the top of the platform, and at least four supporting legs are fixedly connected to the outer surface wall of the bottom of the platform in the vertical direction.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
according to the invention, through the cooperation of the first conveying roller, the second conveying roller, the assembling seat, the cutting mechanism, the terminal punching mechanism and the transferring mechanism, the terminal can be automatically assembled on the electronic wire harness, so that the automatic terminal punching, cutting and transferring of the electronic wire harness are realized, manual operation is replaced, the manual labor intensity is reduced, and the processing efficiency is improved.
Drawings
FIG. 1 is a front side view of a terminal crimping device according to the present invention;
FIG. 2 is a rear side view of the terminal attaching device according to the present invention;
FIG. 3 is a schematic cross-sectional view of the storage bin of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 1;
FIG. 5 is a schematic view of a main body of the transfer mechanism according to the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 1 at B according to the present invention;
FIG. 7 is a bottom view of the terminal crimping device of the present invention;
FIG. 8 is a schematic view of a cutting mechanism according to the present invention;
fig. 9 is a schematic structural view of a terminal crimping mechanism according to the present invention.
Illustration of the drawings:
1. a platform; 2. a wire feeding roller; 3. a wire harness; 4. a lead wire holder; 5. a first lead hole; 6. a support; 7. assembling a seat; 8. a second lead hole; 9. a material storage box; 10. a terminal; 11. a blanking hole; 12. a slide plate; 13. a lead tube; 14. a sleeve; 15. a collar; 16. rotating the rod; 17. a pneumatic finger; 18. teeth; 19. a through hole; 20. a slider; 21. an arc-shaped groove; 22. a support bar; 23. a limiting block; 24. a fixed block; 25. a pneumatic rod; 26. a fixing plate; 27. a gear; 28. a first servo motor; 29. a first transfer roller; 30. a second transfer roller; 31. a second servo motor; 32. a third servo motor; 33. a cutting knife; 34. a first support column; 35. cutting the box; 36. a fourth servo motor; 37. a turntable; 38. a bump; 39. a rectangular frame; 40. a first movable bar; 41. a first moving plate; 42. a cutting seat; 43. terminal head punching; 44. a second support column; 45. a box body; 46. a fifth servo motor; 47. a cam; 48. an arc-shaped plate; 49. a second movable bar; 50. a compression spring; 51. a second moving plate; 52. punching a terminal seat; 53. a carrier roller; 54. and (5) supporting legs.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1-9, a full-automatic intelligent terminal crimping device for electronic wiring harnesses comprises a platform 1, at least two wire feeding rollers 2 are respectively connected to the outer surface wall of the front side of the platform 1 in a rotating manner along the horizontal direction through support plates, wiring harnesses 3 are wound on the wire feeding rollers 2, a wire guide seat 4 is fixedly connected to the outer surface wall of the top of the platform 1, at least two first wire holes 5 matched with the wiring harnesses 3 are arranged on the outer surface wall of the front side of the wire guide seat 4 along the horizontal direction, the first wire holes 5 penetrate through the wire guide seat 4 along the horizontal direction, a first transmission group and a second transmission group are connected to the outer surface wall of the top of the platform 1 on the side of the wire guide seat 4 far away from the wire guide seat 4 through at least two brackets 6, an assembly seat 7 is fixedly connected to the outer surface wall of the top of the platform 1 on the side of the wire guide seat 6 far away from the wire guide seat 4, at least two second wire holes 8 matched with, the second lead hole 8 penetrates through the assembly base 7 along the horizontal direction, a storage box 9 is fixedly connected to the outer surface wall of the top of the assembly base 7, a plurality of terminals 10 are arranged in the storage box 9, a switch door is arranged at the top of the storage box 9 and used for installing and taking the terminals 10, at least two feed holes 11 matched with the terminals 10 are formed in the inner surface wall of the bottom of the storage box 9, the feed holes 11 penetrate through the storage box 9 and the assembly base 7 to the second lead hole 8 along the vertical direction, a sliding plate 12 in a conical structure is fixedly connected to the inner surface wall of the bottom of the storage box 9 between the two feed holes 11, at least two lead pipes 13 corresponding to the second lead holes 8 are fixedly connected to the outer surface wall of the rear side of the assembly base 7 along the horizontal direction, two stop blocks are arranged on the inner surface wall of the lead pipes 13 and used for fastening the terminals 10 on the wire harness 3, a cutting mechanism is arranged on the outer, The terminal punching mechanism and the transfer mechanism are provided with a sleeve 14, a sleeve ring 15, a rotary rod 16 and a pneumatic finger 17, the rotary rod 16 is positioned in the sleeve 14 and the sleeve ring 15 and is in sliding connection with the sleeve 14 and the sleeve ring 15, the sleeve 14 is rotatably connected on the outer surface wall of the top of the platform 1, a plurality of teeth 18 which are distributed circumferentially are fixedly connected on the outer surface wall, a through hole 19 which is in an inverted V-shaped structure is arranged on the surface wall of the side of the sleeve 14 above the teeth 18, a slide block 20 which is matched with the through hole 19 is fixedly connected on the surface wall of the side of the rotary rod 16, the slide block 20 penetrates through the through hole 19 and is in sliding connection with the through hole 19 along the horizontal direction, an arc-shaped groove 21 which is in a U-shaped structure is arranged on the outer surface wall of the rotary rod 16 above the slide block 20, the sleeve ring 15 is positioned above the sleeve 14 and is fixedly connected with the outer surface wall of the top of, one end of a limiting block 23 close to a rotating rod 16 penetrates through the lantern ring 15 to the arc-shaped groove 21 along the horizontal direction and is in sliding connection with the arc-shaped groove 21, the top end of the rotating rod 16 is fixedly connected with a pneumatic rod 25 along the horizontal direction through a fixing block 24, the telescopic end of the pneumatic rod 25 is fixedly connected with a pneumatic finger 17 along the vertical direction through a fixing plate 26, the pneumatic finger 17 is used for grabbing the wiring harness 3 after the terminal 10 is hit, a gear 27 meshed with the teeth 18 is rotatably connected to the outer wall of the top of the platform 1 on one side of the sleeve 14, a first servo motor 28 is fixedly connected to the outer wall of the bottom of the platform 1 below the gear 27, an output shaft of the first servo motor 28 penetrates through the platform 1 along the vertical direction and is fixedly connected with the gear 27, the first servo motor 28 controls the gear 27 to rotate in a reciprocating mode within a certain angle, due to the meshing, the stopper 23 slides in the arc-shaped groove 21, and by fitting, the rotating rod 16 performs a reciprocating rotation of 180 degrees, while the rotating rod 16 moves up and down in the sleeve 14 and the collar 15.
The first conveying group and the second conveying group are respectively provided with at least three first conveying rollers 29 which are distributed at equal intervals along the horizontal direction and at least three second conveying rollers 30 which are distributed at equal intervals along the horizontal direction, gaps between the first conveying rollers 29 and the second conveying rollers 30 are matched with the wire harness 3, the first conveying rollers 29 and the second conveying rollers 30 are respectively connected with the platform 1 and the bracket 6 in a rotating mode through rotating shafts, the outer surface wall of the bottom of the platform 1 is respectively and fixedly connected with at least two second servo motors 31 and at least two third servo motors 32, the output shaft of each second servo motor 31 penetrates through the platform 1 and is fixedly connected with the rotating shaft on one first conveying roller 29, the output shaft of each third servo motor 32 penetrates through the platform 1 and is fixedly connected with the rotating shaft on one second conveying roller 30, and at least three first conveying rollers 29 and at least three second conveying rollers 30 are respectively connected through belt transmission, the second servomotor 31 and the third servomotor 32 control the counterclockwise and clockwise rotations of the first conveying roller 29 and the second conveying roller 30, respectively, to convey the wire harness 3 forward.
The cutting mechanism is provided with a cutting knife 33, a cutting box 35 is fixedly connected on the outer surface wall of the top of the platform 1 on one side of the assembling seat 7 far away from the bracket 6 through a first supporting column 34, a fourth servo motor 36 is fixedly connected on the outer surface wall of the front side of the cutting box 35, an output shaft of the fourth servo motor 36 penetrates through the outer surface wall of the front side of the cutting box 35 along the horizontal direction and is fixedly connected with a rotary table 37, an eccentrically arranged lug 38 is fixedly connected on the outer surface wall of one side of the rotary table 37 far away from the fourth servo motor 36, a rectangular frame 39 matched with the lug 38 is connected on the outer side in a sliding manner, a first movable rod 40 is fixedly connected on the outer surface wall of the bottom of the rectangular frame 39, the open end of the first movable rod 40 penetrates through the cutting box 35 along the vertical direction and is connected with the cutting box 35 in a sliding manner, a first movable plate 41 is fixedly connected on the outer surface wall of the bottom, fixedly connected with at least two and cutting knife 33 assorted cutting seat 42 on the outer table wall in platform 1 top of cutting knife 33 below, fourth servo motor 36 control carousel 37 rotates, and carousel 37 drives lug 38 and rotates, and simultaneously, rectangle frame 39 drives first movable rod 40 and carries out reciprocating motion in vertical direction, and then drives cutting knife 33 and carry out synchronous motion, cuts pencil 3 after having beaten terminal 10.
The terminal crimping mechanism is provided with a terminal crimping head 43, a box body 45 is fixedly connected to the outer surface wall of the top of the platform 1 on one side, far away from the assembling seat 7, of the cutting box 35 through a second supporting column 44, a fifth servo motor 46 is fixedly connected to the outer surface wall of the front side of the box body 45, an output shaft of the fifth servo motor 46 penetrates through the outer surface wall of the front side of the box body 45 along the horizontal direction and is fixedly connected with a cam 47, an arc-shaped plate 48 is connected to the lower portion of the cam 47 in a sliding mode, a second movable rod 49 is fixedly connected to the outer surface wall of the bottom of the arc-shaped plate 48, an open end of the second movable rod 49 penetrates through the box body 45 and is connected with the box body 45 in a sliding mode along the vertical direction, a compression spring 50 is fixedly connected between the arc-shaped plate 48 and the inner surface wall of the bottom of the box body 45, a second movable plate 51 is fixedly connected to the outer surface wall of the bottom of the second movable rod 49, the outer surface wall of Terminal seat 52, fifth servo motor 46 control cam 47 rotates, cam 47 mutually supports with arc 48 and compression spring 50, arc 48 drives second movable rod 49 and carries out reciprocating motion on vertical direction, and then drive and beat terminal head 43 and carry out synchronous motion, beat terminal operation to the pencil 3 that has cup jointed terminal 10, send line 1 top exterior wall between roller 2 and the lead wire seat 4 on the rotation be connected with at least two with pencil 3 assorted bearing roller 53, follow four at least supporting legs 54 of vertical direction fixedly connected with on the exterior wall of platform 1 bottom.
The working principle is as follows: when the wire harness conveying device is used, firstly, a wire harness 3 on a wire feeding roller 2 sequentially passes through a first lead hole 5, the wire harness 3 sequentially passes through a space between a first conveying roller 29 and a second conveying roller 30 and a space between the first conveying roller 29 and a second conveying roller 30 and a space inside a second lead hole 8, a second servo motor 31 and a third servo motor 32 are started, the wire harness 3 is conveyed forwards to be sleeved with a terminal 10, the sleeved wire harness 3 moves to a terminal punching seat 52 to be punched, a rear cutting mechanism cuts the wire harness 3, the cut wire harness 3 is transferred to the next process by a transfer mechanism, at the moment, the first conveying roller 29 and the second conveying roller 30 are respectively controlled by the second servo motor 31 and the third servo motor 32 to rotate clockwise and anticlockwise, the wire harness 3 is conveyed backwards and conveyed into an assembly seat 7 on the front side of a material storage box 9, the terminal 10 in the material storage box 9 falls into the second lead hole 8 under the action of gravity, and the first conveying roller 29 and the second conveying roller 30 are respectively controlled by the second servo motor 31 and the third servo motor Repeating the steps.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.