CN112143997A - A melt channel formula air-cooled cored induction pot for on zinc-aluminium magnesium coating production line - Google Patents

A melt channel formula air-cooled cored induction pot for on zinc-aluminium magnesium coating production line Download PDF

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Publication number
CN112143997A
CN112143997A CN202010983160.8A CN202010983160A CN112143997A CN 112143997 A CN112143997 A CN 112143997A CN 202010983160 A CN202010983160 A CN 202010983160A CN 112143997 A CN112143997 A CN 112143997A
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pot
aluminum
refractory material
zinc
shell
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CN202010983160.8A
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张海峰
彭昊
孔国平
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Inductotherm Group China Ltd
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Inductotherm Group China Ltd
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Priority to CN202010983160.8A priority Critical patent/CN112143997A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Crucibles And Fluidized-Bed Furnaces (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

The invention discloses a molten channel type air-cooled cored induction pot used on a zinc-aluminum-magnesium coating production line, which comprises a pot body and two inductors, wherein the pot body comprises a pot shell, a pot wall refractory material and a pot bottom refractory material, and the pot shell is cuboid; the boiler wall refractory material consists of a high-alumina brick layer and a heat-insulating brick layer which are sequentially arranged from inside to outside; the pan bottom refractory material consists of a high-alumina brick layer, a heat-insulating brick layer and a heat-insulating fiberboard layer which are arranged in sequence from inside to outside; the two inductors are symmetrically arranged on the outer side of the pot body from left to right; each inductor comprises a steel shell, and an iron core, an air cooling coil, a lining, a channel and a refractory material which are arranged in the steel shell; the junction of the inductor and the pan body forms a throat, and the inner surface of the throat is provided with a high-aluminum casting material layer. The channel type air-cooled cored induction pot used on the zinc-aluminum-magnesium coating production line reasonably optimizes the structure of the refractory material of the pot body, improves the leakage resistance of the refractory material of the pot body, reduces the temperature of the pot shell, and achieves the purposes of saving energy and reducing consumption.

Description

A melt channel formula air-cooled cored induction pot for on zinc-aluminium magnesium coating production line
Technical Field
The invention relates to a molten channel type air-cooled cored induction pot used on a zinc-aluminum-magnesium coating production line.
Background
With the development of steel materials and coating technologies, the market puts higher performance requirements on the corrosion resistance, weldability, processability and the like of the coated steel sheet, and the traditional hot-dip galvanized coated steel sheet and hot-dip aluminum-zinc coated steel sheet cannot meet the requirements.
According to researches, the zinc-aluminum-magnesium coated steel plate has the advantages of super corrosion resistance, wear resistance, coating resistance, good welding processability, good formability, less stamping abrasion and the like. The steel plate is suitable for various severe environments and is a novel environment-friendly energy-saving steel plate.
The zinc-aluminum-magnesium coating product has the following technical performance requirements and characteristics: a. the zinc-aluminum-magnesium solution has strong corrosivity; b. the working temperature of the melt is high, 480 ℃; c. the solidifying point of the zinc-aluminum-magnesium melt is very high, and the zinc-aluminum-magnesium melt is easy to solidify due to large temperature fluctuation; d. the zinc-aluminum-magnesium solution is easy to oxidize at high temperature to form slag.
The zinc-aluminum-magnesium pot is key equipment in the smelting industry, and the developed zinc-aluminum-magnesium pot mainly has the following difficulties in order to meet the equipment requirements of the zinc-aluminum-magnesium coating production line investment of domestic iron and steel enterprises at present: low melting efficiency, strong corrosivity, short pot body service life and large melting energy consumption.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a molten channel type air-cooled cored induction pot for a zinc-aluminum-magnesium coating production line, which has the advantages of reasonably optimizing the structure of a pot body refractory material, improving the leakage resistance of the pot body refractory material, reducing the temperature of a pot shell and achieving the purposes of saving energy and reducing consumption.
The technical scheme for realizing the purpose is as follows: the utility model provides a melt channel formula air-cooled cored induction pot for on zinc-aluminium magnesium coating production line, includes the pot body and two inductors, wherein:
the pot body comprises a pot shell, a pot wall refractory material and a pot bottom refractory material, the pot shell is cuboid in shape, the upper part of the pot shell is open, and reinforcing rib plates are welded on the periphery and the bottom surface of the pot shell respectively; the pan wall refractory material is tightly attached to the inner surface of the periphery of the pan shell; the pan bottom refractory material is tightly attached to the inner surface of the bottom of the pan shell; the boiler wall refractory material consists of a high-aluminum brick layer and a heat-insulating brick layer which are sequentially arranged from inside to outside; the pan bottom refractory material consists of a high-alumina brick layer, a heat-insulating brick layer and a heat-insulating fiberboard layer which are sequentially arranged from inside to outside;
the two inductors are symmetrically arranged on the outer side of the pot body from left to right;
each inductor comprises a steel shell, and an iron core, an air cooling coil, a lining, a channel and a refractory material which are arranged in the steel shell, wherein the steel shell is fixed on the outer side of the pot shell; the air-cooled coil is wound on the iron core and is connected with an external power supply; the refractory material is arranged on the inner surface of the steel shell, the lining is arranged between the refractory material and the air cooling coil, and one end of the channel of the melting channel is communicated with the pot body;
the junction of the inductor and the pan body forms a throat, and the inner surface of the throat is provided with a high-aluminum casting material layer.
The molten channel type air-cooled cored induction pot used on the zinc-aluminum-magnesium coating production line is characterized in that the high-aluminum bricks of the high-aluminum brick layer are filled with high-aluminum brick fire clay; and the heat-insulating bricks of the heat-insulating brick layer are filled with heat-insulating brick fire clay.
The melting channel type air-cooled cored induction pot for the zinc-aluminum-magnesium coating production line is characterized in that a high-aluminum brick layer made of refractory materials of the pot wall is replaced by a high-aluminum castable layer.
The channel type air-cooled cored induction pot for the zinc-aluminum-magnesium coating production line is characterized in that the channel of the channel is circular in section.
The molten channel type air-cooled cored induction pot for the zinc-aluminum-magnesium coating production line is characterized in that dry vibration materials are arranged in the inductor.
The utility model provides an foretell a molten channel formula air-cooled cored induction pot for on zinc-aluminum magnesium coating production line, wherein, the iron core adopts silicon steel sheet iron core, the bush adopts stainless steel or copper bush.
The channel type air-cooled cored induction pot used on the zinc-aluminum-magnesium coating production line reasonably optimizes the structure of the refractory material of the pot body, improves the leakage resistance of the refractory material of the pot body, reduces the temperature of the pot shell, and achieves the purposes of saving energy and reducing consumption.
Drawings
FIG. 1 is a front view of a channel type air-cooled induction pot with a core for a zinc-aluminum-magnesium coating production line according to the present invention;
FIG. 2 is a top view of a channel-type air-cooled induction pot with a core for use in a zinc-aluminum-magnesium coating production line according to the present invention;
FIG. 3 is a side view of a channel type air-cooled induction pot with a core for a zinc-aluminum-magnesium coating production line according to the present invention;
FIG. 4 is an internal structure view of a channel type air-cooled induction pot with a core for a zinc-aluminum-magnesium coating production line.
Detailed Description
In order that those skilled in the art will better understand the technical solution of the present invention, the following detailed description is given with reference to the accompanying drawings:
referring to fig. 1, 2, 3 and 4, a preferred embodiment of the present invention is a gutter-type air-cooled cored induction pot for a zinc-aluminum-magnesium coating production line, which comprises a pot body 100 and two inductors 200, wherein the two inductors 200 are symmetrically arranged on the outer side of the pot body 100 from left to right.
The pot body 100 comprises a pot shell 1, pot wall refractory materials and pot bottom refractory materials, the pot shell 1 is of a cuboid structure which is manufactured by processing and welding thick steel plates, the upper part of the pot shell 1 is opened, and reinforcing rib plates are respectively welded on the periphery and the bottom surface of the pot shell 1; the pan wall refractory material is tightly attached to the inner surface of the periphery of the pan shell 1; the pan bottom refractory material is tightly attached to the inner surface of the bottom of the pan shell 1; the boiler wall refractory material consists of a high-aluminum brick layer 9 and a heat-insulating brick layer 10 which are sequentially arranged from inside to outside, and the high-aluminum brick layer 9 of the boiler wall refractory material can be replaced by a high-aluminum castable layer; the pan bottom refractory material consists of a high-alumina brick layer 9, a heat-insulating brick layer 10 and a heat-insulating fiberboard layer which are arranged in sequence from inside to outside. The boiler shell 1 is used for supporting internal refractory materials and molten metal, the steel shell body with the reinforcing rib plates can prevent the steel shell from deforming, the insulating brick layer 10 is used for reducing heat loss caused by heat conduction of the molten metal, and insulating bricks of the insulating brick layer 10 are filled and sealed through insulating brick fire clay 12.
The junction of the inductor 200 and the pan body 100 forms a throat 101, the inner surface of the throat 101 is provided with a high-aluminum castable layer 8, the high-aluminum castable layer 8 is used for the special-shaped part of the throat of the inductor, is directly contacted with a refractory layer of molten metal, and has strong corrosion resistance; the high-alumina brick layer 9 is used for preventing molten metal leaked from the high-alumina castable 8 from continuously leaking towards the steel shell, and the high-alumina bricks of the high-alumina brick layer 9 are filled and sealed through high-alumina brick fire clay 11.
Each inductor 200 comprises a steel shell 2, an iron core 3, an air cooling coil 4, a lining 6, a channel 5 and a refractory material 7, wherein the iron core 3, the air cooling coil 4, the lining 6, the channel 5 and the refractory material 7 are arranged in the steel shell 2, the steel shell 2 is manufactured by processing and welding thick steel plates, and the steel shell 2 is fixed on the outer side of a boiler shell 1; the air cooling coil 4 is wound on the iron core 3, and the air cooling coil 4 is connected with an external power frequency or intermediate frequency power supply; the refractory material is arranged on the inner surface of the steel shell 2, the lining 6 is arranged between the refractory material 7 and the air-cooled coil 4, and one end of the channel 5 is communicated with the pot body 100. The channel 5 is circular in cross-section. The inductor 200 is internally provided with dry vibrating materials. The iron core 3 is a silicon steel sheet iron core, and the lining 6 is a stainless steel or copper lining.
In the inductor 200, the refractory material 7 plays a role of isolating molten metal and has strong corrosion resistance, the steel shell 2 is used for supporting internal refractory materials and other related metal components, the iron core 3 is equivalent to a transformer iron core, the bushing 6 is used for supporting the internal refractory materials and isolating the refractory materials and other components, after the air-cooled coil 4 is electrified, an alternating magnetic field is generated around the coil, the molten metal generates eddy current and generates heat in the magnetic field, so that the purpose of heating the molten metal is achieved, the molten channel 5 is a molten channel formed through a special die, the molten metal circularly flows and is heated in the molten channel under the magnetic field generated by the electrified air-cooled coil 4, and a closed loop formed by the metal in the molten channel is equivalent to a secondary side coil of the transformer.
The invention relates to a channel type air-cooled cored induction pot used on a zinc-aluminum-magnesium coating production line, wherein a pot wall refractory material adopts a structural form of a high-aluminum brick layer 9 (or a high-aluminum castable layer) and a heat-insulating brick layer 10, the solidification point of zinc-aluminum-magnesium liquid is ensured to be generated in a high-aluminum brick (or a high-aluminum castable) through heat conduction calculation, once the zinc-aluminum-magnesium liquid penetrates through the castable layer, the high-aluminum brick (or the high-aluminum castable) can play a role of preventing the zinc-aluminum-magnesium liquid from continuously penetrating, the personal safety of operators is ensured, the heat-insulating bricks on the outer side are used for reducing the heat loss caused by heat conduction, and the temperature of zinc-aluminum-magnesium liquid can be quickly reduced when the zinc-aluminum-magnesium liquid penetrates through the high-aluminum brick. The boiler bottom refractory adopts a structural form of a high-alumina brick layer 9, a heat-insulating brick layer 10 and a heat-insulating fiberboard layer, the function of the boiler bottom refractory is equal to that of a boiler wall structural design, and because the molten zinc-aluminum-magnesium easily reacts with silicon in the refractory at high temperature to form a new compound, a large amount of zinc-aluminum-magnesium slag is caused, the corrosion resistance of the refractory is reduced, the corrosion resistance of the refractory is greatly improved by adopting the heavy brick with high alumina and low silicon content, and the slag forming amount is also properly reduced.
The outside at the pot body is installed to the inductor, inside air-cooled coil 4 circular telegram back, produce alternating magnetic field, the zinc-aluminum-magnesium liquid in the heating inductor molten channel passageway, make this part zinc-aluminum-magnesium liquid produce the electrodynamic force simultaneously, zinc-aluminum-magnesium liquid takes place to flow under the electrodynamic force effect and the internal zinc-aluminum-magnesium liquid of pot carries out cold and hot zinc-aluminum-magnesium liquid exchange, because produce zinc-aluminum-magnesium sediment in the zinc-aluminum-magnesium liquid easily, and zinc-aluminum-magnesium sediment is attached to inside the molten channel easily, thereby cause the jam of molten channel passageway 5, shorten inductor life, can improve the mobility of zinc-aluminum-magnesium liquid greatly through the molten channel passageway 5 that adopts circular cross section, make the zinc-aluminum-magnesium liquid quick blowout inductor after the heating, flow in the pot, thereby realize quick cold and hot circulation, because high-speed flow, inside temperature is even, zinc-aluminum-magnesium sediment is difficult for attaching to inside the molten channel, inductor's life has.
The channel type air-cooled cored induction pot used on the zinc-aluminum-magnesium coating production line detects the temperature inside the coil under the condition that the air-cooled coil works at ultrahigh power through a simulation experiment, optimizes the structure and the insulation design of the coil, and enables the air-cooled coil to adapt to the working condition of long-term ultrahigh power and high-temperature operation. The ultra-high power air-cooled inductor provides ultra-high heating and melting power.
In the aspect of researching and selecting the refractory material of the inductor, after the specific situation that the refractory material and the zinc-aluminum-magnesium melt generate physical and chemical reactions is mastered, the refractory material with proper components and a manufacturing process is selected, the corrosion resistance of the refractory material of the inductor is improved, and the service life of the inductor is prolonged; aiming at the pan wall resistant material and the pan bottom resistant material of the pan body, the refractory materials with proper components and manufacturing processes are selected through heat conduction calculation, so that the corrosion resistance of the pan wall resistant material and the pan bottom resistant material is improved, and the service life of the pan body is further prolonged. Through heat conduction calculation and analysis of the solidification point of the zinc-aluminum-magnesium melt, the structure of the refractory material of the pot body is reasonably optimized, the leakage resistance of the refractory material of the pot body is improved, the temperature of the pot shell is reduced, the purposes of energy conservation and consumption reduction are achieved, and the structures of the wall refractory material and the bottom refractory material of the pot in the embodiment are finally selected.
The invention discloses a molten bath type air-cooled cored induction pot used on a zinc-aluminum-magnesium coating production line, which outputs alternating current to an air-cooled coil through a power supply to generate an alternating magnetic field, so that molten metal in the molten bath is inductively heated, the zinc-aluminum-magnesium liquid in the molten bath can generate electromotive force under the alternating magnetic field, the heated molten metal flows in the molten bath under different magnetic field strengths, and is finally sprayed into the zinc-aluminum-magnesium liquid in the pot body, and the zinc-aluminum-magnesium liquid in the pot body can enter the molten bath at the same time, so that the cold and hot molten metal forms a circulating heating process, and finally the zinc-aluminum-magnesium liquid in the pot body reaches a set temperature value.
In conclusion, the channel-type air-cooled cored induction pot for the zinc-aluminum-magnesium coating production line reasonably optimizes the structure of the refractory material of the pot body, improves the leakage resistance of the refractory material of the pot body, reduces the temperature of the pot shell, and achieves the purposes of saving energy and reducing consumption.
It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that changes and modifications to the above described embodiments are within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.

Claims (6)

1. The utility model provides a melt channel formula air-cooled cored induction pot for on zinc-aluminium magnesium coating production line, includes the pot body and two inductors, its characterized in that:
the pot body comprises a pot shell, a pot wall refractory material and a pot bottom refractory material, the pot shell is cuboid in shape, the upper part of the pot shell is open, and reinforcing rib plates are welded on the periphery and the bottom surface of the pot shell respectively; the pan wall refractory material is tightly attached to the inner surface of the periphery of the pan shell; the pan bottom refractory material is tightly attached to the inner surface of the bottom of the pan shell; the boiler wall refractory material consists of a high-aluminum brick layer and a heat-insulating brick layer which are sequentially arranged from inside to outside; the pan bottom refractory material consists of a high-alumina brick layer, a heat-insulating brick layer and a heat-insulating fiberboard layer which are sequentially arranged from inside to outside;
the two inductors are symmetrically arranged on the outer side of the pot body from left to right;
each inductor comprises a steel shell, and an iron core, an air cooling coil, a lining, a channel and a refractory material which are arranged in the steel shell, wherein the steel shell is fixed on the outer side of the pot shell; the air-cooled coil is wound on the iron core and is connected with an external power supply; the refractory material is arranged on the inner surface of the steel shell, the lining is arranged between the refractory material and the air cooling coil, and one end of the channel of the melting channel is communicated with the pot body;
the junction of the inductor and the pan body forms a throat, and the inner surface of the throat is provided with a high-aluminum casting material layer.
2. The channel-type air-cooled cored induction pot for the zinc-aluminum-magnesium coating production line according to claim 1, wherein the high-aluminum bricks of the high-aluminum brick layer are filled with high-aluminum brick fire clay; and the heat-insulating bricks of the heat-insulating brick layer are filled with heat-insulating brick fire clay.
3. The channel-type air-cooled cored induction pot for a zinc-aluminum-magnesium coating production line as claimed in claim 1, wherein the high-aluminum brick layer of the pot wall refractory material is replaced by a high-aluminum castable layer.
4. The channel-type air-cooled cored induction pot for the zinc-aluminum-magnesium coating production line as claimed in claim 1, wherein the channel has a circular cross section.
5. The channel type air-cooled cored induction pot for the zinc-aluminum-magnesium coating production line as claimed in claim 1, wherein dry vibrating materials are installed inside the inductor.
6. The channel-type air-cooled cored induction pot for the zinc-aluminum-magnesium coating production line as claimed in claim 1, wherein the iron core is a silicon steel sheet iron core, and the lining is a stainless steel or copper lining.
CN202010983160.8A 2020-09-17 2020-09-17 A melt channel formula air-cooled cored induction pot for on zinc-aluminium magnesium coating production line Pending CN112143997A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103060734A (en) * 2012-12-28 2013-04-24 无锡应达工业有限公司 Coreless zinc pot for galvanization production line
CN105839040A (en) * 2016-06-02 2016-08-10 应达工业(上海)有限公司 Molten channel type core induction boiler for aluminum plating production line
CN205774755U (en) * 2016-06-02 2016-12-07 应达工业(上海)有限公司 A kind of channel formula on production line of aluminizing has core induction kettle
CN213624318U (en) * 2020-09-17 2021-07-06 无锡应达工业有限公司 A melt channel formula air-cooled cored induction pot for on zinc-aluminium magnesium coating production line

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103060734A (en) * 2012-12-28 2013-04-24 无锡应达工业有限公司 Coreless zinc pot for galvanization production line
CN105839040A (en) * 2016-06-02 2016-08-10 应达工业(上海)有限公司 Molten channel type core induction boiler for aluminum plating production line
CN205774755U (en) * 2016-06-02 2016-12-07 应达工业(上海)有限公司 A kind of channel formula on production line of aluminizing has core induction kettle
CN213624318U (en) * 2020-09-17 2021-07-06 无锡应达工业有限公司 A melt channel formula air-cooled cored induction pot for on zinc-aluminium magnesium coating production line

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李九岭 编著: "《热镀锌实用数据手册》", 30 April 2012, 冶金工业出版社, pages: 202 - 203 *

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