CN115971118A - An aluminum-plastic film transfer device for processing batteries - Google Patents

An aluminum-plastic film transfer device for processing batteries Download PDF

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Publication number
CN115971118A
CN115971118A CN202310031462.9A CN202310031462A CN115971118A CN 115971118 A CN115971118 A CN 115971118A CN 202310031462 A CN202310031462 A CN 202310031462A CN 115971118 A CN115971118 A CN 115971118A
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aluminum
plastic film
dust removal
assembly
guide
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胡盛明
盛龙弢
伍军
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Dongguan Zhongtian Automation Technology Co ltd
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Dongguan Zhongtian Automation Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The invention relates to the technical field of lithium batteries, in particular to an aluminum plastic film transfer device for processing a battery, which comprises an unreeling mechanism and a dust removal assembly, wherein the dust removal assembly comprises two dust removal boxes which are arranged in a clearance manner, each dust removal box is provided with a plurality of hairbrushes, the hairbrushes of the dust removal boxes remove dust on the passing aluminum plastic film, after the aluminum plastic film passes through the clearance between the two dust removal boxes, the front and the back of the aluminum plastic film are respectively in friction fit with the hairbrushes, the dust removal boxes are internally provided with mounting plates for mounting the hairbrushes, and the mounting plates can be adjusted along the width direction of the dust removal boxes; after the aluminum-plastic film passes through the gap between the two dust removal boxes, the front side and the back side of the aluminum-plastic film are respectively in friction fit with the hairbrush, so that dust particles and surface impurities of the aluminum-plastic film can be cleaned, the cleanliness is high, and the subsequent battery wrapping quality is ensured; under the revolving cylinder guide of the deviation rectifying assembly, the deviation rectifying wheel transversely swings, so that the aluminum-plastic film in transfer can be aligned, the rolling can be carried out regularly, and the rolling quality is improved.

Description

一种用于加工电池的铝塑膜移送装置An aluminum-plastic film transfer device for processing batteries

技术领域technical field

本发明涉及锂电池技术领域,尤其涉及一种用于加工电池的铝塑膜移送装置。The invention relates to the technical field of lithium batteries, in particular to an aluminum-plastic film transfer device for processing batteries.

背景技术Background technique

由于电池中的极片、极耳、隔膜、外壳等部件的原材料为卷材,即电池加工过程中涉及到卷材的上料、裁切等工艺,例如在制备软包电池外壳时,需要对铝塑膜进行上料、裁切。现有的卷材上料机构在更换卷材时,需要操作者去除上卷尾料,且将新卷开头设置在设备的牵引部位处,替换卷料操作繁琐,影响加工效率,且上卷尾料无法得到利用,造成浪费。Because the raw materials of the pole pieces, tabs, diaphragms, shells and other components in the battery are coil materials, that is, the process of battery processing involves the feeding and cutting of coil materials. For example, when preparing the soft pack battery shell, it is necessary to The aluminum-plastic film is loaded and cut. When the existing coil feeding mechanism replaces the coil, the operator needs to remove the tail of the coil, and set the beginning of the new coil at the traction part of the equipment. The operation of replacing the coil is cumbersome, which affects the processing efficiency, and the coil tail The material cannot be utilized, resulting in waste.

为此,专利号为202021330611.X的中国发明公开了一种纠偏上料机构,纠偏上料机构包括张紧轮、放卷台、纠偏模组及接驳组件。放卷台上设置有气胀轴;接驳组件包括接驳平台、接驳按压件及两个引导件,接驳平台安装于放卷台上,两个引导件沿铝塑膜卷材输送方向顺序设置,接驳平台上设置有接驳区,接驳区位于两个引导件之间,接驳按压件用于将旧铝塑膜卷材的尾料及新铝塑膜卷材的开头一同夹持于接驳区上。For this reason, the Chinese invention with the patent number of 202021330611.X discloses a deviation correction feeding mechanism, which includes a tension wheel, an unwinding table, a deviation correction module and a connection assembly. There is an air expansion shaft on the unwinding table; the connection assembly includes a connection platform, a connection pressing piece and two guides. The connection platform is installed on the unwinding table, and the two guides are along the conveying direction of the aluminum-plastic film coil. Sequential setting, the connection platform is provided with a connection area, the connection area is located between the two guides, the connection pressing part is used to clamp the tail of the old aluminum-plastic film coil and the beginning of the new aluminum-plastic film coil together Hold on to the docking area.

上述方案中,通过纠偏模组控制放卷台的位置,防止铝塑膜卷材在上料过程中发生偏移,铝膜在输送过程中,输送中的铝膜会吸附一些灰尘,这些灰尘如果没有及时清理,导致移送后的铝膜在对电池包卷时,影响包卷的质量。In the above solution, the position of the unwinding table is controlled by the deviation correction module to prevent the aluminum-plastic film coil from shifting during the feeding process. During the transportation of the aluminum film, the aluminum film in the transportation will absorb some dust. If the dust Failure to clean up in time caused the quality of the wrapped aluminum film to be affected when the battery was wrapped.

发明内容Contents of the invention

本发明的目的在于针对现有技术的不足提供一种用于加工电池的铝塑膜移送装置。The object of the present invention is to provide an aluminum-plastic film transfer device for processing batteries in view of the deficiencies in the prior art.

为实现上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:

一种用于加工电池的铝塑膜移送装置,包括工作台,工作台上设置有两个铝膜移送工位,工作台包括底部工作板和纵向布置的工作立板,所述铝膜移送工位包括:An aluminum-plastic film transfer device for processing batteries, including a workbench, on which two aluminum film transfer stations are arranged, the workbench includes a bottom work plate and a vertically arranged work riser, the aluminum film transfer station Bits include:

放卷机构,所述放卷机构包括放卷台,放卷台上设置有气胀轴,铝塑膜卷材设置于所述气胀轴上;An unwinding mechanism, the unwinding mechanism includes an unwinding platform, an air expansion shaft is arranged on the unwinding platform, and the aluminum-plastic film coil is arranged on the air expansion shaft;

除尘组件,所述除尘组件包括两个间隙布置的除尘盒,每个除尘盒安装有多个毛刷,两个除尘盒的毛刷对通过的铝塑膜除尘,铝塑膜穿过两个除尘盒间隙后,铝塑膜的正面和背面分别与毛刷摩擦配合,除尘盒内还设置有用于安装毛刷的安装板,安装板可沿除尘盒宽度方向调节;Dust removal assembly, the dust removal assembly includes two dust removal boxes arranged in gaps, each dust removal box is equipped with a plurality of brushes, the brushes of the two dust removal boxes remove dust from the passing aluminum-plastic film, and the aluminum-plastic film passes through two dust removal boxes After the box gap, the front and back of the aluminum-plastic film are frictionally matched with the brush respectively, and there is also a mounting plate for installing the brush in the dust removal box, and the mounting plate can be adjusted along the width direction of the dust removal box;

放卷机构与除尘组件之间设置有横向导向组件,横向导向组件包括横向支撑板,横向支撑板顶部安装有对铝塑膜进行滚压导向的第一横向导向辊以及安装在第一横向导向辊旁侧导向压板,导向压板与横向支撑板之间存在供铝塑膜通过的间隙。A transverse guide assembly is arranged between the unwinding mechanism and the dust removal assembly. The transverse guide assembly includes a transverse support plate. The first transverse guide roller for rolling and guiding the aluminum-plastic film is installed on the top of the transverse support plate, and the first transverse guide roller is installed on the first transverse guide roller. There is a gap for the passage of the aluminum-plastic film between the guide platen on the side and the lateral support plate.

进一步的:底部工作板安装有多个用于支撑横向支撑板的纵向支撑柱,横向支撑板安装有带动导向压板纵向移动的升降驱动件。Further: the bottom working plate is installed with a plurality of longitudinal support columns for supporting the horizontal support plate, and the horizontal support plate is installed with a lifting drive to drive the guide plate to move longitudinally.

进一步的:导向压板两端分别安装有驱动块,升降驱动件为升降气缸,升降气缸的缸体安装在横向支撑板底部,横向支撑板开设有供升降气缸的活塞杆通过的通过孔,升降气缸的活塞杆穿过通过孔与导向压板的驱动块连接。Further: the two ends of the guide plate are respectively equipped with drive blocks, the lift drive part is a lift cylinder, the cylinder body of the lift cylinder is installed at the bottom of the transverse support plate, and the transverse support plate is provided with a passage hole for the piston rod of the lift cylinder to pass through, and the lift cylinder The piston rod passes through the hole and is connected with the drive block of the guide platen.

进一步的:第一横向导向辊旁侧设置有检测组件,检测组件包括平行于第一横向导向辊布置的底部安装条,底部安装条沿长度方向布置有丝杆调节件,丝杆调节件的滑动端安装有滑动调节座,滑动调节座安装有对经过的铝塑膜进行感应检测的跟边传感器。Further: a detection assembly is arranged on the side of the first transverse guide roller, the detection assembly includes a bottom installation bar arranged parallel to the first transverse guide roller, the bottom installation bar is arranged with a screw adjusting part along the length direction, and the sliding of the screw adjusting part The sliding adjustment seat is installed at the end, and the sliding adjustment seat is equipped with a heel sensor for inductively detecting the passing aluminum-plastic film.

进一步的:除尘盒底部设置有收纳槽,收纳槽底部连接有用于将粉尘颗粒排走的管道,除尘盒侧壁成型有横向布置的安装长槽,安装板两端分别成型有与安装长槽配合的安装孔。Further: the bottom of the dust removal box is provided with a storage tank, and the bottom of the storage tank is connected with a pipe for discharging dust particles. The side wall of the dust removal box is formed with horizontally arranged long installation slots, and the two ends of the installation plate are respectively formed with long installation slots. the mounting holes.

进一步的:除尘组件还包括用于支撑除尘盒的支撑条以及用于安装支撑条的支撑板,其中一个支撑条固定在支撑板上,另一个支撑条底部安装有滑动块,支撑板安装有可摆动的摆动臂,摆动臂成型有螺纹孔,螺纹孔内可转动的安装有螺纹杆,滑动块开设有供螺纹杆穿过的螺纹槽。Further: the dust removal assembly also includes a support bar for supporting the dust removal box and a support plate for installing the support bar. One of the support bars is fixed on the support plate, and a sliding block is installed at the bottom of the other support bar. The swing arm is formed with a threaded hole, and a threaded rod is rotatably installed in the threaded hole, and the sliding block is provided with a threaded groove for the threaded rod to pass through.

进一步的:工作立板包括一对间隙布置的侧板以及安装在侧板顶部的横板,除尘组件安装在两个侧板之间,除尘组件与纠偏组件之间设置有纵向导向组件。Further: the working vertical board includes a pair of side boards arranged in gaps and a horizontal board installed on the top of the side boards, the dust removal assembly is installed between the two side boards, and a longitudinal guide assembly is arranged between the dust removal assembly and the deviation correction assembly.

进一步的:纵向导向组件包括位于除尘盒上方的第一导向辊,两个侧板之间设置有可升降移动的第二导向辊,侧板沿长度方向布置有纵向导向轨,第二导向辊两端分别安装有与纵向导向轨滑动配合的纵向滑动座。Further: the longitudinal guide assembly includes a first guide roller located above the dust removal box, a second guide roller that can move up and down is arranged between the two side plates, and a longitudinal guide rail is arranged on the side plate along the length direction, and the second guide roller has two sides The ends are respectively equipped with longitudinal sliding seats slidingly matched with the longitudinal guide rails.

进一步的:其中一个所述侧板安装有纵向布置的安装条,安装条沿长度方向布置有嵌入槽,嵌入槽内安装有两个以上的距离传感器,纵向滑动座安装有与距离传感器感应配合的感应块。Further: one of the side plates is installed with a longitudinally arranged installation strip, and the installation strip is arranged with an embedding groove along the length direction, and more than two distance sensors are installed in the embedding groove, and the longitudinal sliding seat is installed with a distance sensor that is inductively matched Induction block.

进一步的:铝膜移送工位还包括纠偏组件,所述纠偏组件包括一对间隔布置的纠偏轮以及用于安装纠偏轮的纠偏支撑座,纠偏支撑座安装有旋转气缸,旋转气缸的驱动端安装有轮座,纠偏轮分别可转动地安装在轮座上。Further: the aluminum film transfer station also includes a deviation correction assembly, which includes a pair of deviation correction wheels arranged at intervals and a deviation correction support seat for installing the deviation correction wheel. The deviation correction support seat is equipped with a rotating cylinder, and the driving end of the rotation cylinder is installed There is a wheel seat, and the deviation correction wheels are respectively rotatably installed on the wheel seat.

本发明的有益效果:需要放卷的铝塑膜卷材经放卷机构和横向导向机构后进入到除尘组件,铝塑膜穿过两个除尘盒间隙后,铝塑膜的正面和背面分别与毛刷摩擦配合,通过毛刷对经过铝塑膜进行除尘,使得铝塑膜的灰尘颗粒以及表面一些杂质能够被清理,使得洁净度较高,保证后续的电池包卷质量;在纠偏组件的旋转气缸引导下,纠偏轮横向摆动,使得移送中的铝塑膜能够摆正,能够较为整齐地进行收卷,提高收卷质量;在一个工作台上设置两个铝膜移送工位,放卷和收料的效率大大提高。Beneficial effects of the present invention: the aluminum-plastic film coil that needs to be unrolled enters the dust removal assembly after the unwinding mechanism and the lateral guide mechanism, and after the aluminum-plastic film passes through the gap between the two dust removal boxes, the front and back sides of the aluminum-plastic film are respectively separated from the The brush is frictionally matched, and the aluminum-plastic film is dedusted by the brush, so that the dust particles and some impurities on the surface of the aluminum-plastic film can be cleaned, so that the cleanliness is high and the quality of the subsequent battery pack is guaranteed; during the rotation of the correction component Under the guidance of the cylinder, the deviation correction wheel swings laterally, so that the aluminum-plastic film being transferred can be straightened, and the winding can be carried out more neatly to improve the winding quality; two aluminum film transfer stations are set on one workbench, and the unwinding and The efficiency of receiving materials is greatly improved.

附图说明Description of drawings

图1为一种用于加工电池的铝塑膜移送装置的结构示意图。Fig. 1 is a schematic structural view of an aluminum-plastic film transfer device for processing batteries.

图2为放卷机构的结构示意图。Figure 2 is a schematic structural view of the unwinding mechanism.

图3为除尘组件的爆炸结构示意图。Figure 3 is a schematic diagram of the explosion structure of the dust removal assembly.

图4为其中一个铝膜移送工位的结构示意图,隐藏了放卷机构。Figure 4 is a structural schematic diagram of one of the aluminum film transfer stations, which hides the unwinding mechanism.

图5为横向导向组件与检测组件相连接的结构示意图。Fig. 5 is a schematic diagram of the connection between the lateral guide assembly and the detection assembly.

附图标记包括:Reference signs include:

1-工作台、1-Workbench,

10-铝膜移送工位、11-底部工作板、12-工作立板、13-侧板、14-横板、10- aluminum film transfer station, 11- bottom working plate, 12- working vertical plate, 13- side plate, 14- horizontal plate,

2-放卷机构、2- unwinding mechanism,

20-放卷导向辊、21-放卷台、22-气胀轴、23-底部滑动座、20-unwinding guide roller, 21-unwinding table, 22-inflatable shaft, 23-bottom sliding seat,

24-底部导向轨、25-放卷导向座、26-放卷孔、24-bottom guide rail, 25-unwinding guide seat, 26-unwinding hole,

27-放卷长槽、28-调节座、29-调节杆、27-unwind long slot, 28-adjusting seat, 29-adjusting rod,

3-除尘组件、3- Dust removal components,

31-除尘盒、32-安装板、33-毛刷、34-安装长槽、35-安装孔、31-dust removal box, 32-installation plate, 33-hair brush, 34-installation slot, 35-installation hole,

36-收纳槽、37-管道、36-storage slot, 37-pipeline,

4-支撑条、4-support bar,

41-支撑板、42-滑动块、43-摆动臂、44-螺纹孔、45-螺纹杆、46-螺纹槽、5-纵向导向组件、41-support plate, 42-sliding block, 43-swing arm, 44-threaded hole, 45-threaded rod, 46-threaded groove, 5-longitudinal guide assembly,

51-第一导向辊、52-第二导向辊、53-纵向滑动座、54-纵向导向轨、51-first guide roller, 52-second guide roller, 53-longitudinal sliding seat, 54-longitudinal guide rail,

55-安装条、56-嵌入槽、57-距离传感器、58-感应块、55-installation bar, 56-embedded groove, 57-distance sensor, 58-induction block,

6-纠偏组件、6- Correction components,

61-纠偏支撑座、62-旋转气缸、63-轮座、64-纠偏轮、65-收卷工位。61-correction support seat, 62-rotary cylinder, 63-wheel seat, 64-correction wheel, 65-winding station.

7-横向导向组件、7- Lateral guide assembly,

70-横向支撑板、71-第一横向导向辊、72-第二横向导向辊、73-导向压板、74-纵向支撑柱、75-通过孔、76-驱动块、77-升降气缸、78-底部安装条、79-丝杆调节件、80-跟边传感器、81-滑动调节座、82-检测组件。70-horizontal support plate, 71-first transverse guide roller, 72-second transverse guide roller, 73-guiding platen, 74-longitudinal support column, 75-through hole, 76-drive block, 77-lift cylinder, 78- Bottom mounting strip, 79-screw adjustment piece, 80-heel sensor, 81-sliding adjustment seat, 82-detection component.

具体实施方式Detailed ways

以下结合附图对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings.

如图1-5所示,一种用于加工电池的铝塑膜移送装置,包括工作台1,工作台1上设置有两个铝膜移送工位10,工作台1包括底部工作板11和纵向布置的工作立板12,工作立板12包括一对间隙布置的侧板13以及安装在侧板13顶部的横板14,两个侧板13相互平行,通过横板14进行拼接,使得工作立板12的支撑稳定性进一步提高。As shown in Figures 1-5, an aluminum-plastic film transfer device for processing batteries includes a workbench 1. Two aluminum film transfer stations 10 are arranged on the workbench 1. The workbench 1 includes a bottom working plate 11 and The vertically arranged working vertical board 12, the working vertical board 12 includes a pair of side boards 13 arranged in gaps and a horizontal board 14 installed on the top of the side boards 13. The supporting stability of the vertical plate 12 is further improved.

铝膜移送工位10包括放卷机构2、除尘组件3和纠偏组件6。The aluminum film transfer station 10 includes an unwinding mechanism 2 , a dust removal assembly 3 and a deviation correction assembly 6 .

放卷机构2包括放卷台21,放卷台21上设置有气胀轴22,铝塑膜卷材嵌套在气胀轴22上;其中放卷台21底部安装有底部滑动座23,底部工作板11沿其宽度方向布置有与底部滑动座23滑动配合的底部导向轨24,气胀轴22可转动地横向安装在放卷台21顶部,使得放卷台21可沿着底部导向轨24在工作台1的宽度方向往复移动,在后续的纠偏时,放卷台21能够根据铝塑膜的偏置回正而移动,放卷台21还设置有一对间隔布置的放卷导向辊20。The unwinding mechanism 2 includes an unwinding platform 21, an air expansion shaft 22 is arranged on the unwinding platform 21, and the aluminum-plastic film coil is nested on the air expansion shaft 22; wherein a bottom sliding seat 23 is installed at the bottom of the unwinding platform 21, and a bottom sliding seat 23 is installed on the bottom of the unwinding platform 21. The working plate 11 is arranged with a bottom guide rail 24 slidingly matched with the bottom sliding seat 23 along its width direction, and the air expansion shaft 22 is rotatably installed horizontally on the top of the unwinding table 21, so that the unwinding table 21 can move along the bottom guide rail 24 The reciprocating movement in the width direction of the workbench 1, during subsequent deviation correction, the unwinding table 21 can move according to the bias of the aluminum-plastic film, and the unwinding table 21 is also provided with a pair of unwinding guide rollers 20 arranged at intervals.

放卷台21设置有一对用于安装放卷导向辊20的放卷导向座25,放卷后的铝塑膜绕放卷导向辊20移送送料,放卷导向座25开设有放卷孔26以及位于放卷孔26上方的放卷长槽27,放卷长槽27顶部安装有调节座28,调节座28安装有可在放卷长槽27纵向移动的调节杆29,其中一个放卷导向辊20两端分别与调节杆29的端部通过轴承座进行转动连接,另一个放卷导向辊20可转动地安装在放卷孔26;通过调节杆29在调节座28上的旋钮调节下,安装在调节杆29底部的其做一个放卷导向辊20在竖直方向移动,根据铝塑膜的厚度,调节与另一个放卷导向辊20的间隙,调节与铝塑膜的摩擦力,使得放卷导向辊20与塑料膜摩擦配合,可对放卷后的铝塑料递进送料。The unwinding table 21 is provided with a pair of unwinding guide seats 25 for installing the unwinding guide roller 20, the aluminum-plastic film after unwinding is moved and fed around the unwinding guide roller 20, and the unwinding guide seat 25 is provided with an unwinding hole 26 and The unwinding slot 27 above the unwinding hole 26 has an adjustment seat 28 installed on the top of the unwinding slot 27, and the adjustment seat 28 is equipped with an adjustment rod 29 that can move longitudinally in the unwinding slot 27. One of the unwinding guide rollers The two ends of 20 are respectively connected to the end of the adjustment rod 29 through the bearing seat, and the other unwinding guide roller 20 is rotatably installed in the unwinding hole 26; An unwinding guide roller 20 is made at the bottom of the adjusting rod 29 to move in the vertical direction. According to the thickness of the aluminum-plastic film, adjust the gap with the other unwinding guide roller 20, adjust the friction with the aluminum-plastic film, and make the unwinding guide roller 20 move vertically. The volume guide roller 20 is frictionally matched with the plastic film, and can feed the aluminum plastic after unwinding.

放卷机构2与除尘组件3之间设置有横向导向组件7,经放卷导向送料后的塑料膜进入到横向导向组件7,横向导向组件7包括横向支撑板70,横向支撑板70顶部安装有对铝塑膜进行滚压导向的第一横向导向辊71以及安装在第一横向导向辊71旁侧导向压板73,第一横向导向辊71与放卷导向辊20平齐,导向压板73与横向支撑板70之间存在供铝塑膜通过的间隙。底部工作板11安装有多个用于支撑横向支撑板70的纵向支撑柱74,横向支撑板70安装有带动导向压板73纵向移动的升降驱动件。导向压板73两端分别安装有驱动块76,升降驱动件为升降气缸77,升降气缸77的缸体安装在横向支撑板70底部,横向支撑板70开设有供升降气缸77的活塞杆通过的通过孔75,升降气缸77的活塞杆穿过通过孔75与导向压板73的驱动块76连接。A lateral guide assembly 7 is arranged between the unwinding mechanism 2 and the dust removal assembly 3, and the plastic film fed by the unwinding guide enters the lateral guide assembly 7. The lateral guide assembly 7 includes a lateral support plate 70, and the top of the lateral support plate 70 is installed with The first transverse guide roller 71 that is rolled and guided to the aluminum-plastic film and the guide plate 73 installed on the side of the first transverse guide roller 71, the first transverse guide roller 71 is flush with the unwinding guide roller 20, and the guide press plate 73 is aligned with the transverse guide roller 73. There is a gap between the support plates 70 for the passage of the aluminum-plastic film. The bottom working plate 11 is equipped with a plurality of longitudinal support columns 74 for supporting the transverse support plate 70, and the transverse support plate 70 is equipped with a lifting drive member that drives the guide platen 73 to move longitudinally. Drive blocks 76 are respectively installed at the two ends of the guide platen 73, and the lifting drive part is a lifting cylinder 77. The cylinder block of the lifting cylinder 77 is installed on the bottom of the horizontal support plate 70, and the horizontal support plate 70 is provided with a passage for the piston rod of the lifting cylinder 77 to pass through. Hole 75, the piston rod of lift cylinder 77 passes through hole 75 and is connected with the driving block 76 of guide plate 73.

本实施例中,初始放卷时,需要不断拉动铝塑膜经放卷导向送料后的塑料膜进入到横向导向组件7,穿过横向支撑板70上的导向压板73后,进入到第一横向导向辊71,旁侧设置有第二横向导向辊72,第二横向导向辊72与除尘组件3竖直对齐,可进一步地将铝塑膜引导至除尘组件3,并穿过除尘组件3。穿过导向压板73后的铝塑膜可通过升降气缸77的活塞杆驱动下,导向压板73下压将铝塑膜压住,此时铝塑膜不会回退,可引出较长的距离后,将横向支撑板70部分的铝塑膜压住,初始手动引出铝塑膜时防止该铝塑膜回退。In this embodiment, during the initial unwinding, it is necessary to continuously pull the aluminum-plastic film through the unwinding guide to feed the plastic film into the transverse guide assembly 7, pass through the guide platen 73 on the transverse support plate 70, and then enter the first transverse direction. The guide roller 71 is provided with a second transverse guide roller 72 on its side. The second transverse guide roller 72 is vertically aligned with the dust removal assembly 3 and can further guide the aluminum-plastic film to the dust removal assembly 3 and pass through the dust removal assembly 3 . The aluminum-plastic film passing through the guide platen 73 can be driven by the piston rod of the lifting cylinder 77, and the guide plate 73 presses down to press the aluminum-plastic film. Press the aluminum-plastic film on the lateral support plate 70 to prevent the aluminum-plastic film from retreating when the aluminum-plastic film is drawn out manually initially.

第一横向导向辊71旁侧设置有检测组件82,检测组件82包括平行于第一横向导向辊71布置的底部安装条78,底部安装条78沿长度方向布置有丝杆调节件79,丝杆调节件79的滑动端安装有滑动调节座81,滑动调节座81安装有跟边传感器80,可通过手把与丝杆调节件79,带动丝杆调节件79转动,使得滑动调节座81沿着丝杆调节件79横向滑动,对跟边传感器80的位置进行调节。跟边传感器80安装有对经过的铝塑膜进行感应检测的跟边传感器80,该跟边传感器80为ESU16C超声波传感器,是为透明胶片、薄膜、感光材料而特别开发的产品。它可不受边缘附近涂层和印刷的影响,精确地检测边缘,这是光学传感器无法实现的。A detection assembly 82 is arranged on the side of the first lateral guide roller 71, and the detection assembly 82 includes a bottom mounting bar 78 arranged parallel to the first lateral guide roller 71, and the bottom mounting bar 78 is arranged with a screw adjusting part 79 along the length direction, and the screw mandrel The sliding end of the adjustment part 79 is equipped with a sliding adjustment seat 81, and the sliding adjustment seat 81 is equipped with a heel sensor 80, which can drive the screw adjustment part 79 to rotate through the handle and the screw adjustment part 79, so that the sliding adjustment seat 81 moves along the The screw adjusting part 79 slides laterally to adjust the position of the heel sensor 80 . The heel sensor 80 is equipped with a heel sensor 80 that senses and detects the passing aluminum-plastic film. The heel sensor 80 is an ESU16C ultrasonic sensor, which is a product specially developed for transparencies, films, and photosensitive materials. It detects edges precisely, independent of coatings and printing near the edge, which is not possible with optical sensors.

检测组件82位于第一横向导辊和第二横向导向辊72之间,可通过跟边传感器80对铝塑膜的左右偏移度进行准确检测,可上报数据给纠偏组件6,纠偏组件6根据数据进行相应地调节纠偏,保证铝塑膜在送料时的平稳性。The detection component 82 is located between the first transverse guide roller and the second transverse guide roller 72, and can accurately detect the left and right deviation of the aluminum-plastic film through the heel sensor 80, and can report the data to the correction component 6, and the correction component 6 according to The data is adjusted and corrected accordingly to ensure the stability of the aluminum-plastic film during feeding.

到除尘组件3,除尘组件3安装在两个侧板13之间,除尘组件3包括两个间隙布置的除尘盒31,除尘盒31内还设置有用于安装毛刷33的安装板32,安装板32安装有多个横向布置的毛刷33,两个除尘盒31的毛刷33相向布置,形成细微的间隙,铝塑膜穿过两个除尘盒31间隙后,铝塑膜的正面和背面分别与毛刷33摩擦配合,毛刷33对经过铝塑膜的正面和背面同时进行除尘,使得铝塑膜的灰尘颗粒以及表面一些杂质能够被清理,使得洁净度较高,保证后续的电池包卷质量。To the dust removal assembly 3, the dust removal assembly 3 is installed between the two side plates 13, the dust removal assembly 3 includes two dust removal boxes 31 arranged in gaps, and the dust removal box 31 is also provided with a mounting plate 32 for installing a brush 33, the mounting plate 32 is equipped with a plurality of horizontally arranged hair brushes 33, and the hair brushes 33 of the two dust removal boxes 31 are arranged facing each other to form a small gap. After the aluminum-plastic film passes through the gap between the two dust removal boxes 31, the front and back sides of the aluminum-plastic film respectively Frictionally matched with the brush 33, the brush 33 simultaneously removes dust on the front and back of the aluminum-plastic film, so that the dust particles and some impurities on the surface of the aluminum-plastic film can be cleaned, making the cleanliness higher and ensuring the subsequent battery pack roll quality.

除尘组件3还包括用于支撑除尘盒31的支撑条4以及用于安装支撑条4的支撑板41,其中一个支撑条4固定在支撑板41上,另一个支撑条4底部安装有滑动块42,支撑板41安装有可摆动的摆动臂43,摆动臂43成型有螺纹孔44,螺纹孔44内可转动的安装有螺纹杆45,滑动块42开设有供螺纹杆45穿过的螺纹槽46;本实施例中,需要对其中一个除尘盒31进行拆卸时,可摆动摆动臂43,使得摆动臂43上的螺纹杆45与滑动块42的螺纹槽46脱离,与支撑条4连接的滑动块42可沿着支持板向外滑动,与另一个除尘盒31分离,实现拆卸。此外,需要对两个除尘盒31的间隙进行调节时,可旋钮螺纹杆45,使得螺纹杆45不断移动,螺纹杆45与滑动块42的螺纹槽46螺纹配合,带动滑动块42不断移动,使得与滑动块42连接的除尘盒31靠近或远离另一个除尘盒31,实现间隙的调节,便于供不同厚度的铝塑膜进入进行除尘。The dust removal assembly 3 also includes a support bar 4 for supporting the dust removal box 31 and a support plate 41 for installing the support bar 4, wherein one support bar 4 is fixed on the support plate 41, and a sliding block 42 is installed at the bottom of the other support bar 4 , the support plate 41 is equipped with a swingable swing arm 43, the swing arm 43 is formed with a threaded hole 44, a threaded rod 45 is rotatably installed in the threaded hole 44, and the sliding block 42 is provided with a threaded groove 46 for the threaded rod 45 to pass through In the present embodiment, when one of the dust removal boxes 31 needs to be disassembled, the swing arm 43 can be swung so that the threaded rod 45 on the swing arm 43 is disengaged from the thread groove 46 of the slide block 42, and the slide block connected with the support bar 4 42 can slide outwards along the support plate to separate from the other dust removal box 31 to realize disassembly. In addition, when the gap between the two dust-removing boxes 31 needs to be adjusted, the threaded rod 45 can be turned to make the threaded rod 45 move continuously. The dust removal box 31 connected with the sliding block 42 is close to or far away from another dust removal box 31 to realize the adjustment of the gap, which is convenient for aluminum-plastic films of different thicknesses to enter for dust removal.

同时,除尘盒31侧壁成型有横向布置的安装长槽34,安装板32两端分别成型有与安装长槽34配合的安装孔35,安装板32可沿除尘盒31宽度方向调节;根据铝塑膜的厚度,对两个安装板32之间的间距进行调节,使得毛刷33与毛刷33形成的间距可调节,能够适应不同厚度的铝塑膜,功能性进一步提高。Simultaneously, the side wall of the dust removal box 31 is formed with horizontally arranged installation long grooves 34, and the two ends of the installation plate 32 are respectively formed with installation holes 35 cooperating with the installation long grooves 34, and the installation plate 32 can be adjusted along the width direction of the dust removal box 31; The thickness of the plastic film adjusts the distance between the two mounting plates 32 , so that the distance between the brushes 33 and the brushes 33 can be adjusted, which can adapt to aluminum-plastic films of different thicknesses, and the functionality is further improved.

除尘盒31底部设置有收纳槽36,收纳槽36底部连接有用于将粉尘颗粒排走的管道37,该管道37可与吸尘器连接,通过吸尘器将粉尘颗粒吸附。The bottom of the dust removal box 31 is provided with a storage tank 36, and the bottom of the storage tank 36 is connected with a pipeline 37 for discharging dust particles. The pipeline 37 can be connected with a vacuum cleaner to absorb the dust particles.

除尘组件3与纠偏组件6之间设置有纵向导向组件5。A longitudinal guide assembly 5 is arranged between the dust removal assembly 3 and the deviation correction assembly 6 .

纵向导向组件5包括位于除尘盒31上方的第一导向辊51,两个侧板13之间设置有可升降移动的第二导向辊52,侧板13沿长度方向布置有纵向导向轨54,第二导向辊52两端分别安装有与纵向导向轨54滑动配合的纵向滑动座53。其中一个所述侧板13安装有纵向布置的安装条55,安装条55沿长度方向布置有嵌入槽56,嵌入槽56内安装有两个以上的距离传感器57,纵向滑动座53安装有与距离传感器57感应配合的感应块58。The longitudinal guide assembly 5 includes a first guide roller 51 located above the dust removal box 31, a second guide roller 52 that can move up and down between the two side plates 13, and a longitudinal guide rail 54 arranged along the length direction of the side plate 13. The two ends of the two guide rollers 52 are respectively equipped with longitudinal sliding seats 53 which are slidably matched with the longitudinal guide rails 54 . One of the side plates 13 is equipped with a vertically arranged installation bar 55, and the installation bar 55 is arranged with an embedding groove 56 along the length direction. More than two distance sensors 57 are installed in the embedding groove 56, and the longitudinal sliding seat 53 is installed with a The sensor 57 senses the mating sensor block 58 .

具体的,距离传感器57可为现有的FC-SPX307Z槽型光电开关传感器,也可为红外传感器,距离传感器57信号连接现有的FD3610-001交流减速电机控制板,电机控制板与驱动气胀轴22的驱动电机信号连接,可通过距离传感器57的信号控制驱动电机的启停。Specifically, the distance sensor 57 can be an existing FC-SPX307Z slot-type photoelectric switch sensor, or an infrared sensor, and the signal of the distance sensor 57 is connected to the existing FD3610-001 AC deceleration motor control board, and the motor control board is connected to the drive air expansion The drive motor signal of shaft 22 is connected, and the start and stop of the drive motor can be controlled by the signal of distance sensor 57.

放卷台21上的气胀轴22由驱动电机控制下转动,经除尘组件3后的铝塑膜依次绕第一导向辊51和第二导向辊52至上方的纠偏组件6;当收卷工位65在对铝塑膜收卷出现暂停时,放卷台21先继续工作,第二导向辊52会因重力,通过纵向滑动座53沿着纵向导向轨54下降,当纵向滑动座53的感应块58与最底部的距离传感器57感应配合时,驱动气胀轴22的驱动电机暂停工作,待收卷工位65的恢复工作后,会继续收卷,此时纵向滑动座53会不断地沿着纵向导向轨54升起,当纵向滑动座53滑动至与中间的距离传感器57感应配合时,驱动气胀轴22的驱动电机恢复工作,此时不会担心铝塑膜在收卷的起步时会折断铝塑膜,第二导向辊52的纵向滑动座53具有缓冲的升降功能,从而保护铝塑膜平稳地实现放卷和收卷。The air expansion shaft 22 on the unwinding table 21 is rotated under the control of the driving motor, and the aluminum-plastic film after the dust removal assembly 3 is wound around the first guide roller 51 and the second guide roller 52 to the upper deviation correction assembly 6; When position 65 pauses in rewinding the aluminum-plastic film, the unwinding table 21 continues to work first, and the second guide roller 52 will drop along the longitudinal guide rail 54 through the longitudinal sliding seat 53 due to gravity, and when the induction of the longitudinal sliding seat 53 When the block 58 is inductively matched with the distance sensor 57 at the bottom, the driving motor driving the air expansion shaft 22 will suspend its work. After the recovery of the winding station 65, the winding will continue. As the longitudinal guide rail 54 rises, when the longitudinal sliding seat 53 slides to inductively cooperate with the distance sensor 57 in the middle, the driving motor driving the air expansion shaft 22 resumes work. The aluminum-plastic film may be broken, and the longitudinal sliding seat 53 of the second guide roller 52 has a buffer lifting function, thereby protecting the aluminum-plastic film to realize unwinding and rewinding smoothly.

经纵向导向组件5后的铝塑膜进入到纠偏组件6,纠偏组件6包括一对间隔布置的纠偏轮64以及用于安装纠偏轮64的纠偏支撑座61,纠偏支撑座61安装有旋转气缸62,旋转气缸62的驱动端安装有轮座63,纠偏轮64分别可转动地安装在轮座63上,其中一个所述纠偏轮64与第二导向辊52竖直对齐。经过纠偏组件6时,当铝塑膜出现偏移时,此时旋转气缸62会工作,带动轮座63细微地转动,铝塑膜会偏移摆正,放卷台21能够根据铝塑膜的偏置回正而移动,使得放卷台21的铝塑膜摆正,实现纠偏。The aluminum-plastic film after passing through the longitudinal guide assembly 5 enters the deviation correction assembly 6. The deviation correction assembly 6 includes a pair of deviation correction wheels 64 arranged at intervals and a deviation correction support seat 61 for installing the deviation correction wheel 64. The deviation correction support seat 61 is equipped with a rotating cylinder 62 , the driving end of the rotary cylinder 62 is equipped with a wheel seat 63, and the deviation correction wheels 64 are respectively rotatably mounted on the wheel seat 63, and one of the deviation correction wheels 64 is vertically aligned with the second guide roller 52. When passing through the deviation correction assembly 6, when the aluminum-plastic film deviates, the rotating cylinder 62 will work at this time, driving the wheel seat 63 to rotate slightly, the aluminum-plastic film will be offset and straightened, and the unwinding table 21 can be adjusted according to the movement of the aluminum-plastic film. The bias returns to positive and moves, so that the aluminum-plastic film of the unwinding table 21 is aligned to realize deviation correction.

收卷工位65位于纠偏组件6旁侧,通过收卷轴进行收卷。本发明在一个工作台1上设置两个铝膜移送工位10,占地空间小,能够有效利于空间进行布置,放卷和收料的效率大大提高。The winding station 65 is located beside the deviation correction assembly 6, and is wound up by the winding shaft. In the present invention, two aluminum film transfer stations 10 are arranged on one workbench 1, which occupies a small space, can effectively facilitate space arrangement, and greatly improves the efficiency of unwinding and rewinding.

综上所述可知本发明乃具有以上所述的优良特性,得以令其在使用上,增进以往技术中所未有的效能而具有实用性,成为一极具实用价值的产品。To sum up, it can be known that the present invention has the above-mentioned excellent characteristics, which enables it to improve the performance that is not available in the prior art in use, and has practicability, and becomes a product with great practical value.

以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limits.

Claims (10)

1. The utility model provides an aluminum-plastic film transfer device for processing battery, includes the workstation, is provided with two aluminium membranes on the workstation and transfers the station, and the workstation includes bottom working plate and longitudinal arrangement's work riser, its characterized in that: the aluminum film transfer station comprises:
the unwinding mechanism comprises an unwinding table, an air expansion shaft is arranged on the unwinding table, and the aluminum plastic film coiled material is arranged on the air expansion shaft;
the dust removal assembly comprises two dust removal boxes which are arranged in a clearance mode, each dust removal box is provided with a plurality of hairbrushes, the hairbrushes of the two dust removal boxes remove dust on the passing aluminum-plastic film, the front and back of the aluminum-plastic film are respectively in friction fit with the hairbrushes after the aluminum-plastic film passes through the clearance between the two dust removal boxes, the dust removal boxes are also internally provided with mounting plates for mounting the hairbrushes, and the mounting plates can be adjusted along the width direction of the dust removal boxes;
a transverse guide assembly is arranged between the unwinding mechanism and the dust removal assembly and comprises a transverse support plate, a first transverse guide roller for rolling and guiding the aluminum-plastic film and a guide pressing plate arranged beside the first transverse guide roller are mounted at the top of the transverse support plate, and a gap for the aluminum-plastic film to pass through is formed between the guide pressing plate and the transverse support plate.
2. The aluminum plastic film transfer device for processing batteries according to claim 1, wherein: the bottom working plate is provided with a plurality of longitudinal supporting columns for supporting the transverse supporting plates, and the transverse supporting plates are provided with lifting driving pieces for driving the guide pressing plates to longitudinally move.
3. The aluminum plastic film transfer device for processing batteries according to claim 2, wherein: the driving blocks are respectively installed at the two ends of the guide pressing plate, the lifting driving piece is a lifting air cylinder, the cylinder body of the lifting air cylinder is installed at the bottom of the transverse supporting plate, the transverse supporting plate is provided with a through hole for the piston rod of the lifting air cylinder to pass through, and the piston rod of the lifting air cylinder penetrates through the through hole and is connected with the driving blocks of the guide pressing plate.
4. The aluminum plastic film transfer device for processing batteries according to claim 3, wherein: first horizontal guide roll side is provided with the determine module, and the determine module includes the bottom mounting bar that is on a parallel with first horizontal guide roll and arranges the lead screw regulating part along length direction, and the slip regulation seat is installed to the slip end of lead screw regulating part, and the slip regulation seat is installed and is carried out the trailing edge sensor that the response detected to the aluminium-plastic film of process.
5. The aluminum-plastic film transfer device for processing batteries according to claim 1, wherein: the dust removal box is characterized in that a containing groove is formed in the bottom of the dust removal box, a pipeline used for discharging dust particles is connected to the bottom of the containing groove, mounting long grooves are transversely arranged on the side wall of the dust removal box in a forming mode, and mounting holes matched with the mounting long grooves are formed in the two ends of each mounting plate respectively.
6. The aluminum-plastic film transfer device for processing batteries according to claim 5, wherein: the dust removal subassembly is still including the backup pad that is used for supporting the support bar of dust removal box and is used for installing the support bar, and one of them support bar is fixed in the backup pad, and the sliding block is installed to another support bar bottom, but wobbling swing arm is installed to the backup pad, and swing arm shaping threaded hole, the threaded hole rotatable threaded rod of installing, the threaded groove that supplies the threaded rod to pass is seted up to the sliding block.
7. The aluminum-plastic film transfer device for processing batteries according to claim 1, wherein: the working vertical plate comprises a pair of side plates arranged in a clearance mode and a transverse plate arranged at the tops of the side plates, the dust removing assembly is arranged between the two side plates, and a longitudinal guide assembly is arranged between the dust removing assembly and the deviation rectifying assembly.
8. The aluminum-plastic film transfer device for processing batteries according to claim 7, wherein: the longitudinal guide assembly comprises a first guide roller positioned above the dust removal box, a second guide roller capable of lifting and moving is arranged between the two side plates, longitudinal guide rails are arranged on the side plates along the length direction, and longitudinal sliding seats in sliding fit with the longitudinal guide rails are respectively installed at the two ends of the second guide roller.
9. The aluminum plastic film transfer device for processing batteries according to claim 8, wherein: one of them longitudinal arrangement's mounting bar is installed to the curb plate, and the embedded groove has been arranged along length direction to the mounting bar, installs more than two distance sensor in the embedded groove, and the response piece with distance sensor response complex is installed to vertical sliding seat.
10. The aluminum-plastic film transfer device for processing batteries according to claim 1, wherein: the aluminum film transferring station further comprises a deviation rectifying assembly, the deviation rectifying assembly comprises a pair of deviation rectifying wheels arranged at intervals and a deviation rectifying supporting seat used for installing the deviation rectifying wheels, a rotary air cylinder is installed on the deviation rectifying supporting seat, a wheel seat is installed at the driving end of the rotary air cylinder, and the deviation rectifying wheels are respectively and rotatably installed on the wheel seat.
CN202310031462.9A 2023-01-10 2023-01-10 An aluminum-plastic film transfer device for processing batteries Pending CN115971118A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116544161A (en) * 2023-05-17 2023-08-04 东莞奥美特科技有限公司 Discharging module of integrated circuit lead frame etching line

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CN111702032A (en) * 2020-05-25 2020-09-25 江苏中关村嘉拓新能源设备有限公司 Unwinding mechanism
CN111908242A (en) * 2020-08-12 2020-11-10 深圳市佳得设备科技有限公司 Plastic-aluminum membrane cuts equipment
CN213622534U (en) * 2020-07-08 2021-07-06 惠州金源精密自动化设备有限公司 Feeding mechanism rectifies
CN216288650U (en) * 2021-09-11 2022-04-12 广东景佳科技有限公司 Be applied to high-efficient packaging machine of lithium cell
CN218878907U (en) * 2022-12-31 2023-04-18 东莞市中天自动化科技有限公司 Double-station aluminum plastic film feeding mechanism

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Publication number Priority date Publication date Assignee Title
CN208894678U (en) * 2018-09-28 2019-05-24 无锡先导智能装备股份有限公司 Coiled material dust pelletizing system
CN111702032A (en) * 2020-05-25 2020-09-25 江苏中关村嘉拓新能源设备有限公司 Unwinding mechanism
CN213622534U (en) * 2020-07-08 2021-07-06 惠州金源精密自动化设备有限公司 Feeding mechanism rectifies
CN111908242A (en) * 2020-08-12 2020-11-10 深圳市佳得设备科技有限公司 Plastic-aluminum membrane cuts equipment
CN216288650U (en) * 2021-09-11 2022-04-12 广东景佳科技有限公司 Be applied to high-efficient packaging machine of lithium cell
CN218878907U (en) * 2022-12-31 2023-04-18 东莞市中天自动化科技有限公司 Double-station aluminum plastic film feeding mechanism

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* Cited by examiner, † Cited by third party
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CN116544161A (en) * 2023-05-17 2023-08-04 东莞奥美特科技有限公司 Discharging module of integrated circuit lead frame etching line

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