CN112141389A - Automatic rolling and packing machine for stainless steel sheets - Google Patents
Automatic rolling and packing machine for stainless steel sheets Download PDFInfo
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- CN112141389A CN112141389A CN202010994650.8A CN202010994650A CN112141389A CN 112141389 A CN112141389 A CN 112141389A CN 202010994650 A CN202010994650 A CN 202010994650A CN 112141389 A CN112141389 A CN 112141389A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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Abstract
The invention provides an automatic stainless steel sheet coiling machine which comprises a rack, and a film releasing mechanism, a waste film receiving mechanism, a positioning and adjusting mechanism, a film laminating mechanism, a stripping assembly, a waste material receiving mechanism, a counting photoelectric mechanism, an automatic marking mechanism, a paper releasing mechanism, a material receiving mechanism and a control box which are arranged on the rack, wherein the film releasing mechanism, the waste film receiving mechanism, the positioning and adjusting mechanism, the film laminating mechanism, the stripping assembly, the waste material receiving mechanism, the; the invention has the characteristics of improving the collection efficiency, being simple and practical in operation, complete in function, reducing the cost and improving the productivity.
Description
Technical Field
The invention relates to the field of stainless steel sheet wrapping machines, in particular to an automatic stainless steel sheet wrapping machine.
Background
At present, a sheet particle product (stainless steel sheet for short) which is formed on a stainless steel belt (with the thickness of 0.1-1 mm) through stamping and does not fall completely is attached to a conductive film and then is widely applied to products in the electronic industry, and the protection degree of the stainless steel sheet product is higher because the electronic product has higher requirement on precision. The existing coiling and packaging machine has the following defects: (1) the production efficiency is low and the operation is complicated; (2) the lamination alignment is inaccurate; (3) the conventional winding is not provided with a paper clamping function; (4) the bonding automation is poor, so that the labor cost investment is high; (5) the film is packaged by adopting a common film packaging shaft, and the packaging and rolling efficiency is low; (7) the tension control uses simple clamping type tension, and the tension control is unstable; (8) the rolling angle is not adjustable, and the rolling device is difficult to adapt to products with various sizes; (9) the counting and marking functions are not available, and the production energy and the quantity cannot be counted in real time; (10) and a simple button control system is adopted, the appearance structure is not high-grade enough, the intelligence degree is low, and the requirement of high-standard equipment is not met.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an automatic stainless steel sheet coiling machine which has the characteristics of improving the collection efficiency, being simple and practical in operation, complete in function, reducing the cost and improving the productivity.
In order to solve the technical problem, the invention provides an automatic stainless steel sheet coiling machine which comprises a rack, a film releasing mechanism, a waste film receiving mechanism, a positioning adjusting mechanism, a film covering mechanism, a stripping assembly, a waste material receiving mechanism, a counting photoelectric mechanism, an automatic marking mechanism, a paper releasing mechanism, a material receiving mechanism and a control box, wherein the film releasing mechanism, the waste film receiving mechanism, the positioning adjusting mechanism, the film covering mechanism, the stripping assembly, the waste material receiving mechanism, the counting photoelectric mechanism, the automatic marking;
the film releasing mechanism is arranged on the feeding side of the wrapping machine and used for releasing the protective film;
the waste film collecting mechanism is arranged obliquely below the film placing mechanism and is used for collecting the release film on the protective film roll on the film placing mechanism;
the positioning adjusting mechanism is arranged above the film placing mechanism and comprises a feeding platform plate for bearing the stainless steel band to be film-coated and a positioning adjusting component which is positioned on the discharging side of the feeding platform plate and used for limiting and positioning the stainless steel band to be film-coated;
the film covering component is arranged on the discharging side of the positioning adjusting mechanism, has the function of pasting a protective film on the stainless steel band to be pasted, and comprises a liftable and rotatable upper film covering rubber roller, a rotatable lower film covering rubber roller and a power motor for providing power for the lower film covering rubber roller, wherein the upper film covering rubber roller and the lower film covering rubber roller are arranged up and down;
a film releasing and guiding roller is arranged between the film releasing mechanism and the film covering component; the film placing and guiding roller is arranged below the feeding platform plate;
the peeling assembly is positioned on the discharging side of the film covering component and comprises a peeling mounting seat and a peeling rod horizontally arranged, and the peeling rod is provided with an inclined plane facing the direction of the feeding side and used for peeling a waste steel belt on a stainless steel belt and retaining a flaky granular stainless steel sheet to form a film covered stainless steel sheet product;
the waste collecting mechanism is arranged above the feeding side of the stripping assembly, and the stripped waste steel belt is guided by a waste steel belt guide roller which is positioned obliquely above the stripping assembly and then enters the waste collecting mechanism for winding;
the counting photoelectric mechanism is arranged on an upper layer rack on the discharging side of the stripping assembly and is used for counting the number of stainless steel sheet products on the protective film.
The automatic marking mechanism is arranged on the discharge side of the counting photoelectric mechanism and is used for automatically marking the corresponding position of a product when the number counted by the counting photoelectric mechanism reaches a set value.
The paper releasing mechanism is arranged above the discharging side of the wrapping machine and is used for releasing a protective film or protective paper for winding;
the material receiving mechanism is positioned on the discharging side of the coiling machine in an overhanging mode and used for coiling the stripped coated stainless steel sheet product together with a protective film or protective paper.
Preferably, the film releasing mechanism comprises a film releasing mounting side plate, a film releasing air-inflation shaft arranged on the front side of the film releasing mounting side plate through a film releasing air-inflation shaft bearing seat and a bearing screw, a film releasing positioning baffle arranged on the film releasing mounting side plate and positioned above the film releasing air-inflation shaft, and a film releasing magnetic powder brake arranged on the rear side of the film releasing mounting side plate.
Preferably, the waste film collecting mechanism comprises a waste film collecting fixed side plate, a waste film collecting inflatable shaft arranged on the front side of the film releasing installation side plate through a waste film collecting bearing seat and a bearing screw, a waste film collecting magnetic powder clutch arranged on the rear side of the waste film collecting motor fixed side plate and linked with the waste film collecting inflatable shaft, and a waste film collecting motor linked with the waste film collecting magnetic powder clutch.
As a preferable mode, the positioning adjusting component comprises a horizontal supporting plate, a left positioning block, a right positioning block, a width adjusting component for realizing the left-right movement of the right positioning block, and a position adjusting component for realizing the left-right movement of the whole positioning adjusting component; the position adjusting assembly is arranged on the front side of the positioning adjusting installation side plate; the width adjusting component is in threaded connection with the position adjusting screw rod of the position adjusting component; the horizontal supporting plate is fixed on the top surface of the width adjusting component, the left side positioning block is fixed on the top surface of the horizontal supporting plate, and the right side positioning block is arranged on the top surface of the horizontal supporting plate in a falling mode and is connected to the width adjusting screw rod of the width adjusting component in a threaded mode.
As a preferred mode, the waste collecting mechanism comprises a waste collecting mounting plate, a waste collecting air expansion shaft fixed on the front side of the waste collecting mounting plate through a bearing, a magnetic powder clutch which is arranged on the rear side of the waste collecting mounting plate and is linked with the waste collecting air expansion shaft, and a waste collecting motor which is linked with the magnetic powder clutch.
Preferably, the automatic marking mechanism comprises a supporting plate for supporting the stainless steel sheet product after film coating, a marking film pressing roller arranged on the feeding side of the supporting plate and used for pressing the product, a marking film guide roller positioned on the discharging side of the supporting plate and used for guiding the marked product, a push-pull air cylinder arranged above the supporting plate, and an elastic marking pen which is connected to the front end of the push-pull air cylinder through a pen point push-pull rod and can make a marking downwards after being stressed.
Preferably, the material receiving mechanism comprises a rotating assembly for adjusting the material receiving angle and a material receiving assembly arranged on the rotating assembly.
As the preferred mode, the rotating assembly comprises an adjusting arm rotating shaft fixing seat and an adjusting rotating shaft seat which are installed on the top surface of the frame, an adjusting arm rotating shaft which is rotatably connected between the adjusting arm rotating shaft fixing seat and the adjusting rotating shaft seat, a material receiving adjusting worm gear and an adjusting hand wheel which are connected to the end part of the adjusting arm rotating shaft through a gear assembly, a material receiving mounting plate which is hinged to the adjusting arm rotating shaft fixing seat, and an adjusting swing arm which is fixed to the adjusting arm rotating shaft at one end and hinged to the.
As the preferred mode, receive the material subassembly and include rotationally install the receipts material physiosis axle in receiving material mounting panel upper portion front side, install and receive the magnetic powder clutch of material physiosis axle linkage and receive the material motor of material clutch linkage at receiving the material mounting panel rear side through corresponding bearing, mount pad.
As a preferred mode, a material sensing photoelectric sensor is arranged in a buffer area which is positioned on the feeding side of the rack and is positioned before feeding in an overhanging manner; and a film-lacking induction photoelectricity is arranged beside the film-placing and film-guiding roller of the positioning and adjusting mechanism.
The invention relates to an automatic coiling machine for stainless steel sheets, which has the advantages that compared with the prior design: this automatic rolling up machine has automatic buffer memory to nonrust steel sheet, it is automatic spacing, automatic tectorial membrane, peel off automatically, automatic counting, automatic marking, automatic double-layered paper, the function of automatic rolling, realize nonrust steel sheet and fix a position under the condition that drops from the steel band completely after the punching press, the pad pasting, after the pad pasting stainless steel sheet product and former steel band separation, shift the protection film and come, automatically cover paper again, the rolling, nonrust steel sheet product after the laminating peels off completely, can reach 99% separation rate, and make the product obtain two-sided protection, can realize long-time continuous stable operation, avoid the fish tail that artifical collection leads to, improve collection efficiency, the operation is simple and easy to use and practical, multiple functional, reduce cost, improve the productivity.
The automatic wrapping machine adopts a PLC + touch screen control system, so that the control is intelligentized; the film is mounted by adopting the inflatable shaft, so that the film is convenient and quick, and the limiting device is arranged, so that the coil loading and unloading can be quickly realized, the coil loading time is saved, and the efficiency is improved; the tension control adopts magnetic powder control, so that stable, efficient and constant tension output can be realized; the automatic counting and marking functions are added, so that the equipment is more intelligent and automatic, and the operation is simpler and more convenient; the material collecting device adopts an angle-adjustable swing mechanism, and can adjust the angle of rolling according to the requirements of a client product so as to prevent the product which is easy to produce from being damaged or deformed when the products with different thicknesses, widths and other sizes are rolled.
Drawings
FIG. 1 is a process flow chart of the automatic stainless steel sheet coiling and packing machine of the present invention.
FIG. 2 is a front view of the automatic stainless steel sheet coiling and packing machine of the present invention.
Fig. 3 is a perspective view of the automatic stainless steel sheet wrapping machine of the present invention.
Fig. 4 is a schematic perspective view of a film releasing mechanism and a waste film collecting mechanism in the automatic stainless steel sheet wrapping machine of the present invention.
Fig. 5 is a schematic perspective view of a positioning adjustment mechanism in the automatic stainless steel sheet wrapping machine of the present invention.
Fig. 6 is a schematic perspective view of a positioning adjustment mechanism in the automatic stainless steel sheet wrapping machine of the present invention.
FIG. 7 is a schematic front view of a stripping assembly in the automatic stainless steel sheet wrapping machine of the present invention.
FIG. 8 is a side view of the stripping assembly in the automatic stainless steel sheet wrapping machine of the present invention.
Fig. 9 is a schematic perspective view of a scrap collecting mechanism in the automatic stainless steel sheet wrapping machine of the present invention.
Fig. 10 is a schematic perspective view of an automatic marking mechanism in the automatic stainless steel sheet wrapping machine of the present invention.
Fig. 11 is a perspective view of a paper feeding mechanism in the automatic stainless steel sheet wrapping machine of the present invention.
Fig. 12 is a perspective view of a material receiving mechanism in the automatic stainless steel sheet coiling machine of the present invention.
Detailed Description
The invention is described in detail below with reference to the figures and specific examples.
The invention defines that one side of a stainless steel strip material entering is a feeding side, one side of a product rolled after film coating is a discharging side, and the direction of a control panel on the material receiving machine is front and the opposite direction is back.
The invention relates to an automatic stainless steel sheet wrapping machine (automatic wrapping machine for short), which comprises a rack 1, wherein a film releasing mechanism 2 for releasing a protective film, a waste film collecting mechanism 3 for winding a release film on a protective film roll on the film releasing mechanism 2, a positioning and adjusting mechanism 4 for limiting and positioning a stainless steel belt to be laminated, a laminating mechanism 5 for laminating the stainless steel belt to be laminated and the protective film, a stripping assembly 6 for separating the waste steel belt on the laminated stainless steel belt from a stainless steel sheet product, a waste material collecting mechanism 7 for winding the stripped waste steel belt, a counting photoelectric mechanism 8 for counting the laminated stainless steel sheet product, an automatic marking mechanism 9 for automatically marking a mark on a position corresponding to the product when the counting number reaches a set value, a marking mechanism 3 for marking the position corresponding to the product, a marking mechanism for automatically marking the mark on the product, a marking mechanism for marking the position corresponding to the product, a marking mechanism for marking the position of the product, a, The paper releasing mechanism 11 is used for releasing protective paper for protecting the coated stainless steel sheet product, the material receiving mechanism 12 is used for rolling the coated stainless steel sheet product, and the control box 13 is used for controlling the whole machine.
As shown in fig. 2-3, the rack 1 includes a bottom frame 101, a rack top plate 102 mounted on the top of the bottom frame 101, an upper rack 103 mounted on the top surface of the rack top plate 102, a cup fixing plate 104 fixed to the bottom of the bottom frame 101 by screws, a rack moving caster 105 mounted on the cup fixing plate 104, and a rack fixing cup 106. The control box 13 is installed on the upper portion of the feeding side of the upper frame 103. An air filter for providing a moisture-free air supply to the entire equipment and an electric box for providing power to the entire equipment are installed in the chassis 101.
As shown in fig. 4, the film releasing mechanism 2 is provided on the feeding side of the wrapping machine, and is used for placing a protective film roll for coating and applying tension to the protective film to ensure that the protective film does not wrinkle when coated. The film placing mechanism 2 is mounted on the rear part of the bottom frame 101 and the top plate 102 of the machine frame through a film placing mounting side plate 201. The film unwinding mechanism 2 adopts an inflated film unwinding air-inflation shaft 202 to realize fast expansion of a protective film roll, the film unwinding air-inflation shaft 202 is installed on the front side of the film unwinding mounting side plate 201 through a film unwinding air-inflation shaft bearing seat 203 and a bearing screw, a film unwinding positioning baffle 204 is installed on the film unwinding mounting side plate 201, a baffle at the end part of the film unwinding air-inflation shaft is located above the film unwinding air-inflation shaft 202 and used for limiting the protective film roll, and a protective film can be fast unwound to a corresponding position. The film-releasing tension of the film-releasing mechanism 2 is provided by a film-releasing magnetic powder brake 204, the film-releasing magnetic powder brake 205 is installed at the rear side of the film-releasing installation side plate 201 by a plurality of film-releasing magnetic powder support columns 206, and the tension of the film roll provided by the film-releasing magnetic powder brake 205 can be stably output and the tension can be rapidly adjusted by a tension controller, so that a firm foundation is laid for flattening and non-wrinkling of the film.
As shown in fig. 2-3 and 4, the waste film collecting mechanism 3 is used for collecting the release film on the protective film roll on the film placing mechanism 2. The waste film collecting mechanism 3 is installed on the feeding side of the bottom frame 101 through a waste film collecting fixed side plate 301 and is positioned at the oblique lower part of the film placing mechanism 2 deviated to the feeding side. Put membrane installation curb plate 201 and receive fixed curb plate 301 of plastic film that gives up and be connected through vertical connecting plate to improve steadiness between them. The waste film collecting mechanism 3 adopts an inflatable waste film collecting air inflation shaft 302 to rapidly expand the winding drum core so as to collect the release film separated from the protective film; the waste film collecting inflatable shaft 302 is fixed on the front side of the lower waste film collecting fixed side plate 301 through a waste film collecting bearing seat 303 and bearing screws; the waste collecting tension of the waste collecting film mechanism 3 is provided by a waste collecting film magnetic powder clutch 304 arranged at the rear side of a waste collecting film motor fixing side plate 301; the waste collecting power is provided by a waste collecting film waste collecting motor 305 arranged at the rear side of a waste collecting film motor fixing side plate 301, and the power is transmitted to a waste collecting film magnetic powder clutch 304 by a lower waste collecting film chain wheel transmission 306 and then transmitted to a waste collecting film air expansion shaft 302 for winding; the lower waste film collecting magnetic powder clutch 304 and the waste film collecting motor 305 are fixed on a waste film collecting motor fixing side plate 307, and then fixed on a waste film collecting fixing side plate 301 through a waste film collecting support column 308. The waste collecting motor 305 and the lower waste collecting film magnetic powder clutch 304 are controlled together to realize high-speed and stable winding, and the protective film can not be mistakenly pulled together for winding due to overlarge winding force.
As shown in fig. 2-3, a buffer area a is arranged on the feeding side before the stainless steel strip to be coated enters the wrapping machine, a material sensing photoelectric sensor is arranged in the buffer area a, the material sensing photoelectric sensor is mounted on the vertical connecting plate through a swing arm and is positioned under the stainless steel strip to be coated in an overhanging manner and used for detecting and buffering materials entering the wrapping machine, and when a stainless steel sheet is detected, the control panel automatically starts various processes of the whole machine; when the stainless steel sheet is not detected, a signal is fed back to the control box, and a material shortage alarm is sent out to remind an operator of material shortage.
As shown in fig. 2-3 and 5, the positioning adjustment mechanism 4 is mounted between the upper frame 103 and the film covering mechanism 5 on the feeding side of the wrapping machine through a positioning adjustment mounting side plate 401, and has the function of limiting and positioning the stainless steel band to be film-covered so as to align the stainless steel band with the protective film released by the film releasing member before subsequent film covering, so that the film covering is more orderly, and the film covering quality is improved. The registration adjustment mechanism 4 includes an infeed platform plate 402 and a registration adjustment assembly 403 on the outfeed side of the infeed platform plate 402. The feeding platform plate 402 is arranged on a beam which horizontally extends forwards from the side surface of the positioning adjusting installation side plate 401, is in a flat plate shape, and the end part of the feeding side of the feeding platform plate is bent downwards to form an arc surface for supporting the stainless steel strip to be filmed so as to enable the stainless steel strip to enter in a flat state, and can prevent the stainless steel strip to be filmed from being scratched. For convenience of description, in the left and right reference directions in fig. 4, the positioning adjustment assembly 403 includes a horizontal supporting plate 4031, a left positioning block 4032 and a right positioning block 4033, a width adjustment assembly 4034 for enabling the right and left movement of the right positioning block 4033, and a position adjustment assembly 4035 for enabling the left and right movement of the whole positioning adjustment assembly 403. A position adjustment assembly 4035 is mounted on the front side of the positioning adjustment mounting side plate 401; the width adjustment assembly 4034 is threadedly connected to the position adjustment screw of the position adjustment assembly 4035; the horizontal support plate 4031 is fixed on the top surface of the width adjustment assembly 4034, the left positioning block 4031 is fixed on the top surface of the horizontal support plate 4031, and the right positioning block 404 is dropped on the top surface of the horizontal support plate 4031 and is screwed on the width adjustment screw of the width adjustment assembly 4034. The opposite sides of the left positioning block 4031 and the right positioning block 404 are provided with a left positioning chute and a right positioning chute for positioning and limiting the edge of the stainless steel band to be laminated.
The protective film released by the film releasing component 2 is guided by the two film releasing and guiding rollers 14 and then enters the film covering component 5 to be attached to the stainless steel band to be attached with the film; the release film peeled off from the protective film passes through two film placing and guiding rollers 14 and then enters the waste film collecting mechanism 3 for winding. As shown in fig. 4, the film-laying film-guiding roller 14 is rotatably mounted to be cantilevered on the front side of the positioning-adjustment-mounting-side plate 401 below the feeding deck plate 402. The film placing and guiding roller 14 is provided with a circular positioning ring for limiting and positioning the protective film or the release film. The other side of putting membrane guide roller 14 of positioning adjustment mechanism 4 installs and lacks membrane response photoelectricity for monitor the protection film, if detect the protection film and use up, can feedback signal and send out and lack the material alarm, lack the membrane with warning operating personnel.
As shown in fig. 2-3 and 6, the film coating member 5 is mounted on the discharge side of the positioning adjustment mechanism 4, and is used for coating a protective film on the stainless steel band to be coated. The film covering component 5 comprises a front mounting plate 501, a rear mounting plate 502, an upper film covering rubber roller 503, a lower film covering rubber roller 504, a upper rubber roller cylinder 505 and a power motor 506. The front side mounting plate 501 and the rear side mounting plate 502 are vertically fixed on the rack top plate 102 at intervals in a front-back mode, the upper laminating rubber roller cylinder 505 is fixed on the rear side mounting plate 502 through the cylinder mounting plate, the upper laminating rubber roller 503 is rotatably mounted in a door-shaped frame 507 arranged below the upper laminating rubber roller cylinder 505 through a rotating shaft assembly, and lifting of the upper laminating rubber roller cylinder 505 drives the upper laminating rubber roller 503 to lift, so that the upper laminating rubber roller and the lower laminating rubber roller 504 are extruded to realize lamination of a stainless steel band to be laminated and a protective film, and the stainless steel band after lamination is formed. The lower film-coating rubber roller 504 is rotatably arranged between the front side mounting plate 501 and the rear side mounting plate 502 through a bearing assembly, and the lower film-coating rubber roller 504 is connected with a power motor through a coupler to realize power transmission. The power motor is mounted on a motor mounting plate located on the rear side of the rear mounting plate 502.
As shown in fig. 2-3 and 7-8, the stripping assembly 6 is located at the discharging side of the film covering member 5, and is used for stripping the waste steel strip from the stainless steel strip after film covering to separate the waste steel strip from the stainless steel sheet product, the stainless steel sheet product is left on the protective film (i.e. the stainless steel sheet after film covering is formed and the protective film together), and the waste steel strip is guided by the waste steel strip guide roller 15 and then wound by the waste material collecting mechanism 7. The stripping assembly 6 is mounted on the top surface of the frame by a stripping mount 601, and a horizontally disposed stripping bar 602 is mounted on the stripping mount 601 to form a substantially "L" shape. The stripping bar 602 is provided with a slope facing the scrap steel strip delivery roll 15. When stripping, the scrap steel belt is stripped after passing through an angle formed by the inclined plane 6021 on the stripping rod 602 and the conveying direction of the stainless steel sheet after film coating, the stripped scrap steel belt is guided by the scrap steel belt guide roller 15 and then enters the scrap collecting mechanism 7 for winding, and the stainless steel sheet after film coating enters the material collecting mechanism 12 of the subsequent process for winding.
The scrap steel strip guide roller 15 is arranged obliquely above the space between the film covering component 5 and the peeling component 6, so that the discharge direction of the scrap steel strip and the conveying direction of the stainless steel sheet after film covering form an obtuse angle to realize peeling. The scrap steel strip guide roller 15 is rotatably inserted into the limiting grooves fixed on the two vertical supporting plates 1501 on the top surface of the frame, the notches of the limiting grooves are arranged towards the direction of the feeding side, and a plurality of limiting groove vertical intervals are arranged.
As shown in fig. 2-3 and 9, the waste collecting mechanism 7 is located obliquely above the scrap steel strip guide roller 15, and is mounted on the upper frame 103 located in the middle of the frame 1 through a waste collecting mounting plate 701, and is used for collecting the stripped scrap steel strip. The waste collecting mechanism 7 adopts an inflatable waste collecting air expansion shaft 702 to rapidly expand the winding drum core for collecting waste; the waste collecting air expansion shaft 702 is fixed on the front side of the waste collecting mounting plate 701 through a bearing. The power of the waste collecting mechanism 7 comes from a waste collecting motor 703 and a magnetic powder clutch 704, and the waste collecting motor 703 and the magnetic powder clutch 704 are simultaneously installed on a motor installation plate 705 and are installed on a waste collecting installation plate 701 through support columns. The power transmission between the waste collecting motor 703 and the magnetic powder clutch 704 is completed through a chain wheel and a chain; the power between the magnetic powder clutch 704 and the waste collecting air inflation shaft 702 is transmitted through a magnetic powder clutch transmission gear set 706; an arc-shaped plate-shaped waste baffle 707 is mounted on the waste collecting mounting plate 701, and the overhang of the waste baffle is positioned obliquely above the waste collecting air expansion shaft 702 to play a role in protection and prevent the waste steel belt from being broken and ejected out to scratch an operator.
As shown in fig. 2-3, the counting photoelectric mechanism 8 is mounted on the upper frame 103 at the discharge side of the stripping assembly 6, and is used for counting the stainless steel sheet products on the protective film. Existing commercially available counted optical fibers were used.
As shown in fig. 2-3 and 10, the automatic marking mechanism 9 is mounted on the discharging side of the counting photoelectric mechanism 8 through a support frame, and is used for automatically marking the corresponding position of the product when the number counted by the counting photoelectric mechanism 8 reaches a set value, so that subsequent taking and counting are facilitated. The automatic marking mechanism 9 comprises a supporting plate 901, a marking film pressing roller 902, a marking film guide roller 903, a push-pull air cylinder 904, a pen point push-pull rod 905, an elastic marking pen 906, a marking pen pressing plate 907, a sliding guide 908, a pen cap cover plate 909 and a supporting frame 910. The vertical plate of the "" -shaped pallet 901 is mounted on the top surface of the frame 1, and the horizontal plate thereof is used for holding the coated stainless steel sheet. The marking film pressing roller 902 is rotatably arranged on the front side of the support frame 910 and positioned on the feeding side of the supporting plate 901, and is used for pressing the stainless steel sheet product to prevent the product from moving and turning up during scribing. The marking film guide roller 903 is rotatably mounted on the front side of the support frame 910 and located on the discharging side of the supporting plate 901, and is used for guiding the marked product. The push-pull air cylinder 904 is arranged at the upper part of the support frame 910, the elastic marking pen 906 is arranged on a pen point push-pull rod 905 of the push-pull air cylinder 904, a sliding block on one side of the elastic marking pen 906 is slidably arranged in a sliding groove of a sliding guide rail 908 on the discharging side of the support frame 910, a marking pen pressing plate 907 is arranged at the front end of the sliding guide rail 908, an inclined surface is arranged on the bottom surface of the rear side of the marking pen pressing plate 907, the elastic marking pen 906 extends forwards to be pressed downwards by the force of the lower surface, and the purpose that the push-pull air cylinder 904 pushes out the elastic marking pen 906 through the pen point push-pull rod 905 to mark.
As shown in fig. 2-3 and 11, the paper feeding mechanism 11 is mounted on the upper frame 103 on the discharging side through an "i" shaped paper feeding mounting plate 1101, and functions to feed a protective film roll or paper roll for winding up a finished product and apply tension to the protective film roll or paper roll to ensure that the protective film roll or paper roll does not wrinkle when wound up with the finished product. The paper discharging mechanism 11 adopts an inflated paper discharging air inflation shaft 1102 to realize rapid expansion of a protective film roll or a paper roll, and the paper discharging air inflation shaft 1102 is fixed on the front side of a paper discharging mounting plate 1101 through a bearing. When the film is placed or the paper is placed, the film placing positioning baffle 1104 which is fixed on the paper placing mounting plate 1101 and is positioned on the side face of the paper placing air inflation shaft 1102 in an overhanging mode is used for positioning, so that a film roll or a paper roll can be rapidly mounted in place. The tension of the paper discharging mechanism 11 is provided by a magnetic powder brake 1103 installed at the rear side of the paper discharging installation plate 1101 by a support column, the tension of the film roll or paper roll provided by the magnetic powder brake 1103 can be stably output and the tension can be rapidly adjusted by a tension controller, so that the film roll or paper roll is rolled smoothly without wrinkling and compact. The protective film or protective paper is guided by a product film guide roller 16 arranged obliquely below the paper-releasing air inflation shaft 1102 and then is pulled to the material receiving mechanism 12 to clamp the paper or the protective film so as to protect the rolled product.
As shown in fig. 2-3 and 12, the material receiving mechanism 12 is cantilevered at the discharging side of the wrapping machine, and is used for rolling the peeled stainless steel sheet product coated with the film together with a protective film or protective paper. The material receiving mechanism 12 includes a rotating assembly for adjusting the angle of the receiving material and a receiving assembly mounted on the rotating assembly. The rotating assembly comprises an adjusting arm rotating shaft fixing seat 1201, an adjusting rotating shaft seat 1202, an adjusting arm rotating shaft 1203, a receiving adjusting worm 1204, an adjusting hand wheel 1205, an adjusting swing arm 1206, a receiving mounting plate 1207, an adjusting rotating shaft connecting plate 1208 and a mounting plate rotating shaft fixing seat 1209.
The adjusting arm rotating shaft fixing seat 1201 and the adjusting rotating shaft seat 1202 are installed on the machine frame top plate 104, and the adjusting arm rotating shaft 1203 is rotatably connected between the adjusting arm rotating shaft fixing seat 1201 and the adjusting rotating shaft seat 1202 and is connected to a material receiving adjusting worm 1204 and an adjusting hand wheel 1205 at the end part of the adjusting arm rotating shaft fixing seat through a gear assembly to realize adjustment of the rotating angle of the adjusting arm rotating shaft fixing seat 1201 and the adjusting rotating shaft seat 1202. The adjusting swing arm 1206 is formed into a V shape by two hinged rod pieces, wherein one rod piece is fixed on the adjusting arm rotating shaft 1203 at the end, the other rod piece is hinged on the upper part of the material receiving mounting plate 1206, the lower part of the material receiving mounting plate 1206 is fixed on an adjusting rotating shaft connecting plate 1208, and the adjusting rotating shaft connecting plate 1208 is rotatably connected between the adjusting rotating shaft base 1202 and the mounting plate rotating shaft fixing base 1209 at the opposite side. Make regulating arm pivot 1203 rotate through rotation regulation hand wheel 1205, drive and adjust the swing arm 1206 swing to drive the regulation of receiving the material mounting panel 1206 luffing motion realization angle, and receive the material subassembly and install on receiving the material mounting panel 1206, with the product rolling of adaptation difference.
The material receiving component adopts an inflatable material receiving air expansion shaft 1210 which can rapidly expand the winding drum core to receive the rolled material; the material receiving air expansion shaft 1210 is rotatably arranged on the front side of the upper part of the material receiving mounting plate 1207 through a corresponding bearing and a corresponding mounting seat; the power of the material receiving mechanism 12 comes from a material receiving motor 1211 and a magnetic powder clutch 1212; the receiving motor 1211 and the magnetic powder clutch 1212 are mounted on the receiving mounting plate 1207 and the motor mounting plate 1214 through the motor support column 1213. The power transmission between the material receiving motor 1211 and the magnetic powder clutch 1212 is completed through the coupler; the power transmission between the magnetic powder clutch 1212 and the material receiving air expansion shaft 1210 is completed through a transmission chain wheel set; the receiving positioning baffle 1215 arranged on the receiving mounting plate 1207 is a limiting baffle which can assist an operator to quickly mount a chuck and a paper tube to be rolled at a proper position so as to roll the product at a fixed position. The material collecting mechanism 12 is wound by the way that the material collecting motor 1211 is matched with the magnetic powder clutch 1212, so that the wound product is compact and tidy, and meanwhile, the wound film cannot be broken by tension adjustment of the magnetic powder clutch 1212.
As shown in figure 1, the whole working flow of the automatic coiling and packaging machine for the stainless steel sheet comprises the following steps: the pre-process punch presses the stainless steel strip to be coated with the film, the stainless steel strip which is not completely dropped after being punched is conveyed to a cache region of the material receiving machine along with the stainless steel strip to be cached, and when a material sensor in the cache detects the material, the film coating assembly and the material receiving assembly can automatically operate to coat the film and receive the material; the method comprises the following steps that a to-be-coated stainless steel band is limited, aligned and positioned by a feeding positioning assembly before entering a film covering assembly, and then enters the film covering assembly for film covering; the stainless steel band after film coating is stripped from a stainless steel sheet product through a stripping assembly, the waste steel band is wound through an upper waste collecting assembly, the stripped stainless steel sheet product is left on a protective film and enters a subsequent process, the stainless steel sheet is counted through a counting photoelectric assembly, after the set number is reached, the stainless steel band is marked at a corresponding position through an automatic marking mechanism, and the stainless steel band is wound through a material collecting assembly after the marking; receive the material subassembly and can press from both sides paper before the rolling to separate the protection product, be difficult for causing scratch and damage when the product rolling with take.
Claims (10)
1. The utility model provides an automatic rolling machine of nonrust steel sheet which characterized in that: the automatic film-cutting machine comprises a rack (1), and a film-releasing mechanism (2), a waste film-receiving mechanism (3), a positioning and adjusting mechanism (4), a film-covering mechanism (5), a stripping assembly (6), a waste material-receiving mechanism (7), a counting photoelectric mechanism (8), an automatic marking mechanism (9), a paper-releasing mechanism (11), a material-receiving mechanism (12) and a control box (13) which are arranged on the rack (1);
the film releasing mechanism (2) is arranged on the feeding side of the wrapping machine and used for releasing the protective film;
the waste film collecting mechanism (3) is arranged obliquely below the film releasing mechanism (2) and is used for collecting the release film on the protective film roll on the film releasing mechanism (2);
the positioning adjusting mechanism (4) is arranged above the film placing mechanism (2) and comprises a feeding platform plate (402) for supporting the stainless steel band to be filmed and a positioning adjusting component (403) which is positioned on the discharging side of the feeding platform plate (402) and used for limiting and positioning the stainless steel band to be filmed;
the film covering component (5) is arranged on the discharging side of the positioning adjusting mechanism (4) and is used for covering a protective film on the stainless steel band to be covered, and comprises a lifting rotatable upper film covering rubber roller (503) and a rotatable lower film covering rubber roller (504) which are arranged up and down, and a power motor for providing power for the lower film covering rubber roller (504);
a film releasing and guiding roller (14) is arranged between the film releasing mechanism (2) and the film covering component (5); the film placing and guiding roller (14) is arranged below the feeding platform plate (402);
the peeling assembly (6) is positioned on the discharging side of the film covering component (5) and comprises a peeling mounting base (51) and a peeling rod (52) which is horizontally arranged, wherein the peeling rod (52) is provided with an inclined surface facing to the feeding side direction and is used for peeling a waste steel belt on a stainless steel belt and retaining a flaky granular stainless steel sheet to form a film covered stainless steel sheet product;
the waste collecting mechanism (7) is arranged above the feeding side of the stripping assembly (6), and the stripped waste steel belt enters the waste collecting mechanism (7) to be wound after being guided by a waste steel belt guide roller (15) which is positioned above the stripping assembly (6) in an inclined mode;
the counting photoelectric mechanism (8) is arranged on an upper layer rack (103) on the discharging side of the stripping assembly (6) and is used for counting the number of stainless steel sheet products on the protective film.
The automatic marking mechanism (9) is arranged on the discharging side of the counting photoelectric mechanism (8) and is used for automatically marking the corresponding position of a product when the number counted by the counting photoelectric mechanism (8) reaches a set value.
The paper releasing mechanism (11) is arranged above the discharging side of the wrapping machine and is used for releasing a protective film or protective paper for winding;
the material receiving mechanism (12) is positioned on the discharging side of the wrapping machine in an overhanging mode and used for wrapping the peeled stainless steel sheet product coated with the film together with a protective film or protective paper.
2. The automatic coiling machine for stainless steel sheets as claimed in claim 1, characterized in that: the film releasing mechanism (2) comprises a film releasing mounting side plate (201), a film releasing air-expanding shaft (202) which is arranged on the front side of the film releasing mounting side plate (201) through a film releasing air-expanding shaft bearing seat (203) and a bearing screw, a film releasing positioning baffle plate (204) which is arranged on the film releasing mounting side plate (201) and is positioned above the film releasing air-expanding shaft (202), and a film releasing magnetic powder brake (205) which is arranged on the rear side of the film releasing mounting side plate (201).
3. The automatic coiling machine for stainless steel sheets as claimed in claim 1, characterized in that: the waste film collecting mechanism (3) comprises a waste film collecting fixed side plate (301), a waste film collecting air expansion shaft (302) which is arranged on the front side of the waste film discharging installation side plate (201) through a waste film collecting bearing seat (303) and a bearing screw, a waste film collecting magnetic powder clutch (304) which is arranged on the rear side of the waste film collecting motor fixed side plate (301) and linked with the waste film collecting air expansion shaft (302), and a waste film collecting motor (305) which is linked with the waste film collecting magnetic powder clutch (304).
4. The automatic coiling machine for stainless steel sheets as claimed in claim 1, characterized in that: the positioning adjusting assembly (403) comprises a horizontal supporting plate (4031), a left positioning block (4032) and a right positioning block (4033), a width adjusting assembly (4034) for achieving left and right movement of the right positioning block (4033), and a position adjusting assembly (4035) for achieving left and right movement of the whole positioning adjusting assembly (403); the position adjusting assembly (4035) is mounted on the front side of the positioning adjusting mounting side plate (401); the width adjusting assembly (4034) is in threaded connection with a position adjusting screw rod of the position adjusting assembly (4035), the horizontal supporting plate (4031) is fixed on the top surface of the width adjusting assembly (4034), the left side positioning block (4031) is fixed on the top surface of the horizontal supporting plate (4031), and the right side positioning block (404) is arranged on the top surface of the horizontal supporting plate (4031) and is in threaded connection with the width adjusting screw rod of the width adjusting assembly (4034).
5. The automatic coiling machine for stainless steel sheets as claimed in claim 1, characterized in that: the waste collecting mechanism (7) comprises a waste collecting mounting plate (701), a waste collecting air expansion shaft (702) fixed on the front side of the waste collecting mounting plate (701) through a bearing, a magnetic powder clutch (704) arranged on the rear side of the waste collecting mounting plate (701) and linked with the waste collecting air expansion shaft (702), and a waste collecting motor (703) linked with the magnetic powder clutch (704).
6. The automatic coiling machine for stainless steel sheets as claimed in claim 1, characterized in that: the automatic marking mechanism (9) comprises a supporting plate (901) used for supporting a stainless steel sheet product after film covering, a marking film pressing roller (902) arranged on the feeding side of the supporting plate (901) and used for pressing the product, a marking film guide roller (903) positioned on the discharging side of the supporting plate (901) and used for guiding the marked product, a push-pull air cylinder (904) arranged above the supporting plate (901), and an elastic marking pen (906) which is connected to the front end of the push-pull air cylinder (904) through a pen point push-pull rod (905) and can be used for marking downwards after being stressed.
7. The automatic coiling machine for stainless steel sheets as claimed in claim 1, characterized in that: the material receiving mechanism (12) comprises a rotating assembly used for adjusting a material receiving angle and a material receiving assembly arranged on the rotating assembly.
8. The automatic coiling machine for stainless steel sheets as claimed in claim 7, characterized in that: the rotating assembly comprises an adjusting arm rotating shaft fixing seat (1201) and an adjusting rotating shaft seat (1202) which are installed on the top surface of the rack, an adjusting arm rotating shaft (1203) which is rotatably connected between the adjusting arm rotating shaft and the adjusting arm rotating shaft, a material receiving adjusting worm gear (1204) and an adjusting hand wheel (1205) which are connected to the end part of the adjusting arm rotating shaft (1203) through gear assemblies, a material receiving mounting plate (1207) hinged to the adjusting arm rotating shaft fixing seat (1201), and an adjusting swing arm (1206) with one end fixed to the adjusting arm rotating shaft (1203) and the other end hinged to the material receiving mounting plate.
9. The automatic coiling machine for stainless steel sheets as claimed in claim 7, characterized in that: receive the material subassembly including rotationally install the receipts material physiosis axle (1210) of receiving material mounting panel (1207) upper portion front side, install receive material mounting panel (1207) rear side with receive magnetic powder clutch (1212) that material physiosis axle (1210) linked, and receive material motor (1211) with magnetic powder clutch (1212) linkage through bearing, the mount pad that corresponds.
10. The automatic coiling machine for stainless steel sheets as claimed in claim 1, characterized in that: a material sensing photoelectric sensor is arranged in a buffer area (A) which is positioned at the feeding side of the frame (1) and is cantilevered and positioned before feeding; and a film lack induction photoelectric sensor is arranged beside the film placing and guiding roller (14) of the positioning and adjusting mechanism (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010994650.8A CN112141389A (en) | 2020-09-21 | 2020-09-21 | Automatic rolling and packing machine for stainless steel sheets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010994650.8A CN112141389A (en) | 2020-09-21 | 2020-09-21 | Automatic rolling and packing machine for stainless steel sheets |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112141389A true CN112141389A (en) | 2020-12-29 |
Family
ID=73893405
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010994650.8A Pending CN112141389A (en) | 2020-09-21 | 2020-09-21 | Automatic rolling and packing machine for stainless steel sheets |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112141389A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996553A (en) * | 2021-10-27 | 2022-02-01 | 珠海诚锋电子科技有限公司 | Stamping workpiece flaw on-line measuring equipment |
| CN114654714A (en) * | 2022-04-01 | 2022-06-24 | 扬州超峰汽车内饰件有限公司 | Film laminating device for production and processing of automobile seat |
| CN115072049A (en) * | 2022-07-08 | 2022-09-20 | 中迪机器人(盐城)有限公司 | Film pasting mechanism for steel belt film covering |
| CN115256913A (en) * | 2022-07-08 | 2022-11-01 | 中迪机器人(盐城)有限公司 | Tectorial membrane paper uncovering equipment for steel belt stretching |
-
2020
- 2020-09-21 CN CN202010994650.8A patent/CN112141389A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996553A (en) * | 2021-10-27 | 2022-02-01 | 珠海诚锋电子科技有限公司 | Stamping workpiece flaw on-line measuring equipment |
| CN114654714A (en) * | 2022-04-01 | 2022-06-24 | 扬州超峰汽车内饰件有限公司 | Film laminating device for production and processing of automobile seat |
| CN115072049A (en) * | 2022-07-08 | 2022-09-20 | 中迪机器人(盐城)有限公司 | Film pasting mechanism for steel belt film covering |
| CN115256913A (en) * | 2022-07-08 | 2022-11-01 | 中迪机器人(盐城)有限公司 | Tectorial membrane paper uncovering equipment for steel belt stretching |
| CN115256913B (en) * | 2022-07-08 | 2023-06-06 | 中迪机器人(盐城)有限公司 | Tectorial membrane paper equipment of taking off is used in steel band extension |
| CN115072049B (en) * | 2022-07-08 | 2023-09-12 | 中迪机器人(盐城)有限公司 | Film pasting mechanism for steel belt film lamination |
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